JP2000001353A - Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarder - Google Patents
Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarderInfo
- Publication number
- JP2000001353A JP2000001353A JP10162567A JP16256798A JP2000001353A JP 2000001353 A JP2000001353 A JP 2000001353A JP 10162567 A JP10162567 A JP 10162567A JP 16256798 A JP16256798 A JP 16256798A JP 2000001353 A JP2000001353 A JP 2000001353A
- Authority
- JP
- Japan
- Prior art keywords
- curing
- retarder
- hardening
- polymer
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
- C04B41/4857—Other macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/53—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone involving the removal of at least part of the materials of the treated article, e.g. etching, drying of hardened concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/20—Retarders
- C04B2103/22—Set retarders
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、水硬性混和物硬化
遅延材およびこの硬化遅延材を用いた硬化物表面の処理
方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hydraulic hardening material setting retarder and a method for treating the surface of a cured product using the setting retarder.
【0002】[0002]
【従来の技術】コンクリート施工の際に、打設した水硬
性混和物表面の全部または一部の硬化を遅らせた後、こ
の未硬化部分を洗い出して、硬化物表面の全体または一
部を粗面化する方法が知られている。硬化物表面の粗面
化を行う目的の1つは、コンクリートの打継ぎや、コン
クリート打設後における表面仕上げ材の貼着、塗装等の
後加工を容易にすることであり、もう1つはコンクリー
ト表面を修飾することである。2. Description of the Related Art During the construction of concrete, after hardening of all or a part of the surface of a hydraulic admixed material is delayed, the uncured part is washed out and the whole or part of the hardened material surface is roughened. There is a known method for converting the data. One of the purposes of roughening the surface of the cured product is to facilitate post-processing such as joining of concrete, application of a surface finishing material after concrete casting, painting, and the like. It is to modify the concrete surface.
【0003】水硬性混和物表面の硬化遅延方法として、
打設した未硬化の水硬性混和物の表面に硬化遅延材を散
布する方法がある。この方法は、硬化物表面全面を粗面
化することは容易であるが、部分的に粗面化するために
はその部分のみを露出させるための被覆工程が必要とな
り面倒であるほか、硬化遅延材の散布量を均一化するこ
とが困難であるため、粗面化部分の深さが部分的に異な
ると言う問題もあった。粗面化部分深さの不均一は硬化
物表面の化粧仕上げや塗装仕上げの品質を悪化させ、表
面修飾にも悪影響を及ぼす。[0003] As a method of retarding the setting of the surface of a hydraulic admixture,
There is a method of spraying a curing retarder on the surface of the cast uncured hydraulic mixture. In this method, it is easy to roughen the entire surface of the cured product, but in order to partially roughen the surface, a coating step for exposing only that portion is required, which is troublesome, and also causes a delay in curing. Since it is difficult to equalize the amount of material sprayed, there is also a problem that the depth of the roughened portion is partially different. The unevenness of the depth of the roughened portion deteriorates the quality of the decorative finish and the paint finish on the surface of the cured product, and adversely affects the surface modification.
【0004】このような問題を解決する方法として、特
公平6−51979号公報や特開平7−300378号
公報には、少量で大きな硬化(凝結)遅延効果を発揮す
る材としての水溶性低分子物質を紙または不織布やポリ
プロピレン等の基材に含浸させたり塗布したりしてなる
硬化遅延シート(凝結遅延シート)で、未硬化の水硬性
混和物の表面を被覆する方法が開示されている。この方
法によれば、硬化遅延シートを貼った部分にのみ硬化遅
延を生じさせることができ、前述の方法よりも部分的に
粗面化することは容易である。また、硬化遅延材の分布
が不均一になることも生じ難い。[0004] As a method for solving such a problem, Japanese Patent Publication No. 6-51979 and Japanese Patent Application Laid-Open No. Hei 7-300378 disclose a water-soluble low molecular weight material as a material exhibiting a large hardening (setting) retarding effect in a small amount. A method is disclosed in which the surface of an uncured hydraulic admixture is coated with a set retardation sheet (set retardation sheet) obtained by impregnating or applying a substance to a substrate such as paper or nonwoven fabric or polypropylene. According to this method, it is possible to cause curing delay only in the portion where the curing retardation sheet is stuck, and it is easier to partially roughen the surface than in the above-described method. In addition, the distribution of the curing retardant is less likely to be non-uniform.
【0005】しかし、この改良方法でも粗面化部分深さ
が不均一になる点については問題が残るほか、さらに粗
面化部分の輪郭の明確性にも問題が生じる。すなわち、
硬化遅延シートで水硬性混和物表面を被覆した時に、シ
ートに浸透した水の作用で、硬化(凝結)遅延能を有す
る水溶性低分子物質が基材から水硬性混和物表面に容易
に溶出する。この溶出の程度は硬化遅延シートの部位に
よって異なる。滲み出した水溶性低分子物質は遊離水と
ともに移動することもある。その結果、硬化遅延シート
が当たっている部分内で水溶性低分子物質の量が部分的
に異なるようになり、水硬性混和物表面で水溶性低分子
物質濃度が不均一化し、硬化遅延部分の深さがやや不均
一となる(深彫りまたは浅彫りが起きる)と言う問題で
ある。シートの周縁部においては、粗面化部分の輪郭が
不明瞭になり、硬化遅延部分がシートで被覆した部分以
外にも広がると言う問題も生じる。[0005] However, even with this improved method, there remains a problem in that the depth of the roughened portion becomes non-uniform, and furthermore, a problem arises in the clarity of the contour of the roughened portion. That is,
When the surface of the hydraulic admixture is coated with the curing retardation sheet, water-soluble low-molecular substances having curing (coagulation) retarding ability are easily eluted from the base material to the surface of the hydraulic admixture due to the action of water penetrating the sheet. . The degree of this elution differs depending on the part of the curing retardation sheet. The exuded water-soluble low-molecular substance may move with free water. As a result, the amount of the water-soluble low-molecular substance is partially different in the portion where the curing retardation sheet is in contact, and the concentration of the water-soluble low-molecular substance becomes uneven on the surface of the hydraulic admixture. The problem is that the depth is somewhat uneven (deep or shallow carving occurs). In the peripheral portion of the sheet, the contour of the roughened portion becomes unclear, and there is also a problem that the hardened delayed portion spreads beyond the portion covered by the sheet.
【0006】[0006]
【発明が解決しようとする課題】上記事情に鑑み、本発
明が解決しようとする課題は、硬化遅延を生じさせる部
分の深さが均一であり、硬化遅延部分(粗面化部分)周
縁の輪郭が明瞭に出る硬化遅延材とこの硬化遅延材を用
いた硬化物表面の処理方法を提供することにある。SUMMARY OF THE INVENTION In view of the above circumstances, the problem to be solved by the present invention is that the depth of the portion causing the hardening delay is uniform, and the contour of the peripheral portion of the hardening delayed portion (roughened portion). And to provide a method for treating the surface of a cured product using this curing retarder.
【0007】[0007]
【課題を解決するための手段】上記課題を解決するた
め、本発明者らは種々検討と実験を重ねた結果、水の浸
透による凝結遅延材の過度の溶出は、硬化遅延材である
重合体として中性および酸性の水に溶解しないものを選
び、これを架橋処理すれば、抑制できるという知見を得
て、本発明に到達した。In order to solve the above-mentioned problems, the present inventors have conducted various studies and experiments. As a result, excessive elution of the setting retarder due to penetration of water is caused by the polymer which is a curing retarder. As a result, the present inventors have found that a substance which does not dissolve in neutral or acidic water can be suppressed by performing a crosslinking treatment, and arrived at the present invention.
【0008】したがって、本発明にかかる、水硬性混和
物硬化遅延材は、未硬化の水硬性混和物の表面の少なく
とも一部に接触させてその表面部分の硬化を遅延させる
ために用いられる硬化遅延材であって、酸価60mgK
OH/g以上の中性および酸性の水に溶解しない重合体
を共有結合を介して架橋させてなる架橋体を必須成分と
して含むことを特徴とする。さらにこの硬化遅延材がシ
ート状であると好ましい。Accordingly, the hydraulic admixture curing retarder according to the present invention is a curing retarder used to contact at least a part of the surface of an uncured hydraulic admixture to delay the curing of the surface portion. Material, acid value 60mgK
It is characterized by containing, as an essential component, a crosslinked product obtained by crosslinking a polymer insoluble in neutral or acidic water of OH / g or more through a covalent bond. Further, it is preferable that the curing retarder is in the form of a sheet.
【0009】本発明にかかる、硬化物表面の処理方法
は、未硬化の水硬性混和物の表面の少なくとも一部に、
上記本発明にかかる硬化遅延材を接触させてその表面部
分の硬化を遅延させつつ、前記水硬性混和物を硬化させ
るための養生を行い、その後、硬化物表面の未硬化部分
を洗い出す方法である。The method for treating the surface of a cured product according to the present invention comprises the steps of:
A method for curing the hydraulic admixture while contacting the curing retarder according to the present invention to delay curing of the surface portion thereof, and then washing out the uncured portion of the cured product surface. .
【0010】[0010]
【発明の実施の形態】硬化遅延材および硬化遅延シート 〔硬化遅延材の説明〕本発明の硬化遅延材は、後述する
架橋体を硬化遅延成分とするが、この架橋体以外の硬化
遅延成分を含んでいても良い。他の硬化遅延成分として
は、たとえば、ショ糖、乳糖、麦芽糖、グルコース、フ
ラクトース、グリコーゲン等の糖類や、グルコン酸、リ
グニンスルホン酸、タンニン酸、フミン酸、グルコペプ
トン酸等の有機酸とその塩の他、リン酸、ホウ酸、ケイ
フッ化物等の無機酸とその塩等があり、これら他の硬化
遅延成分は硬化遅延材全量の20重量%未満配合するこ
とが出来る。他の硬化遅延成分を配合することにより、
硬化遅延効果を高めることができるが、多量に配合する
と、硬化遅延深さが不均一になったり、輪郭が不明瞭に
なることがある。BEST MODE FOR CARRYING OUT THE INVENTION Curing retarder and curing retarding sheet [Description of curing retarder] The curing retarder of the present invention uses a crosslinked body as described below as a curing retardant component. May be included. Other curing retardants include, for example, sugars such as sucrose, lactose, maltose, glucose, fructose, glycogen, and organic acids such as gluconic acid, ligninsulfonic acid, tannic acid, humic acid, and glucopeptonic acid, and salts thereof. In addition, there are inorganic acids such as phosphoric acid, boric acid and silicofluoride and salts thereof, and these other curing retarding components can be blended in less than 20% by weight of the total amount of the curing retarding material. By compounding other curing delay components,
Although the effect of retarding curing can be enhanced, when blended in a large amount, the curing retarding depth may become uneven or the contour may become unclear.
【0011】架橋体の原料となる重合体(以下、原料重
合体ということがある。)は、酸基を有するが、中性お
よび酸性の水には溶解しない。本発明でいう中性および
酸性とは、pH7.5未満のことである。原料重合体の
酸価は、60mgKOH/g以上であれば良いが、好ま
しくは70〜500mgKOH/g、より好ましくは1
00〜300mgKOH/g、最も好ましくは100〜
200mgKOH/gである。原料重合体の酸価が60
mgKOH/g未満であると、水硬性混和物を十分に凝
結遅延させることが困難となる。The polymer used as a raw material of the crosslinked product (hereinafter sometimes referred to as a raw material polymer) has an acid group, but does not dissolve in neutral and acidic water. Neutral and acidic in the present invention are those having a pH of less than 7.5. The acid value of the raw material polymer may be 60 mg KOH / g or more, preferably 70 to 500 mg KOH / g, more preferably 1 to 500 mg KOH / g.
00 to 300 mgKOH / g, most preferably 100 to 300 mgKOH / g
200 mgKOH / g. The acid value of the starting polymer is 60
If the amount is less than mgKOH / g, it is difficult to sufficiently delay the setting of the hydraulic admixture.
【0012】原料重合体の酸価を測定する具体的手法と
しては、たとえば、JIS−K6901「液状不飽和ポ
リエステル樹脂試験方法」の4.3記載の酸価測定法が
挙げられる。この方法では、酸価は、トルエン7容、エ
タノール3容からなる混合溶剤に原料重合体を溶解させ
て測定される。なお、原料重合体が上記混合溶媒に溶解
しない場合は、溶解できる溶媒を選び、これを用いて測
定すればよい。As a specific method for measuring the acid value of the starting polymer, there is, for example, an acid value measuring method described in 4.3 of JIS-K6901 “Test method for liquid unsaturated polyester resin”. In this method, the acid value is measured by dissolving the raw material polymer in a mixed solvent consisting of 7 volumes of toluene and 3 volumes of ethanol. In addition, when the raw material polymer does not dissolve in the above-mentioned mixed solvent, a solvent that can be dissolved may be selected, and measurement may be performed using this.
【0013】原料重合体の種類は、上で規定した酸価を
有するものであれば特に限定はなく、たとえば、α,β
−不飽和カルボン酸に由来し、その炭素−炭素2重結合
が開いたα,β−不飽和カルボン酸構造単位からなる
か、上記α,β−不飽和カルボン酸と共重合できる他の
不飽和単量体に由来し、その炭素−炭素2重結合が開い
た他の単量体構造単位をさらに含む重合体を挙げること
ができる。The type of the raw material polymer is not particularly limited as long as it has the acid value specified above.
-Consisting of an α, β-unsaturated carboxylic acid structural unit having an open carbon-carbon double bond derived from an unsaturated carboxylic acid, or other unsaturated copolymerizable with the α, β-unsaturated carboxylic acid. Examples of the polymer include a polymer derived from a monomer and further containing another monomer structural unit having a carbon-carbon double bond opened.
【0014】α,β−不飽和カルボン酸としては、たと
えば、アクリル酸、メタクリル酸、マレイン酸、イタコ
ン酸、フマル酸等のα,β−不飽和カルボン酸;無水マ
レイン酸、無水イタコン酸等のα,β−不飽和カルボン
酸無水物;マレイン酸モノエステル、フマル酸モノエス
テル、イタコン酸モノエステル等のα,β−不飽和ジカ
ルボン酸モノエステル等を挙げることができる。上記
α,β−不飽和カルボン酸は、1種類のみでもよく、2
種類以上であってもよい。これらのうち、アクリル酸お
よび/またはメタクリル酸は、安価で他の不飽和単量体
との共重合性が良好であるため、好ましく用いられる。Examples of the α, β-unsaturated carboxylic acid include α, β-unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, itaconic acid and fumaric acid; and maleic anhydride, itaconic anhydride and the like. α, β-unsaturated carboxylic acid anhydrides; and α, β-unsaturated dicarboxylic acid monoesters such as maleic acid monoester, fumaric acid monoester and itaconic acid monoester. The α, β-unsaturated carboxylic acid may be only one kind,
There may be more than one type. Of these, acrylic acid and / or methacrylic acid are preferably used because they are inexpensive and have good copolymerizability with other unsaturated monomers.
【0015】不飽和単量体中のα,β−不飽和カルボン
酸の割合については、好ましくは不飽和単量体全体中の
7〜80重量%、より好ましくは10〜30重量%であ
る。α,β−不飽和カルボン酸の割合が7重量%未満で
あると、原料重合体の酸価が低くなり、硬化遅延材の硬
化遅延作用が低くなる。α,β−不飽和カルボン酸の割
合が80重量%を超えると、重合体が中性および/また
は酸性の水に溶解するようになり、特に架橋体の架橋度
が低い場合は溶出し易くなる。The proportion of the α, β-unsaturated carboxylic acid in the unsaturated monomer is preferably from 7 to 80% by weight, more preferably from 10 to 30% by weight, based on the whole unsaturated monomer. When the proportion of the α, β-unsaturated carboxylic acid is less than 7% by weight, the acid value of the raw material polymer becomes low, and the curing retarding effect of the curing retarder becomes low. When the proportion of the α, β-unsaturated carboxylic acid exceeds 80% by weight, the polymer becomes soluble in neutral and / or acidic water, and particularly when the degree of crosslinking of the crosslinked product is low, the polymer is easily eluted. .
【0016】他の単量体としては、たとえば、メチルア
クリレート、エチルアクリレート、プロピルアクリレー
ト、ブチルアクリレート、ステアリルアクリレート、メ
チルメタクリレート、エチルメタクリレート、プロピル
メタクリレート、ブチルメタクリレート、ステアリルメ
タクリレート等の、炭素数1〜18の一価アルコールと
(メタ)アクリル酸とのエステル;アクリロニトリル、
メタクリロニトリル等のニトリル基含有ビニル系単量
体;アクリルアミド、メタクリルアミド等のアミド基含
有ビニル系単量体;ヒドロキシエチルアクリレート、ヒ
ドロキシプロピルメタクリレート等の水酸基含有ビニル
系単量体;グリシジルメタクリレート等のエポキシ基含
有ビニル系単量体;アクリル酸亜鉛、メタクリル酸亜鉛
等のα,β−不飽和カルボン酸の金属塩;スチレン、α
−メチルスチレン等の芳香族ビニル系単量体;酢酸ビニ
ル等の脂肪族ビニル系単量体;塩化ビニル、臭化ビニ
ル、ヨウ化ビニル、塩化ビニリデン等のハロゲン含有ビ
ニル系単量体;アリルエーテル類;無水マレイン酸、マ
レイン酸のジアルキルエステル等のマレイン酸誘導体;
フマル酸のモノおよびジアルキルエステル等のフマル酸
誘導体;マレイミド、N−メチルマレイミド、ステアリ
ルマレイミド、N−フェニルマレイミド、N−シクロヘ
キシルマレイミド等のマレイミド誘導体;イタコン酸の
モノおよびジアルキルエステル、イタコンアミド類、イ
タコンイミド類、イタコンアミドエステル類等のイタコ
ン酸誘導体;エチレン、プロピレン等のアルケン類;ブ
タジエン、イソプレン等のジエン類等を挙げることがで
きる。上記他の単量体は、1種類のみでもよく、2種類
以上であってもよい。これらのうち、アクリル酸アルキ
ルエステルおよび/またはメタクリル酸アルキルエステ
ルは、種々の性質を有するエステルが容易に入手するこ
とができ、それを適宜組み合わせることによって原料重
合体の親水性や柔軟性を制御でき、共重合性も良好であ
るため、好ましく用いられる。このような意味で、(メ
タ)アクリル酸エステルは不飽和単量体全体の30重量
%以上用いられることが好ましい。Examples of other monomers include those having 1 to 18 carbon atoms such as methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, stearyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, and stearyl methacrylate. Esters of monohydric alcohols with (meth) acrylic acid; acrylonitrile,
Nitrile group-containing vinyl monomers such as methacrylonitrile; amide group-containing vinyl monomers such as acrylamide and methacrylamide; hydroxyl-containing vinyl monomers such as hydroxyethyl acrylate and hydroxypropyl methacrylate; glycidyl methacrylate and the like Epoxy group-containing vinyl monomers; metal salts of α, β-unsaturated carboxylic acids such as zinc acrylate and zinc methacrylate; styrene, α
-Aromatic vinyl monomers such as methylstyrene; aliphatic vinyl monomers such as vinyl acetate; halogen-containing vinyl monomers such as vinyl chloride, vinyl bromide, vinyl iodide, and vinylidene chloride; allyl ether And maleic acid derivatives such as maleic anhydride and dialkyl esters of maleic acid;
Fumaric acid derivatives such as mono- and dialkyl esters of fumaric acid; maleimide derivatives such as maleimide, N-methylmaleimide, stearylmaleimide, N-phenylmaleimide, N-cyclohexylmaleimide; mono- and dialkylesters of itaconic acid, itaconamides, itaconimide Acid, derivatives of itaconic acid esters and itaconic amides; alkenes such as ethylene and propylene; and dienes such as butadiene and isoprene. The other monomer may be only one kind or two or more kinds. Among these, alkyl acrylates and / or alkyl methacrylates can easily obtain esters having various properties, and the hydrophilicity and flexibility of the raw material polymer can be controlled by appropriately combining them. It is preferably used because it has good copolymerizability. In this sense, the (meth) acrylic acid ester is preferably used in an amount of 30% by weight or more based on the whole unsaturated monomer.
【0017】(メタ)アクリル酸や(メタ)アクリル酸
エステル等の(メタ)アクリル系単量体は、前述のよう
な種々の好ましい性質を有し、しかも、容易かつ安価に
入手できる。このため、原料重合体としては、(メタ)
アクリル系単量体に由来する構造単位の割合が重合体の
50重量%以上を占める(メタ)アクリル系重合体が好
ましい。(Meth) acrylic monomers such as (meth) acrylic acid and (meth) acrylic acid ester have various preferable properties as described above, and can be obtained easily and inexpensively. Therefore, as the raw material polymer, (meth)
(Meth) acrylic polymers in which the proportion of structural units derived from acrylic monomers accounts for at least 50% by weight of the polymer are preferred.
【0018】原料重合体の重量平均分子量は、特に限定
はないが、強度および柔軟性が高くなるため、30,0
00〜300,000の範囲が好ましい。原料重合体
は、有機溶媒中での溶液重合で製造することが好まし
い。これは、溶液重合で得られた原料重合体を含む溶液
に、架橋剤を混合し、塗工、乾燥することによって、容
易に後述の硬化遅延シートを得ることができるためであ
る。The weight-average molecular weight of the raw material polymer is not particularly limited, however, since strength and flexibility are increased,
The range of 00 to 300,000 is preferred. The raw material polymer is preferably produced by solution polymerization in an organic solvent. This is because a curing retardation sheet described later can be easily obtained by mixing a crosslinking agent into a solution containing the raw material polymer obtained by the solution polymerization, coating and drying.
【0019】重合方法としては、アニオン重合、カチオ
ン重合およびラジカル重合を挙げることができるが、ラ
ジカル重合が好ましい。ラジカル重合で使用されるラジ
カル重合開始剤については、特に限定されないが、その
具体例として、2,2’−アゾビスイソブチロニトリ
ル、2,2’−アゾビス(2,4−ジメチルバレロニト
リル)等のアゾ系開始剤;ベンゾイルパーオキサイド、
ジ−t−ブチルパーオキサイド等の過酸化物系開始剤等
を挙げることができる。これらのラジカル重合開始剤は
2種類以上を併用してもよい。Examples of the polymerization method include anionic polymerization, cationic polymerization and radical polymerization, and radical polymerization is preferred. The radical polymerization initiator used in the radical polymerization is not particularly limited, but specific examples thereof include 2,2′-azobisisobutyronitrile and 2,2′-azobis (2,4-dimethylvaleronitrile). Azo initiators such as benzoyl peroxide;
Peroxide initiators such as di-t-butyl peroxide and the like can be mentioned. Two or more of these radical polymerization initiators may be used in combination.
【0020】溶液重合で使用される溶媒としては、ラジ
カル重合反応を妨げない溶媒であれば特に制限はなく、
たとえば、メタノール、エタノール、イソプロピルアル
コール等のアルコール類;ベンゼン、トルエン等の芳香
族炭化水素類;アセトン、メチルエチルケトン等のケト
ン類;酢酸エチル、酢酸ブチル等の脂肪族エステル類等
を挙げることができる。これらの溶媒は2種類以上を併
用してもよい。The solvent used in the solution polymerization is not particularly limited as long as it does not hinder the radical polymerization reaction.
Examples include alcohols such as methanol, ethanol, and isopropyl alcohol; aromatic hydrocarbons such as benzene and toluene; ketones such as acetone and methyl ethyl ketone; and aliphatic esters such as ethyl acetate and butyl acetate. Two or more of these solvents may be used in combination.
【0021】原料重合体の製造に使用される反応容器と
しては、槽型反応器のほか、ニーダーや、スタティック
ミキサー等の管式反応器等を挙げることができる。これ
らの反応器を必要に応じ併用することもできる。滴下槽
も必要に応じて用いる。反応容器内の圧力は減圧、常
圧、加圧のいずれであってもよい。上記原料重合体を共
有結合により架橋させる方法は、通常、原料重合体と架
橋剤とを混合し、反応(架橋反応)させると言う方法に
よる。Examples of the reaction vessel used for producing the raw material polymer include a tank reactor, a kneader, and a tubular reactor such as a static mixer. These reactors can be used together if necessary. A dropping tank is also used as needed. The pressure in the reaction vessel may be any of reduced pressure, normal pressure, and pressurized. The method of crosslinking the raw material polymer by a covalent bond is generally a method of mixing the raw material polymer and a crosslinking agent and causing a reaction (crosslinking reaction).
【0022】架橋剤としては、カルボキシル基等の酸基
と反応可能な官能基を2つ以上有する化合物であれば、
特に限定はなく、たとえば、o−フタル酸グリシジルエ
ーテル等のエポキシ系架橋剤;オキサゾリン基を側鎖に
有する重合体等のオキサゾリン系架橋剤;アジリジン化
合物等のアジリジン系架橋剤等を挙げることができ、さ
らに他の官能基として、水酸基、イソシシネート基等を
有しているものでもよい。これらの架橋剤は2種類以上
を併用してもよい。As the cross-linking agent, a compound having two or more functional groups capable of reacting with an acid group such as a carboxyl group may be used.
There is no particular limitation, and examples thereof include an epoxy-based crosslinking agent such as o-phthalic acid glycidyl ether; an oxazoline-based crosslinking agent such as a polymer having an oxazoline group in a side chain; an aziridine-based crosslinking agent such as an aziridine compound. Further, those having a hydroxyl group, an isocyanate group, or the like as another functional group may be used. Two or more of these crosslinking agents may be used in combination.
【0023】架橋剤の使用量については、特に限定され
ないが、たとえば、原料重合体に対して0.2〜20重
量%、好ましくは0.5〜10重量%である。架橋剤の
使用量が0.2重量%未満であると、架橋体の架橋度が
低くなり、所望しない部分まで硬化遅延が生じるおそれ
がある。他方、架橋剤の使用量が20重量%を超える
と、架橋体の架橋度が高すぎて、水硬性混和物への浸透
が不十分となり、水硬性混和物表面での硬化遅延が起き
にくくなる。The amount of the crosslinking agent is not particularly limited, but is, for example, 0.2 to 20% by weight, preferably 0.5 to 10% by weight, based on the raw material polymer. If the amount of the cross-linking agent is less than 0.2% by weight, the degree of cross-linking of the cross-linked product will be low, and curing may be delayed to an undesired portion. On the other hand, if the amount of the cross-linking agent exceeds 20% by weight, the degree of cross-linking of the cross-linked product will be too high, and the penetration of the hydraulic admixture will be insufficient, and hardening delay on the surface of the hydraulic admixture will hardly occur. .
【0024】架橋反応は溶媒中で行ってもよい。このよ
うな溶媒としては、たとえば、原料重合体を溶液重合に
よって製造する際に用いられる、前述の溶媒を用いるこ
とができる。架橋反応の温度は、例えば、エポキシ系架
橋剤を用いる場合は100℃以上であり、オキサゾリン
系架橋剤を用いる場合は、特に限定はなく、常温でも差
し支えない。The crosslinking reaction may be performed in a solvent. As such a solvent, for example, the above-mentioned solvent used when producing a raw material polymer by solution polymerization can be used. The temperature of the crosslinking reaction is, for example, 100 ° C. or higher when an epoxy-based crosslinking agent is used, and is not particularly limited when an oxazoline-based crosslinking agent is used, and may be room temperature.
【0025】架橋反応が遅い場合は架橋触媒を用いる。
架橋触媒としては、たとえば、エポキシ系架橋剤を用い
る場合には、トリメチルベンジルアンモニウムクロライ
ド、テトラメチルアンモニウムクロライド等の4級アン
モニウム塩;ベンジルアミン、トリブチルアミン、トリ
ス(ジメチルアミノ)メチルフェノール等の3級アミ
ン;2−メチルイミダゾール、2−メチル−4−エチル
イミダゾール等のイミダゾール化合物等を挙げることが
できる。これらの架橋剤は2種類以上を併用してもよ
い。When the crosslinking reaction is slow, a crosslinking catalyst is used.
As the crosslinking catalyst, for example, when an epoxy crosslinking agent is used, a quaternary ammonium salt such as trimethylbenzylammonium chloride and tetramethylammonium chloride; and a tertiary ammonium salt such as benzylamine, tributylamine and tris (dimethylamino) methylphenol Amines; and imidazole compounds such as 2-methylimidazole and 2-methyl-4-ethylimidazole. Two or more of these crosslinking agents may be used in combination.
【0026】本発明の硬化遅延材の形態については、特
に限定はなく、たとえば、粉末状、シート状、フィルム
状等の形態を挙げることができる。これらのうちでも、
シート状のものは、取扱いやすく、硬化物表面の処理を
容易に行うことができる。本発明にかかる硬化遅延材
は、硬化遅延成分として重合体を架橋したものを用いて
いるので、コンクリート由来のアルカリ水に接しても、
過度の溶出が起きず、そのため、硬化遅延させる部分の
深さが部分全面で均一であり、粗面化部分と非粗面化部
分の境界が明確となる。重合体は、酸基を有し硬化遅延
作用を十分に発揮するが、前述した公知の水溶性の硬化
遅延成分と異なり、中性および酸性の水に溶解しない性
質を有するので、本発明にかかる硬化遅延材は、雨水等
の通常の水に濡れても硬化遅延成分の溶出等は生じず、
保存性が良い。The form of the curing retarder of the present invention is not particularly limited, and examples thereof include powder, sheet, and film. Of these,
The sheet-like material is easy to handle and can easily treat the surface of the cured product. The curing retardant according to the present invention uses a crosslinked polymer as a curing retarding component, so that even when it comes into contact with alkaline water derived from concrete,
Excessive elution does not occur, so that the depth of the part for which curing is delayed is uniform over the entire surface, and the boundary between the roughened part and the non-roughened part becomes clear. Although the polymer has an acid group and sufficiently exerts a curing retarding action, unlike the above-mentioned known water-soluble curing retarding components, the polymer has a property of not dissolving in neutral and acidic water, and therefore, according to the present invention. The curing retardant does not elute the curing retarding component even when wet with ordinary water such as rainwater,
Good preservability.
【0027】〔硬化遅延シートの説明〕硬化遅延シート
は、シート状の硬化遅延材であり、取扱いやすく、この
シートを後述の硬化物表面に当てることによって、硬化
物表面の処理を容易に行わせることができる。このシー
トは、シートに強度を持たせ、施工を容易にさせる等の
意味で、基材を用い、架橋体を必須成分とする硬化遅延
材をこの基材に塗布したり含浸したりしておくのが普通
であるが、基材を用いないフィルム状のものであっても
良いし、このフィルムを基材に積層したものでも良い。[Explanation of the curing retardation sheet] The curing retardation sheet is a sheet-like curing retardation material, and is easy to handle. By applying this sheet to the surface of the cured product described later, the surface of the cured product can be easily treated. be able to. This sheet uses a base material in the sense of imparting strength to the sheet, facilitating construction, etc., and has applied or impregnated the base material with a curing retarder containing a crosslinked body as an essential component. Usually, it may be in the form of a film that does not use a substrate, or may be a film obtained by laminating this film on a substrate.
【0028】この硬化遅延シートには、上記で説明した
硬化遅延材を構成する各成分以外の添加成分を含ませて
いても良い。このような添加成分としては、カオリン、
アスベスト、マイカ等の充填剤;フタル酸ジオクチル、
アセチルクエン酸トリブチル等の可塑剤;ステアリルア
ルコール、ステアリン酸、ステアリン酸アミド、ステア
リン酸カルシウム等の滑剤等を挙げることができる。The curing retardation sheet may contain additional components other than the components constituting the curing retarder described above. Such additives include kaolin,
Fillers such as asbestos and mica; dioctyl phthalate;
Plasticizers such as acetyl tributyl citrate; and lubricants such as stearyl alcohol, stearic acid, stearic amide, and calcium stearate.
【0029】硬化遅延材またはこれに前記添加成分を配
合した組成物からなるフィルムの厚みとしては、特に限
定する訳ではないが、20〜200μmが好ましく、3
0〜100μmがより好ましい。厚みが上記範囲内であ
ると、使用時の作業性が良好で、経済的でもあるからで
ある。フィルム化の方法としては、たとえば、架橋体の
原料成分を架橋させつつフィルム化する方法を挙げるこ
とができる。具体的には、重合体と架橋剤を含む原料成
分と溶媒の混合物を塗工してから常温または加熱下で溶
媒を蒸発させる方法、いわゆる溶液キャスト法がある。The thickness of the film composed of the curing retarder or the composition containing the above-mentioned additive component is not particularly limited, but is preferably 20 to 200 μm, and is preferably 3 to 200 μm.
0-100 μm is more preferred. If the thickness is within the above range, workability during use is good and it is economical. As a method of forming a film, for example, a method of forming a film while cross-linking the raw material components of the crosslinked body can be exemplified. Specifically, there is a so-called solution casting method in which a mixture of a solvent and a raw material component containing a polymer and a cross-linking agent is applied and then the solvent is evaporated at room temperature or under heating.
【0030】硬化遅延シートが基材を用いるタイプであ
る場合における基材としては、たとえば、セルロース系
の紙のほか、熱可塑性樹脂、熱硬化性樹脂のシート等を
挙げることができる。基材の厚みについては特に限定は
ない。基材に含浸、塗布する方法としては、たとえば、
基材に架橋体の原料成分をコーティングするか含浸させ
た後、加熱等によって架橋させる方法を挙げることがで
きる。コーティング方法や含浸方法については、特に限
定はなく、たとえば、塗工機や、ローラー、刷毛、スプ
レー等を用いる方法等を挙げることができる。含浸量、
塗布量は例えば20〜300g/m2 である。In the case where the curing retardation sheet is of a type using a substrate, examples of the substrate include, in addition to cellulosic paper, a sheet of a thermoplastic resin or a thermosetting resin. There is no particular limitation on the thickness of the substrate. As a method of impregnating and coating the substrate, for example,
After coating or impregnating the raw material component of the crosslinked material on the base material, a method of crosslinking by heating or the like can be used. The coating method and the impregnation method are not particularly limited, and examples thereof include a method using a coating machine, a roller, a brush, a spray, and the like. Impregnation amount,
The application amount is, for example, 20 to 300 g / m 2 .
【0031】硬化遅延シートは、硬化遅延材またはこれ
に前記他の添加成分を配合した組成物からなるフィルム
の一面か、硬化遅延材またはこれに前記添加成分を配合
した組成物を含浸、塗布したり、前記フィルムを積層し
たりした基材の一面に粘着剤層が形成された粘着シート
型であっても良い。粘着剤層を形成しておくと、コンク
リート打設用型枠表面に硬化遅延シートを容易に取り付
けることができるからである。粘着剤層はシート片面に
部分的に形成しても良い。粘着剤としては、たとえば、
天然ゴム系粘着剤、SISやSBR系の合成ゴム系粘着
剤、アクリル系粘着剤、酢酸ビニル系粘着剤、ポリビニ
ルアルコール系粘着剤、EVA系粘着剤、ウレタン系粘
着剤およびアクリル系等のアルカリ可溶性粘着剤等を挙
げることができる。粘着剤がアクリル系等のアルカリ可
溶性粘着剤や水溶性粘着剤であると、硬化遅延シートの
使用後は、シートを型枠から剥がすことが容易であり、
粘着剤層除去のための特別の作業が不要となる。粘着剤
層の形成方法については、特に限定はなく、たとえば、
粘着剤をホットメルトコーター、リーバスコーター、グ
ラビアコーター、バーコーター等の塗工機でフィルムや
基材に塗布すると言う方法がある。The curing retardation sheet is formed by impregnating and applying one side of a film composed of a curing retardation material or a composition obtained by blending the above-mentioned additional components with the curing retardation material or the composition obtained by blending the curing retardation material or the above-mentioned additional components. Alternatively, a pressure-sensitive adhesive sheet type in which a pressure-sensitive adhesive layer is formed on one surface of a substrate on which the film is laminated, may be used. This is because, if the pressure-sensitive adhesive layer is formed, the curing retardation sheet can be easily attached to the surface of the concrete casting formwork. The pressure-sensitive adhesive layer may be partially formed on one surface of the sheet. As an adhesive, for example,
Natural rubber adhesive, SIS or SBR synthetic rubber adhesive, acrylic adhesive, vinyl acetate adhesive, polyvinyl alcohol adhesive, EVA adhesive, urethane adhesive, acrylic soluble alkali etc. An adhesive can be used. When the pressure-sensitive adhesive is an alkali-soluble pressure-sensitive adhesive or a water-soluble pressure-sensitive adhesive such as an acrylic resin, it is easy to peel off the sheet from the mold after use of the curing retardation sheet,
A special operation for removing the adhesive layer is not required. There is no particular limitation on the method for forming the pressure-sensitive adhesive layer.
There is a method in which the pressure-sensitive adhesive is applied to a film or a base material by a coating machine such as a hot melt coater, a Revas coater, a gravure coater, or a bar coater.
【0032】硬化遅延シートは、これを未硬化の水硬性
混和物の表面に当てることで、当たった部分の水硬性混
和物の硬化を遅延させ、その後、硬化物表面を洗浄して
未硬化の水硬性混和物を洗い出し、硬化物表面の粗面化
を行う。この粗面化部分は、コンクリートの打継ぎ、コ
ンクリートに対する表面仕上げ材の貼着、塗装等の後加
工を容易にさせる。硬化遅延シートを所望の形状に切り
取り、水硬性混和物の所望の部分に当てて硬化遅延を生
じさせ、この部分の洗い出しを行えば、この部分のみが
粗面化し、硬化物表面に模様が表れる。硬化遅延部分を
深くすれば、洗い出し後に粗面化部分が凹部となって表
れ、この凹部により模様をより明確に表現することも出
来る。この硬化遅延シートを使えば、このようにして、
硬化物を表面修飾することもできるのである。The curing retardation sheet is applied to the surface of the uncured hydraulic admixture to delay the curing of the hydraulic admixture at the contacted portion, and then the surface of the cured product is washed to clean the uncured admixture. The hydraulic mixture is washed out and the surface of the cured product is roughened. The roughened portion facilitates post-processing such as joining of concrete, sticking of a surface finishing material to concrete, and painting. Cut the curing retardation sheet into a desired shape, apply curing to the desired portion of the hydraulic admixture to cause a curing delay, and if this portion is washed out, only this portion is roughened and a pattern appears on the surface of the cured product. . If the hardening-delayed portion is made deeper, the roughened portion appears as a concave portion after washing, and the pattern can be more clearly expressed by the concave portion. If you use this curing delay sheet,
The cured product can also be surface-modified.
【0033】硬化遅延シートは、このような粗面化以外
の目的で使用することも出来る。硬化遅延シートは、上
記重合体を架橋させた硬化遅延材を必須成分としている
ため、コンクリート由来のアルカリ水に接しても、過度
の溶出が起きず、そのため、硬化遅延させる部分の深さ
が部分全面で均一であり、粗面化部分と非粗面化部分の
境界が明確となる。重合体は、酸基を有し硬化遅延作用
を十分に発揮するが、前述した公知の硬化遅延シートで
用いている水溶性の硬化遅延成分と異なり、中性および
酸性の水に溶解しない性質を有するので、本発明にかか
る硬化遅延シートは、雨水等の通常の水に濡れても硬化
遅延成分の溶出等は生じず、ブロッキングしにくく、保
存性が良い上に取扱性も極めて良い。このため、硬化物
表面の処理を容易に行うことができる。水硬性混和物表面の処理方法 本発明にかかる処理方法は、水硬性混和物を、表面に未
硬化部分を残した状態で硬化させる養生工程と、前記未
硬化部分を洗い出す洗浄工程とを含む。The curing retardation sheet can be used for purposes other than such surface roughening. The curing retardation sheet has a curing retarder obtained by cross-linking the polymer as an essential component, so that even in contact with concrete-derived alkaline water, excessive elution does not occur. The entire surface is uniform, and the boundary between the roughened portion and the non-roughened portion becomes clear. The polymer has an acid group and sufficiently exerts a curing retarding action, but unlike the water-soluble curing retarding component used in the known curing retarding sheet described above, has a property of not being dissolved in neutral and acidic water. Therefore, the curing retardation sheet according to the present invention does not cause the elution of the curing retardation component even when wet with ordinary water such as rainwater, does not easily block, has excellent storage stability, and has extremely good handleability. Therefore, treatment of the surface of the cured product can be easily performed. Method for Treating Hydraulic Admixture Surface The treatment method according to the present invention includes a curing step of curing the hydraulic admixture while leaving an uncured portion on the surface, and a washing step of washing out the uncured portion.
【0034】水硬性混和物は、ポルトランドセメント、
混合セメント等の水硬性セメントと水とを含み、必要に
応じて混和剤等の添加剤や砂、砂利等の骨材を含む。養
生工程では、未硬化の水硬性混和物の表面の必要箇所に
本発明にかかる硬化遅延材を接触させる。ここでいう接
触は、たとえば、硬化遅延材を、散布、被覆、塗布等す
ることによって行われる。以下では、硬化遅延シートを
用いた場合を説明する。養生工程で型枠を使用する場合
は、型枠内面の必要箇所に硬化遅延シートを予め貼りつ
けておき、そののち水硬性混和物を打設すると、未硬化
の水硬性混和物の所定部分に硬化遅延シートが当たるこ
とになる。そうすると、硬化遅延シートの硬化遅延成分
が、水、セメントおよび骨剤等の混合物である水硬性混
和物の水和反応を阻害する。そのため、硬化遅延シート
が触れている表面部分では水硬性混和物の硬化遅延が起
きる。未硬化部分の厚み(深さ)の制御は架橋体原料成
分の種類や量などを変化させて行う。上記養生工程で
は、重合体と架橋剤を含む硬化遅延材の原料成分を、型
枠内面の必要箇所に直接、塗工して、硬化遅延材の層を
その場で形成させてもよい。Hydraulic admixtures include Portland cement,
It contains hydraulic cement such as mixed cement and water, and if necessary, additives such as admixtures and aggregates such as sand and gravel. In the curing step, the setting retarder according to the present invention is brought into contact with a necessary portion of the surface of the uncured hydraulic mixture. The contact here is performed by, for example, spraying, coating, or applying a curing retardant. Hereinafter, the case where the curing delay sheet is used will be described. When using a mold in the curing process, a curing retardation sheet is attached in advance to a required portion of the inner surface of the mold, and then a hydraulic admixture is poured into the uncured hydraulic admixture. The curing delay sheet will hit. Then, the curing retardant component of the curing retardation sheet inhibits the hydration reaction of the hydraulic admixture, which is a mixture of water, cement, bone, and the like. Therefore, the hardening of the hydraulic admixture is delayed at the surface portion touched by the hardening delay sheet. The thickness (depth) of the uncured portion is controlled by changing the type and amount of the crosslinked material. In the curing step, a raw material component of the curing retarder containing the polymer and the cross-linking agent may be directly applied to a required portion of the inner surface of the mold to form a layer of the curing retarder on the spot.
【0035】この養生工程において、本発明では、硬化
遅延成分として、原料重合体を架橋して得られる架橋体
を必須とするため、過度に溶出することが起きにくい。
上記のようにして、水硬性混和物表面の少なくとも一部
の硬化を遅延させつつ、打設した水硬性混和物全体を硬
化させる。この際、水分が不足すると水和反応が起きに
くいので、水硬性混和物表面に硬化遅延シートを当てる
前および/または後に、未硬化の水硬性混和物に水を散
布することがある。養生方法としては、特に限定はな
く、自然養生法、水蒸気養生法、加圧養生法等によるこ
とが出来る。養生時間は、表面の未硬化部分が水洗で容
易に除去でき、しかも、この未硬化部分以外の全体は十
分に硬化する時間であれば良い。この時間は自然養生法
では常温で8〜50時間程度である。In the curing step, in the present invention, a crosslinked product obtained by crosslinking a raw material polymer is essential as a curing retarding component, so that excessive elution hardly occurs.
As described above, the entire cast hydraulic mixture is cured while delaying the curing of at least a part of the surface of the hydraulic mixture. At this time, if the water content is insufficient, the hydration reaction is unlikely to occur, so that water may be sprayed on the uncured hydraulic admixture before and / or after the curing retardation sheet is applied to the surface of the hydraulic admixture. The curing method is not particularly limited, and a natural curing method, a steam curing method, a pressure curing method, or the like can be used. The curing time may be such that the uncured portion of the surface can be easily removed by washing with water, and the entire portion other than the uncured portion is sufficiently cured. This time is about 8 to 50 hours at room temperature in the natural curing method.
【0036】洗浄工程は、水硬性混和物の硬化物表面を
水洗することにより未硬化部分を洗い出す工程であり、
たとえば、水と必要に応じて乳化剤等とを含む洗浄液を
硬化物表面に高圧噴射したり、前記洗浄液を硬化物表面
に掛けて回転ブラシ等で硬化物表面を擦ったりして行わ
れる。この洗浄により、硬化物表面の未硬化部分から未
硬化の水硬性混和物が除去され、硬化物表面に、粗面化
部分や凹部等の硬化遅延部分が現れる。The washing step is a step of washing uncured portions by washing the surface of the cured product of the hydraulic mixture with water,
For example, the cleaning is performed by spraying a cleaning liquid containing water and, if necessary, an emulsifier or the like onto the surface of the cured product at a high pressure, or by applying the cleaning liquid to the surface of the cured product and rubbing the surface of the cured product with a rotating brush or the like. By this washing, the uncured hydraulic admixture is removed from the uncured portion on the surface of the cured product, and a cured retardation portion such as a roughened portion or a concave portion appears on the cured product surface.
【0037】[0037]
【実施例】以下の実施例は、本発明の一例示であり、本
発明の範囲を制限するものではない。 (実施例1)温度計、攪拌機、滴下漏斗、ガス導入管お
よび還流冷却器を備えた、容量2リットルのガラス製反
応器に、メチルエチルケトンを570g仕込み、メチル
エチルケトンが還流する温度に昇温した。続いて、メタ
クリル酸メチル240g、アクリル酸メチル126g、
アクリル酸エチル144gおよびメタクリル酸90gを
混合し、2,2’−アゾビスイソブチロニトリル(AI
BN)3gを溶解させた原料液を滴下漏斗に仕込み、原
料液の30%を反応器に滴下し、重合熱で再びメチルエ
チルケトンが還流するまでそのまま反応させた。再び還
流しはじめた時点から、原料液の残りの70%を2時間
かけて均等に反応器に滴下した。原料液滴下終了30分
後および60分後に、AIBN0.6gをメチルエチル
ケトン15gに溶解させたAIBN溶液を反応器に滴下
し、AIBN溶液滴下終了時から2時間後に反応を終了
させた。重合終了までの間、反応器はメチルエチルケト
ンが還流する温度に保ち、重合体を製造した。この重合
体は、その酸価が94mgKOH/gであって親水性で
はあるが、pH7.5未満の水に不溶であった。The following examples are illustrative of the present invention and do not limit the scope of the present invention. Example 1 570 g of methyl ethyl ketone was charged into a 2-liter glass reactor equipped with a thermometer, a stirrer, a dropping funnel, a gas inlet tube and a reflux condenser, and the temperature was raised to a temperature at which methyl ethyl ketone was refluxed. Subsequently, 240 g of methyl methacrylate, 126 g of methyl acrylate,
144 g of ethyl acrylate and 90 g of methacrylic acid were mixed and mixed with 2,2'-azobisisobutyronitrile (AI
A raw material solution in which 3 g of (BN) was dissolved was charged into a dropping funnel, 30% of the raw material solution was dropped into the reactor, and the reaction was continued until methyl ethyl ketone was refluxed again by heat of polymerization. From the point at which reflux began again, the remaining 70% of the raw material liquid was uniformly dropped into the reactor over 2 hours. 30 minutes and 60 minutes after the completion of the dropping of the raw material, an AIBN solution obtained by dissolving 0.6 g of AIBN in 15 g of methyl ethyl ketone was dropped into the reactor, and the reaction was terminated 2 hours after the completion of the dropping of the AIBN solution. Until the completion of the polymerization, the reactor was kept at a temperature at which methyl ethyl ketone was refluxed to produce a polymer. This polymer had an acid value of 94 mgKOH / g and was hydrophilic, but was insoluble in water having a pH of less than 7.5.
【0038】得られた重合体を含む溶液(固形分濃度5
0wt%)30gに、架橋剤としてのo−フタル酸ジグ
リシジルエステル(デナコールEX721、ナガセ化成
工業製)をアセトンで10倍に希釈した架橋剤溶液を
1.125g(架橋剤0.1125g)加え均一になる
まで攪拌した。得られた架橋剤含有重合体溶液を坪量7
0g/m2のクラフト紙にアプリケーターを用いて乾燥
厚みが62.5μとなるように塗布し、風乾させた。そ
の後、オーブンを用いて60℃で15分間加熱し、次い
で、150℃で5分間加熱して、架橋を完結させ、硬化
遅延材を含有する硬化遅延シート(1)を得た。A solution containing the obtained polymer (solid concentration 5
(0 wt%), 30 g of a crosslinking agent obtained by diluting o-phthalic acid diglycidyl ester (Denacol EX721, manufactured by Nagase Kasei Kogyo Co., Ltd.) 10 times with acetone (1.125 g, 0.1125 g of crosslinking agent) was added. The mixture was stirred until. The obtained cross-linking agent-containing polymer solution was weighed to 7
It was applied to 0 g / m 2 kraft paper using an applicator so as to have a dry thickness of 62.5 μm and air-dried. Thereafter, the mixture was heated at 60 ° C. for 15 minutes using an oven, and then heated at 150 ° C. for 5 minutes to complete the cross-linking, and a cured retardation sheet (1) containing a retarder was obtained.
【0039】得られた硬化遅延シート(1)の硬化遅延
材形成面をプラスチック容器の内側(モルタル側)に向
けるようにして、この硬化遅延シートをプラスチック容
器の内壁面に両面テープで貼り付けた。この容器に普通
ポルトランドセメント28重量部、豊浦標準砂56重量
部および水16重量部からなるモルタル(水硬性混和
物)を注入し、3日間養生した後脱型し、得られた硬化
物の表面をブラシを用いて水洗した。The hardening delay sheet was adhered to the inner wall surface of the plastic container with a double-sided tape so that the surface of the obtained hardening delay sheet (1) on which the hardening material was formed faced the inside (the mortar side) of the plastic container. . Mortar (hydraulic mixture) consisting of 28 parts by weight of ordinary Portland cement, 56 parts by weight of Toyoura standard sand and 16 parts by weight of water is poured into this container, cured for 3 days, demolded, and the surface of the obtained cured product Was washed with water using a brush.
【0040】そののち、硬化遅延処理の均一性と硬化遅
延部分の深さ、粗面化部分と非粗面化部分の境界明確性
およびブロッキング性を評価した。結果は表1に示した
通りである。 (実施例2〜6)架橋剤量およびオーブンでの加熱条件
をそれぞれ表1に示すものに変更する以外は、実施例1
と同様にして、硬化遅延シート(2)〜(6)を得たの
ち、実施例1と同様にして、各性能を評価し、結果を表
1に示した。Thereafter, the uniformity of the curing retardation treatment, the depth of the curing retardation portion, the clarity of the boundary between the roughened portion and the non-roughened portion, and the blocking property were evaluated. The results are as shown in Table 1. (Examples 2 to 6) Example 1 was repeated except that the amount of the crosslinking agent and the heating conditions in the oven were changed to those shown in Table 1.
After the curing retardation sheets (2) to (6) were obtained in the same manner as in Example 1, each performance was evaluated in the same manner as in Example 1, and the results are shown in Table 1.
【0041】(実施例7)実施例1で用いた重合体溶液
30gに、架橋剤としてのオキサゾリン基を有する重合
体(エポクロスRS−1205T、日本触媒製、オキサ
ゾリン当量555)0.1125gを加え、均一になる
まで攪拌し、実施例1と同様にして、硬化遅延材を塗布
した硬化遅延シート(7)を得たのち、実施例1と同様
にして、各性能を評価し、結果を表1に示した。Example 7 To 30 g of the polymer solution used in Example 1, 0.1125 g of a polymer having an oxazoline group (Epocloth RS-1205T, manufactured by Nippon Shokubai, oxazoline equivalent 555) as a crosslinking agent was added. After stirring until uniform, a cured retardation sheet (7) coated with a curing retardant was obtained in the same manner as in Example 1, and each performance was evaluated in the same manner as in Example 1. The results are shown in Table 1. It was shown to.
【0042】(実施例8〜12)架橋剤量およびオーブ
ンでの加熱条件をそれぞれ表1に示すものに変更する以
外は、実施例1と同様にして、硬化遅延シート(8)〜
(12)を得たのち、実施例1と同様にして、各性能を
評価し、結果を表1に示した。 (比較例1)重合体溶液に架橋剤を加えない以外は、実
施例1と同様にして、比較硬化遅延シート(1)を得た
のち、実施例1と同様にして、各性能を評価し、結果を
表1に示した。Examples 8 to 12 In the same manner as in Example 1 except that the amount of the crosslinking agent and the heating conditions in the oven were changed to those shown in Table 1, the curing retardation sheets (8) to (8) were used.
After obtaining (12), each performance was evaluated in the same manner as in Example 1, and the results are shown in Table 1. (Comparative Example 1) A comparative curing retardation sheet (1) was obtained in the same manner as in Example 1 except that no crosslinking agent was added to the polymer solution, and each performance was evaluated in the same manner as in Example 1. The results are shown in Table 1.
【0043】(比較例2)重合体溶液に架橋剤を加えな
い以外は、実施例2と同様にして、比較硬化遅延シート
(2)を得たのち、実施例1と同様にして、各性能を評
価し、結果を表1に示した。(Comparative Example 2) A comparative curing retardation sheet (2) was obtained in the same manner as in Example 2 except that no crosslinking agent was added to the polymer solution. Was evaluated, and the results are shown in Table 1.
【0044】[0044]
【表1】 [Table 1]
【0045】上に見たように、硬化遅延材を含む硬化遅
延シートは、硬化遅延処理に均一性があり、また、硬化
遅延部分の深さを調整できるほか、境界明確性にも優れ
ている。硬化遅延シートは、また、ブロッキングも起こ
さない。上記表1における硬化遅延処理の均一性と境界
明確性とブロッキンブ性の評価基準は以下のとおりであ
る。硬化遅延処理の均一性 ○:硬化遅延部分は全面にわたって均一の深さである。As seen from the above, the curing retardation sheet containing the curing retardant has uniform curing retardation treatment, can adjust the depth of the curing retardation portion, and has excellent boundary definition. . The setting retardation sheet also does not cause blocking. The evaluation criteria for the uniformity, boundary clarity, and blocking property of the curing retardation treatment in Table 1 above are as follows. Uniformity of curing delay treatment ○: The curing delay portion has a uniform depth over the entire surface.
【0046】 △:硬化遅延部分には部分的に深彫れまたは浅彫れして
いる箇所が少し見られる。 ×:硬化遅延部分には部分的に深彫れまたは浅彫れして
いる箇所が沢山見られる。境界明確性 ◎:硬化遅延部分と通常硬化部分の境界が明確に区別で
きる。Δ: In the hardening-delayed portion, a part of a deeply or shallowly carved portion is slightly observed. X: Many deeply carved or shallow carved parts are seen in the hardening delay part. Boundary clarity :: The boundary between the cured retardation part and the normal cured part can be clearly distinguished.
【0047】 ○:硬化遅延部分と通常硬化部分の境界が明確ではある
が、硬化遅延部分に隣接する部分に若干の変色が見られ
る。 △:硬化遅延部分と通常硬化部分の境界はほぼ明確であ
るが、硬化遅延部分に隣接する部分の表面がやや脆くな
っている。 ×:硬化遅延部分と通常硬化部分の境界が不明確であ
り、硬化遅延部分周囲の表面に脆い部分が広がってい
る。ブロッキング性 ○:ブロッキングせず ×:ブロッキングする:: Although the boundary between the hardened delayed portion and the normal hardened portion is clear, slight discoloration is seen in the portion adjacent to the hardened delayed portion. Δ: The boundary between the hardened delayed portion and the normal hardened portion is almost clear, but the surface of the portion adjacent to the hardened delayed portion is slightly brittle. ×: The boundary between the hardened delayed portion and the normal hardened portion is unclear, and the brittle portion is spread on the surface around the hardened delayed portion. Blocking property ○: No blocking ×: Blocking
【0048】[0048]
【発明の効果】本発明にかかる硬化遅延材を用いれば、
硬化遅延させる部分の深さが均一であり、硬化遅延部分
周縁の輪郭が明瞭となる。本発明にかかる硬化遅延材で
は、硬化遅延成分として架橋体を用いているので、過度
の溶出が起きず、しかも、架橋体の原料重合体が中性お
よび酸性の水に溶解しない性質を有するため、雨水等で
濡れても硬化遅延成分の溶出等は生じず、保存性が良
い。硬化遅延材がシート状であると、上記効果を発揮す
るとともに、取扱いやすく、硬化物表面の処理を容易に
行うことができる。According to the present invention, if the curing retarder is used,
The depth of the part for which the curing is delayed is uniform, and the outline of the periphery of the part for which the curing is delayed becomes clear. In the curing retarder according to the present invention, since a crosslinked product is used as a curing retarding component, excessive elution does not occur, and furthermore, the starting polymer of the crosslinked product has a property of not being dissolved in neutral and acidic water. Even when wet with rainwater or the like, dissolution of the curing retarding component does not occur, and the storage stability is good. When the curing retardant is in the form of a sheet, the above-mentioned effect is exhibited, the handling is easy, and the treatment of the surface of the cured product can be easily performed.
【0049】本発明にかかる硬化物表面の処理方法によ
れば、硬化遅延させる部分の深さを均一にすることがで
き、硬化遅延部分周縁の輪郭を明瞭化することが出来
る。According to the method for treating the surface of a cured product according to the present invention, the depth of the portion for which curing is delayed can be made uniform, and the outline of the periphery of the portion for which curing is delayed can be clarified.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 泉林 益次 大阪府吹田市西御旅町5番8号 株式会社 日本触媒内 Fターム(参考) 4G012 RB02 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Masuji Izumibayashi 5-8 Nishiburi-cho, Suita-shi, Osaka Nippon Shokubai Co., Ltd. F-term (reference) 4G012 RB02
Claims (4)
一部に接触させてその表面部分の硬化を遅延させるため
に用いられる硬化遅延材であって、酸価60mgKOH
/g以上の中性および酸性の水に溶解しない重合体を共
有結合を介して架橋させてなる架橋体を必須成分として
含むことを特徴とする、水硬性混和物硬化遅延材。Claims: 1. A curing retarder used to contact at least a part of the surface of an uncured hydraulic admixture to delay curing of the surface part, wherein the curing retarder has an acid value of 60 mg KOH.
A hydraulic admixture hardening retarder comprising, as an essential component, a crosslinked product obtained by crosslinking a polymer that is insoluble in neutral / acidic water or more via a covalent bond.
の割合が7〜80重量%である不飽和単量体を重合して
得られた重合体である、請求項1に記載の硬化遅延材。2. The polymer according to claim 1, wherein said polymer is obtained by polymerizing an unsaturated monomer having an α, β-unsaturated carboxylic acid ratio of 7 to 80% by weight. Curing retarder.
の硬化遅延材。3. The curing retarder according to claim 1, which is in the form of a sheet.
一部に請求項1から3までのいずれかに記載の硬化遅延
材を接触させてその表面部分の硬化を遅延させつつ、前
記水硬性混和物を硬化させるための養生を行い、その
後、硬化物表面の未硬化部分を洗い出す、硬化物表面の
処理方法。4. The method according to claim 1, wherein at least a part of the surface of the uncured hydraulic admixture is brought into contact with the curing retarder according to any one of claims 1 to 3 to delay the curing of the surface. A method for treating the surface of a cured product, in which curing is performed to cure the hardened mixture, and then the uncured portion of the surface of the cured product is washed out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10162567A JP2000001353A (en) | 1998-06-10 | 1998-06-10 | Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10162567A JP2000001353A (en) | 1998-06-10 | 1998-06-10 | Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarder |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000001353A true JP2000001353A (en) | 2000-01-07 |
Family
ID=15757051
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10162567A Pending JP2000001353A (en) | 1998-06-10 | 1998-06-10 | Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000001353A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002255670A (en) * | 2001-02-23 | 2002-09-11 | Three M Innovative Properties Co | Adhesive tape for aging concrete and aging method |
JP2007031585A (en) * | 2005-07-27 | 2007-02-08 | Jsr Corp | Pressure-sensitive adhesive resin composition and its production process, pressure-sensitive adhesive article, and pressure-sensitive adhesive sheet |
JP2012066595A (en) * | 2012-01-10 | 2012-04-05 | Three M Innovative Properties Co | Adhesive tape for concrete curing, and curing method |
JP2021046338A (en) * | 2019-09-19 | 2021-03-25 | 株式会社日本触媒 | Cement strength enhancing agent, additive for cement, cement composition, and method of enhancing cement strength |
-
1998
- 1998-06-10 JP JP10162567A patent/JP2000001353A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002255670A (en) * | 2001-02-23 | 2002-09-11 | Three M Innovative Properties Co | Adhesive tape for aging concrete and aging method |
JP2007031585A (en) * | 2005-07-27 | 2007-02-08 | Jsr Corp | Pressure-sensitive adhesive resin composition and its production process, pressure-sensitive adhesive article, and pressure-sensitive adhesive sheet |
JP2012066595A (en) * | 2012-01-10 | 2012-04-05 | Three M Innovative Properties Co | Adhesive tape for concrete curing, and curing method |
JP2021046338A (en) * | 2019-09-19 | 2021-03-25 | 株式会社日本触媒 | Cement strength enhancing agent, additive for cement, cement composition, and method of enhancing cement strength |
JP7312654B2 (en) | 2019-09-19 | 2023-07-21 | 株式会社日本触媒 | Strength improving agent for cement, additive for cement, cement composition, method for improving cement strength |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPH10204302A (en) | Water-base curable composition containing no formaldehyde | |
JP3612124B2 (en) | Acetoacetate group-containing polyvinyl alcohol resin composition | |
EP0619341B1 (en) | Aqueous dispersed resin composition | |
JP2000001353A (en) | Hydraulic mixture hardening retarder and treatment of surface of hardened body with the retarder | |
JPH0812901A (en) | Water-base fluid for primer | |
JP2528193B2 (en) | Aqueous liquid for primer | |
JPS58185606A (en) | Acrylic resin emulsion | |
US5246981A (en) | Aqueous emulsion | |
JPH11256006A (en) | Aqueous resin composition | |
JPH09183643A (en) | Cement hardening retarder and cement hardening delaying sheet | |
IE43999B1 (en) | Process for the preparation of aqueous plastics dispersions | |
JPH10120967A (en) | Composition for film for covering hydraulic mixture, covering film for hydraulic mixture and treatment of hydraulic mixture | |
JP3366950B2 (en) | Surface treatment agent for ceramic siding boards | |
JPS5850199B2 (en) | Decorative board manufacturing method | |
JP2000210920A (en) | Design forming material of cured material of hydraulic composition and method for forming design | |
JP3550217B2 (en) | Sealer resin composition and method for producing the same | |
JPH03229765A (en) | Composition for eliminating asbestos pollution | |
JPH11320522A (en) | Hardening retarding sheet for cement | |
JP2000027097A (en) | Backside treating agent using aqueous emulsion for release paper | |
JPH06166830A (en) | Water-base liquid for primer | |
JP3557881B2 (en) | Concrete washing out method | |
JP3239135B2 (en) | Treatment method of concrete joint surface | |
JP2767375B2 (en) | Mortar composition | |
JPH11209560A (en) | Aqueous resin dispersion composition | |
TWI428383B (en) | Curable aqueous composition |