ITPR20120074A1 - DEAERATOR WITH INTEGRATED MIXER REFINER - Google Patents
DEAERATOR WITH INTEGRATED MIXER REFINER Download PDFInfo
- Publication number
- ITPR20120074A1 ITPR20120074A1 IT000074A ITPR20120074A ITPR20120074A1 IT PR20120074 A1 ITPR20120074 A1 IT PR20120074A1 IT 000074 A IT000074 A IT 000074A IT PR20120074 A ITPR20120074 A IT PR20120074A IT PR20120074 A1 ITPR20120074 A1 IT PR20120074A1
- Authority
- IT
- Italy
- Prior art keywords
- refiner
- product
- refining
- phase
- plant according
- Prior art date
Links
- 238000007670 refining Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 235000013399 edible fruits Nutrition 0.000 claims description 10
- 238000000605 extraction Methods 0.000 claims description 9
- 235000013311 vegetables Nutrition 0.000 claims description 8
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 230000003466 anti-cipated effect Effects 0.000 claims description 3
- 230000002255 enzymatic effect Effects 0.000 claims description 3
- 230000002779 inactivation Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 239000000047 product Substances 0.000 description 22
- 125000003118 aryl group Chemical group 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/12—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable solids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/005—Preserving by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
- A23L27/12—Natural spices, flavouring agents or condiments; Extracts thereof from fruit, e.g. essential oils
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Disintegrating Or Milling (AREA)
Description
DESCRIZIONE DESCRIPTION
TITOLO: DISAERATORE CON RAFFINATRICE MIXER INTEGRATI TITLE: DEAERATOR WITH INTEGRATED MIXER REFINER
CAMPO DI APPLICAZIONE DELL’INVENZIONE FIELD OF APPLICATION OF THE INVENTION
Il presente trovato si inserisce nel campo dei processi per la lavorazione prodotti agro-alimentari, quali, ad esempio, verdure, frutta mediterranea e tropicale, vegetali commestibili in genere. The present invention is part of the field of processes for processing agro-food products, such as, for example, vegetables, Mediterranean and tropical fruit, edible vegetables in general.
In particolare riguarda un metodo ed il relativo impianto per l’estrazione ottimale di purea dai prodotti sopra elencati. In particular, it concerns a method and the relative plant for the optimal extraction of puree from the products listed above.
STATO DELL’ARTE STATE OF THE ART
Attualmente i processi per la lavorazione prodotti agroalimentari prevedono, preliminarmente il lavaggio del prodotto e la cernita, seguita dalla triturazione (anticipata da eventuale denocciolatura), quindi l’estrazione in una macchina passatrice; infine una fase di preriscaldo del prodotto estratto con inattivazione dell’attività enzimatica prima della fase finale in macchina raffinatrice, al termine della quale si ottiene una purea che verrà destinata alla miscelazione con altri prodotti per produrre nettari, salse, ecc.), oppure confezionata tal quale come semilavorato. Currently the processes for the processing of agri-food products foresee, firstly the washing of the product and the sorting, followed by the shredding (anticipated by possible pitting), then the extraction in a passing machine; finally a preheating phase of the extracted product with inactivation of the enzymatic activity before the final phase in the refining machine, at the end of which a puree is obtained which will be mixed with other products to produce nectars, sauces, etc.), or packaged as it is as a semi-finished product.
Scopo del presente trovato à ̈ quello di mettere a disposizione della tecnica un sistema per l’ottenimento di purea di frutta (o vegetali in genere) con procedimento di disaerazione molto efficiente sottovuoto della fase di raffinazione, condensazione e raccolta del prodotto. The purpose of the present invention is to make available to the art a system for obtaining fruit purée (or vegetables in general) with a very efficient vacuum deaeration process during the refining, condensation and collection of the product.
Per fare questo il trovato mette a disposizione della tecnica un impianto di produzione di puree di frutta o vegetali in genere che esegue la fase di raffinazione, disaerazione, mix di componenti minori e di raccolta del prodotto trattato con almeno: To do this, the invention provides the art with a plant for the production of fruit or vegetable purees in general which carries out the refining, deaeration, mixing of minor components and collection of the product treated with at least:
- una raffinatrice del tipo turbo-centrifuga con rotore orizzontale o verticale e setaccio forato; - a turbo-centrifugal refiner with horizontal or vertical rotor and perforated sieve;
- un separatore liquido-vapore in collegamento e a valle del corpo della raffinatrice; - a liquid-vapor separator in connection with and downstream of the refiner body;
- un condensatore a superficie a valle del separatore e sul percorso dei vapori; i vapori aromatici condensati sono introdotti assieme al prodotto trattato, oppure estratti in modo separato al prodotto - a surface condenser downstream of the separator and on the vapor path; the condensed aromatic vapors are introduced together with the treated product, or extracted separately from the product
- un serbatoio di raccolta del prodotto trattato, collegato inferiormente al corpo della raffinatrice; una pompa volumetrica provvede ad inviare il prodotto ottenuto per le successive fasi di trattamento. - a tank for collecting the treated product, connected below the body of the refiner; a volumetric pump sends the product obtained for the subsequent treatment phases.
Con il sistema qui descritto e rivendicato si ha un importante vantaggio e miglioramento tecnologico rispetto ai sistemi finora noti, e in particolare il procedimento di raffinazione (a caldo o a freddo) sotto vuoto evita il contatto con l’aria atmosferica; in aggiunta vi à ̈ la possibilità di recuperare le condense aromatiche senza perdita delle caratteristiche organolettiche finali, in quanto la macchina à ̈ incorporata nel disaeratore. With the system described and claimed herein there is an important advantage and technological improvement with respect to the systems known up to now, and in particular the refining process (hot or cold) under vacuum avoids contact with atmospheric air; in addition there is the possibility of recovering the aromatic condensates without losing the final organoleptic characteristics, as the machine is incorporated in the deaerator.
Infine à ̈ ridotta l’ossidazione del prodotto che produce un netto miglioramento qualitativo, così da ridurre o eliminare l’uso di acido ascorbico alla purea infatti la geometria della macchina permette di micronizzare il prodotto in piccole particelle dovute all’attraversamento del setaccio della raffinatrice. Le particelle vengono disaerate in modo ottimale. Finally, the oxidation of the product is reduced, which produces a clear qualitative improvement, so as to reduce or eliminate the use of ascorbic acid in the puree. of the refiner sieve. The particles are optimally deaerated.
Detti scopi e vantaggi sono tutti raggiunti dal metodo e impianto di raffinazione per l’ottenimento di purea di frutta o altri vegetali, oggetto del presente trovato, che si caratterizza per quanto previsto nelle sotto riportate rivendicazioni. Said objects and advantages are all achieved by the refining method and plant for obtaining fruit or other vegetable puree, object of the present invention, which is characterized by what is provided for in the following claims.
BREVE DESCRIZIONE DELLE FIGURE BRIEF DESCRIPTION OF THE FIGURES
Questa ed altre caratteristiche risulteranno maggiormente evidenziate dalla descrizione seguente di alcune forme di realizzazione illustrate, a puro titolo esemplificativo e non limitativo nelle unite tavole di disegno. This and other characteristics will become more evident from the following description of some embodiments illustrated, purely by way of non-limiting example in the accompanying drawing tables.
- Figura 1: uno schema dell’impianto in oggetto - Figure 1: a diagram of the plant in question
- Figura 2: un esempio di realizzazione della macchina in oggetto - Figure 2: an example of construction of the machine in question
DESCRIZIONE DEL TROVATO DESCRIPTION OF THE FOUND
Con particolare riferimento alle figure indicate, si indica con 1 un impianto di produzione di puree di frutta o vegetali in genere secondo il metodo che prevede di effettuare sul prodotto da trattare almeno una fase di estrazione e successivo trattamento termico di riscaldamento del prodotto estratto con inattivazione delle sostanze enzimatiche; a seguire il prodotto viene raffinato a caldo e raccolto per poi essere inviato alle lavorazioni successive. Il metodo, in particolare, prevede di effettuare le suddette fasi di raffinazione e raccolta del prodotto sottovuoto. With particular reference to the figures indicated, 1 indicates a plant for the production of fruit or vegetable purees in general according to the method which provides for carrying out on the product to be treated at least an extraction step and subsequent heat treatment of the extracted product with inactivation. enzymatic substances; afterwards, the product is hot refined and collected to be sent for subsequent processing. The method, in particular, involves carrying out the aforementioned stages of refining and collecting the product under vacuum.
In aggiunta, tra dette fasi di raffinazione e raccolta si prevede una ulteriore fase di condensazione del vapore prodotto dalla fase di raffinazione sottovuoto. In addition, a further condensation phase of the vapor produced by the vacuum refining phase is envisaged between said refining and collection phases.
La fase di condensazione à ̈ controllata automaticamente per limitare il salto di temperatura e mantenerlo nei limiti imposti. The condensation phase is automatically controlled to limit the temperature jump and keep it within the set limits.
La fase di estrazione potrà essere anticipate da ulteriori fasi preparatorie quali il lavaggio del prodotto, sua selezione o cernita; eventuale denocciolatura, se richiesta dal tipo di frutta; triturazione. The extraction phase can be anticipated by further preparatory phases such as the washing of the product, its selection or sorting; possible pitting, if required by the type of fruit; shredding.
L’impianto 1 in oggetto esegue la fase di disaerazione, raffinazione, mix e di raccolta del prodotto trattato con almeno: Plant 1 in question carries out the deaeration, refining, mixing and collection of the treated product with at least:
- una raffinatrice 2 del tipo turbo-centrifuga con rotore orizzontale o verticale e setaccio forato; - a refiner 2 of the turbo-centrifugal type with horizontal or vertical rotor and perforated sieve;
- un separatore 3 liquido-vapore in collegamento e a valle del corpo della raffinatrice; - a liquid-vapor separator 3 in connection with and downstream of the refiner body;
- un condensatore 4 a superficie a valle del separatore e sul percorso dei vapori; i vapori aromatici condensati sono introdotti assieme al prodotto trattato, od estratti in modo indipendente - un serbatoio 5 di raccolta del prodotto trattato, collegato inferiormente al corpo della raffinatrice; una pompa 6 volumetrica provvede ad inviare il prodotto ottenuto per le successive fasi di trattamento. - a surface condenser 4 downstream of the separator and on the vapor path; the condensed aromatic vapors are introduced together with the treated product, or extracted independently - a tank 5 for collecting the treated product, connected below the body of the refiner; a volumetric pump 6 sends the product obtained for the subsequent treatment steps.
Il condensatore 4 comprende associato sistema di aspirazione atto a mantenere sottovuoto l’impianto e raffredda mediante acqua. The condenser 4 comprises an associated suction system designed to keep the system under vacuum and cools by means of water.
Altresì comprende uno o più gruppi di dosaggio automatico di ingredienti supplementari inviati alla raffinatrice per una ulteriore miscelazione con la purea ottenuta. It also includes one or more groups for automatic dosing of additional ingredients sent to the refiner for further mixing with the puree obtained.
La raffinatrice 2 sopra indicata potrà essere a velocità regolabile; al fine di mantenere il completo isolamento della macchina comprende altresì una tenuta meccanica sul/sui passaggio/i dell’albero di movimentazione del rotore e un sistema di estrazione dei cascami atto ad impedire ogni collegamento tra la parte interna della raffinatrice e l’ambiente esterno. Detto sistema di estrazione dei cascami à ̈ realizzato mediante almeno una pompa monolite con alimentazione a coclea o almeno una valvola rotante o a doppia ghigliottina. The refiner 2 indicated above may be at adjustable speed; in order to maintain complete isolation of the machine, it also includes a mechanical seal on the passage (s) of the rotor movement shaft and a waste extraction system designed to prevent any connection between the internal part of the refiner and the ™ external environment. Said waste extraction system is made by means of at least one monolith pump with screw feed or at least one rotary or double guillotine valve.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000074A ITPR20120074A1 (en) | 2012-11-05 | 2012-11-05 | DEAERATOR WITH INTEGRATED MIXER REFINER |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000074A ITPR20120074A1 (en) | 2012-11-05 | 2012-11-05 | DEAERATOR WITH INTEGRATED MIXER REFINER |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ITPR20120074A1 true ITPR20120074A1 (en) | 2014-05-06 |
Family
ID=47605663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IT000074A ITPR20120074A1 (en) | 2012-11-05 | 2012-11-05 | DEAERATOR WITH INTEGRATED MIXER REFINER |
Country Status (1)
| Country | Link |
|---|---|
| IT (1) | ITPR20120074A1 (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1295943A (en) * | 1917-08-31 | 1919-03-04 | Welch Grape Juice Company | Method of manufacturing food products from fruits and vegetables and the products. |
| GB2173993A (en) * | 1985-04-24 | 1986-10-29 | Rossi & Catelli Spa | Separating waste and processing foodstuffs |
-
2012
- 2012-11-05 IT IT000074A patent/ITPR20120074A1/en unknown
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1295943A (en) * | 1917-08-31 | 1919-03-04 | Welch Grape Juice Company | Method of manufacturing food products from fruits and vegetables and the products. |
| GB2173993A (en) * | 1985-04-24 | 1986-10-29 | Rossi & Catelli Spa | Separating waste and processing foodstuffs |
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