JP2000041702A - Shoe sole of three-layered structure and its production - Google Patents

Shoe sole of three-layered structure and its production

Info

Publication number
JP2000041702A
JP2000041702A JP10231197A JP23119798A JP2000041702A JP 2000041702 A JP2000041702 A JP 2000041702A JP 10231197 A JP10231197 A JP 10231197A JP 23119798 A JP23119798 A JP 23119798A JP 2000041702 A JP2000041702 A JP 2000041702A
Authority
JP
Japan
Prior art keywords
outsole
thermoplastic elastomer
design
sole
shoe sole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10231197A
Other languages
Japanese (ja)
Other versions
JP3330876B2 (en
Inventor
Masao Ogawa
雅央 小川
Munehiro Date
宗弘 伊達
Hirosato Naka
裕里 中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mizuno Corp
Original Assignee
Mizuno Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mizuno Corp filed Critical Mizuno Corp
Priority to JP23119798A priority Critical patent/JP3330876B2/en
Publication of JP2000041702A publication Critical patent/JP2000041702A/en
Priority to TW089115868A priority patent/TW467732B/en
Application granted granted Critical
Publication of JP3330876B2 publication Critical patent/JP3330876B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

PROBLEM TO BE SOLVED: To impart suitable hardness and flexibility, cushion property and tracking property by injection molding a thermoplastic elastomer for molding a shoe sole body in an outsole part and simultaneously and integrally molding an outsole member and a shoe sole body to a three-layered structure and to improve the productivity. SOLUTION: The shoe sole 1 of the three-layered structure is manufactured by simultaneously integrating the outsole member 4 and the shoe sole body 6 by injection molding of the thermoplastic elastomer 5 for molding the shoe sole body to the outsole member 4 composed of an outsole design part 2 of synthetic rubber and the thermoplastic elastomer sheet joined and integrated thereto. More specific examples of the synthetic rubber include X-NBR, carboxylated acrylonitrile-butadiene rubber, synthetic isoprene rubber, acrylonitrile-butadiene rubber, or the like. More specific examples of the thermoplastic elastomer include amide-based elastomers, urethane-based elastomers, styrene-based elastomers, olefin-based elastomers, or the like.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、合成ゴム製の意匠
部と熱可塑性エラストマーシートを同時一体成形した
後、熱可塑性エラストマーの靴底本体部材を射出成形す
ることにより、前記熱可塑性エラストマーシートと同時
一体成形した三層構造の靴底とその製造方法に関するも
のである。
BACKGROUND OF THE INVENTION The present invention relates to a thermoplastic rubber sheet having a design portion made of synthetic rubber and a thermoplastic elastomer sheet, which are simultaneously and integrally formed, and then a thermoplastic elastomer shoe sole body member is injection-molded. The present invention relates to a shoe sole having a three-layer structure formed simultaneously and integrally and a method of manufacturing the same.

【0002】[0002]

【従来の技術】従来より、靴底の成形用素材としては、
各種のものが公知となっている。例えば先願の特許とし
て特開平8−294933号公報に開示されているもの
では、ゴムの表面をハロゲン化した後、このハロゲン化
したゴムの表面にポリウレタンエラストマーやポリアミ
ドエラストマー等の熱可塑性プラスチックを圧縮成形又
は射出成形で多色成形する運動靴のソールの製造方法の
発明が公知となっている。
2. Description of the Related Art Conventionally, as a material for molding shoe soles,
Various types are known. For example, in a prior application disclosed in Japanese Patent Application Laid-Open No. 8-294933, after a rubber surface is halogenated, a thermoplastic resin such as a polyurethane elastomer or a polyamide elastomer is compressed on the halogenated rubber surface. 2. Description of the Related Art An invention of a method for manufacturing a sole of a sports shoe which is formed by molding or injection molding in multiple colors is known.

【0003】又、特開平7−195622号公報には、
熱可塑性マトリックスの中に微粒子状態で分散したゴム
を動的加硫して得られる熱可塑性エラストマー(TP
V)に熱可塑性プラスチック材料が接着した複合製品、
即ち、熱可塑性プラスチックとTPVとからなる物品に
関する発明が開示されている。更に、インサート成形又
は2色射出成形による靴を一例として、耐疲労性が高
く、変形ヒステリシスが低く、低温特性に優れたポリエ
ーテルエステルアミド製のソール(靴底)の上に、TP
Vアロイ(熱可塑性プラスチック/ゴムアロイ)を射出
したインサート成形の靴底の成形に関するものが開示さ
れている。
[0003] Japanese Patent Application Laid-Open No. 7-195622 discloses that
A thermoplastic elastomer (TP) obtained by dynamically vulcanizing rubber dispersed in a fine particle state in a thermoplastic matrix.
A composite product in which a thermoplastic material is bonded to V),
That is, an invention relating to an article comprising a thermoplastic and a TPV is disclosed. Furthermore, as an example of shoes by insert molding or two-color injection molding, TP is placed on a polyetheresteramide sole (shoe sole) having high fatigue resistance, low deformation hysteresis, and excellent low-temperature characteristics.
It discloses an insert-molded shoe sole formed by injection of a V alloy (thermoplastic / rubber alloy).

【0004】又、特表平8−505333号公報では、
ポリエーテルアミド、ポリエーテルエステル、ポリウレ
タンよりなる群の中から選択される軽量化されていない
熱可塑性プラスチックから成る密な材料上に接着される
軽量化された熱可塑性エラストマーを含む組成物の2層
物品からなる靴底が開示され公知になっている。
In Japanese Patent Application Laid-Open No. Hei 8-505333,
Two layers of a composition comprising a lightened thermoplastic elastomer adhered onto a dense material of a non-lightened thermoplastic selected from the group consisting of polyetheramides, polyetheresters, and polyurethanes A shoe sole comprising an article is disclosed and known.

【0005】更に、特表平8−511741号公報で
は、カルボン酸基を含む加硫したエラストマーをブロッ
クを含む熱可塑性ポリマーと直接組み合わせて得られる
複合構造物と、熱可塑性ポリマー上でエラストマーをそ
の場で加硫する製造方法で運動靴の靴底を製造する旨が
開示されている。その他、特開平8−294933号公
報に開示されているものに類似するもので、加硫成形し
たゴムの表面にプライマーやハロゲン化等の前処理をし
た後、射出成形型にインサートし、靴底本体の素材を射
出成形した運動靴のソールも既に製品化されている。
Further, Japanese Patent Application Laid-Open No. Hei 8-511174 discloses a composite structure obtained by directly combining a vulcanized elastomer containing a carboxylic acid group with a thermoplastic polymer containing a block; It is disclosed that soles of athletic shoes are manufactured by a manufacturing method of vulcanizing in the field. Others are similar to those disclosed in Japanese Patent Application Laid-Open No. 8-294933. After pretreatment such as primer or halogenation is performed on the surface of vulcanized rubber, the rubber is inserted into an injection mold, and the shoe sole is inserted. Athletic shoe soles made by injection molding the material of the body have already been commercialized.

【0006】[0006]

【発明が解決しようとする課題】前記特開平8−294
933号公報に開示されている方法やその類似の靴底及
び靴底の製造方法においては、加硫成形したゴムの表面
にプライマー或はハロゲン化等の前処理と言った二次的
な表面活性化処理が必要で工程数が煩雑となり、又、こ
れらの製造方法においては、ポリウレタンエラストマー
やポリアミドエラストマー等の熱可塑性プラスチックを
射出成形した場合に、加硫ゴムが射出圧力により容易に
変形し、ゴム部の意匠表面部に熱可塑性プラスチックが
回り込み外観不良の原因になっていた。そのため、これ
らの不良を防止するためには、ゴム硬度をショアーで7
5〜85Aの範囲に設定し硬度を高くし、且つゴム部の
肉厚を厚くして射出圧力に対応させる必要があったた
め、靴底素材としては、剛性が高く且つ硬くなり過ぎ
て、不適当な靴底しか提供出来なかった。
SUMMARY OF THE INVENTION The above-mentioned Japanese Patent Application Laid-Open No. 8-294.
In the method disclosed in Japanese Unexamined Patent Publication No. 933 or 933, or a similar method for producing soles and soles, secondary surface activity such as pretreatment such as primer or halogenation is applied to the surface of vulcanized rubber. In addition, in these production methods, when injection molding thermoplastic resins such as polyurethane elastomers and polyamide elastomers, the vulcanized rubber is easily deformed by injection pressure, The thermoplastic plastic wrapped around the design surface of the part, causing poor appearance. Therefore, in order to prevent these defects, the rubber hardness should be 7
Since it was necessary to set the hardness in the range of 5 to 85 A to increase the hardness and to increase the thickness of the rubber portion so as to correspond to the injection pressure, the shoe sole material was too rigid and too hard to be unsuitable. I could only provide a perfect shoe sole.

【0007】又、特表平8−505333号公報のよう
にポリエーテルアミド、ポリエーテルエステル、ポリウ
レタンよりなる群の中から選択される軽量化されていな
い熱可塑性プラスチックから成る密な材料上に接着され
る軽量化された熱可塑性エラストマーを含む組成物の2
層物品からなる靴底においては、軽量化された熱可塑性
エラストマー自体の耐久性が低いため、製品の靴底自体
の耐久性能が低下する可能性を有していた。
[0007] Also, as described in JP-A-8-505333, the adhesive is adhered on a dense material made of a non-lightened thermoplastic selected from the group consisting of polyetheramide, polyetherester and polyurethane. Of a composition comprising a lightened thermoplastic elastomer,
In a shoe sole made of a layered article, the durability of the shoe sole itself of the product may be reduced because the durability of the lightweight thermoplastic elastomer itself is low.

【0008】更に、特表平8−511741号公報で
は、カルボン酸基を含む加硫したエラストマーをブロッ
クを含む熱可塑性ポリマーと直接組み合わせて得られる
複合構造物と、熱可塑性ポリマー上でエラストマーをそ
の場で加硫する製造方法で運動靴の靴底を製造するもの
では、具体的に靴底の製造方法について詳細な記載がな
いが、例えばプレス成形を採用した場合には、熱可塑性
ポリマー上にゴムのバリ(被膜)が形成され、このまま
では外観上からも製品化できないなどの問題点を有して
いた。
Further, Japanese Patent Publication No. Hei 8-511174 discloses a composite structure obtained by directly combining a vulcanized elastomer containing a carboxylic acid group with a thermoplastic polymer containing a block; In the case of manufacturing shoe soles of athletic shoes by a manufacturing method of vulcanizing in the field, there is no detailed description of the method of manufacturing shoe soles specifically, for example, when press molding is adopted, a thermoplastic polymer There was a problem that rubber burrs (coating) were formed and the product could not be commercialized from the appearance as it was.

【0009】その他、これら前述の従来の靴底の製造方
法では、どの方法によっても熱可塑性エラストマーシー
トには、熱変形温度以上の成型温度がかかるため、脱型
後、熱変形と冷却時の変形が残ることになり、これらを
防ぐには、本底用射出成形金型に冷却装置が必要となる
ため、非常に高価で複雑な設備を設置する必要があり、
製造コストの点からも割高になると言った問題点を有し
ていた。そのため、耐久性が良好で靴底の素材として適
度な硬度と可撓性、クッション性やトラッキング性を有
し、且つ生産性の良好な製造コストの安価な靴底や靴底
の製造方法が望まれていた。
In addition, in any of the above conventional methods for manufacturing shoe soles, the thermoplastic elastomer sheet is subjected to a molding temperature higher than the thermal deformation temperature by any method. In order to prevent these, a cooling device is required for the injection mold for the outsole, so it is necessary to install very expensive and complicated equipment,
There was a problem that it would be expensive in terms of manufacturing cost. Therefore, a method for producing shoe soles and shoe soles having good durability, moderate hardness, flexibility, cushioning properties and tracking properties as a sole material, good productivity, and low production cost is desired. Was rare.

【0010】[0010]

【課題を解決するための手段】前記目的を達成するため
に、本発明は以下の構成からなる靴底及び靴底の製造方
法を見いだしたものである。即ち、未架橋の合成ゴムと
熱可塑性エラストマーシートをまず予備成形し、その後
熱可塑性エラストマーの上に靴底本体を形成する熱可塑
性エラストマーを射出成形することにより、三層構造の
靴底及びその製造方法を提供するものである。
Means for Solving the Problems In order to achieve the above object, the present invention has found a shoe sole having the following constitution and a method for manufacturing the shoe sole. That is, the uncrosslinked synthetic rubber and the thermoplastic elastomer sheet are first preformed, and then the thermoplastic elastomer forming the sole body of the shoe is injection-molded on the thermoplastic elastomer, thereby producing a three-layer shoe sole and its production. It provides a method.

【0011】[0011]

【発明の実施の形態】本発明の実施の形態について以下
に詳述する。即ち、請求項1の本発明は、合成ゴムのア
ウトソール意匠部と接合一体化された熱可塑性エラスト
マーシートとにより構成されたアウトソール部材に、靴
底本体成形用の熱可塑性エラストマーを射出成形するこ
とにより前記アウトソール部材と靴底本体を同時一体成
形して三層構造にしたことを特徴とする靴底である。な
お、本発明において、合成ゴムのアウトソール意匠部と
しては、通常の凹凸模様等よりなる意匠部やクリーツや
スタッド等の突起形状をも包含するものであるが、以下
の明細書の詳細な説明においては、アウトソール意匠部
として凹凸模様を有するアウトソールについて説明を行
うものである。
Embodiments of the present invention will be described below in detail. That is, in the present invention of claim 1, a thermoplastic elastomer for molding a sole body of a shoe is injection-molded on an outsole member composed of a synthetic rubber outsole design part and a thermoplastic elastomer sheet joined and integrated. Thus, the outsole member and the sole body are simultaneously formed integrally to form a three-layer structure. In the present invention, the outsole design portion of synthetic rubber also includes a design portion formed of a normal uneven pattern or the like and a projection shape such as a cleats or a stud. In the above, an outsole having an uneven pattern as an outsole design part will be described.

【0012】次に、請求項2の本発明のアウトソール部
材においては、合成ゴムのアウトソール意匠部と熱可塑
性エラストマーシートが一体化され意匠部の外形形状に
形成されており、且つ靴底本体成形用の熱可塑性エラス
トマーを射出成形することにより前記アウトソール部材
と靴底本体を同時一体成形して三層構造にしたことを特
徴とする靴底である。
Next, in the outsole member of the present invention, the design portion of the synthetic rubber and the thermoplastic elastomer sheet are integrated to form the outer shape of the design portion, and the sole sole body is formed. A shoe sole characterized in that the outsole member and the shoe sole body are simultaneously integrally formed by injection molding a thermoplastic elastomer for molding to form a three-layer structure.

【0013】又、請求項3の本発明のアウトソール部材
においては、合成ゴムのアウトソール意匠部と靴底外形
形状に形成された熱可塑性エラストマーシートとが接合
一体化されており、且つ靴底本体成形用の熱可塑性エラ
ストマーを射出成形することにより前記アウトソール部
材と靴底本体を同時一体成形して三層構造にしたことを
特徴とする靴底である。
Further, in the outsole member according to the present invention, the design part of the outsole made of synthetic rubber and the thermoplastic elastomer sheet formed into the outer shape of the sole are joined and integrated, and the sole is formed. The shoe sole according to claim 1, wherein the outsole member and the shoe sole body are simultaneously and integrally formed into a three-layer structure by injection molding a thermoplastic elastomer for molding the body.

【0014】又、請求項4の本発明のアウトソール部材
においては、一つの合成ゴムのアウトソール意匠部と他
の合成ゴムのアウトソール意匠部とを熱可塑性エラスト
マーシートにより接続一体化して靴底外形形状に形成さ
れており、且つ靴底本体成形用の熱可塑性エラストマー
を射出成形することにより前記アウトソール部材と靴底
本体を同時一体成形して三層構造にしたことを特徴とす
る靴底である。
Further, in the outsole member according to the present invention, the outsole design part of one synthetic rubber and the outsole design part of the other synthetic rubber are connected and integrated by a thermoplastic elastomer sheet, and the shoe sole is integrated. A sole having a three-layer structure formed by simultaneously molding the outsole member and the sole body by injection molding a thermoplastic elastomer for molding the sole body; It is.

【0015】更に、請求項5の本発明の靴底の製造方法
においては、未架橋の合成ゴムの混練りシートを型抜き
した部材を予備成形靴底金型のアウトソール意匠用凹部
に配置して加圧加熱した後、該アウトソール意匠用部材
が架橋の初期段階で金型を型開きして、次にアウトソー
ル意匠用凹部の外形形状に略合致した形状を有する熱可
塑性エラストマーシートを設置後、再度加圧加熱して前
記合成ゴムの意匠部と熱可塑性エラストマーシートを一
体成形したアウトソール部材を形成し、該アウトソール
部材を本底用射出成形金型の意匠用凹部形状にトリミン
グ後、本底用射出成形金型の意匠用凹部に合致するよう
に配置して型締め後、靴底本体形成用の熱可塑性エラス
トマーを射出成形することにより、前記熱可塑性エラス
トマーシートと靴底本体形成用の熱可塑性エラストマー
とが同時一体成形された三層構造を特徴とする靴底の製
造方法である。
Further, in the method of manufacturing a shoe sole according to the present invention, a member obtained by stamping out an uncrosslinked synthetic rubber kneaded sheet is arranged in the outsole design recess of the preformed shoe sole mold. After pressurizing and heating, the outsole design member opens the mold at the initial stage of crosslinking, and then installs a thermoplastic elastomer sheet having a shape substantially matching the outer shape of the outsole design recess. After that, pressurizing and heating again to form an outsole member in which the design portion of the synthetic rubber and the thermoplastic elastomer sheet are integrally formed, and the outsole member is trimmed into a design concave shape of an outsole injection mold. The thermoplastic elastomer sheet and the shoe are formed by arranging them so as to match the design concave portions of the injection molding die for the outsole and then closing the mold, and then injection-molding a thermoplastic elastomer for forming the sole body of the shoe. A method of manufacturing a shoe sole and a thermoplastic elastomer for body formation is characterized a three-layer structure was co-integrally molded.

【0016】又、請求項6の本発明の靴底の製造方法に
おいては、未架橋の合成ゴムの混練りシートを型抜きし
た部材を予備成形靴底金型のアウトソール意匠用凹部に
配置して加圧加熱した後、該アウトソール意匠用部材が
架橋の初期段階で金型を型開きして、次にアウトソール
の靴底外形形状に略合致した形状を有する熱可塑性エラ
ストマーシートを設置後、再度加圧加熱して前記合成ゴ
ムの意匠部と熱可塑性エラストマーシートを一体成形し
たアウトソール部材を形成し、該アウトソール部材を靴
底形状にトリミング後、本底用射出成形金型の意匠用凹
部に合致するように設置し型締め後、靴底本体形成用の
熱可塑性エラストマーを射出成形することにより、前記
熱可塑性エラストマーシートと靴底本体形成用の熱可塑
性エラストマーとが同時一体成形された三層構造を特徴
とする靴底の製造方法である。
According to a sixth aspect of the present invention, there is provided a method for manufacturing a shoe sole according to the present invention, wherein a member obtained by punching out an uncrosslinked synthetic rubber kneaded sheet is disposed in the outsole design recess of the preformed shoe sole mold. After pressurizing and heating, the outsole design member opens the mold at the initial stage of crosslinking, and then installs a thermoplastic elastomer sheet having a shape substantially matching the outer shape of the sole of the outsole. Pressurizing and heating again to form an outsole member in which the design portion of the synthetic rubber and the thermoplastic elastomer sheet are integrally formed. After trimming the outsole member into a shoe sole shape, the design of the injection molding die for the outsole is formed. After the mold is installed and clamped so as to match the concave portion, the thermoplastic elastomer for forming the sole body of the shoe is injection-molded to form the thermoplastic elastomer sheet and the thermoplastic elastomer for forming the sole body of the shoe. A method for producing a shoe sole, characterized in simultaneously integrally molded three-layer structure.

【0017】又、請求項7の本発明の靴底の製造方法に
おいては、未架橋の合成ゴムの混練りシートを型抜きし
た部材を予備成形靴底金型の複数のアウトソール意匠用
凹部に配置して加圧加熱した後、該アウトソール意匠用
部材が架橋の初期段階で金型を型開きして、次にアウト
ソールの靴底外形形状に略合致した形状を有する熱可塑
性エラストマーシートを設置後、再度加圧加熱して前記
複数の合成ゴムの意匠部と合成ゴムの意匠部とを熱可塑
性エラストマーシートにより接続一体化したアウトソー
ル部材を形成し、該アウトソール部材を靴底形状にトリ
ミング後、本底用射出成形金型の意匠用凹部に合致する
ように設置し型締め後、靴底本体形成用の熱可塑性エラ
ストマーを射出成形することにより、前記熱可塑性エラ
ストマーシートと靴底本体形成用の熱可塑性エラストマ
ーとが同時一体成形された三層構造を特徴とする靴底の
製造方法である。
According to a seventh aspect of the present invention, there is provided a method for manufacturing a shoe sole according to the present invention, wherein a member obtained by stamping a kneaded sheet of uncrosslinked synthetic rubber is inserted into a plurality of outsole design recesses of a preformed shoe sole mold. After placing and heating under pressure, the outsole design member opens the mold at the initial stage of crosslinking, and then forms a thermoplastic elastomer sheet having a shape substantially matching the outer shape of the sole of the outsole. After installation, pressurizing and heating again to form an outsole member in which the plurality of synthetic rubber design portions and the synthetic rubber design portion are connected and integrated by a thermoplastic elastomer sheet, and the outsole member is formed into a shoe sole shape. After trimming, after installing the mold so as to match the design concave portion of the injection molding die for the outsole, after closing the mold, by injection molding a thermoplastic elastomer for forming the sole sole body, the thermoplastic elastomer sheet and Thermoplastic elastomer for bottom body formation is the production method of the sole, characterized in three-layer structure was co-integrally molded.

【0018】なお、本発明における合成ゴムとしては、
X−NBR:カルボキシル化アクリルニトリル−ブタジ
エンゴム、IR:合成イソプレンゴム、NBR:アクリ
ルニトリル−ブタジエンゴム、BR:ブタジエンゴム、
SBR:スチレン−ブタジエンゴム、NR:天然ゴム等
を使用することが出来るものである。又、熱可塑性エラ
ストマーとしては、TPAE:アミド系エラストマー、
TPU:ウレタン系エラストマー、SBC:スチレン系
エラストマー、TPO:オレフィン系エラストマー、T
PEE:エステル系エラストマー、TPVC:塩化ビニ
ル系エラストマー、RB:ポリブタジエン、IR:イソ
プレン、フッ素系エラストマー、塩素化ポリエチレン、
EVA、イオン架橋ポリエチレン等を各々単独で使用す
ることが出来るものである。
Incidentally, the synthetic rubber in the present invention includes:
X-NBR: carboxylated acrylonitrile-butadiene rubber, IR: synthetic isoprene rubber, NBR: acrylonitrile-butadiene rubber, BR: butadiene rubber,
SBR: styrene-butadiene rubber, NR: natural rubber and the like can be used. As the thermoplastic elastomer, TPAE: amide-based elastomer,
TPU: urethane elastomer, SBC: styrene elastomer, TPO: olefin elastomer, T
PEE: ester-based elastomer, TPVC: vinyl chloride-based elastomer, RB: polybutadiene, IR: isoprene, fluorine-based elastomer, chlorinated polyethylene,
EVA, ion-crosslinked polyethylene and the like can be used alone.

【0019】更に、上記熱可塑性エラストマーをマトリ
ックス樹脂として、炭素繊維、ガラス繊維、アラミド繊
維、高強度ポリエステル繊維等からなるミルドフアイバ
ーやチョップドストランドのような短繊維の補強繊維を
用いて、繊維強化熱可塑性プラスチック(FRTP)の
形態で使用することも出来るものである。
Further, the above-mentioned thermoplastic elastomer is used as a matrix resin, and fiber reinforced heat is obtained by using short fibers such as milled fibers or chopped strands made of carbon fiber, glass fiber, aramid fiber, high-strength polyester fiber or the like. It can also be used in the form of a plastic plastic (FRTP).

【0020】又、好ましくは、上記熱可塑性エラストマ
ーをマトリックス樹脂として、炭素繊維、ガラス繊維、
アラミド繊維、高強度ポリエステル繊維等の補強繊維か
らなる織物や不織布に含浸させたスタンパブルシートの
形態である繊維強化熱可塑性プラスチック(FRTP)
として使用することも出来るものである。このように、
FRTPやスタンパブルシートの形態にすることによ
り、靴底の剛性や保形性が向上すると共に、これら補強
繊維を用いることにより、合成ゴムの収縮率と熱可塑性
エラストマー単独で構成されたシートよりも収縮率の差
を押さえることが出来るため、意匠部が変形することを
防止出来るほか、より靴底の設計の自由度が広がり幅広
くニーズに対応出来るものである。
Preferably, the above thermoplastic elastomer is used as a matrix resin, and carbon fibers, glass fibers,
Fiber reinforced thermoplastic (FRTP) in the form of a stampable sheet impregnated into a woven or nonwoven fabric made of reinforcing fibers such as aramid fibers and high-strength polyester fibers
It can also be used as in this way,
By adopting the form of FRTP or stampable sheet, the rigidity and shape retention of the shoe sole are improved, and by using these reinforcing fibers, the shrinkage of synthetic rubber and the sheet made of thermoplastic elastomer alone are improved. Since the difference in shrinkage can be suppressed, the design part can be prevented from being deformed, and the degree of freedom in designing the shoe sole can be expanded to meet a wide range of needs.

【0021】[0021]

【実施例】次に、本発明の実施例について説明すれば、
図1乃至図2に示すように、合成ゴムのアウトソール意
匠部2と接合一体化された熱可塑性エラストマーシート
3とにより構成されたアウトソール部材4に、靴底本体
成形用の熱可塑性エラストマー5を射出成形することに
より前記アウトソール部材4と靴底本体6を同時一体成
形して三層構造にしたことを特徴とする靴底1である。
Next, an embodiment of the present invention will be described.
As shown in FIGS. 1 and 2, an outsole member 4 composed of an outsole design portion 2 made of synthetic rubber and a thermoplastic elastomer sheet 3 joined and integrated is provided with a thermoplastic elastomer 5 for molding a sole body. The sole 1 is characterized in that the outsole member 4 and the sole body 6 are simultaneously formed integrally by injection molding to form a three-layer structure.

【0022】次に、本発明のその他実施例について説明
すれば、図1乃至図2に示すように、アウトソール部材
4において、合成ゴムのアウトソール意匠部2と熱可塑
性エラストマーシート3が一体化されアウトソール意匠
部2の外形形状に形成されており、且つ靴底本体成形用
の熱可塑性エラストマー5を射出成形することにより前
記アウトソール部材4と靴底本体6を同時一体成形して
三層構造にしたことを特徴とする靴底1である。
Next, another embodiment of the present invention will be described. As shown in FIGS. 1 and 2, in an outsole member 4, an outsole design portion 2 made of synthetic rubber and a thermoplastic elastomer sheet 3 are integrated. The outsole member 4 and the sole body 6 are simultaneously formed integrally by injection molding a thermoplastic elastomer 5 for molding the sole body of the outsole. A shoe sole 1 having a structure.

【0023】又、本発明のその他実施例について説明す
れば、図3乃至図4に示すように、アウトソール部材4
において、合成ゴムのアウトソール意匠部2と靴底外形
形状に形成された熱可塑性エラストマーシート3とが接
合一体化されており、且つ図示はしなかったが、靴底本
体成形用の熱可塑性エラストマーを射出成形することに
より前記アウトソール部材4と靴底本体を同時一体成形
して三層構造にしたことを特徴とする靴底である。
Referring to another embodiment of the present invention, as shown in FIGS.
, A synthetic rubber outsole design portion 2 and a thermoplastic elastomer sheet 3 formed into a shoe sole outer shape are joined and integrated, and although not shown, a thermoplastic elastomer for molding a shoe sole body. The sole is characterized in that the outsole member 4 and the sole body are simultaneously formed integrally by injection molding to form a three-layer structure.

【0024】又、本発明のその他実施例について説明す
れば、図3乃至図4に示すように、アウトソール部材4
においては、一つの合成ゴムのアウトソール意匠部2と
他の合成ゴムのアウトソール意匠部2とを熱可塑性エラ
ストマーシート3により接続一体化して靴底外形形状に
形成されており、且つ図示はしなかったが、靴底本体成
形用の熱可塑性エラストマーを射出成形することにより
前記アウトソール部材4と靴底本体を同時一体成形して
三層構造にしたことを特徴とする靴底である。
Referring to another embodiment of the present invention, as shown in FIGS.
In the above, the outsole design part 2 of one synthetic rubber and the outsole design part 2 of another synthetic rubber are connected and integrated by a thermoplastic elastomer sheet 3 to form a sole outer shape, and are not shown. Although not provided, the outsole member 4 and the sole body are simultaneously and integrally formed by injection molding a thermoplastic elastomer for molding the sole body, thereby forming a three-layer structure.

【0025】更に、本発明の靴底1の製造方法について
説明すれば、まず図5に示すように未架橋の合成ゴムの
混練り分出しシートを型抜きしたアウトソール意匠用部
材2Aを予備成形靴底金型7のアウトソール意匠用凹部
8に配置して加圧加熱(150〜160℃)した後、該
アウトソール意匠用部材2Aが架橋開始前(合成ゴムの
配合により異なるが、通常加圧加熱開始後1〜2分以内
が望ましい)に金型を型開きして、次にアウトソール意
匠用凹部8の外形形状に略合致した形状を有する熱可塑
性エラストマーシート3を設置後、熱プレスにより再度
加圧加熱して前記未架橋の合成ゴムのアウトソール意匠
部2を架橋すると同時に熱可塑性エラストマーシート3
を溶融一体化してアウトソール部材4を形成した後、金
型を約120℃以下に冷却してからアウトソール部材4
を脱型し、次に図6に示すように該アウトソール部材4
を本底用射出成形金型9の意匠用凹部形状にトリミング
後、本底用射出成形金型9の意匠用凹部10に合致する
ように配置して型締め後、靴底本体形成用の熱可塑性エ
ラストマー5を射出成形することにより、前記アウトソ
ール部材4の熱可塑性エラストマーシート3と靴底本体
6とが同時一体成形された三層構造を特徴とする靴底1
の製造方法である。
Next, the method of manufacturing the sole 1 of the present invention will be described. First, as shown in FIG. 5, an outsole design member 2A from which a non-crosslinked synthetic rubber kneading and dispensing sheet is cut out is preformed. After being placed in the outsole design concave portion 8 of the shoe sole mold 7 and subjected to pressurization and heating (150 to 160 ° C.), the outsole design member 2A is not crosslinked before it starts to be crosslinked (depending on the compounding of the synthetic rubber, After opening the mold, the mold is opened. Then, the thermoplastic elastomer sheet 3 having a shape substantially matching the outer shape of the outsole design concave portion 8 is set, and then hot pressing is performed. Pressurized and heated again to crosslink the uncrosslinked synthetic rubber outsole design portion 2 and simultaneously
Are melted and integrated to form the outsole member 4, and then the mold is cooled to about 120 ° C. or less,
And then outsole member 4 as shown in FIG.
After trimming into the design concave shape of the injection molding die 9 for outsole, the trimming is arranged so as to match the design concave portion 10 of the injection molding die 9 for outsole, and after clamping, the heat for forming the shoe sole body is formed. A sole 1 characterized by a three-layer structure in which the thermoplastic elastomer sheet 3 of the outsole member 4 and the sole body 6 are simultaneously and integrally molded by injection-molding the thermoplastic elastomer 5.
It is a manufacturing method of.

【0026】本発明に係る三層構造の靴底1の製造方法
について、図7に示すキュラスト架橋曲線をもとに説明
する。まず、未架橋の合成ゴムの混練り分出しシートを
型抜きしたアウトソール意匠用部材2Aを予備成形靴底
金型7のアウトソール意匠用凹部8に配置して加圧加熱
(150〜160℃)を行う。次にアウトソール意匠用
部材2Aが架橋の初期段階で金型を型開きを行う。即
ち、図7のキュラスト架橋曲線のAの時間領域に該当す
る箇所で、一旦型開きを行うものであり、このAの時間
領域は、合成ゴムの配合により異なるが、通常加圧加熱
開始後1〜3分以内が望ましく、硫黄による加硫では約
2〜3分程度であり、過酸化物による架橋の場合には約
1〜2分程度が目安となるものである。
A method for manufacturing the sole 1 having a three-layer structure according to the present invention will be described with reference to a curast bridging curve shown in FIG. First, the outsole design member 2A from which the uncrosslinked synthetic rubber kneading and dispensing sheet has been cut out is placed in the outsole design recess 8 of the preformed shoe sole mold 7, and heated under pressure (150 to 160 ° C.). )I do. Next, the mold is opened at the initial stage of crosslinking of the outsole design member 2A. That is, the mold is opened once at a position corresponding to the time region A of the curast cross-linking curve in FIG. 7, and this time region differs depending on the compounding of the synthetic rubber. It is preferably within about 3 minutes, about 2 to 3 minutes for vulcanization with sulfur, and about 1 to 2 minutes for crosslinking with peroxide.

【0027】次にアウトソール意匠用凹部8の外形形状
に略合致した形状を有する熱可塑性エラストマーシート
3を挟み込んだ後、熱プレスにより再度加圧加熱して前
記未架橋の合成ゴムのアウトソール意匠部2を架橋する
と同時に熱可塑性エラストマーシート3を溶融接着一体
化してアウトソール部材4を形成する。即ち、図7のキ
ュラスト架橋曲線のBの時間領域の平坦架橋温度に達す
る時点で加熱工程を終える。次に、予備成形靴底金型を
約120℃以下に冷却してからアウトソール部材4を脱
型する。即ち、加熱温度が150〜160℃において
は、ポリアミドエラストマーは溶融した状態であり、更
に、ポリアミドエラストマーと合成ゴムとでは、その成
形収縮率が異なる(ポリアミドエラストマー:8/10
00、合成ゴム:23/1000)ため、冷却する必要
がある。
Next, after sandwiching the thermoplastic elastomer sheet 3 having a shape substantially conforming to the outer shape of the concave portion 8 for outsole design, the non-crosslinked synthetic rubber outsole design is again pressed and heated by a hot press. At the same time as the portion 2 is crosslinked, the thermoplastic elastomer sheet 3 is melt-bonded and integrated to form the outsole member 4. That is, the heating step is completed when the temperature reaches the flat crosslinking temperature in the time region B of the curast crosslinking curve in FIG. Next, after cooling the preformed shoe sole mold to about 120 ° C. or lower, the outsole member 4 is removed. That is, when the heating temperature is 150 to 160 ° C., the polyamide elastomer is in a molten state, and the polyamide elastomer and the synthetic rubber have different molding shrinkage rates (polyamide elastomer: 8/10
00, synthetic rubber: 23/1000).

【0028】次にアウトソール部材4を本底用射出成形
金型9の意匠用凹部形状と同一形状にするか、乃至は
0.1〜5mm(好ましくは0.1〜0.3mm程度)
周縁を大きくトリミング後、本底用射出成形金型9の意
匠用凹部10に合致するように配置して型締めを行う。
即ち、該アウトソール部材4を配置することにより、該
アウトソール部材4の周縁の形状とが後、靴底本体形成
用の熱可塑性エラストマー5を射出成形する際の意匠部
への押さえピンの作用により、ゴムパッキン的な働きを
生じ射出された樹脂が回り込むことも漏れてバリが生じ
ることもなく、作業工程上からも工程の短縮化が測れる
ものと考えられる。
Next, the outsole member 4 is made to have the same shape as the design concave shape of the injection molding die 9 for the bottom, or 0.1 to 5 mm (preferably about 0.1 to 0.3 mm).
After trimming the peripheral edge largely, the mold is clamped by arranging it so as to match the design concave portion 10 of the injection molding die 9 for the bottom.
That is, by arranging the outsole member 4, the shape of the peripheral edge of the outsole member 4 is changed to the action of the pressing pin on the design portion when the thermoplastic elastomer 5 for forming the sole body of the shoe is injection-molded. Accordingly, it is considered that the resin can act as a rubber packing, the injected resin does not flow around, leaks and does not generate burrs, and the shortening of the process can be measured from the viewpoint of the working process.

【0029】なお、前記熱プレスにより加圧加熱して前
記未架橋の合成ゴムのアウトソール意匠部2を架橋する
と同時に熱可塑性エラストマーシート3を溶融一体化し
てアウトソール部材4を形成するが、この際の条件とし
ては、各々の素材にもよるが、一般的には、合成ゴムの
架橋温度と熱可塑性エラストマーシートの溶融温度か
ら、約150℃〜180℃の温度範囲で1〜3分の成形
時間が必要である。これにより、合成ゴムのアウトソー
ル意匠部2は架橋され、熱可塑性エラストマーシート3
は加熱により伸長する。そして合成ゴムのアウトソール
意匠部2とそれから生じたバリ(被膜)が熱可塑性エラ
ストマーシート3に架橋接着された状態になるため、
The outsole member 4 is formed by crosslinking the outsole design portion 2 of the uncrosslinked synthetic rubber by pressurizing and heating with the hot press and simultaneously melting and integrating the thermoplastic elastomer sheet 3. The conditions in this case depend on each material, but generally, from the crosslinking temperature of the synthetic rubber and the melting temperature of the thermoplastic elastomer sheet, the molding is performed in a temperature range of about 150 ° C. to 180 ° C. for 1 to 3 minutes. Time is needed. Thereby, the synthetic rubber outsole design part 2 is cross-linked, and the thermoplastic elastomer sheet 3
Are elongated by heating. Since the synthetic rubber outsole design portion 2 and burrs (coating) generated therefrom are cross-linked and adhered to the thermoplastic elastomer sheet 3,

【0030】又、本発明の靴底のその他実施例の製造方
法においては、未架橋の合成ゴムの混練りシートを型抜
きした部材2Aを予備成形靴底金型7のアウトソール意
匠用凹部8に配置して加圧加熱した後、該アウトソール
意匠用部材2Aが架橋の初期段階で金型を型開きして、
次にアウトソールの靴底外形形状に略合致した形状を有
する熱可塑性エラストマーシート3を設置後、再度加圧
加熱して前記合成ゴムのアウトソール意匠部2と熱可塑
性エラストマーシート3を一体成形したアウトソール部
材4を形成し、該アウトソール部材4を靴底形状にトリ
ミング後、本底用射出成形金型9の意匠用凹部10に合
致するように設置して型締め後、靴底本体形成用の熱可
塑性エラストマー5を射出成形することにより、前記熱
可塑性エラストマーシート3と靴底本体6とが同時一体
成形された三層構造を特徴とする靴底1の製造方法であ
る。
In the method of manufacturing a shoe sole according to another embodiment of the present invention, the member 2A from which the uncrosslinked synthetic rubber kneaded sheet is die-cut is used as the outsole design recess 8 of the preformed shoe sole mold 7. And heated under pressure, the outsole design member 2A opens the mold at the initial stage of crosslinking,
Next, after installing the thermoplastic elastomer sheet 3 having a shape substantially conforming to the outer shape of the sole of the outsole, pressurizing and heating again to integrally mold the synthetic rubber outsole design portion 2 and the thermoplastic elastomer sheet 3. After forming the outsole member 4, trimming the outsole member 4 into the shape of a shoe sole, setting the outsole member 4 so as to match the design concave portion 10 of the injection molding die 9 for the outsole, clamping the mold, and forming the sole body of the shoe sole The present invention provides a method for producing a shoe sole 1 characterized by a three-layer structure in which the thermoplastic elastomer sheet 3 and the shoe sole body 6 are simultaneously and integrally molded by injection molding a thermoplastic elastomer 5 for use.

【0031】又、本発明の靴底のその他実施例の製造方
法においては、未架橋の合成ゴムの混練りシートを型抜
きした部材2Aを予備成形靴底金型7の複数のアウトソ
ール意匠用凹部8に配置して加圧加熱した後、該アウト
ソール意匠用部材2Aが架橋の初期段階で金型を型開き
して、次にアウトソールの靴底外形形状に略合致した形
状を有する熱可塑性エラストマーシート3を設置後、再
度加圧加熱して前記複数の合成ゴムの意匠部2と合成ゴ
ムの意匠部2とを熱可塑性エラストマーシート3により
接続一体化したアウトソール部材4を形成し、該アウト
ソール部材4を靴底形状にトリミング後、本底用射出成
形金型9の意匠用凹部10に合致するように設置し型締
め後、靴底本体形成用の熱可塑性エラストマー5を射出
成形することにより、前記熱可塑性エラストマーシート
3と靴底本体6の熱可塑性エラストマーとが同時一体成
形された三層構造を特徴とする靴底1の製造方法であ
る。
Further, in the method of manufacturing a shoe sole according to another embodiment of the present invention, a member 2A obtained by stamping out a kneaded sheet of uncrosslinked synthetic rubber is used for a plurality of outsole designs of a preformed shoe sole mold 7. After being placed in the recess 8 and heated under pressure, the outsole design member 2A opens the mold at the initial stage of crosslinking, and then has a shape substantially matching the outer shape of the sole of the outsole. After installing the thermoplastic elastomer sheet 3, pressurizing and heating again to form an outsole member 4 in which the plurality of synthetic rubber design portions 2 and the synthetic rubber design portions 2 are connected and integrated by the thermoplastic elastomer sheet 3; After trimming the outsole member 4 into the shape of a shoe sole, installing it so as to match the design concave portion 10 of the injection molding die 9 for the outsole, clamping the mold, and then injection-molding the thermoplastic elastomer 5 for forming the sole body of the shoe. By doing , A thermoplastic elastomer of the thermoplastic elastomer sheet 3 and the sole body 6 is a manufacturing method of the sole 1, wherein three-layer structure was co-integrally molded.

【0032】なお、本発明に係る合成ゴムのアウトソー
ル意匠部2の厚みとしては、約1mm〜5mm程度に設
定することが好ましいものである。一方、熱可塑性エラ
ストマーシート3の厚みとしては、約0.1mm〜1.
0mm程度で、ショアーD硬度は、35〜65が望まし
いが、本発明の構成においては、接着強度を考慮して厚
みは0.5〜0.75mm程度のものが有効である。
又、射出成形する樹脂は、前記アミド系エラストマーシ
ートであってもよいし、溶着できるものであればウレタ
ン系エラストマーやスチレン系エラストマーであっても
よい。例えば、上記アミド系エラストマーとして、アト
ケムジャパンの(商品名:PEBAX5533)を使用
するのであれば、射出成形する樹脂にアトケムジャパン
の(商品名:PEBAX6333)を使用すれば溶着が
可能となり、アトケムジャパンの(商品名:PEBAX
5533)よりも、引張強度や弾性率の高いベース部を
形成することが出来るものである。又、これらの素材を
選定することにより各種目に適したスポーツシューズの
ソールを作製することが出来るものである。
It is preferable that the thickness of the outsole design portion 2 of the synthetic rubber according to the present invention be set to about 1 mm to 5 mm. On the other hand, the thickness of the thermoplastic elastomer sheet 3 is about 0.1 mm to 1.
The Shore D hardness is preferably about 0 mm and the Shore D hardness is preferably 35 to 65, but in the configuration of the present invention, a thickness of about 0.5 to 0.75 mm is effective in consideration of the adhesive strength.
The resin to be injection-molded may be the amide-based elastomer sheet, or may be a urethane-based elastomer or a styrene-based elastomer as long as it can be welded. For example, if Atochem Japan (trade name: PEBAX5533) is used as the amide-based elastomer, if Atochem Japan (trade name: PEBAX6333) is used for the resin to be injection-molded, welding becomes possible. Chem Japan's (Product name: PEBAX
5533), it is possible to form a base portion having higher tensile strength and elastic modulus. Also, by selecting these materials, it is possible to produce a sole for sports shoes suitable for various purposes.

【0033】なお、本発明のゴム配合の実施例を表1、
表2、表3に示す。
Examples of the rubber compound of the present invention are shown in Table 1 below.
The results are shown in Tables 2 and 3.

【0034】[0034]

【表1】 [Table 1]

【0035】[0035]

【表2】 [Table 2]

【0036】[0036]

【表3】 [Table 3]

【0037】[0037]

【発明の効果】本発明に係わる靴底及びその製造方法に
おいては、合成ゴムの意匠部と熱可塑性エラストマーシ
ートが架橋接着されているため、靴底の硬度がD硬度で
約35〜65と剛性があり、又、本底用射出成形金型の
意匠用凹部に合致するように設置するため、ゴム硬度は
ショアーA硬度で60〜75となり、靴底素材として適
したものとなる。
In the shoe sole and the method of manufacturing the same according to the present invention, since the design part of the synthetic rubber and the thermoplastic elastomer sheet are cross-linked and adhered, the rigidity of the shoe sole is approximately 35 to 65 in D hardness. The rubber hardness is 60 to 75 in Shore A hardness, which is suitable as a shoe sole material, because the rubber is installed so as to match the design concave portion of the injection molding die for outsole.

【0038】又、熱可塑性エラストマーシートを合成ゴ
ムの意匠部の外周に対し、0.1〜5mm大きくしたア
ウトソール部材を本底用射出成形金型の意匠用凹部に合
致するように設置しているため、靴底本体形成用の熱可
塑性エラストマーを射出成形した際に、合成ゴムの意匠
部への回り込みを防止出来る効果を奏するものである。
Further, an outsole member in which the thermoplastic elastomer sheet is made 0.1 to 5 mm larger than the outer periphery of the synthetic rubber design portion is installed so as to match the design recess of the injection mold for the outsole. Therefore, when the thermoplastic elastomer for forming the sole body of the shoe is injection-molded, it is possible to prevent the synthetic rubber from entering the design portion.

【0039】その他、従来の靴底の製造方法では、通
常、ゴムの製造メーカーと射出成形メーカーとは別々の
場合が多いため、このような素材の組み合わせでは、生
産効率が低下するが、本発明においては、生産効率を考
慮し、合成ゴムの意匠部と熱可塑性エラストマーシート
を架橋接着させるアウトソール部材の工程をゴムの製造
メーカーで量産し、該アウトソール部材を射出成形メー
カーで本底用射出成形金型にインサートし、靴底本体を
製造することができるため、生産効率が改善されるもの
である。以上のように、本発明の靴底及びその製造方法
においては、靴底本体を射出成形出来るため、様々な形
状に成形出来るため、デザイン上の自由度が向上するも
のである。
In addition, in the conventional method of manufacturing shoe soles, usually, a rubber maker and an injection molding maker are often separate from each other. Therefore, the combination of such materials lowers the production efficiency. In consideration of production efficiency, a rubber manufacturer mass-produces an outsole member process of cross-linking a synthetic rubber design portion and a thermoplastic elastomer sheet, and injecting the outsole member into an outsole for an outsole by an injection molding manufacturer. Since the shoe sole body can be manufactured by being inserted into a molding die, the production efficiency is improved. As described above, in the shoe sole and the method of manufacturing the same according to the present invention, since the sole body of the shoe can be injection-molded, it can be formed into various shapes, thereby improving the degree of freedom in design.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る三層構造をした靴底を示す平面
図。
FIG. 1 is a plan view showing a shoe sole having a three-layer structure according to the present invention.

【図2】本発明に係る三層構造をした靴底の図1のA−
A部の断面を示す断面図。
FIG. 2 shows a three-layered shoe sole according to the present invention in FIG.
Sectional drawing which shows the cross section of the A section.

【図3】本発明に係る靴底のアウトソール部材を示す平
面図。
FIG. 3 is a plan view showing an outsole member of a shoe sole according to the present invention.

【図4】本発明に係る靴底のアウトソール部材である図
3のB−B部、C−C部、D−D部、E−E部の断面を
示す断面図。
FIG. 4 is a cross-sectional view showing a cross section of a BB portion, a CC portion, a DD portion, and an EE portion of FIG. 3 which is the outsole member of the shoe sole according to the present invention.

【図5】本発明に係る靴底の製造方法の一工程を示す断
面図。
FIG. 5 is a sectional view showing one step of the method for manufacturing a shoe sole according to the present invention.

【図6】本発明に係る靴底の製造方法の一工程を示す断
面図。
FIG. 6 is a sectional view showing one step of the method for manufacturing a shoe sole according to the present invention.

【図7】本発明に係るキュラスト架橋曲線を示す説明
図。
FIG. 7 is an explanatory diagram showing a curast crosslinking curve according to the present invention.

【符号の説明】[Explanation of symbols]

1 靴底 2 アウトソール意匠部 2A アウトソール意匠用部材 3 熱可塑性エラストマーシート 4 アウトソール部材 5 熱可塑性エラストマー 6 靴底本体 7 予備成形靴底金型 8 アウトソール意匠用凹部 9 本底用射出成形金型 10 意匠用凹部 11 ゲート DESCRIPTION OF SYMBOLS 1 Sole 2 Outsole design part 2A Outsole design member 3 Thermoplastic elastomer sheet 4 Outsole member 5 Thermoplastic elastomer 6 Sole body 7 Preformed shoe sole mold 8 Outsole design recess 9 Injection molding for outsole Mold 10 Design recess 11 Gate

フロントページの続き Fターム(参考) 4F050 AA01 BA03 BA04 BA25 BA55 HA53 HA55 HA71 HA82 HA84 HA85 KA13 Continued on the front page F-term (reference) 4F050 AA01 BA03 BA04 BA25 BA55 HA53 HA55 HA71 HA82 HA84 HA85 KA13

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】合成ゴムのアウトソール意匠部と接合一体
化された熱可塑性エラストマーシートとにより構成され
たアウトソール部材に、靴底本体成形用の熱可塑性エラ
ストマーを射出成形することにより前記アウトソール部
材と靴底本体を同時一体成形して三層構造にしたことを
特徴とする靴底。
1. An outsole member comprising a synthetic rubber outsole design part and a thermoplastic elastomer sheet joined and integrated with each other, and a thermoplastic elastomer for molding a shoe sole body is injection-molded on the outsole member. A shoe sole characterized in that a member and a sole body are simultaneously integrally formed into a three-layer structure.
【請求項2】前記アウトソール部材は、合成ゴムのアウ
トソール意匠部と熱可塑性エラストマーシートが一体化
されアウトソール意匠部の外形形状に形成されているこ
とを特徴とする請求項1記載の靴底。
2. The shoe according to claim 1, wherein the outsole member is formed by integrating an outsole design part of synthetic rubber and a thermoplastic elastomer sheet into an outer shape of the outsole design part. bottom.
【請求項3】前記アウトソール部材は、合成ゴムのアウ
トソール意匠部と靴底外形形状に形成された熱可塑性エ
ラストマーシートにより接合一体化されたことを特徴と
する請求項1記載の靴底。
3. The shoe sole according to claim 1, wherein the outsole member is joined and integrated with a synthetic rubber outsole design part by a thermoplastic elastomer sheet formed into a sole shape.
【請求項4】前記アウトソール部材は、一つの合成ゴム
のアウトソール意匠部と他の合成ゴムのアウトソール意
匠部とを熱可塑性エラストマーシートにより接続一体化
して靴底外形形状に形成されたことを特徴とする請求項
1記載の靴底。
4. The outsole member is formed in a shoe sole outer shape by connecting and integrating an outsole design part of one synthetic rubber and an outsole design part of another synthetic rubber with a thermoplastic elastomer sheet. The shoe sole according to claim 1, characterized in that:
【請求項5】未架橋の合成ゴムの混練りシートを型抜き
したアウトソール意匠用部材を予備成形靴底金型のアウ
トソール意匠用凹部に配置して加圧加熱した後、該アウ
トソール意匠用部材が架橋の初期段階で金型を型開きし
て、アウトソール意匠用凹部の外形形状に略合致した形
状を有する熱可塑性エラストマーシートを設置後、再度
加圧加熱して前記合成ゴムの意匠部と熱可塑性エラスト
マーシートを一体成形したアウトソール部材を形成し、
該アウトソール部材を本底用射出成形金型の意匠用凹部
形状にトリミング後、本底用射出成形金型の意匠用凹部
に合致するように配置して型締め後、靴底本体形成用の
熱可塑性エラストマーを射出成形することにより、前記
熱可塑性エラストマーシートと靴底本体形成用の熱可塑
性エラストマーとが同時一体成形された三層構造を特徴
とする靴底の製造方法。
5. An outsole design member from which an uncrosslinked synthetic rubber kneaded sheet has been die-cut is placed in an outsole design recess of a preformed shoe sole mold and heated under pressure. The member is opened at the initial stage of crosslinking, the mold is opened, a thermoplastic elastomer sheet having a shape substantially matching the outer shape of the outsole design concave portion is installed, and then pressurized and heated again to design the synthetic rubber. To form an outsole member integrally molded with the thermoplastic elastomer sheet,
After trimming the outsole member to the design concave shape of the injection mold for the outsole, arranging the outsole member so as to match the design concave shape of the injection mold for the outsole, clamping the mold, and forming a sole body for the sole. A method for producing a shoe sole, characterized in that the thermoplastic elastomer sheet and the thermoplastic elastomer for forming the sole body of the shoe are simultaneously and integrally molded by injection molding a thermoplastic elastomer.
【請求項6】未架橋の合成ゴムの混練りシートを型抜き
した部材を予備成形靴底金型のアウトソール意匠用凹部
に配置して加圧加熱した後、該アウトソール意匠用部材
が架橋の初期段階で金型を型開きして、次にアウトソー
ルの靴底外形形状に略合致した形状を有する熱可塑性エ
ラストマーシートを設置後、再度加圧加熱して前記合成
ゴムの意匠部と熱塑性エラストマーシートを一体成形し
たアウトソール部材を形成し、該アウトソール部材を靴
底形状にトリミング後、本底用射出成形金型の意匠用凹
部に合致するように設置し型締め後、靴底本体形成用の
熱可塑性エラストマーを射出成形することにより、前記
熱可塑性エラストマーシートと靴底本体形成用の熱可塑
性エラストマーとが同時一体成形された三層構造を特徴
とする靴底の製造方法。
6. A member obtained by punching out an uncrosslinked synthetic rubber kneaded sheet is placed in an outsole design recess of a preformed shoe sole mold and heated under pressure, and then the outsole design member is crosslinked. In the initial stage of opening the mold, then, after installing a thermoplastic elastomer sheet having a shape substantially conforming to the outer shape of the sole of the outsole, pressurized and heated again, the thermoplastic rubber and the design part of the synthetic rubber Forming an outsole member integrally molded with an elastomer sheet, trimming the outsole member into a shoe sole shape, installing the insole member so as to match the design concave portion of the injection molding die for the outsole, clamping the mold, and then adjusting the shoe sole body Production of a shoe sole characterized by a three-layer structure in which the thermoplastic elastomer sheet and the thermoplastic elastomer for forming the sole body of the shoe are simultaneously and integrally molded by injection molding a thermoplastic elastomer for forming. Law.
【請求項7】未架橋の合成ゴムの混練りシートを型抜き
した部材を予備成形靴底金型の複数のアウトソール意匠
用凹部に配置して加圧加熱した後、該アウトソール意匠
用部材が架橋の初期段階で金型を型開きして、次にアウ
トソールの靴底外形形状に略合致した形状を有する熱可
塑性エラストマーシートを設置後、再度加圧加熱して前
記複数の合成ゴムの意匠部と合成ゴムの意匠部とを熱可
塑性エラストマーシートにより接続一体化したアウトソ
ール部材を形成し、該アウトソール部材を靴底形状にト
リミング後、本底用射出成形金型の意匠用凹部に合致す
るように設置し型締め後、靴底本体形成用の熱可塑性エ
ラストマーを射出成形することにより、前記熱可塑性エ
ラストマーシートと靴底本体形成用の熱可塑性エラスト
マーとが同時一体成形された三層構造を特徴とする靴底
の製造方法。
7. A member obtained by punching out an uncrosslinked synthetic rubber kneaded sheet is placed in a plurality of outsole design recesses of a preformed shoe sole mold and heated under pressure. Open the mold at the initial stage of crosslinking, then after installing a thermoplastic elastomer sheet having a shape substantially conforming to the outer shape of the sole of the outsole, pressurized and heated again, the plurality of synthetic rubber A design part and a design part of synthetic rubber are connected and integrated by a thermoplastic elastomer sheet to form an outsole member. After trimming the outsole member into a shoe sole shape, the outsole member is formed into a design recess of an injection molding die for an outsole. After installing and closing the mold so that they match, the thermoplastic elastomer for forming the sole body of the shoe is injection molded, so that the thermoplastic elastomer sheet and the thermoplastic elastomer for forming the sole body of the shoe are simultaneously integrated. Method for manufacturing a sole characterized by shape is three-layer structure.
JP23119798A 1998-07-31 1998-07-31 Three-layer shoe sole and manufacturing method thereof Expired - Fee Related JP3330876B2 (en)

Priority Applications (2)

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JP23119798A JP3330876B2 (en) 1998-07-31 1998-07-31 Three-layer shoe sole and manufacturing method thereof
TW089115868A TW467732B (en) 1998-07-31 2000-08-07 Shoe sole of three-layered structure and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23119798A JP3330876B2 (en) 1998-07-31 1998-07-31 Three-layer shoe sole and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003033201A (en) * 2001-07-25 2003-02-04 Sumitomo Rubber Ind Ltd Outsole and method for making the same
JP2005036147A (en) * 2003-07-17 2005-02-10 Daicel Degussa Ltd Composite and method for manufacturing the same
WO2005090062A1 (en) * 2004-03-23 2005-09-29 Wooyun Co., Ltd Sole using multiple injection molding and its manufacturing method
WO2010047315A1 (en) * 2008-10-21 2010-04-29 宇部興産株式会社 Rubber composition and polyamide laminate
US8028442B2 (en) 2003-07-01 2011-10-04 Nike, Inc. Athletics shoe
US20120204446A1 (en) * 2009-10-15 2012-08-16 Asics Corporation Layered product for laser bonding, shoe, and process for producing shoe
US8261392B2 (en) 2008-12-11 2012-09-11 Mizuno Corp. Sole and method of manufacturing sole
WO2012124026A1 (en) 2011-03-11 2012-09-20 ダイセル・エボニック株式会社 Sheet for shoe sole and shoe sole using sheet
KR20150018907A (en) * 2013-07-11 2015-02-24 에보닉 인두스트리에스 아게 Sports shoe comprising studs or stud holders
US20160206041A1 (en) * 2007-02-09 2016-07-21 Nike, Inc. Laminate and method for making laminate
USD780417S1 (en) * 2016-01-21 2017-03-07 Nike, Inc. Shoe outsole
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003033201A (en) * 2001-07-25 2003-02-04 Sumitomo Rubber Ind Ltd Outsole and method for making the same
US8028442B2 (en) 2003-07-01 2011-10-04 Nike, Inc. Athletics shoe
JP2005036147A (en) * 2003-07-17 2005-02-10 Daicel Degussa Ltd Composite and method for manufacturing the same
WO2005090062A1 (en) * 2004-03-23 2005-09-29 Wooyun Co., Ltd Sole using multiple injection molding and its manufacturing method
US9986785B2 (en) * 2007-02-09 2018-06-05 Nike, Inc. Laminate and method for making laminate
US20160206041A1 (en) * 2007-02-09 2016-07-21 Nike, Inc. Laminate and method for making laminate
JP5472116B2 (en) * 2008-10-21 2014-04-16 宇部興産株式会社 Rubber composition and polyamide laminate
WO2010047315A1 (en) * 2008-10-21 2010-04-29 宇部興産株式会社 Rubber composition and polyamide laminate
US8261392B2 (en) 2008-12-11 2012-09-11 Mizuno Corp. Sole and method of manufacturing sole
US20120204446A1 (en) * 2009-10-15 2012-08-16 Asics Corporation Layered product for laser bonding, shoe, and process for producing shoe
US9192212B2 (en) * 2009-10-15 2015-11-24 Asics Corporation Laminate for laser bonding, shoe, and method for producing shoe
WO2012124026A1 (en) 2011-03-11 2012-09-20 ダイセル・エボニック株式会社 Sheet for shoe sole and shoe sole using sheet
KR20140029400A (en) 2011-03-11 2014-03-10 다이셀 에보닉 가부시키가이샤 Sheet for shoe sole and shoe sole using sheet
US10750815B2 (en) 2011-03-11 2020-08-25 Daicel-Evonik Ltd. Sheet for shoe sole and shoe sole including the same
KR101870480B1 (en) * 2011-03-11 2018-06-22 다이셀에보닉 주식회사 Sheet for shoe sole and shoe sole using sheet
KR20150018907A (en) * 2013-07-11 2015-02-24 에보닉 인두스트리에스 아게 Sports shoe comprising studs or stud holders
KR101659770B1 (en) 2013-07-11 2016-09-27 에보니크 데구사 게엠베하 Sports shoe comprising studs or stud receivers
USD780417S1 (en) * 2016-01-21 2017-03-07 Nike, Inc. Shoe outsole
USD784673S1 (en) * 2016-04-01 2017-04-25 Nike, Inc. Shoe outsole
CN114801372A (en) * 2022-05-16 2022-07-29 安踏(中国)有限公司 Photochromic multifunctional rubber outsole and preparation method thereof
CN114801372B (en) * 2022-05-16 2023-11-21 安踏(中国)有限公司 Photochromic multifunctional rubber outsole and preparation method thereof

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