JP2000021558A - Flexible lead - Google Patents

Flexible lead

Info

Publication number
JP2000021558A
JP2000021558A JP10189968A JP18996898A JP2000021558A JP 2000021558 A JP2000021558 A JP 2000021558A JP 10189968 A JP10189968 A JP 10189968A JP 18996898 A JP18996898 A JP 18996898A JP 2000021558 A JP2000021558 A JP 2000021558A
Authority
JP
Japan
Prior art keywords
conductor
cooling water
center
outside
central conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10189968A
Other languages
Japanese (ja)
Inventor
Yutaka Sekino
裕 関野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
Original Assignee
Meidensha Corp
Meidensha Electric Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meidensha Corp, Meidensha Electric Manufacturing Co Ltd filed Critical Meidensha Corp
Priority to JP10189968A priority Critical patent/JP2000021558A/en
Publication of JP2000021558A publication Critical patent/JP2000021558A/en
Pending legal-status Critical Current

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  • General Induction Heating (AREA)

Abstract

PROBLEM TO BE SOLVED: To restrain a voltage drop in a low inductance, and to provide high flexibility by coaxially inserting a central conductor composed of a litz wire into the center of an outside conductor posed of a copper coil, and passing cooling water between the outside conductor and the central conductor. SOLUTION: A central conductor 12 composed of a litz wire is coaxially inserted into the center of an outside conductor 11 composed of a copper coil, and the central conductor 12 is supported in the center of the outside conductor 11 by plural support rings 13 to keep a distance between the outside conductor 11 and the central conductor 12. Cooling waster flows in from a cooling water inlet 18, flows between the outside conductor 11 and the central conductor 12, and flows out of a cooling water outlet 19 to cool the outside conductor 11 and the central conductor 12. Thus, since a distance between the outside conductor 11 and the central conductor 12 can be approached, an inductance can be reduced, weight can be reduced and flexibility can be enhanced since the copper coil is used as the outside conductor 11, and high frequency resistance can be reduced and heating can be restrained since a litz wire is used as the central conductor 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、高周波誘導加熱
あるいは高周波溶接の出力部に使用されるフレキシブル
リードに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flexible lead used for an output part of high-frequency induction heating or high-frequency welding.

【0002】[0002]

【従来の技術】図4は従来の薄板を誘導加熱する高周波
誘導加熱装置の構成を示し、1は高周波電源、2は高周
波電源1と並列に接続された整合コンデンサ、3は被加
熱物である金属製の薄板、4は薄板3の周囲に配設され
た加熱コイルであり、矢印5で示す方向に位置調整する
必要がある。6は高周波電源1あるいは整合コンデンサ
2の両端と加熱コイル4の両端とを接続する高周波ケー
ブルであり、内部を冷却水が通流するようになってい
る。
2. Description of the Related Art FIG. 4 shows a configuration of a conventional high frequency induction heating apparatus for induction heating a thin plate, wherein 1 is a high frequency power supply, 2 is a matching capacitor connected in parallel with the high frequency power supply 1, and 3 is an object to be heated. The thin metal plates 4 and 4 are heating coils disposed around the thin plate 3 and need to be adjusted in the direction indicated by the arrow 5. Reference numeral 6 denotes a high-frequency cable for connecting both ends of the high-frequency power supply 1 or the matching capacitor 2 to both ends of the heating coil 4, through which cooling water flows.

【0003】図5は従来の高周波溶接装置の構成を示
し、高周波電源1の両端に整合コンデンサ2を接続す
る。加熱コイル4は被溶接物である溶接管7のV字部7
aの周囲に配線され、V字部7aは圧接ロール8により
両側から圧接される。加熱コイル4の両端は出力変流器
9の出力側に接続され、整合コンデンサ2と出力変流器
9の間は内部を冷却水が通流するフレキシブルリード1
0により接続されている。ただし、フレキシブルリード
10を用いるのは加熱コイル4が大容量の場合であり、
加熱コイル4が小容量の場合には風冷式の銅薄板積層物
により接続し、加熱コイル4が中容量の場合には銅蛇管
により接続している。
FIG. 5 shows a configuration of a conventional high-frequency welding apparatus. A matching capacitor 2 is connected to both ends of a high-frequency power supply 1. The heating coil 4 is a V-shaped part 7 of a welded pipe 7 which is an object to be welded.
The V-shaped part 7a is pressed from both sides by the pressing roller 8. Both ends of the heating coil 4 are connected to the output side of an output current transformer 9, and a flexible lead 1 through which cooling water flows between the matching capacitor 2 and the output current transformer 9.
Connected by 0. However, the flexible lead 10 is used when the heating coil 4 has a large capacity.
When the heating coil 4 has a small capacity, it is connected by an air-cooled copper thin plate laminate, and when the heating coil 4 has a medium capacity, it is connected by a copper coil.

【0004】上記した各従来装置においては、高周波電
源1あるいは整合部と出力部との間の接続に際しては、
出力部側を動かす必要があるために、可撓性のあるもの
で接続する必要があり、それぞれ可撓性があるフレキシ
ブルリード10、水冷式高周波ケーブル6、銅薄板積層
物、銅蛇管等を用いていた。
In each of the above-mentioned conventional devices, when connecting between the high-frequency power supply 1 or the matching unit and the output unit,
Since it is necessary to move the output unit side, it is necessary to connect with a flexible one, and use a flexible flexible lead 10, a water-cooled high-frequency cable 6, a copper thin plate laminate, a copper coil, etc. I was

【0005】[0005]

【発明が解決しようとする課題】ところで、50〜45
0KHzの高い周波数を使用する薄板高周波加熱あるい
は高周波溶接では、高周波電力の伝送部におけるインダ
クタンスによる電圧降下が問題となるが、従来のフレキ
シブルリード10等では往復一対のものの距離が離れて
いるために、1m当たり1μH程度のインダクタンスが
発生し、その間の電圧降下は多い所では数千Vに達し
た。そこで、伝送路に既存の水冷式同軸ケーブルを用い
ることが考えられたが、水冷式同軸ケーブルは構造が複
雑でシース等も厚いために可撓性がなく、重量も重いた
めに上記した従来装置の伝送路に用いることは不適当で
あった。
However, 50-45
In thin-plate high-frequency heating or high-frequency welding using a high frequency of 0 KHz, a voltage drop due to inductance in a high-frequency power transmission section is a problem. However, in a conventional flexible lead 10 or the like, a distance between a pair of reciprocating members is large. An inductance of about 1 μH was generated per meter, and the voltage drop during that time reached several thousand volts in many places. Therefore, it was conceived to use an existing water-cooled coaxial cable for the transmission path. However, the water-cooled coaxial cable has a complicated structure, a thick sheath and the like, and thus has no flexibility and a heavy weight. Was unsuitable for use in a transmission line.

【0006】この発明は上記のような課題を解決するた
めになされたものであり、高周波誘導加熱あるいは高周
波溶接における高周波電源あるいは整合部と出力部を接
続するリードであり、低インダクタンスで電圧降下を抑
制することができ、かつ可撓性が高いフレキシブルリー
ドを得ることを目的とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems, and is a lead for connecting a high-frequency power supply or a matching section and an output section in high-frequency induction heating or high-frequency welding. It is an object to obtain a flexible lead that can be suppressed and has high flexibility.

【0007】[0007]

【課題を解決するための手段】この発明の請求項1に係
るフレキシブルリードは、銅蛇管からなる外導体の中心
にリッツ線からなる中心導体を同軸状に挿通し、外導体
と中心導体の間に冷却水を通流するようにしたものであ
る。
According to a first aspect of the present invention, there is provided a flexible lead in which a center conductor made of a litz wire is coaxially inserted into the center of an outer conductor made of a copper coiled tube, and the center between the outer conductor and the center conductor. In this case, cooling water is allowed to flow.

【0008】請求項2に係るフレキシブルリードは、リ
ッツ線からなる中心導体を円筒状に形成し、この中心導
体にも冷却水を通流するようにしたものである。
[0008] In the flexible lead according to the second aspect, the center conductor formed of a litz wire is formed in a cylindrical shape, and cooling water also flows through the center conductor.

【0009】[0009]

【発明の実施の形態】実施形態1 以下、この発明の実施の形態を図面とともに説明する。
図1(a),(b)は実施形態1によるフレキシブルリ
ードの半縦断面図及びそのA−A線横断面図、図2はサ
ポートリングの平面図を示し、11は銅蛇管からなる外
導体であり、その中心にはリッツ線からなる中心導体1
2が同軸状に挿通されている。リッツ線は個々にフッ素
樹脂などにより絶縁された各素線を撚ったものであり、
表皮効果が減少し、高周波における抵抗を減少させるこ
とができる。13は外周が外導体11の内相に当接し、
内周に中心導体12が挿通されたフッ素樹脂製で円板状
のサポートリングであり、複数のサポートリング13を
設けることにより中心導体12を外導体11の中心に支
持し、外導体11と中心導体12の間の距離を保つ。1
3aは冷却水通路である。
Embodiment 1 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
1A and 1B are a semi-longitudinal sectional view and a cross-sectional view taken along line AA of the flexible lead according to the first embodiment, FIG. 2 is a plan view of a support ring, and 11 is an outer conductor made of a copper coil. And the center is a center conductor 1 made of a litz wire.
2 are inserted coaxially. Litz wire is made by twisting each element wire individually insulated by fluororesin etc.
The skin effect is reduced, and the resistance at high frequencies can be reduced. 13 has an outer periphery in contact with the inner phase of the outer conductor 11,
It is a disc-shaped support ring made of fluororesin with the center conductor 12 inserted through the inner circumference. By providing a plurality of support rings 13, the center conductor 12 is supported at the center of the outer conductor 11, and The distance between the conductors 12 is maintained. 1
3a is a cooling water passage.

【0010】外導体11の両端には絶縁物14を介して
一対の中心導体端子15を取り付け、中心導体12の両
端は絶縁物14を挿通して中心導体端子15に接続され
る。又、外導体11の両端外周には導体16を介して一
対の外導体端子17を取り付け、さらに外導体11の両
端には冷却水入口18と冷却水出口19が取り付けられ
る。
A pair of center conductor terminals 15 are attached to both ends of the outer conductor 11 via insulators 14. Both ends of the center conductor 12 are connected to the center conductor terminals 15 through the insulators 14. A pair of outer conductor terminals 17 are attached to the outer periphery of both ends of the outer conductor 11 via conductors 16, and a cooling water inlet 18 and a cooling water outlet 19 are attached to both ends of the outer conductor 11.

【0011】上記構成において、一対の中心導体端子1
5は例えば図4の場合には整合コンデンサ2の一端と加
熱コイル4の一端に接続され、一対の外導体端子17は
整合コンデンサ2の他端と加熱コイル4の他端に接続さ
れる。又、図5の場合には、端子15,17は整合コン
デンサ2及び出力変流器9に接続される。又、冷却水は
冷却水入口18から流入して外導体11と中心導体12
の間に通流し、冷却水出口19から流出して各導体1
1,12を冷却する。
In the above configuration, the pair of center conductor terminals 1
4, 5 is connected to one end of the matching capacitor 2 and one end of the heating coil 4, for example, and a pair of outer conductor terminals 17 are connected to the other end of the matching capacitor 2 and the other end of the heating coil 4. In the case of FIG. 5, the terminals 15 and 17 are connected to the matching capacitor 2 and the output current transformer 9. The cooling water flows from the cooling water inlet 18 and the outer conductor 11 and the center conductor 12
And flows out of the cooling water outlet 19 so that each conductor 1
Cool 1,12.

【0012】実施形態1においては、外導体11と中心
導体12を同軸状に配置しており、両者の距離が近いた
めにインダクタンスを従来の1/10〜1/15にする
ことができる。又、外導体11として銅蛇管を用いてい
るので、軽量で可撓性を高くすることができる。また、
中心導体12としてリッツ線を使用しているため、素線
絶縁により冷却効率は悪いが、リッツ線は高周波抵抗が
小さいので、発熱を抑制することができる。さらに、冷
却水に純水を使用すれば耐電圧が向上し、高電圧回路に
も使用することができる。又、外導体11の径と中心導
体12の径の比が一定であれば、インダクタンスは同一
となるので、大電流あるいは高電圧の場合、外導体11
及び中心導体12の径を大きくすることにより対応する
ことができる。
In the first embodiment, the outer conductor 11 and the center conductor 12 are coaxially arranged, and the distance between them is short, so that the inductance can be reduced to 1/10 to 1/15 of the conventional one. Further, since a copper coil is used as the outer conductor 11, the outer conductor 11 can be lightweight and have high flexibility. Also,
Since the litz wire is used as the center conductor 12, the cooling efficiency is poor due to the wire insulation, but the litz wire has a low high-frequency resistance, so that heat generation can be suppressed. Furthermore, if pure water is used as the cooling water, the withstand voltage is improved, and it can be used for a high-voltage circuit. If the ratio between the diameter of the outer conductor 11 and the diameter of the center conductor 12 is constant, the inductance is the same.
It is possible to cope with this by increasing the diameter of the central conductor 12.

【0013】実施形態2 図3(a),(b)は実施形態2によるフレキシブルリ
ードの半縦断正面図及びそのB−B線横断面図を示し、
20はリッツ線からなる円筒状の中心導体であり、冷却
水入口18から流入した冷却水は外導体11と中心導体
20の間、及び中心導体20の中心を通流し、冷却水出
口19から流出する。その他の構成は実施形態1と同様
である。
Embodiment 2 FIGS. 3 (a) and 3 (b) show a semi-longitudinal front view of a flexible lead according to a second embodiment and a cross-sectional view taken along line BB of FIG.
Reference numeral 20 denotes a cylindrical center conductor made of a litz wire. The cooling water flowing from the cooling water inlet 18 flows between the outer conductor 11 and the center conductor 20 and the center of the center conductor 20 and flows out of the cooling water outlet 19. I do. Other configurations are the same as those of the first embodiment.

【0014】実施形態2においては、外導体11と中心
導体20の間ばかりでなく、中心導体20の中心にも冷
却水を通流しているので、冷却能力を向上することがで
き、高電圧、大電流に対応することができる。その他の
効果は実施形態1と同様である。
In the second embodiment, since the cooling water flows not only between the outer conductor 11 and the center conductor 20, but also at the center of the center conductor 20, the cooling capacity can be improved, and the high voltage, It can handle large currents. Other effects are the same as those of the first embodiment.

【0015】[0015]

【発明の効果】以上のようにこの発明の請求項1によれ
ば、銅蛇管からなる外導体の中心にリッツ線からなる中
心導体を同軸状に挿通し、外導体と中心導体の間に冷却
水を通流しており、両導体の距離が小さいためにインダ
クタンスを大幅に削減することができ、電圧降下を小さ
くすることができる。又、外導体を銅蛇管により形成し
ており、軽量で可撓性を高くすることができる。さら
に、両導体間に冷却水を通流するとともに、中心導体に
リッツ線を使用して発熱を抑制しており、温度低減効果
を高めることができる。
As described above, according to the first aspect of the present invention, the center conductor made of a litz wire is inserted coaxially into the center of the outer conductor made of a copper coil, and cooling is performed between the outer conductor and the center conductor. Since water flows and the distance between the two conductors is small, the inductance can be greatly reduced, and the voltage drop can be reduced. In addition, since the outer conductor is formed of a copper coil, it is lightweight and can have high flexibility. Furthermore, while cooling water flows between both conductors, heat generation is suppressed by using a litz wire for the center conductor, and the temperature reduction effect can be enhanced.

【0016】請求項2によれば、中心導体を円筒状にし
てその中心にも冷却水を通流しており、冷却効果を高め
て温度低減効果を高めることができる。
According to the second aspect, the center conductor is formed in a cylindrical shape, and the cooling water flows also in the center thereof, so that the cooling effect can be enhanced and the temperature reduction effect can be enhanced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の実施形態1によるフレキシブルリー
ドの半縦断面図及びそのA−A線横断面図である。
FIG. 1 is a semi-longitudinal sectional view of a flexible lead according to a first embodiment of the present invention and a transverse sectional view taken along line AA of FIG.

【図2】実施形態1によるサポートリングの平面図であ
る。
FIG. 2 is a plan view of a support ring according to the first embodiment.

【図3】実施形態2によるフレキシブルリードの半縦断
正面図及びそのB−B線横断面図である。
FIG. 3 is a semi-longitudinal front view of a flexible lead according to a second embodiment and a cross-sectional view taken along line BB of FIG.

【図4】従来の高周波誘導加熱装置の構成図である。FIG. 4 is a configuration diagram of a conventional high-frequency induction heating device.

【図5】従来の高周波溶接装置の構成図である。FIG. 5 is a configuration diagram of a conventional high-frequency welding device.

【符号の説明】[Explanation of symbols]

1…高周波電源 2…整合コンデンサ 4…加熱コイル 9…出力変流器 11…外導体 12,20…中心導体 18…冷却水入口 19…冷却水出口 DESCRIPTION OF SYMBOLS 1 ... High frequency power supply 2 ... Matching condenser 4 ... Heating coil 9 ... Output current transformer 11 ... Outer conductor 12, 20 ... Center conductor 18 ... Cooling water inlet 19 ... Cooling water outlet

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 高周波誘導加熱あるいは高周波溶接にお
ける高周波電源あるいはその整合部と出力部を接続する
リードであって、銅蛇管からなる外導体の中心にリッツ
線からなる中心導体を同軸状に挿通し、外導体と中心導
体の間に冷却水を通流するようにしたことを特徴とする
フレキシブルリード。
1. A lead for connecting a high-frequency power supply or its matching part and an output part in high-frequency induction heating or high-frequency welding, wherein a center conductor made of a litz wire is inserted coaxially through the center of an outer conductor made of a copper coil. A flexible lead, wherein cooling water flows between the outer conductor and the center conductor.
【請求項2】 上記リッツ線からなる中心導体を円筒状
に形成し、この中心導体にも冷却水を通流するようにし
たことを特徴とする請求項1記載のフレキシブルリー
ド。
2. The flexible lead according to claim 1, wherein the center conductor made of the litz wire is formed in a cylindrical shape, and cooling water also flows through the center conductor.
JP10189968A 1998-07-06 1998-07-06 Flexible lead Pending JP2000021558A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10189968A JP2000021558A (en) 1998-07-06 1998-07-06 Flexible lead

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10189968A JP2000021558A (en) 1998-07-06 1998-07-06 Flexible lead

Publications (1)

Publication Number Publication Date
JP2000021558A true JP2000021558A (en) 2000-01-21

Family

ID=16250207

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10189968A Pending JP2000021558A (en) 1998-07-06 1998-07-06 Flexible lead

Country Status (1)

Country Link
JP (1) JP2000021558A (en)

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