IT202100014714A1 - PLASTIC JACKET REACTOR FOR THE PRODUCTION OF TABLE OLIVES - Google Patents

PLASTIC JACKET REACTOR FOR THE PRODUCTION OF TABLE OLIVES Download PDF

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Publication number
IT202100014714A1
IT202100014714A1 IT102021000014714A IT202100014714A IT202100014714A1 IT 202100014714 A1 IT202100014714 A1 IT 202100014714A1 IT 102021000014714 A IT102021000014714 A IT 102021000014714A IT 202100014714 A IT202100014714 A IT 202100014714A IT 202100014714 A1 IT202100014714 A1 IT 202100014714A1
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Prior art keywords
olives
brine
plastic
reactor
production
Prior art date
Application number
IT102021000014714A
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Italian (it)
Inventor
Biagi Angelo Zullo
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Biagi Angelo Zullo
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Priority to IT102021000014714A priority Critical patent/IT202100014714A1/en
Publication of IT202100014714A1 publication Critical patent/IT202100014714A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/20Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/10Preserving with acids; Acid fermentation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/14Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
    • A23B7/153Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of liquids or solids
    • A23B7/154Organic compounds; Microorganisms; Enzymes
    • A23B7/155Microorganisms; Enzymes; Antibiotics
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/14Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10
    • A23B7/153Preserving or ripening with chemicals not covered by groups A23B7/08 or A23B7/10 in the form of liquids or solids
    • A23B7/157Inorganic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/22Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient in moist conditions or immersed in liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/14Bags
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/26Constructional details, e.g. recesses, hinges flexible
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M25/00Means for supporting, enclosing or fixing the microorganisms, e.g. immunocoatings
    • C12M25/02Membranes; Filters

Description

DESCRIZIONE DEL BREVETTO PER INVENZIONE INDUSTRIALE DAL TITOLO: DESCRIPTION OF THE PATENT FOR INDUSTRIAL INVENTION WITH THE TITLE:

REATTORE DI PLASTICA INCAMICIATO PER LA PRODUZIONE DI OLIVE DA MENSA PLASTIC JACKET REACTOR FOR THE PRODUCTION OF TABLE OLIVES

RIASSUNTO: SUMMARY:

L?invenzione dal titolo ?Reattore di plastica incamiciato per la produzione di olive da mensa? riguarda un sistema di incamiciatura interna dei fusti di plastica capace di prevenire la comparsa del biofilm microbico aerobico sulla superficie delle salamoie con le olive da mensa, durante il processo di deamarizzazione ?al naturale? e stoccaggio del prodotto. Nello specifico l?incamiciatura costituisce una barriera interna capace di preservare l?habitat anaerobico delle olive in salamoia isolando il prodotto dalla restante salamoia presente nello spazio di testa dei fusti, sede di infiltrazione dell?aria esterna. The invention entitled ?Jacketed plastic reactor for the production of table olives? it concerns a system of internal lining of the plastic drums capable of preventing the appearance of aerobic microbial biofilm on the surface of the brines with the table olives, during the ?natural? debittering process? and product storage. Specifically, the casing constitutes an internal barrier capable of preserving the anaerobic habitat of the olives in brine by isolating the product from the remaining brine present in the head space of the stems, site of infiltration of the external air.

DESCRIZIONE: DESCRIPTION:

Le olive da mensa, a differenza di altri frutti, non possono essere consumate direttamente al . momento della raccolta poich? sono di sapore amaro. Tale caratteristica organolettica gli viene conferita da un glucoside amaro denominato oleuropeina e da alcuni suoi derivati. Infatti per poter essere consumate le olive vanno deamarizzate per via chimica attraverso il trattamento con alcali oppure per via biologica o microbiologica meglio conosciuto come sistema ?al naturale? dove le olive non subiscono nessun trattamento chimico e la deamarizzazione avviene direttamente in salamoia mediante l?azione di enzimi di origine microbica. Table olives, unlike other fruits, cannot be eaten directly at the . time of collection since? they are bitter in taste. This organoleptic characteristic is given to it by a bitter glucoside called oleuropein and some of its derivatives. In fact, in order to be consumed, the olives must be debittered chemically through treatment with alkali or biologically or microbiologically, better known as the ?natural? system? where the olives do not undergo any chemical treatment and the debittering takes place directly in brine through the action of enzymes of microbial origin.

Entrambi i metodi di trasformazione delle olive da mensa prevedono la conservazione dei frutti in salamoia stoccata entro fusti di plastica da 100 a 220 litri di capacit? dove avviene il processo della fermentazione. Durante la conservazione del prodotto l?aria esterna pu? penetrare neH?intemo dei fusti favorendo la crescita del biofilm microbico, costituito da lieviti e batteri, responsabile della alterazione del prodotto. Infatti, durante le ore calde del giorno la salamoia si dilata, mentre nelle ore pi? fredde crea il vuoto nei fusti richiamando l?aria esterna nello spazio di testa degli stessi contenitori. L?ossigeno proveniente dall?ambiente esterno favorisce lo sviluppo dei lieviti ossidasici, delle muffe e dei batteri aerobi che si aggregano sotto forma di biofilm. I microrganismi ossidasici costituenti il biofilm microbico possono metabolizzare l?acido lattico e citrico in condizioni di aerobiosi, incrementando il pH della salamoia, che favorisce la crescita di microrganismi indesiderati, responsabili di gravi alterazioni sensoriali, dannosi anche dal punto di vista igienico. Both methods of processing table olives provide for the preservation of the fruit in brine stored in plastic drums with a capacity of 100 to 220 liters. where the fermentation process takes place. During storage of the product, the external air can penetrate inside the stems, promoting the growth of the microbial biofilm, made up of yeasts and bacteria, responsible for the alteration of the product. In fact, during the hot hours of the day the brine expands, while in the coldest hours the brine expands. cold creates a vacuum in the drums drawing the external air into the head space of the same containers. The oxygen coming from the external environment favors the development of oxidasic yeasts, molds and aerobic bacteria which aggregate in the form of biofilm. The oxidase microorganisms constituting the microbial biofilm can metabolise lactic and citric acid in aerobic conditions, increasing the pH of the brine, which favors the growth of unwanted microorganisms, responsible for serious sensory alterations, which are also harmful from a hygienic point of view.

Il reattore incamiciato permette di risolvere questo problema poich? ? in grado di assicurare continuamente le condizioni di anaerobiosi nell? interno dei fusti, tutte le volte che si verifica infiltrazione di aria dall?esterno dovuto alle escursioni termiche oppure ad altre cause. Il reattore incamiciato ? in grado di svolgere la sua funzione sia quando vengono usati per stoccare le olive deamarizzate per via chimica (sistema Sivigliano) sia durante la fermentazione e stoccaggio delle olive trasformate con il sistema ?al naturale?. The jacketed reactor allows to solve this problem since? ? capable of continuously ensuring anaerobic conditions in the inside the drums, whenever there is an infiltration of air from the outside due to temperature changes or other causes. The jacketed reactor? able to perform its function both when they are used to store the chemically debittered olives (Sevillian system) and during the fermentation and storage of the olives transformed with the ?natural? system.

Vantaggi offerti dall? invenzione rispetto allo stato della tecnica preesistente: Advantages offered by invention with respect to the pre-existing state of the art:

Rispetto al fusto convenzionale, il reattore incamiciato offre i seguenti vantaggi: Compared to the conventional drum, the jacketed reactor offers the following advantages:

- Permette di isolare la salamoia con le olive dal contatto con l?aria infiltrata nello spazio di testa dei fusti. - Allows you to isolate the brine with the olives from contact with the air infiltrated in the head space of the stems.

- L?aria esterna che dovesse accidentalmente entrare nel reattore va a contatto con imo strato di salamoia esterna a quella incamiciata con le olive. - External air which accidentally enters the reactor comes into contact with a layer of brine outside the one jacketed with the olives.

- Il biofilm che dovesse formarsi in seguito alle infiltrazioni di aria, riguarder? lo strato di salamoia esterna all? incamiciatura ma non quella incamiciata con le olive. - The biofilm that should form following the infiltration of air, will concern? the layer of brine outside the jacket but not the one jacketed with the olives.

- L?impiego del reattore di plastica incamiciato permette di ridurre i costi di produzione legati allo scarto del prodotto avariato e la gestione dei fusti. - The use of the jacketed plastic reactor allows to reduce the production costs related to the waste of the damaged product and the management of the drums.

- Il reattore incamiciato consente di migliorare la qualit? globale del prodotto. - The jacketed reactor allows to improve the quality? global product.

Componenti essenziali del reattore incamiciato: Essential components of the jacketed reactor:

- Reattore di plastica usato per l?incamiciatura: - Plastic reactor used for jacketing:

I reattori usati per l' incamiciatura sono costituiti da materiale plastico di vario tipo come polietilene ad alta densit? (PEHD) oppure PVC. Il loro volume ? di 200 litri provvisti di coperchi (Tav.I-Fig. 1/3) che si avvitano sul corpo del fusto (Tav.I-Fig. 1/1). Al centro del coperchio ? presente uno spioncino costituito da un foro chiuso da un tappo necessario per ispezionare l?interno del reattore. The reactors used for the jacket are made up of various types of plastic material such as high density polyethylene? (PEHD) or PVC. Their volume? of 200 liters equipped with lids (Tav.I-Fig. 1/3) which screw onto the body of the drum (Tav.I-Fig. 1/1). In the center of the lid ? there is a peephole consisting of a hole closed by a cap necessary to inspect the inside of the reactor.

Membrana di plastica: Plastic membrane:

La membrana ? costituita da materiale plastico costituito da polimeri di polietilene ad alta densit? compatibili con la conservazione degli alimenti. La membrana di plastica viene modellata mediante termosaldatura a forma di sacco con uno dei lati pi? corti non termosaldato. I sacchi di plastica presentano lo stesso diametro interno dei reattori di plastica citati in seguito, impiegati per l' incamiciatura. L?altezza invece pu? superare quella del fusto di plastica. The membrane? made of plastic material made of high density polyethylene polymers? compatible with food preservation. The plastic membrane is molded by heat sealing in the shape of a bag with one of the narrower sides? shorts not heat sealed. The plastic bags have the same internal diameter as the plastic reactors mentioned below, used for the jacketing. The height instead pu? exceed that of the plastic drum.

Modo di attuazione dell? invenzione: Way of implementing the invention:

L?invenzione pu? essere attuata dalle industrie conserviere impegnate nella trasformazione delle olive da mensa in salamoia. I reattori di plastica (Tav.I-Fig. 1/1) vengono aperti e dentro ciascuno di essi viene posizionato il sacco di plastica riportato sopra con il lato aperto posizionato sopra l?apertura del fusto (Tav.I-Fig. 1/2). Successivamente, si versa la salamoia impiegando circa 1/3 del volume totale del fusto. Dopo si versano le olive da trasformare con il sistema al naturale (non trattate chimicamente) oppure quelle gi? deamarizzate per via chimica (Sivigliano) dopo aver subito i lavaggi con acqua per allontanare la soda in eccesso. Alla fine si aggiunge altra salamoia fino a colmare lo spazio interno del sacco che verr? chiuso ermeticamente. I rimanenti spazi rimasti vuoti tra il sacco di plastica pieno di salamoia con le olive e la parete interna del fusto, vengono riempiti con altra salamoia fino a colmare completamente il reattore che viene chiuso avvitando il coperchio posto sulla parte superiore (Tav. I-Fig. 1/3). The invention can be implemented by canning industries engaged in the transformation of table olives in brine. The plastic reactors (Tav.I-Fig. 1/1) are opened and the plastic bag shown above is placed inside each of them with the open side positioned over the opening of the drum (Tav.I-Fig. 1/ 2). Subsequently, the brine is poured using about 1/3 of the total volume of the barrel. After the olives are poured to be transformed with the natural system (not chemically treated) or those already? chemically debittered (Seville) after being washed with water to remove excess soda. At the end, more brine is added until the internal space of the bag is filled. hermetically closed. The remaining empty spaces between the plastic bag full of brine with the olives and the inner wall of the barrel are filled with more brine until the reactor is completely filled, which is closed by screwing the lid on the top (Table I-Fig 1/3).

Claims (5)

RIVENDICAZIONI 1. Reattore per la fermentazione delle olive da mensa in salamoia caratterizzato da una incamiciatura in plastica atta a bloccare la penetrazione deU?aria.1. Reactor for the fermentation of table olives in brine characterized by a plastic jacket able to block the penetration of air. Comprendente:Including: ? un contenitore (1);? a container (1); ? una incamiciatura interna (2);? an internal jacket (2); ? un coperchio (3).? a lid (3). 2. Reattore secondo la rivendicazione 1, in cui detto contenitore (1) risulta costituito da materiale di plastica compatibile per gli alimenti della capacit? di 200 litri.2. Reactor according to claim 1, wherein said container (1) is made of food-compatible plastic material of the capacity? of 200 litres. 3. Reattore secondo la rivendicazione 1, in cui detta incamiciatura ? costituita da un film di plastica sagomato a forma di sacco, posizionato al l?interno del contenitore (1) atto ad ospitare le olive in salamoia durante la fermentazione.3. The reactor according to claim 1, wherein said jacket is made up of a bag-shaped plastic film positioned inside the container (1) suitable for housing the olives in brine during fermentation. 4. Reattore secondo le rivendicazioni 1 e 3, in cui detto sacco dopo riempimento con le olive in salamoia, viene chiuso in maniera ermetico (2).4. Reactor according to claims 1 and 3, wherein said bag, after filling with the olives in brine, is hermetically sealed (2). 5. Reattore secondo la rivendicazione 1, in cui detto coperchio (3) comprende inoltre uno spioncino per il controllo della salamoia. 5. Reactor according to claim 1, wherein said lid (3) further comprises a sight glass for brine control.
IT102021000014714A 2021-06-08 2021-06-08 PLASTIC JACKET REACTOR FOR THE PRODUCTION OF TABLE OLIVES IT202100014714A1 (en)

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IT102021000014714A IT202100014714A1 (en) 2021-06-08 2021-06-08 PLASTIC JACKET REACTOR FOR THE PRODUCTION OF TABLE OLIVES

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006072210A1 (en) * 2005-01-07 2006-07-13 Yuehai Yu A method and device for the production, storage and transportation of fast foods
KR20150092135A (en) * 2012-12-03 2015-08-12 지이 헬스케어 바이오-사이언시즈 코프. Temperature controlling surfaces and support structures
WO2019000099A1 (en) * 2017-06-28 2019-01-03 Marcatus QED Inc. Food container

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006072210A1 (en) * 2005-01-07 2006-07-13 Yuehai Yu A method and device for the production, storage and transportation of fast foods
KR20150092135A (en) * 2012-12-03 2015-08-12 지이 헬스케어 바이오-사이언시즈 코프. Temperature controlling surfaces and support structures
WO2019000099A1 (en) * 2017-06-28 2019-01-03 Marcatus QED Inc. Food container

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
CAMPUS M ET AL: "Towards Controlled Fermentation of Table Olives: LAB Starter Driven Process in an Automatic Pilot Processing Plant", FOOD AND BIOPROCESS TECHNOLOGY ; AN INTERNATIONAL JOURNAL, SPRINGER-VERLAG, NEW YORK, vol. 10, no. 6, 15 February 2017 (2017-02-15), pages 1063 - 1073, XP036230770, ISSN: 1935-5130, [retrieved on 20170215], DOI: 10.1007/S11947-017-1882-7 *
GEAROGE YORK ET AL: "Olives: Safe Methods for Home Pickling WHAT ARE OLIVES?", 1 June 2007 (2007-06-01), XP055330787, Retrieved from the Internet <URL:https://anrcatalog.ucanr.edu/pdf/8267.pdf> [retrieved on 20161221] *

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