JP2000005969A - Method and device for preventing scattering of chip, for cutting tool - Google Patents

Method and device for preventing scattering of chip, for cutting tool

Info

Publication number
JP2000005969A
JP2000005969A JP10171848A JP17184898A JP2000005969A JP 2000005969 A JP2000005969 A JP 2000005969A JP 10171848 A JP10171848 A JP 10171848A JP 17184898 A JP17184898 A JP 17184898A JP 2000005969 A JP2000005969 A JP 2000005969A
Authority
JP
Japan
Prior art keywords
workpiece
cutting
cover
rotating part
chips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP10171848A
Other languages
Japanese (ja)
Inventor
Yutaka Ogawa
豊 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Akebono Research and Development Centre Ltd
Original Assignee
Akebono Research and Development Centre Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Akebono Research and Development Centre Ltd filed Critical Akebono Research and Development Centre Ltd
Priority to JP10171848A priority Critical patent/JP2000005969A/en
Publication of JP2000005969A publication Critical patent/JP2000005969A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

PROBLEM TO BE SOLVED: To provide a method and device for preventing scattering of chips, for a cutting tool, so that the chips do not scatter and that cutting fluid does not splash nor fume. SOLUTION: In a method for cutting a workpiece by pressing a rotating part having a cutting bite against the workpiece, the surface of contact between the rotating part and the workpiece is covered with a cover. Air is blown into the cover and chips diffused are sucked by means of the air. In a cutting device, a cover body 4 formed into a freely expanding and contracting cylindrical body is provided to cover the surface of contact surface between the rotating part 2 and the workpiece 3. Further, the cover body 4 formed into the freely expanding and contracting cylindrical body is provided to cover the surface of contact between the rotating part 2 and the workpiece 3 and the cover body 4 is provided with a suction passage 6 for sucking cutting chips 5 while the rotating part 2 is provided with an air feed passage 7 for feeding compressed air into the cover body 4.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は切削工具を使用する
ことで発生する切屑が周囲に飛散することを防止する方
法と、飛散を防止する装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for preventing chips generated by using a cutting tool from scattering around and an apparatus for preventing the chips from scattering.

【0002】[0002]

【従来の技術】一般にボール盤やフライス盤では図2に
示すように回転する切削バイト1を被切削物3に当てて
切削を行うが、このような切削装置においては、被切削
物3から削られた切り屑12が多量に発生する。
2. Description of the Related Art Generally, in a drilling machine or a milling machine, a rotating cutting tool 1 is applied to a workpiece 3 as shown in FIG. 2 to perform a cutting operation. Chips 12 are generated in large quantities.

【0003】通常この切り屑12はそのまま床に落とさ
れるか、あるいは下に置いた屑箱10に落ちるようにし
ているが、いずれにしても切削装置11の周辺に切り屑
12が飛散することは避けられない。
Normally, the chips 12 are dropped on the floor as they are, or fall into the chip box 10 placed below. In any case, the chips 12 are scattered around the cutting device 11. Inevitable.

【0004】また切削の際、切削油剤などを使用するこ
とがあるが、切削部分の発熱により煙り13として周囲
に漂うことがある。
At the time of cutting, a cutting oil or the like is used in some cases, but it may drift around as smoke 13 due to heat generated in the cut portion.

【0005】[0005]

【発明が解決しようとする課題】このようにして飛散し
た切り屑は切削作業の邪魔になったり、切削装置の点検
整備に支障を与えることもあるため、定期的に回収し再
利用する必要がある。このため本来の作業以外の回収作
業が増加して生産性が向上しない。
The chips scattered in this manner may interfere with the cutting operation or hinder the inspection and maintenance of the cutting device. Therefore, it is necessary to periodically collect and reuse the chips. is there. For this reason, the number of collection operations other than the original operation increases, and the productivity does not improve.

【0006】また、切削油剤の飛散や発煙は作業環境の
悪化を招くため改善が求められている。
[0006] In addition, the scattering and fumes of the cutting oil cause deterioration of the working environment, so that improvement is required.

【0007】本発明はかかる従来の問題点を解決するた
めになされたもので、切り屑が飛散することがなく、ま
た、切削油剤の飛散や発煙も生じないようにした切削工
具用の切屑飛散防止方法及びこれに用いる装置を提供す
ることにある。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned conventional problems, and is intended to prevent chips from being scattered, and also to prevent chips and fumes from being emitted from a cutting oil for a cutting tool. An object of the present invention is to provide a prevention method and a device used for the prevention method.

【0008】[0008]

【課題を解決するための手段】本発明は、前述した技術
的課題を解決するために以下のような方法とした。すな
わち、切削バイトを有する回転部を被切削物に当てて切
削を行う方法において、回転部と被切削物との接触面を
覆うようカバーするとともに、このカバー内に空気を吹
き込む一方、この空気で拡散された切り屑を吸引するよ
うにした。
The present invention employs the following method to solve the above technical problems. That is, in the method of performing a cutting by applying a rotating part having a cutting tool to a workpiece, while covering so as to cover a contact surface between the rotating part and the workpiece, while blowing air into the cover, the air is used. The scattered chips were sucked.

【0009】また、この方法に用いる装置として、切削
バイト1を有する回転部2を被切削物3に当てて切削を
行う装置において、回転部2と被切削物3との接触面を
覆うよう、伸縮自在の筒状体に形成されたカバー体4を
設けた。
Further, as an apparatus used in this method, an apparatus for performing cutting by applying a rotating part 2 having a cutting bite 1 to a workpiece 3 so that a contact surface between the rotating part 2 and the workpiece 3 is covered. The cover body 4 formed in a telescopic tubular body was provided.

【0010】このカバー体4は透明な柔軟性合成樹脂の
シートを真空成型するなどにより形成することができ、
蛇腹(ベローズ)を形成して、伸縮性をもたせるのが望
ましい。また、回転部2との摺接面には補強のための環
部を設けることができる。また、カバー体4を2つの短
い筒状体に2分割し、両者にスプラインを形成して嵌合
し、全長を伸縮できるようにすることも可能である。
The cover 4 can be formed by vacuum molding a transparent flexible synthetic resin sheet.
It is desirable to form a bellows to provide elasticity. Further, an annular portion for reinforcement can be provided on the sliding contact surface with the rotating portion 2. Further, it is also possible to divide the cover body 4 into two short cylindrical bodies, form a spline on the two, and fit them so that the entire length can be expanded and contracted.

【0011】前記したカバー体4にはさらに、切り屑5
を吸引するための吸引通路6を設ける一方、前記カバー
体4内へ圧縮空気を送給する空気送給路7を前記回転部
2に設けることができる。
The above-mentioned cover body 4 is further provided with chips 5.
A suction passage 6 for sucking air is provided, and an air supply passage 7 for supplying compressed air into the cover body 4 can be provided in the rotating unit 2.

【0012】吸引通路6は、カバー体4を所定位置に取
り付けた状態でカバー体4の底部となる位置に設けるの
が好適で、吸引装置を接続して使用する。また、空気送
給路7は先端をカバー体4内に開口させてあり、基端に
はエアコンプレッサーが接続される。なお、先端開口部
を切削バイト1へ圧縮空気を吹き付ける位置に形成すれ
ば空冷効果が期待できる。
The suction passage 6 is preferably provided at a position which becomes the bottom of the cover 4 with the cover 4 attached to a predetermined position, and is used by connecting a suction device. The air supply path 7 has a distal end opened in the cover body 4, and an air compressor is connected to a proximal end. If the tip opening is formed at a position where compressed air is blown onto the cutting tool 1, an air cooling effect can be expected.

【0013】このような方法及び構成とすることでカバ
ー体4内の空気を急速かつ強力に換気することができ、
切り屑や煙りが強制排出される。
By adopting such a method and configuration, the air in the cover 4 can be rapidly and powerfully ventilated.
Chips and smoke are forcibly discharged.

【0014】なお、前記構成では、切削バイト側を回転
させ被切削物を固定して切削を行うようにしたが、当
然、切削バイト側を固定し被切削物を回転させて切削を
行う構成でも全く同様に実施できるのは勿論である。
In the above configuration, the cutting is performed by rotating the cutting tool side to fix the object to be cut. However, naturally, the cutting is performed by fixing the cutting tool side and rotating the object to be cut. Of course, it can be implemented in exactly the same way.

【0015】また、吸引装置とエアコンプレッサーは必
ずしも両方設ける必要はなく、いずれか一方でも同様な
換気効果が期待できる。
Further, it is not always necessary to provide both the suction device and the air compressor, and a similar ventilation effect can be expected in either one.

【0016】[0016]

【発明の実施の形態】以下、本発明の切削工具用の切屑
飛散防止方法及び装置を図1に示される実施形態につい
て更に詳細に説明する。なお、装置の説明に併せて方法
を説明する。本装置は図2に示すフライス盤と同様な装
置に適用されるもので、図示しないモータにロータリー
ジョイント及びスピンドル(いずれも図示せず)を介し
て接続された回転部2に切削バイト1が取り付けられて
いる。回転部2は切削バイト1を交換可能に保持するホ
ルダの機能を有しており、水平方向に移動しながら回転
するようになっている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method and an apparatus for preventing chips from scattering for a cutting tool according to the present invention will be described in more detail with reference to the embodiment shown in FIG. The method will be described together with the description of the apparatus. This device is applied to a device similar to the milling machine shown in FIG. 2, and a cutting tool 1 is attached to a rotating unit 2 connected to a motor (not shown) via a rotary joint and a spindle (neither is shown). ing. The rotating unit 2 has a function of a holder that holds the cutting tool 1 in a replaceable manner, and rotates while moving in the horizontal direction.

【0017】そして図示しないチャックに固定された被
切削物3に切削バイト1を当てて切削を行う。図では被
切削物3に穿設された穴の径を広げる中ぐり工程が示さ
れている。
Then, cutting is performed by applying the cutting tool 1 to the workpiece 3 fixed to a chuck (not shown). In the figure, a boring process for expanding the diameter of a hole formed in the workpiece 3 is shown.

【0018】そしてこの切削部分を覆うよう、伸縮自在
の筒状体に形成されたカバー体4が設けられている。こ
のカバー体4は全体として筒状に形成されており、その
一端が被切削物3の前面部3aに当接し、他端は回転部
2の径より僅かに大きな円形窓に形成され、回転部2基
部の非回転部分に支持されている。
A cover body 4 formed of a telescopic tubular body is provided so as to cover the cut portion. The cover body 4 is formed in a cylindrical shape as a whole, one end of which is in contact with the front surface 3 a of the workpiece 3, and the other end is formed in a circular window slightly larger than the diameter of the rotating part 2. It is supported by two non-rotating parts.

【0019】カバー体4は透明な柔軟性合成樹脂のシー
トを真空成型することで形成されており、その胴部分に
蛇腹(ベローズ)4aが形成されている。この蛇腹は回
転部2の水平移動に際してもカバー体4が円滑に収縮し
て密閉性が損なわれないようにするためのものである。
The cover body 4 is formed by vacuum-molding a transparent flexible synthetic resin sheet, and a bellows 4a is formed on its body. The bellows are provided to prevent the cover body 4 from contracting smoothly even during the horizontal movement of the rotating part 2 so that the airtightness is not impaired.

【0020】前記したカバー体4にはさらに、切り屑5
を吸引するための吸引通路6が設けられており、図示し
ない吸引装置が接続されている。この吸引装置には切り
屑5を回収するフィルタが設けられており、切り屑の回
収が容易となるよう構成されている。
The above-mentioned cover body 4 is further provided with chips 5.
Is provided, and a suction device (not shown) is connected. This suction device is provided with a filter for collecting the chips 5, and is configured to facilitate the collection of the chips.

【0021】一方、回転部2の内部には、前記カバー体
4内へ圧縮空気を送給する空気送給路7が形成されてい
る。この空気送給路7の基端にはエアコンプレッサー
(図示せず)が接続され、また、先端開口部は切削バイ
ト1へ向けて形成されており、切削バイト1へ圧縮空気
を矢示F方向に吹き付けることで冷却するよう構成され
ている。さらに、先端開口部を僅かに螺旋状に形成する
ことでカバー体4内に旋風(スワール)を発生させ切り
屑5の排出効果を高めることもできる。
On the other hand, an air supply path 7 for supplying compressed air into the cover body 4 is formed inside the rotating section 2. An air compressor (not shown) is connected to the base end of the air supply path 7, and a distal end opening is formed toward the cutting tool 1, and compressed air is supplied to the cutting tool 1 in the direction of arrow F. It is configured to cool by spraying it. Furthermore, by forming the tip opening portion in a slightly spiral shape, a whirl (swirl) can be generated in the cover body 4 and the effect of discharging the chips 5 can be enhanced.

【0022】なお、エアコンプレッサーと空気送給路7
との間にオイルミスト付加装置を介挿することができ
る。オイルミスト付加装置はオイルを霧状にするもので
切削バイト1と被切削物3との摩擦を低減する効果と冷
却効果が期待できるものである。
The air compressor and the air supply path 7
And an oil mist adding device can be interposed therebetween. The oil mist applying device makes the oil mist, and is expected to have the effect of reducing the friction between the cutting tool 1 and the workpiece 3 and the cooling effect.

【0023】なお、吸引装置の風量はエアコンプレッサ
ーの風量を上回るよう設定されており、カバー体4内を
常に負圧とするようにしてある。これによりカバー体4
を前面部3aに吸着させカバー体4の密閉性を高めてあ
る。
The air volume of the suction device is set to exceed the air volume of the air compressor, and the inside of the cover 4 is always kept at a negative pressure. Thereby, the cover body 4
Is adsorbed to the front surface 3a to enhance the sealing of the cover body 4.

【0024】以上の構成において、使用するに際しては
吸引装置とエアコンプレッサーとを作動させた状態で切
削を開始する。切削により生じた切り屑5は吸引通路6
を通って吸引装置内に回収される。このような構成とす
ることでカバー体4内の空気を急速かつ強力に換気する
ことができ、切り屑や煙りが周囲に排出されることはな
くなる。
In the above configuration, when used, cutting is started in a state where the suction device and the air compressor are operated. Chips 5 generated by the cutting are sucked into a suction passage 6.
And collected in the suction device. With such a configuration, the air in the cover body 4 can be rapidly and powerfully ventilated, and chips and smoke are not discharged to the surroundings.

【0025】[0025]

【発明の効果】本発明によれば、回転部と被切削物との
接触面を覆うよう、伸縮自在の筒状体に形成されたカバ
ー体を設けたので、切り屑が飛散することはない。
According to the present invention, since the cover body formed in the expandable and contractible cylindrical body is provided so as to cover the contact surface between the rotating part and the workpiece, chips are not scattered. .

【0026】また、カバー体に切り屑を吸引するための
吸引通路を設け、前記回転部に設けられ前記カバー体内
へ圧縮空気を送給する空気送給路を設けたものでは、切
り屑を自動的に回収することができる。しかも、切削油
剤やその発煙も吸引することができるため作業環境をク
リーンに保つことができる。
Further, in the case where a suction passage for sucking chips is provided in the cover body, and an air supply path provided in the rotating portion for supplying compressed air to the cover body is provided, the chips are automatically removed. It can be collected in a timely manner. Moreover, the working environment can be kept clean since the cutting oil and its smoke can also be sucked.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態である切削工具用切屑飛散
防止方法及び装置を示す断面図である。
FIG. 1 is a sectional view showing a method and an apparatus for preventing chip scattering for a cutting tool according to an embodiment of the present invention.

【図2】従来の切削工具周辺を示す側面図である。FIG. 2 is a side view showing the periphery of a conventional cutting tool.

【符号の説明】[Explanation of symbols]

1 切削バイト 2 回転部 3 被切削物 4 カバー体 5 切り屑 6 吸引通路 7 空気送給路 DESCRIPTION OF SYMBOLS 1 Cutting bite 2 Rotating part 3 Workpiece 4 Cover body 5 Chip 6 Suction passage 7 Air supply passage

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】切削バイトを有する回転部を被切削物に当
てて切削を行う方法において、 回転部と被切削物との接触面を覆うようカバーするとと
もに、このカバー内に空気を吹き込む一方、この空気で
拡散された切り屑を吸引することを特徴とする切削工具
用切屑飛散防止方法。
1. A method for performing cutting by applying a rotating part having a cutting tool to a workpiece, wherein the cover covers a contact surface between the rotating part and the workpiece, and air is blown into the cover. A chip scattering prevention method for a cutting tool, wherein the chip diffused by the air is sucked.
【請求項2】切削バイトを有する回転部を被切削物に当
てて切削を行う装置において、 回転部と被切削物との接触面を覆うよう、伸縮自在の筒
状体に形成されたカバー体を設けたことを特徴とする切
削工具用切屑飛散防止装置。
2. A device for performing cutting by applying a rotating part having a cutting tool to a workpiece to be cut, wherein a cover body formed in a telescopic tubular body so as to cover a contact surface between the rotating part and the workpiece. A chip scattering prevention device for a cutting tool, comprising:
【請求項3】切削バイトを有する回転部を被切削物に当
てて切削を行う装置において、 回転部と被切削物との接触面を覆うよう、伸縮自在の筒
状体に形成されたカバー体を備え、このカバー体に切り
屑を吸引するための吸引通路を設ける一方、前記カバー
体内へ圧縮空気を送給する空気送給路を前記回転部に設
けたことを特徴とする切削工具用切屑飛散防止装置。
3. An apparatus for performing cutting by applying a rotating part having a cutting bit to a workpiece to be cut, wherein a cover body formed in a stretchable tubular body so as to cover a contact surface between the rotating part and the workpiece. Wherein a suction path for sucking chips is provided in the cover body, and an air supply path for supplying compressed air into the cover body is provided in the rotating portion. Shatter prevention device.
JP10171848A 1998-06-18 1998-06-18 Method and device for preventing scattering of chip, for cutting tool Withdrawn JP2000005969A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10171848A JP2000005969A (en) 1998-06-18 1998-06-18 Method and device for preventing scattering of chip, for cutting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10171848A JP2000005969A (en) 1998-06-18 1998-06-18 Method and device for preventing scattering of chip, for cutting tool

Publications (1)

Publication Number Publication Date
JP2000005969A true JP2000005969A (en) 2000-01-11

Family

ID=15930903

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10171848A Withdrawn JP2000005969A (en) 1998-06-18 1998-06-18 Method and device for preventing scattering of chip, for cutting tool

Country Status (1)

Country Link
JP (1) JP2000005969A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002001630A (en) * 2000-06-19 2002-01-08 Horkos Corp Machining method for work of specified form using machine tool, and chip removing device of machine tool
US6619163B2 (en) * 2000-03-10 2003-09-16 Ntn Corporation Method and device for cutting braking surfaces of a brake rotor
JP2006320991A (en) * 2005-05-18 2006-11-30 Toyota Motor Corp Multispindle boring device and boring method
CN106077712A (en) * 2016-08-25 2016-11-09 江苏纽泰格有限公司 The cutting special purpose lathe of vehicle shock pad buffer stopper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6619163B2 (en) * 2000-03-10 2003-09-16 Ntn Corporation Method and device for cutting braking surfaces of a brake rotor
JP2002001630A (en) * 2000-06-19 2002-01-08 Horkos Corp Machining method for work of specified form using machine tool, and chip removing device of machine tool
JP4717178B2 (en) * 2000-06-19 2011-07-06 ホーコス株式会社 Machine tool chip removal device
JP2006320991A (en) * 2005-05-18 2006-11-30 Toyota Motor Corp Multispindle boring device and boring method
CN106077712A (en) * 2016-08-25 2016-11-09 江苏纽泰格有限公司 The cutting special purpose lathe of vehicle shock pad buffer stopper
CN106077712B (en) * 2016-08-25 2018-01-19 江苏纽泰格科技股份有限公司 The cutting special purpose lathe of vehicle shock pad buffer stopper

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