IL260472A - Load limiter - Google Patents

Load limiter

Info

Publication number
IL260472A
IL260472A IL260472A IL26047218A IL260472A IL 260472 A IL260472 A IL 260472A IL 260472 A IL260472 A IL 260472A IL 26047218 A IL26047218 A IL 26047218A IL 260472 A IL260472 A IL 260472A
Authority
IL
Israel
Prior art keywords
energy absorbing
absorbing element
load
cross
shape
Prior art date
Application number
IL260472A
Other languages
Hebrew (he)
Other versions
IL260472B (en
Original Assignee
Israel Aerospace Ind Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Israel Aerospace Ind Ltd filed Critical Israel Aerospace Ind Ltd
Priority to IL260472A priority Critical patent/IL260472B/en
Publication of IL260472A publication Critical patent/IL260472A/en
Priority to DE112019003461.8T priority patent/DE112019003461B4/en
Priority to PCT/IL2019/050755 priority patent/WO2020012464A1/en
Publication of IL260472B publication Critical patent/IL260472B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G7/00Pivoted suspension arms; Accessories thereof
    • B60G7/001Suspension arms, e.g. constructional features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/58Stroke limiting stops, e.g. arranged on the piston rod outside the cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G15/00Resilient suspensions characterised by arrangement, location or type of combined spring and vibration damper, e.g. telescopic type
    • B60G15/02Resilient suspensions characterised by arrangement, location or type of combined spring and vibration damper, e.g. telescopic type having mechanical spring
    • B60G15/04Resilient suspensions characterised by arrangement, location or type of combined spring and vibration damper, e.g. telescopic type having mechanical spring and mechanical damper or dynamic damper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F13/00Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/12Vibration-dampers; Shock-absorbers using plastic deformation of members
    • F16F7/123Deformation involving a bending action, e.g. strap moving through multiple rollers, folding of members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/12Vibration-dampers; Shock-absorbers using plastic deformation of members
    • F16F7/125Units with a telescopic-like action as one member moves into, or out of a second member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/10Constructional features of arms
    • B60G2206/11Constructional features of arms the arm being a radius or track or torque or steering rod or stabiliser end link
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/10Constructional features of arms
    • B60G2206/11Constructional features of arms the arm being a radius or track or torque or steering rod or stabiliser end link
    • B60G2206/111Constructional features of arms the arm being a radius or track or torque or steering rod or stabiliser end link of adjustable length
    • B60G2206/1114Self-adjustable during driving

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Dampers (AREA)

Description

260472/3 LOAD LIMITER WITH ENERGY ABSORBING ELEMENT TECHNOLOGICAL FIELD The presently disclosed subject matter is related to the field of load limiters, and in particular, to load limiters including telescopic assemblies.
BACKGROUND Load limiters, shock absorbers, and other mechanisms for absorbing energy and limiting loads are known in the art. For example, they are widely used in vehicles which move at speed, such as cars and planes, to protect mechanical parts, passengers and/or cargo from excessive loads to which they can be exposed, for example, during an emergency collision, when a vehicle undergoes extreme deceleration over a short period of time.
The field of application for these mechanisms is as broad as the field which includes all bodies which move at speed, and which will undergo planned or emergency deceleration – elevators, automobiles, trains, planes, spacecraft, etc.
Known mechanisms include, for example, US 4,361,212 which discloses a bidirectional mechanical load limiter for a push-pull control linkage, which includes a tubular crushable core that crushes in response to a predetermined tensile or compressive load in order to limit the load in the linkage.
Another example, US 4,558,837 discloses skid landing gear provided with components having a device for absorbing energy by plastic deformation and/or for limiting stress.
Yet another example, US 3,461,740 discloses a collapsible column of the type used for steering motor vehicles, having means for absorbing energy arranged about the shaft sections such that the column absorbs energy while telescoping upon impact to avoid chest injuries to a driver involved in an accident.
Yet another example, US 2981534 discloses a telescopic shock absorber comprising a cylinder and a piston rod, and a resilient cushion fitted on the piston rod so as to operate in parallel therewith. 02473606\233-01 260472/3 Yet another example, GB 2446662 discloses a suspension system including two opposite E-springs and a hydraulic damper.
Yet another example, DE 10247640 discloses a shock absorber arranged in combination with a spring such that the spring slides on a piston rod of the shock absorber during a compression movement.
Yet another example, DE 19956090A1 discloses a shock absorber attached to leaf springs via a support bearing and an attachment point.
Yet another example, DE 19962026A1 discloses a spring assembly including a damper element, a piston rod, and a spring element.
Yet another example, RU 2524712 discloses a disposable absorber comprising collapsing elastic damping elements.
Yet another example, RU 2552426 discloses a shock absorber for explosion- proof objects comprising elastic-damping elements.
Yet another example, US 4828237 discloses a hydraulic shock absorber comprising a sleeve telescopically attached to a cylinder movable axially outwardly therefrom to increase effective radial load bearing support.
Yet another example, US 7823709 discloses bellows for cylinder units to provide protection against dirt and damage.
Yet another example, US 9004470 discloses a shock absorber including a jounce bumper nose retaining feature which interacts with a jounce bumper to eliminate sliding and noise.
Yet another example, US 2006071378 discloses a suspension assembly including includes a first end member, a second end member and a flexible member defining a fluid chamber together with said first and second end members.
Yet another example, WO 2010064291 discloses an electromagnetic suspension system comprising an air spring that acts as a suspension mechanism.
Yet another example, WO 2011026549 discloses a spring-and-shock absorber element comprising a spring and a spring bearing provided with a passage to allow sliding of a piston rod there-through.
Yet another example, CN 202520849 discloses a vehicle vibration absorber comprising an air spring and a damper. 02473606\233-01 260472/3 GENERAL DESCRIPTION In accordance with one aspect of the presently disclosed subject matter, there is provided a load limiter, comprising a telescopic assembly having a longitudinal axis.
The telescopic assembly has a first member, and a second member at least partially introduced into the first member and configured for sliding displacement with respect to the first member along the longitudinal axis upon application of a load to at least one of the first and second members at least partially along the longitudinal axis.
The load limiter further comprises at least one energy absorbing element having a first end connectable to the first member and a second end connectable to the second member so that the energy absorbing element is disposed at least partially externally to the telescopic assembly. The energy absorbing element has an initial shape in which its first end and its second end are spaced at a distance from one another, and the shape of the energy absorbing element is configured for deforming upon application of the load while the distance varies, thereby absorbing at least part of the energy of the load.
The second member of the telescopic assembly can be configured to be displaced with respect to the first member, between a first position in which the energy absorbing element has its initial shape and the distance between the first end and the second end is a first distance, and at least one of a second position and a third position.
In the second position, the second member can be displaced into the first member and introduced therein to a greater extent than in the first position, and the energy absorbing element has a compressed shape in which the first end and the second end of the energy absorbing element are spaced from one another at a second distance which is shorter than the first distance.
In the third position, the second member can be displaced into the first member and introduced therein to a lesser extent than in the first position, and the energy absorbing element has an extended shape, in which the first end and the second end of the energy absorbing element are spaced from one another at a third distance which is longer than the first distance.
The energy absorbing element can further have an inner surface facing an imaginary line extending between the first end and the second end, on which a farthest point from the imaginary line is located at a first height from the imaginary line when the energy absorbing element has its initial shape; and wherein when the energy absorbing element has its compressed shape, the farthest point is spaced from the 02473606\233-01 260472/3 imaginary line at a second height which is greater than the first height, and when the energy absorbing element has its extended shape, the farthest point is spaced from the imaginary line at a third height which is smaller than the first height.
The energy absorbing element further has an outer surface facing away from the imaginary line, which, in the initial shape of the energy absorbing element, can have a lesser curvature than the inner surface.
The energy absorbing element can further have a main axis extending between its first end and its second end, and cross-sections taken perpendicularly to this main axis that can have varying cross-sectional areas.
The cross-sectional area at the farthest point of the energy absorbing element can be greater than at each of the first end and the second end of the energy absorbing element.
The cross-sectional area at the farthest point of the energy absorbing element can be maximal with respect to all cross-sectional areas of all other cross-sections along the main axis of the energy absorbing element.
Each of the cross-sections can have a cross-sectional height extending along an imaginary plane including the imaginary line and a cross-sectional width extending along a plane perpendicular to the imaginary plane. The cross-sectional width in all of the cross-sections can be constant and the cross-sectional height can be varying.
The cross-sectional height of a cross-section including the farthest point can be maximal with respect to the cross-sectional heights of all the other cross-sections along the main axis of the energy absorbing element.
Each of the cross-sections can have a substantially rectangular or elliptical shape.
The variation in the area of the cross-sections along the main axis of the energy absorbing element, can allow substantially uniform stress and strain to develop throughout the energy absorbing element when the load is applied. The energy absorbing element can be designed to be thicker where axial loads on the load limiter can be expected to cause maximal bending moment and maximal stress, i.e. at the farthest point, and the stress is consequently distributed substantially uniformly throughout the element when the load limiter is loaded. This can result in the energy absorbing element having a substantially uniform plastic deformation along its length when the load is applied, as opposed to the formation of a plastic hinge (which does not occur in the presently disclosed subject matter). Such a plastic hinge is formed when 02473606\233-01 260472/3 stress becomes concentrated in one location of a loaded element, and as a result extreme deformation occurs at that spot, resulting in a hinge effect, while the other parts of the element do not participate in the task of energy absorption, undergo little or no stress, and little or no deformation. Whereas the plastic deformation occurring in the area of a plastic hinge is inefficient and dangerous, as it is a large amount of stress and strain occurring over a small area, the plastic deformation which occurs over the energy absorbing element of the presently disclosed subject matter, is equivalent to the summation of small amounts of plastic deformation occurring over the entire element, and thus is highly efficient. The plastic deformation undergone by the element is maximal, i.e. the displacement undergone by the element is maximal, i.e. energy absorption is maximized.
The formation of a plastic hinge in a structural element such as the energy absorbing element provided in accordance with the presently disclosed subject matter, can be dangerous in a situation where safety is dependent upon the integrity of the structural element, since the formation of a plastic hinge at a particular location in the element is an indication that structural failure is occurring at the location of the plastic hinge, and that breakage of the element at that location is very likely to be imminent if the element continues to be loaded. An area of each of the cross-sections along the main axis of the energy absorbing element is configured to vary in accordance with a calculated allowable bending moment for the energy absorbing element under design load at each of the cross-sections, such that the cross-sectional area is maximal at a location along the main axis where the bending moment is maximal, and such that the cross-sectional area decreases in size along the main axis proportionately in accordance with a reduction in values of the bending moment along the main axis.
The energy absorbing element can have a first leg with its first end, a second leg with its second end, and a bridging portion interconnecting the first leg and the second leg and forming together a curved shape.
The bridging portion together with the first leg and the second leg can form a continuous solid body.
The initial shape of the energy absorbing element can be a boomerang-like shape.
The initial shape of the energy absorbing element can be symmetrical.
The energy absorbing element can be disposed completely externally to the telescopic assembly. 02473606\233-01 260472/3 The first end and the second end of the energy absorbing element can be pivotally connected to the first member and the second member, respectively, of the telescopic assembly.
It will be appreciated that due to the structural configuration of load limiter in accordance with the presently disclosed subject matter, i.e., the telescopic nature of telescopic assembly, the shape of energy absorbing elements, their composition of a ductile material having high elongation to break, and their disposition externally to telescopic assembly, as well as the pivotal nature of the pivotal connections between the ends of energy absorbing elements, and the first and the second members, the following desirable outcomes can be achieved with respect to the energy absorbing operation of load limiter: - the load path of the load applied to the load limiter acts in the axial direction only along the telescopic assembly, such that the telescopic assembly is unharmed after an energy absorption operation (compressive or tensile) of the load limiter. Thus, the load limiter remains in working order to absorb energy in subsequent strokes of load applied to it; - Upon application of a known load to the load limiter designed on the basis of design requirements (e.g., anticipated loads), to absorb a calculable amount of energy through a calculable displacement in tension and/ or compression, the load limiter transmits only a calculable constant load, and prevents bending moments from being transmitted; - In their disposition external to the telescopic assembly, the energy absorbing elements are easily accessible for replacement when necessary.
The load limiter of the presently disclosed subject matter can be mounted to landing gear of a spacecraft, or integrated with a steering column of a vehicle.
In accordance with another aspect of the presently disclosed subject matter, there is provided a vehicle comprising a load limiter according to the above first aspect, and with any of the above combinations and configurations thereof.
BRIEF DESCRIPTION OF THE DRAWINGS In order to better understand the subject matter that is disclosed herein and to exemplify how it may be carried out in practice, embodiments will now be described, 02473606\233-01 260472/3 by way of non-limiting example only, with reference to the accompanying drawings, in which: Fig. 1A is an isometric view of a load limiter according to one example of the presently disclosed subject matter; Fig. 1B is an isometric view of one of the energy absorbing elements of the load limiter shown in Fig. 1A; Fig. 1C is a cross-section of the energy absorbing element of Fig. 1B, taken along line C-C shown in Fig. 1B; Fig. 1D is a cross-section of the energy absorbing element of Fig. 1B, taken along line D-D shown in Fig. 1B; Fig. 1E is a cross-section of the energy absorbing element of Fig. 1B, taken along line E-E shown in Fig. 1B; Fig. 2A is an isometric view of the load limiter shown in Fig. 1A, with the energy absorbing elements shown in their compressed shape; Fig. 2B is an isometric view of one of the energy absorbing elements of the load limiter shown in Fig. 2A; Fig. 3A is an isometric view of the load limiter shown in Fig. 1A, with the energy absorbing elements shown in their extended shape; and Fig. 3B is an isometric view of one of the energy absorbing elements of the load limiter shown in Fig. 3A.
DETAILED DESCRIPTION OF EMBODIMENTS Reference is now made to Fig. 1A, illustrating a load limiter 10 according to one embodiment of the presently disclosed subject matter.
The load limiter 10 comprises a telescopic assembly 20 having a longitudinal axis Y, a first member 22 and a second member 24 at least partially introduced into the first member 22. The load limiter 10 further comprises two identical energy absorbing elements disposed at two opposite sides of the telescopic assembly 20, i.e., a first energy absorbing element 30 and a second energy absorbing element 30'. Explanations below are made with respect to the first energy absorbing element 30, however, they are similarly and respectively related to the second energy absorbing element 30'. The first energy absorbing element 30 has a first end 32 pivotally connected to the first member 02473606\233-01 260472/3 22 and a second end 34 pivotally connected to the second member 24 so that the first energy absorbing element 30 is disposed externally to the telescopic assembly 20.
The load limiter 10 is structured so that second member 24 is configured for sliding displacement with respect to first member 22 along the longitudinal axis Y upon application of a load (i.e., a compressive load or a tensile load) to at least one of first and second members 22 and 24 at least partially along the longitudinal axis Y.
The first energy absorbing element 30 is structured to have an initial shape in which the first end 32 and the second end 34 are spaced at a distance from one another.
The shape of first energy absorbing element 30 is configured to deform upon application of the above mentioned load, while the distance between the first end 32 and the second end 34 varies, i.e., increases or decreases, in accordance with the direction of the load, such that energy absorbing element 30 thereby absorbs at least part of the energy of the load.
In the example shown in Fig. 1A, two different exemplary loads are shown.
The first example is a compressive load F applied to second member 24 of load limiter C along longitudinal axis Y. The second example is a tensile load F applied to second T member 24 of load limiter 10. As can be seen in Fig. 1A, exemplary load FT is applied to second member 24 of load limiter 10 at an angle of ? to longitudinal axis Y, such that the tensile load applied to second member 24 along the longitudinal axis Y is the vertical component of load F , i.e., F = F cos ?. The direction of the compressive T TY T load and the tensile load shown in Fig. 1A is exemplary only, and can of course vary.
Application of the compressive load F to load limiter 10 of Fig. 1A, would C cause second member 24 to slide into first member 22 in the direction of the arrow shown to represent compressive load F in Fig. 1A. Application of the tensile load F C T to load limiter 10 of Fig. 1A, would cause second member 24 to slide further out of first member 22 in the direction of the arrow shown to represent F , the component of TY tensile load F acting along the longitudinal axis Y of telescopic assembly 20.
T In the example of load limiter 10 shown in Fig. 1A, the distance between first end 32 and second end 34 of the energy absorbing element 30 is shown to be a first distance D1, and the corresponding shape of load limiter 10 shown in Fig. 1A is the initial shape of load limiter 10. The shape of energy absorbing element 30 is configured to deform upon application of a load, such as compressive load F or tensile load F , to C T at least one of first member 22 and second member 24, while the distance between first 02473606\233-01 260472/3 end 32 and second end 34 varies, such that first energy absorbing element 30 thereby absorbs at least part of the energy of the applied load.
As described previously with respect to Fig. 1A, second member 24 is configured to be displaced with respect to first member 22 of load limiter 10. In a first position of second member 24 with respect to first member 22, energy absorbing element 30 has its initial shape, in which the distance between first end 32 and second end 34 of energy absorbing element 30 is the first distance D1. Upon application of the compressive load Fc, second member 24 is configured to be displaced with respect to first member 22 from the first position to a second position shown in Fig. 2A, and upon application of the tensile load F , second member 24 is configured to be displaced with T respect to first member 22 from the first position to a third position shown in Fig. 3A.
This displacement causes variation of the distance between first end 32 and second end 34 of energy absorbing element 30, accompanying its deformation.
An exemplary second position of second member 24 with respect to first member 22 is shown in Fig. 2A. In the second position, second member 24 is displaced into first member 22 and introduced therein to a greater extent than in the first position.
Furthermore, in the second position, first energy absorbing element 30 has a compressed shape in which first end 32 and second end 34 are spaced from one another at a second distance D2 which is shorter than the first distance D1.
Returning for a moment to the example of load limiter 10 shown in Fig. 1A, it can be seen that in the first position of second member 24 with respect to first member 22, wherein second member 24 is partially introduced into first member 22, a remaining portion of second member 24 not introduced into first member 22 has a length of N1.
As explained above, in the second position of second member 24 with respect to first member 22 second member 24 is displaced into first member 22 and introduced therein to a greater extent than in the first position. This scenario would be expected in the event that a compressive load is applied to telescopic assembly 20. This can be seen in the example of load limiter 10 shown in Fig. 2A, wherein exemplary compressive load F is seen to be applied to telescopic assembly 20. Consequently, second member C 24 is seen to be displaced into first member 22 to a maximal extent, and the length N2, corresponding to length N1 of Fig. 1, the remaining length of second member 24 not introduced into first member 22, is minimal. In the example shown in Fig. 2A illustrating the second position of second member 24 with respect to first member 22, it is apparent that N2 < N1, and accordingly that second member 24 is displaced into first 02473606\233-01 260472/3 member 22 and introduced therein to a greater extent in the second position of Fig. 2A than in the first position shown in Fig. 1A.
As explained above, when second member 24 is displaced from a first position (Fig. 1A) to a second position (Fig. 2A), energy absorbing element 30 of load limiter 10 has a compressed shape, and the distance between its first end 32 and second end 34 is the second distance D2 which is shorter than the first distance D1. The displacement ?D undergone by the first and second ends of first energy absorbing element 30 during its deformative transition between its initial shape and its compressed shape (compressive displacement) is the difference between the lengths of D1 and D2, i.e. ?D = D1 – D2. 12 An exemplary third position of second member 24 with respect to first member 22 of load limiter 10 is shown in Fig. 3A. In the third position, second member 24 is displaced into first member 22 and introduced therein to a lesser extent than in the first position. Furthermore, in the third position of second member 24, first energy absorbing element 30 has an extended shape in which first end 32 and second end 34 are spaced from one another at the third distance D3 which is longer than the first distance D1.
As explained above, in the third position of second member 24 with respect to first member 22, second member 24 is displaced into first member 22 and introduced therein to a lesser extent than in the first position. This scenario would be expected in the event that a tensile load is applied to telescopic assembly 20. This can be seen in the example of load limiter 10 shown in Fig. 3A, wherein exemplary tensile load F is seen T to be applied to telescopic assembly 20. Consequently, second member 24 is seen to be displaced into first member 22 to a lesser extent than in Fig. 1A, since length N3, the remaining length of second member 24 not introduced into first member 22, is greater than length N1 in Fig 1A.
As explained above, when second member 24 is displaced from a first position (Fig. 1A) to a third position (Fig. 3A), energy absorbing element 30 of load limiter 10 has an extended shape, and the distance between its first end 32 and second end 34 is the third distance D3 which is longer than the first distance D1. Accordingly, it can be seen in Fig. 3A that energy absorbing element 30 is in its extended shape, first end 32 and second end 34 having moved away from each other. As the separating distance between first end 32 and second end 34 has increased, as can be seen in Figs. 1A and 3A, the third distance D3 is longer than the first distance D1 of Fig. 1A. Furthermore, the displacement ?D undergone by energy absorbing element 30 during its deformative 02473606\233-01 260472/3 transition between its initial shape and its extended shape (tensile displacement) is the difference between the lengths of D1 and D3, i.e. ?D = D3 – D1. 13 Reference is now made to Figs. 1B, 2B and 3B, which illustrate close-up views of first energy absorbing element 30, in its initial, compressed and extended shapes, respectively. As shown in Fig. 1B, first energy absorbing element 30 has an inner surface 40 facing an imaginary line L extending between first end 32 and second end 34 of energy absorbing element 30. Furthermore, energy absorbing element 30 has a farthest point P spaced from imaginary line L at a first height H1 when energy F absorbing element 30 has its initial shape.
In comparison, as shown in Fig. 2B, when energy absorbing element 30 has its compressed shape, farthest point P is spaced from imaginary line L at a second height F H2 which is greater than the first height H1, and when the energy absorbing element has its extended shape, as shown in Fig. 3B, farthest point P is spaced from imaginary line F L at a third height H3 which is smaller than first height H1.
First energy absorbing element 30 is shaped and composed of a material such that it is configured to absorb a maximal amount of energy with a minimal amount of material. The objective achieved through a minimal use of material is the reduction in weight of the energy absorbing element. The optimization of the shape of first energy absorbing element 30 can thus also be seen as the optimization of the ratio between the energy absorption capacity of the energy absorbing element and its weight.
Furthermore, the first energy absorbing element 30 has a monolithic structure, i.e., it is uniformly composed of a solid material throughout its volume, as shown in Figs. 1B, 2B and 3B. The objective achieved through solid monolithic construction is better strength and durability of the energy absorbing element 30 while maintaining and enhancing its plastic deformability throughout its length.
In order to minimize the weight of energy absorbing element 30 by minimizing the amount of material used for energy absorbing element 30, the arch height H1 shown in Fig. 1B is minimized.
It will be appreciated that energy transmitted to first energy absorbing element through application of a load to telescopic assembly 20, as explained hereinabove with respect to Figs. 1A, 1B, 2A, 2B, 3A and 3B, is absorbed by energy absorbing element 30 through plastic deformation of first energy absorbing element 30. As explained previously, energy absorbing element 30 is configured to undergo plastic deformation when it is deformed from its initial shape, as shown in Figs. 1A and 1B, to 02473606\233-01 260472/3 its compressed shape, as shown in Figs. 2A and 2B, when a compressive load is applied to telescopic assembly 20. Energy absorbing element 30 is also configured to undergo plastic deformation when it is deformed from its initial shape, as shown in Figs. 1A and 1B, to its extended shape, as shown in Figs. 3A and 3B, when a tensile load is applied to telescopic assembly 20.
However, it will be further appreciated that in accordance with the presently disclosed subject matter, an energy absorbing element 30 which has undergone deformation and become partially compressed or partially extended, can undergo additional deformation to become more or less compressed, more or less extended, compressed after having been previously extended, or extended after having been previously compressed. The energy absorbing element 30 which has undergone plastic deformation while being compressed to the maximal extent, will not be able to undergo additional plastic deformation so as to be compressed further, but will be able to undergo additional plastic deformation while being extended from the maximally compressed position. On the other hand, the energy absorbing element 30 which has undergone plastic deformation while being extended to the maximal extent, will not be able to undergo additional plastic deformation so as to be extended further, but will be able to undergo additional plastic deformation while being compressed from the maximally extended position.
For an energy absorbing element 30 shaped in accordance with the presently disclosed subject matter, for a given constant load, maximum displacement, as explained hereinabove with respect to Figs. 1B, 2B and 3B, allows maximum energy absorption. Since energy absorbing element 30 allows energy absorption under both compressive and tensile loads, the shape of energy absorbing element 30 can be tailored in accordance with design needs to have a greater allowance for tensile loads (i.e., allowable tensile displacement) at the expense of its allowance for compressive loads (i.e., allowable compressive displacement) and vice versa.
With respect to Figs. 1A, 1B, 2A and 2B, compressive displacement can be explained to be the total distance travelled by first end 32 and second end 34 from their initial locations in the initial shape of energy absorbing element 30 shown in Figs. 1A and 1B, to their locations in the compressed shape of energy absorbing element 30 shown in Figs. 2A and 2B, in other words, ?D . 12 With respect to Figs. 1A, 1B, 3A and 3B, tensile displacement can be explained to be the total distance travelled by first end 32 and second end 34 from their initial 02473606\233-01 260472/3 locations in the initial shape of energy absorbing element 30 shown in Figs. 1A and 1B, to their locations in the extended shape of energy absorbing element 30 shown in Figs. 3A and 3B, in other words, ?D . 13 In order to maximize energy absorption by maximizing allowable displacement, energy absorbing element 30 is composed of a ductile material having high elongation to break. Use of a ductile material having high elongation to break for energy absorbing element 30 allows energy to be absorbed by element 30 through plastic deformation of element 30. The amount of energy absorbed is high due to the very high plastic strain developed in energy absorbing element 30 when it is loaded. Furthermore, the range in which the energy absorbing element 30 works has a high margin of safety, so there is no risk of crack initiation.
The high elongation to break of the tensile material of which energy absorbing element is composed allows energy absorbing element 30 to undergo multiple cycles of compression and extension without breaking.
Returning now to the embodiment of energy absorbing element 30 shown in Fig. 1B, additional aspects of the shape of energy absorbing element 30 designed in accordance with the presently disclosed subject matter, will be discussed.
As shown in Fig. 1B, energy absorbing element 30 has a first leg 52 with said first end 32, a second leg 54 with said second end 34, and a bridging portion 58 interconnecting the first leg 52 and the second leg 54 and forming together a curved shape. The bridging portion 58, along with first leg 52 and second leg 54 form a continuous solid body. The initial shape of energy absorbing element 30 is a boomerang-like and symmetrical shape.
As further shown in Fig. 1B, an exemplary initial shape of energy absorbing element 30 has an outer surface 50 facing away from imaginary line L having lesser curvature than the inner surface 40. This can be seen in Fig. 1B where the radius r of C50 the circle C50 on which outer surface 50 lies is larger than the radius r of the circle C40 C40 on which inner surface 40 lies, since a circle with a larger radius is less curved than a circle with a smaller radius.
As shown in Fig. 1B, energy absorbing element 30 further has a main axis M extending between the first end 32 and the second end 34, and cross-sections taken perpendicularly to said main axis have varying cross-sectional areas. This can be seen in Figs. 1C, 1D and 1E, which show exemplary cross-sections C-C, D-D, and E-E, respectively, taken at the farthest point P , at an approximately central point along first F 02473606\233-01 260472/3 leg 52, and at a location close to first end 32, respectively, along main axis M of energy absorbing element 30 as indicated in Fig. 1B.
As further shown in Figs. 1B, 1C, 1D and 1E, an exemplary initial shape of energy absorbing element 30 has cross-sections along its main axis M wherein each of said cross-sections has a cross-sectional height taken on an imaginary plane including the imaginary line L shown in Fig. 1B, and a cross-sectional width extending along a plane perpendicular to the imaginary plane and in which the cross-section lies, and wherein the cross-sectional width in all the cross-sections is constant, and the cross- sectional height is varying.
It can further be understood from Figs. 1B, 1C, 1D and 1E, that the cross- sectional height of the cross-section including the farthest point P , in an exemplary F initial shape of energy absorbing element 30, is maximal with respect to the cross- sectional heights of the rest of the cross-sections along the main axis. This can be seen, as explained previously, in Figs. 1C, 1D and 1E where respective heights H , H and C D H of cross-sections C-C, D-D, and E-E, decrease in height with increasing distance E from farthest point P , from the maximal height H at the farthest point P .
F C F As further shown in Figs. 1B, 1C, 1D and 1E, the cross-sections along main axis M of an exemplary initial shape of energy absorbing element 30 are rectangular in shape. It will be appreciated that the shape of the cross-sections along main axis M of the initial shape of energy absorbing element 30 in accordance with the presently disclosed subject matter can be any shape, including a substantially rectangular or elliptical shape.
As can be seen in Figs. 1C, 1D and 1E, the cross-sectional width w is identical for all three cross-sections, while the cross-sectional heights H , H and H vary, so that C D E H > H > H . Accordingly, the cross-sectional areas of the three cross-sections vary as C D E well. The cross-sectional area of energy absorbing element 30 is maximal at farthest point P . This can be seen in Figs. 1C, 1D and 1E, where the respective cross-sectional F heights HC, HD and HE of cross-sections C-C, D-D, and E-E, taken at the farthest point P , at an approximately central point along first leg 52, and at a location close to first F end 32, respectively, along main axis M of energy absorbing element 30 as indicated in Fig. 1B, decrease in height with increasing distance from farthest point P , from the F maximal height H at the farthest point P , to the minimal height H at a location close C F E to first end 32. 02473606\233-01 260472/3 It will be appreciated that the variation in the area of the cross-sections along main axis M in accordance with the presently disclosed subject matter, allows substantially uniform stress and strain to develop throughout energy absorbing element when the compressive load or the tensile load is applied. Energy absorbing element is designed to be thicker where axial loads on load limiter 10 can be expected to cause maximal bending moment and maximal stress, i.e. at the farthest point P , and the F stress is consequently distributed substantially uniformly throughout the element when load limiter 10 is loaded. This results in the energy absorbing element having a substantially uniform plastic deformation along its length when the load is applied, as opposed to the formation of a plastic hinge (which does not occur in the presently disclosed subject matter). Such a plastic hinge is formed when stress becomes concentrated in one location of a loaded element, and as a result extreme deformation occurs at that spot, resulting in a hinge effect, while the other parts of the element do not participate in the task of energy absorption, undergo little or no stress, and little or no deformation. Whereas the plastic deformation occurring in the area of a plastic hinge is inefficient, as it is a large amount of stress and strain occurring over a small area, the plastic deformation which occurs over energy absorbing element 30, is equivalent to the summation of small amounts of plastic deformation occurring over the entire element, and thus is highly efficient. The plastic deformation undergone by the element is maximal, i.e. the displacement undergone by the element is maximal, i.e. energy absorption is maximized for this shape.
It will further be appreciated that the formation of a plastic hinge in a structural element such as energy absorbing element 30, can be dangerous in a situation where safety is dependent upon the integrity of the structural element, since the formation of a plastic hinge at a particular location in the element is an indication that structural failure is occurring at the location of the plastic hinge, and that breakage of the element at that location is very likely to be imminent if the element continues to be loaded.
It will further be appreciated that if the energy absorbing element 30 is used in a vehicle, so in case of an emergency collision, the uniform plastic deformation of the energy absorbing element 30 ensures absorption of huge loads as compared to elastically deformable energy absorbing elements and to plastic hinge. Thus, such a uniform plastic deformation of the energy absorbing element 30 throughout its length provides increased safety to the vehicle components during excessive emergency load instances, such as collisions, accidents, etc. 02473606\233-01 260472/3 It will further be appreciated that, in accordance with the presently disclosed subject matter, an area of each of the cross-sections along the main axis M of energy absorbing element 30 is configured to vary in accordance with a calculated allowable bending moment for the energy absorbing element under design load at each of the cross-sections, such that the cross-sectional area is maximal at a location along the main axis M where the bending moment is maximal, and such that the cross-sectional area decreases in size along the main axis M proportionately in accordance with a reduction in values of the bending moment along the main axis M.
It will further be appreciated that, in accordance with the presently disclosed subject matter, the variation of the cross-sectional areas along the main axis M is configured to allow a substantially uniform stress to develop along the energy absorbing element 30, when the load is applied.
It will still further be appreciated that, in accordance with the presently disclosed subject matter, the variation of the cross-sectional areas along the main axis M is configured to allow a substantially uniform strain to develop along the energy absorbing element, when the load is applied.
It can further be understood from Fig. 1B, that in accordance with the presently disclosed subject matter, the cross-sectional area at the farthest point P is greater than F the cross-sectional area at each of the first end 32 and the second end 34. As the initial shape of exemplary energy absorbing element 30 shown in Fig. 1B is symmetrical, as explained previously, the cross-sectional area of cross-section F-F, shown in Fig. 1B to be taken at a location on second leg 54 close to second end 34, corresponding to the location of cross-section E-E taken on first leg 52, is equivalent to the cross-sectional area of cross-section E-E.
It will be appreciated that due to the structural configuration of load limiter 10 in accordance with the presently disclosed subject matter, i.e., the telescopic nature of telescopic assembly 20, the shape of energy absorbing elements 30, their composition of a ductile material having high elongation to break, their solid monolithic structure, and their disposition externally to telescopic assembly 20, as well as the pivotal nature of the pivotal connections between the ends 32 and 34 of energy absorbing elements 30, and the members 22 and 24 (respectively) of telescopic assembly 20, the following desirable outcomes are achieved with respect to the energy absorbing operation of load limiter 10: - the load path of the load applied to load limiter 10 acts in the axial direction only along telescopic assembly 10, such that telescopic assembly 10 is unharmed after an 02473606\233-01 260472/3 energy absorption operation (compressive or tensile) of load limiter 10. Thus, load limiter 10 remains in working order to absorb energy in subsequent strokes of load applied to it.
- Upon application of a known load to load limiter 10 designed on the basis of design requirements (e.g., anticipated loads), to absorb a calculable amount of energy through a calculable displacement in tension and/ or compression, load limiter 10 transmits only a calculable constant load, and prevents bending moments from being transmitted.
- In their disposition external to telescopic assembly 20, energy absorbing elements 30 are easily accessible for replacement when necessary.
According to a particular example of the presently disclosed subject matter according to which, the load limiter is mounted to a secondary strut of an inverse tripod structure comprising one of four landing legs of a lunar spacecraft, and can have the following characteristics: - the energy absorbing element 30 can be composed of Stainless Steel 301 Annealed having elongation to break of 40%; and - the energy absorbing element 30 can have a maximal cross-sectional height of 8 mm and a constant cross-sectional width of 5 mm. 02473606\233-01
IL260472A 2018-07-08 2018-07-08 Load limiter with energy absorting element IL260472B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
IL260472A IL260472B (en) 2018-07-08 2018-07-08 Load limiter with energy absorting element
DE112019003461.8T DE112019003461B4 (en) 2018-07-08 2019-07-08 LOAD LIMITER WITH AN ENERGY ABSORPTION ELEMENT
PCT/IL2019/050755 WO2020012464A1 (en) 2018-07-08 2019-07-08 Load limiter with energy absorbing element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IL260472A IL260472B (en) 2018-07-08 2018-07-08 Load limiter with energy absorting element

Publications (2)

Publication Number Publication Date
IL260472A true IL260472A (en) 2019-02-28
IL260472B IL260472B (en) 2020-03-31

Family

ID=65656154

Family Applications (1)

Application Number Title Priority Date Filing Date
IL260472A IL260472B (en) 2018-07-08 2018-07-08 Load limiter with energy absorting element

Country Status (3)

Country Link
DE (1) DE112019003461B4 (en)
IL (1) IL260472B (en)
WO (1) WO2020012464A1 (en)

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL237175A (en) 1959-01-29
US3461740A (en) 1966-10-05 1969-08-19 Toyota Motor Co Ltd Collapsible steering column assembly
US4361212A (en) 1980-12-11 1982-11-30 The Boeing Company Bidirectional mechanical load limiter
FR2537542B1 (en) 1982-12-08 1985-11-15 Aerospatiale SKID LANDING GEARS COMPRISING COMPONENTS PROVIDED WITH AN ENERGY ABSORPTION DEVICE BY PLASTIC DEFORMATION AND / OR EFFORT LIMITATION, AND COMPONENTS OF THIS TYPE
US4828237A (en) 1988-03-01 1989-05-09 Trw Inc. Reduced length MacPherson strut
SU1710887A1 (en) * 1989-12-14 1992-02-07 Краснодарское высшее военное командно-инженерное училище ракетных войск Plastic shock absorber
RU2129229C1 (en) * 1995-01-11 1999-04-20 Всероссийский научно-исследовательский институт автоматики Single-acting shock absorber
DE19956090A1 (en) 1999-11-22 2001-05-23 Bayerische Motoren Werke Ag Rear axle strut for vehicle, in which width of leaf spring in transverse direction does not exceed width of shock absorber in same direction
DE19962026A1 (en) * 1999-12-22 2001-06-28 Volkswagen Ag Spring/suspension device for motor vehicles has corrugated spring element to accommodate bending loads
DE10107845A1 (en) 2001-02-16 2002-09-05 Witte Velbert Gmbh & Co Kg Damper, to absorb impact forces at a vehicle, is of angled legs with nominal bending points between them, and loading points at the ends where forces are directed with a constant gap between them
DE10247640B4 (en) 2002-10-11 2005-03-24 Audi Ag Additional spring for a damping system
DE10306121B4 (en) 2003-02-14 2009-06-04 Zf Sachs Ag Bellows for a bellows for hydraulic, hydropneumatic or pneumatic piston-cylinder units
US20060071378A1 (en) 2004-10-05 2006-04-06 Bfs Diversified Products, Llc Fluid suspension apparatus and method of manufacturing same
FR2880608B1 (en) 2005-01-12 2007-03-30 Fuji Autotech France Sas Soc P RETRACTABLE STEERING COLUMN ASSEMBLY IN THE EVENT OF SHOCK, AND MOTOR VEHICLE EQUIPPED WITH SUCH ASSEMBLY
GB2446662A (en) 2007-02-19 2008-08-20 Salah Ahmed Mohamed Elmoselhy E-springs for suspension systems
EP2188165B1 (en) * 2007-09-11 2011-11-16 Voith Patent GmbH Shock absorber
JP5115624B2 (en) 2008-12-01 2013-01-09 トヨタ自動車株式会社 Electromagnetic suspension system
DE102009039841A1 (en) 2009-09-03 2011-03-10 Thyssenkrupp Bilstein Suspension Gmbh Spring damper element for a cab suspension
CN202520849U (en) 2012-01-20 2012-11-07 贵州精忠橡塑实业有限公司 Vehicle vibration absorber
CN102619926B (en) * 2012-04-09 2013-10-09 刁久新 Stable-type damping device
US9004470B2 (en) 2013-03-07 2015-04-14 Tenneco Automotive Operating Company Inc. Jounce bumper nose retaining feature for a shock absorber
RU2524712C1 (en) 2013-04-02 2014-08-10 Олег Савельевич Кочетов Disposable shock-absorber
RU2552426C1 (en) 2014-05-15 2015-06-10 Олег Савельевич Кочетов Shock absorber for explosion-proof objects
DE102016201733A1 (en) * 2016-02-04 2017-08-10 Ford Global Technologies, Llc Shock absorber assembly for a motor vehicle

Also Published As

Publication number Publication date
DE112019003461B4 (en) 2021-10-14
IL260472B (en) 2020-03-31
WO2020012464A1 (en) 2020-01-16
DE112019003461T5 (en) 2021-04-01

Similar Documents

Publication Publication Date Title
JP5793186B2 (en) Preloaded double spring assembly
US7810437B2 (en) Shock absorber for the front or rear region of a railborne vehicle having at least one energy absorption device
US4720139A (en) Variable response load limiting device
EP2735758B1 (en) Energy absorbing device
JP2013511005A (en) Shock energy absorber
DE19726048A1 (en) Vibration damper
GB1569542A (en) Energy absorber system for a vehicle
CN206522402U (en) Bumper assembly for motor vehicle
CN211117315U (en) Pressure buffer device
US20200086708A1 (en) Bump Stop
CZ297793B6 (en) Telescopic buffer
IL260472A (en) Load limiter
US20100237638A1 (en) Energy-dissipating element and shock absorber comprising an energy-dissipating element
DE10015294C2 (en) Reversible deformation element
US3591164A (en) High-hysteresis shock absorber
JP7195405B2 (en) Actuator with snubber assembly
CA2282535A1 (en) Kinetic energy absorbing element
GB2048430A (en) Device absorbing energy by extrusion
RU2023609C1 (en) Shock-absorbing buffer for car
EP2929091B1 (en) Hydraulic fender apparatus
KR102175396B1 (en) Shock absorbing unit of the steering column
JP7460287B2 (en) Seismic isolation braking device
CA3106849C (en) Actuator with snubber assembly
RU193207U1 (en) ENERGY-ABSORBING BUFFER FOR CAR
CN107685701B (en) Energy absorption box based on pneumatic muscles

Legal Events

Date Code Title Description
FF Patent granted
KB Patent renewed