IL25884A - A diacrylamide adduct of a polyamine and process for curing resins therewith - Google Patents

A diacrylamide adduct of a polyamine and process for curing resins therewith

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Publication number
IL25884A
IL25884A IL2588466A IL2588466A IL25884A IL 25884 A IL25884 A IL 25884A IL 2588466 A IL2588466 A IL 2588466A IL 2588466 A IL2588466 A IL 2588466A IL 25884 A IL25884 A IL 25884A
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Israel
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epoxy
grams
adduct
bis
diaorylamide
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IL2588466A
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Gen Mills Inc
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D295/00Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/04Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms
    • C07D295/12Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly or doubly bound nitrogen atoms
    • C07D295/125Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly or doubly bound nitrogen atoms with the ring nitrogen atoms and the substituent nitrogen atoms attached to the same carbon chain, which is not interrupted by carbocyclic rings
    • C07D295/13Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms with substituted hydrocarbon radicals attached to ring nitrogen atoms substituted by singly or doubly bound nitrogen atoms with the ring nitrogen atoms and the substituent nitrogen atoms attached to the same carbon chain, which is not interrupted by carbocyclic rings to an acyclic saturated chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/54Amino amides>

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Epoxy Resins (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Paints Or Removers (AREA)

Description

A DIACRYLAMIDE ADDUCT OF A ΡΟΣ,ΤΑ ΖΗΚ AND PROCESS FOR CURIN& RESINS THEREWITH The present invention relates to certain acrylamide adducts of certain cyclic polyamines and to the use of these adducts for the curing of epoxy resins.
The polyamines to which the present invention is applicable include the cyclic aliphatic and aromatic polyamines containing at least three replaceable hydrogen atoms. Typical pjolyamines useful in the present invention include 1,4-cyclo-hexyl-bis-methylamine, 1, -cyclohexyl-bis-ethylamine, 1,4-ben-zene-bis-methylamine, 1, -benzene-bis-ethylamine, piperazine, and aminoethylpiperazine and mixtures thereof. When these compounds are converted to the diacrylamide adducts they make excellent curing agents for epoxy resins. The rate of reaction with epoxy resins is such that it is possible to combine the diacrylamide adducts of the present invention with epoxy resins, obtain a homogeneous melt, and quench the mixture immediately or after such degree of partial reaction as is desired is accomplished. The resulting quenched mixture or partially reacted combination will then cure to completion rapidly when the temperature is again elevated. From this standpoint, the acryl-amide adducts of the cyclic aliphatic polyamines, such as 1,4-cyclohexyl-bis-methylamine, 1,4-cyclohexyl-bis-ethylamine, pip-erazine, and aminoethylpiperazine, are preferred. Their reactivity toward epoxy resins is generally somewhat lower, preparation of mixtures or partially reacted combinations is accomplished with less difficulty, and the resulting mixtures or partially reacted combinations cure relatively rapidly but not so rapidly as to be difficult to handle. Where a particularly rapid curing system is desired the acrylamide adducts of the aromatic polyamines of the present invention may be used, aliphatic polyamines to produce intermediate cure rate systems.
By "B-stage" is meant a partially cured intermediate stage in which the two reactants are homogeneously compatible in a stable single phase ready for final curing at elevated temperatures. The curing of the epoxy resin may be considered as proceeding through three stages, A, B and C. The "A-stage" is a simple blend or mixture of the epoxy resin and the curing agent in which essentially no reaction has taken place. With curing agents of the present type such a simple blend or mixture will be stable for great lengths of time.
The "B-stage" is the same mixture which has been partially reacted or cured and is stable for extended periods of time. The "B-stage" resin can be cured at elevated temperatures to yield the finally cured stage, the "C-stage", which is an insoluble and infusible polymer.
"B-stage" resins are prepared by heating a mixture of the two constituents to effect partial curing and stopping such curing before the "C-stage" is reached. This partial curing can be effected at various temperatures. At higher temperatures, the time of heating becomes short, while at lower temperatures, the heating period is slightly longer and control carry out the B-sta ing of they is easier. In general, it is preferred to It is therefore an object of the present invention to provide novel acrylamide adducts of certain cyclic aliphatic It is a further object of the present invention to provide novel B-staged epoxy compositions partially cured with the above acrylamide adducts of cyclic aliphatic and aromatic polyamines .
It is a further object of the present invention to provide a process of curing epoxy resins with the above acrylamide adducts.
In producing the acrylamide adducts, approximately two moles of acrylamide are employed for each mole of polyamine. With the polyamines containing two primary amine groups, the acrylamide appears to add at each of the primary amine groups so as to introduce a propylamide group on each of the primary amine nitrogens and thus convert the same to secondary amines. In the case of compounds such as aminoethylpiperazine, the acrylamide appears to add one mole to the primary amine and one mole to the secondary amine in the ring.
Reaction may be carried out in any of a variety of ways but preferably the acrylamide is dissolved in a. solvent such as methanol and the reaction mixture then heated to reflux temperature. The polyamine is then added slowly and the reaction mixture maintained at reflux temperature until the reaction is complete. Thereafter, the solvent is removed by distillation to yield the final product which, in most instances is either solid or semi-solid.
The compounds of the present invention are useful for curing epoxy resins in general. These include the following types: The epoxy resins which can be used in preparing the compositions of the present invention comprise those materials possessing more than on group, i.e., more than one group. These compounds may "be saturated or unsaturated, aliphatic, cycloaliphatic, aromatic or heterocyclic, and may he substituted, if desired, with non-interfering substituents such as chlorine, hydroxyl groups, ether radicals and the like. The polyepoxides may be monomeric or polymeric. The epoxy group may be terminal or non-terminal.
For clarity, many of the polyepoxides will be referred to hereinafter in terms of their epoxy equivalency. The term "epoxy equivalency" refers to the number of epoxy groups contained in the average molecule of the desired material. The epoxy equivalency is obtained by dividing the average molecular weight of the polyepoxide by the epoxide equivalent weight.
The epoxide equivalent weight is determined by heating one gram sample of the polyepoxide with an excess of pyridinium chloride dissolved in pyridine at the boiling point for 20 minutes. The excess pyridinium chloride is then back-titrated with 0.1 H sodium hydroxide to the phenolphthalein end point. The epoxide value is calculated by considering one HC1 as an equivalent of one epoxide. This method is used to obtain all epoxide values reported herein, unless otherwise stated.
If the polyepoxides are single monomeric compounds having all of their epoxide groups intact, their epoxy equivalency will be whole integers, such as 2, 3, ^ and 5. However, in the case of the polymeric-type polyepoxides, many of the materials may contain some of the monomeric monoepoxides or have some of their epoxy groups hydrated or otherwise reacted and/or contain macromolecules of somewhat different molecular weight so the epoxy equivalent values may be quite low and contain fractional values. The polymeric material may, for example, have epoxy equivalent values, such as 1.5» 1.8, 2.5 and the like.
The monomeric-type polyepoxide compounds may be exemplified by the following: vinylcyclohexene dioxide, epoxidized soybean oil, butadiene dioxide, 1,4-bis(2,3-epoxy-propoxy) benzene, l,3-bis(2,3-epoxypropoxy) benzene, 4,4' -bis (2,3-epoxypropoxy) diphenyl ether, 1,8-bis (2,3-epoxypropoxy) octane, 1,4-bis(2,3-epoxypropoxy) cyclohexane, 4,4' -bis(2-hy-droxy-3,4-epoxybutoxy) diphenyldimethylmethane, l,3-bis(4,5-epoxypentoxy)-5-chlorobenzene, l,4-bis(3,4-e oxybutoxy)-2-chlorocyclohexane, diglycidyl ether, l,3-bis(2-hydroxy-3,4-epoxybutoxy) benzene, 1,4-bis(2-hydroxy-4,5-epoxypentoxy) benzene, l,2,5>6-di-epoxy-3-hexyne, l,2,5 6-di-epoxyhexane, and l,2,3i4-tetra(2-hydroxy-3,4-epoxybutoxy) butane.
Other examples of this type include the glycidyl polyethers of the polyhydric phenols obtained by reacting a polyhydric phenol with a great excess, e.g., 4 to 8 mol excess, of a halogen-containing epoxide in an alkaline medium. Polyhydric phenols that can be used for this purpose include bis-phenol, resorcinol, catechol, hydroquinone, methyl resorcinol, or polynuclear phenols, such as 2,2-bis(4-hydroxyphenyl) butaae, 4,4' -dihydroxybenzophenone, bis(4-hydroxyphenyl) ethane, and 1,5-di-hydroxynaphthalene. The halogen-containing epoxides may be further exemplified by 3-chloro-l,2-epoxybutane, 3-bromo-l,3-epoxyhexane, 3-chloro-l,2-epoxyoctane and the like.
Examples of the polymeric-type polyepoxides include the polyepoxypolyhydroxy polyethers obtained by reacting, preferably in an alkaline or an acid medium, a polyhydric alcohol or polyhydric phenol with a polyepoxide, such as the reaction product of glycerol and bis (2,3-epoxypropyl) ether, the reaction product of sorbitol and bis(2,3-epoxy-2-methylpropyl) ether, the reaction product of pentaerythritol and 1,2-epoxy-4,5-epoxypentane, the reaction product of bis-phenol and bis (2, and bis(2,3-epoxypropyl) ether, and the reaction product of catechol and bis(2,3-epoxypropyl) ether.
A further group of the polymeric polyepoxides comprises the hydroxy-substituted polyepoxide polyethers obtained by reacting, preferably in an alkaline medium, a slight excess, e.g., 0.5 to 3 mole excess, of a halogen-containing epoxide as described above, with any of the aforedescribed polyhydric phenols, such as resorcinol, catechol, bis-phenol, bis (2, 2'-dihydroxy-dinaphthyl) methane and the like.
Also included within this group are the polyepoxy polyethers obtained by reacting, preferably in the presence of an acid-acting compound, such as hydrofluoric acid, one of the aforedescribed halogen-containing epoxides with a polyhydric alcohol, such as glycerol, propylene glycol, ethylene glycol, trimethyleneglycol, butylene glycol and the like, and subsequently treating the resulting product with an alkaline component.
Other polymeric polyepoxide compounds include the polymers and copolymers of the epoxy-containing monomers possessing at least one polymerizable ethylenic linkage. When this type of monomer is polymerized in the substantial absence of alkaline or acidic catalysts, such as in the presence of heat, oxygen, peroxy compound, actinic light and the like, they undergo addition polymerization at the multiple bond leaving the epoxy group unaffected. These monomers may be polymerized with themselves or with other ethylenically unsaturated monomers, such as styrene, vinyl acetate, methacrylonitrile, acryl-onitrile, vinyl chloride, vinylidene chloride, methyl acrylate, methyl methacrylate, diallyl phthalate, vinyl allyl phthalate, di inyl adipate, chloroallyl acetate, and vinyl methallyl pimelate. Illustrative examples of these polymers include poly(ally1-2,3-epoxypropyl ether), poly(2,3-epoxypropyl 3j -epoxybutyl ether-allyl benzoate copolymer, poly(vinyl-2,3-epoxypropyl ether), allyl glycidyl ether-vinyl acetate copolymer and poly(4-glycidyloxystyrene) .
Examples of non-terminal polyepoxides include epoxi-dized esters of polyethylenically unsaturated monocarboxylic acids, such as epoxidized linseed, soybean, perilla, oiticia, tung, walnut and dehydrated castor oil, methyl linoleate, butyl linoleate, ethyl 9,12-octadecadienoate, butyl 9,12-15-octa-decatrienoiate, butyl eleostearate, monoglycerides of tung oil fatty acids, monoglycerides of soybean oil, sunflower, rapeseed hempseed, sardine, cottonseed and the like.
Another group of non-terminal polyepoxides includes the epoxidized esters of unsaturated monohydric alcohols and polycarboxylic acids, such as, for example, di(2,3-epoxybutyl) adipate, di (2,3-epoxybutyl) oxalate, di(2,3-epoxyheptyl) succinate, di(2,3-epoxybutyl) maleate, di(2,3-epoxyoctyl) pime-late, di (2,3-epoxypropyl) phthalate, di(2,3-epoxycyclohexyl) adipate, di(2,3-epoxypentyl) thiodipropionate, di(5,6-epoxy-tetradecyl) diphenyldicarboxylate, di(3j -epoxyheptyl) sulfonyl-dibutyrate, tri(2,3-epoxypropyl)l,2, -butanetricarboxylate, di(5,6-epoxypentadecyl) tartarate, di(4,5-epoxytetradecyl) maleate, di(3j4-epoxybutyl) citrate, and di( ,5-epoxyoctadecyl) malonate. Preferred members of this group comprise the glycidyl esters, such as the glycidyl esters of the dicarboxylic acids preferably containing from 2 to 18 carbon atoms, such as di- diglycidyl sebacate, diglycidyl cyclohexandedicarboxylate and the like.
Another group of the polyepoxides includes the carboxylic acids, such as 2,3-epoxybutyl 3*4-epoxypentanoate, 3,4-epoxyhexyl 3,4-epoxypentanoate, 3,4-epoxycyclohexyl 3*4-epoxycyclohexanoate, 3*4-epoxycyclohexyl 4, 5-epoxyoctanoate, 2, 3-epoxycyclohexylmethyl epoxycyclohexane carboxylate.
Still another group of the epoxy-containing materials includes epoxidized derivatives of polyethylenically unsaturated polycarboxylic acids such as, for example, dimethyl 8, 9, 12, 13-diepoxyeiconsanedioate, dibutyl 7* 8,ll, 12-diepoxyoctadecanedioate, dioctyl 10,ll-diethyl-8, 9, 12, 13-diepoxy-eiconsanedioate, dihexyl 6, 7, 10, 11-diepoxyhexadecanedioate, didecyl 9-epoxy-ethyl-10,ll-epoxyoctadecanedioate, dibutyl 3-butyl- 3, 4, 5* 6-diepoxycyclohexane- 1 , 2-dicarboxylate, dicyclohexyl 3,4, 5, 6-diepoxycyclohexane-l, 2-dicarboxylate, dibenzyl l, 2,4, 5-diepoxycyclohexane-l, 2-dicarboxylate and diethyl 5* 6* 10, 11-diepoxyoctadecyl succinate.
Still another group comprises the epoxidized polyesters obtained by reacting an unsaturated polyhydric alcohol and/or unsaturated polycarboxylic acid or anhydride groups, such as, for example, the polyester obtained by reacting 8, 9* 12, 13-eicosadienedioic acid with ethylene glycol, the polyester obtained by reacting diethylene glycol with 2-cyclohexene-l,4-dicarboxylic acid and the like, and mixtures thereof.
Still another group comprises the epoxidized polyethylenically unsaturated hydrocarbons, such as epoxidized 2, 2-bis(2-cyclohexenyl) propane, epoxidized vinyl cyclohexane and epoxidized dimer of cyclopentadiene.
Another group comprises the epoxidized polymers and copolymers of diole ins, such as butadiene. Examples of this include, among others, butadiene-acrylonitrile copolymers (Hycar rubbers), butadiene-styrene copolymers and the like.
Particularly preferred epoxy-containing organic materials to be employed in the process of the invention are the members of the group consisting of the organic compounds possessing a plurality of epoxyalkoxy radicals, e.g., two to four, joined to an organic radical which contains from one to two aromatic rings, organic compounds possessing a plurality of epoxyhydroxyalkoxy radicals, e.g., two to four, joined to an organic radical containing from one to two aromatic rings, the polyepoxy-containing polymeric reaction product of an aromatic polyhydric phenol and epihalohydrin, the polyepoxy-containing polymeric reaction product of an aliphatic polyhydric alcohol and epichlorohydrin, the polyepoxy-containing polymeric reaction product of a polyhydric phenol and a polyepoxide compound, the polyepoxy-containing polymeric reaction product of an aliphatic polyhydric alcohol and a polyepoxide compound, the polymers of the epoxy-containing monomers possessing at least one poly-merizable ethylenic linkage prepared in the absence of alkaline or acidic catalysts, and copolymers of the foregoing epoxy-containing monomers and a monomer containing at least one CH2=C= group prepared in the absence of alkaline or acidic catalysts. The expression "epoxyalkoxy" radical refers to an alkoxy radical substituted with an epoxy group. The expression "epoxyhydroxyalkoxy radical" refers to an alkoxy radical substituted with a hydroxyl and epoxy group.
Coming under special consideration, particularly because of the fine quality of coatings prepared from their resinous products are the monomeric and polymeric-type glycidyl polyethers of dihydric phenols obtained by reacting epichlorohydrin with a dihydric phenol in an alkaline medium. The monomeric products of this type may be represented by the general formula wherein R represents a divalent hydrocarbon radical of the di-hydric phenol. The polymeric products will generally not be a single simple molecule but will be a complex mixture of glycidyl polyethers of the general formula CH A2—CH—CH2—-0(R—0—CH2—C H 0 H—CHg—0)nR~- 0—CHg—CAH—CH2 wherein R is a divalent hydrocarbon radical of the dihydric phenol and n is an integer of the series 0, 1, 2, 3> e c. While for any single molecule of the polyether n is an integer, the fact that the obtained polyether is a mixture of compounds causes the determined value for n to be an average which is not necessarily zero or a whole number. The polyethers may in some cases contain a very small amount of material with one or both of the terminal glycidyl radicals in hydrated form.
The aforedescribed preferred glycidyl polyethers of the dihydric phenols may be prepared by reacting the required proportions of the dihydric phenol and the epichlorohydrin in an alkaline medium. The desired alkalinity is obtained by adding basic substances, such as sodium or potassium hydroxide, preferably in stoichiometric excess, to the epichlorohydrin.
The reaction is preferably accomplished at temperatures within the range of from 50° to 150°C. The heating is continued for several hours to effect the reaction and the product is then washed free of salt and base.
Preferred members of the above-described group of polyepoxides are the glycidyl polyethers of the dihydric phenols, and especially 2,2-bis(4-hydroxyphenyl) propane, having an epoxy equivalency between 1.0 and 2.0 and a molecular weight between 900 and 2900. Particularly preferred are those having a Durrans mercury method softening point of at least about 100°C.
Another suitable group of polyglycidyl ethers for use in this invention are the polyglycidyl ethers of alpha, alpha, -omega,omega-tetrakis(hydroxyaryl) alkanes. This group of compounds is described and illustrated in U.S. 2,8θ6,Οΐβ to Schwarzer. The polyglycidyl ether prepared as in Example I of said patent has a melting point of about 85°C. and contains Ο. 52 epoxy equivalent per 100 grams.
The following examples will serve to illustrate the invention: EXAMPLE I Two moles, 142 grams, of acrylamide were dissolved in methanol. While stirring at the reflux temperature of methanol, one mole, 142.0 grams, of 1,4-cyclohexylbismethylamine in methanol was added slowly. After the addition was complete the reactants were refluxed for one hour. Stripping off the methanol and drying the resulting product resulted in a diadduct which had analysis as follows: Amine value 381 (theor. value 395) , N was I8.2 (theor. # N 19.7) . This water soluble product is a white semisolid.
EXAMPLE II Acrylamide (2 moles), 142 grams, was dissolved in methanol and brought to the reflux temperature. To this was added slowly aminoethylpiperazine (1 mole), 129 grams, also dissolved in methanol. After it was complete the reactants were agitated and refluxed for an additional 60 minutes. The methanol was then stripped off under vacuum and the product collected. It was a white solid having the following analyses: Amine No. 609 (theor. Amine No. 621) , # N 24.5 (theor. % N 25.8).
EXAMPLE III 236.1 grams of an epoxy resin derived from bisphenol A and epichlorohydrin having an epoxy equivalent weight of 525 Example I were melted at 120°C. and added to the melted epoxy, stirring rapidly. Immediately upon attaining a homogeneous product, it was poured out and cooled. This product, when pulverized into a fine powder, gelled in 15 sec. at 150°C. and immediately at 205°C. The cure time of this product was established by running extensibility tests. The product was completely cured after 1 minute at 232°C, thus qualifying as a rapid curing system.
EXAMPLE IV The curing agent of Example II was blended with an epoxy resin derived from bisphenol A and epichlorohydrin having an epoxy equivalent weight of 92 * in three different ratios, namely, 32.3 grams of curing agent to 267.7 grams of epoxy resin, 38.3 grams of curing agent to 261.7 of epoxy resin and .3 grams of curing agent to 255.7 grams of epoxy resin. These blends were designated Nos. 1, 2 and 3 respectively. No. 1 gelled in 60 seconds at 150°C. and 30 seconds at 205°C No. 2 gelled in 75 seconds at 150°C. and 35 seconds at 205°C. No 3 gelled at - seconds at 150°C. and 25 seconds at 205°C. There was no bubbling in the film as might be caused by reversal of the reaction and the liberation of volatile by-product. The cure time of this material was found to be 3 minutes at 232°C, at the end of which time it passed the extensibility test.
EXAMPLE V A coating powder suitable for insulating the stato s of electric motors was compounded as follows: Epoxy Resin (of Example II) 4460 grams NjN'-bis^-propioamide) 790 grams aminoethylpiperazine Powdered Mica 1580 grams Amorphous Silica 211 grams The powdered mica is intended for thermal resistance and the amorphous silica is intended as a flow control agent. The epoxy maintained at 120°C. The curing agent was added and blended for 1-1/2 minutes. The entire mass was poured over dry ice to cool quickly. This material was then pulverized to produce a solid powdered coating suitable for fluid bed application and for other methods of application. A square probe measuring 7/l6 inch by 7/l6 inch by 4 inches was coated with this composition and the composition cured in 2 to 3 minutes at 232°C. The percentage of coating on the edge as compared to that on the flat was 68%. The coated probe had a cut through temperature on the edge of more than 238°C.
EXAMPLE VI The coating powder formulated in Example V was used to coat 5-inch electric motor stators in a commercial spray coating machine* This machine put on the stator a fused film thickness of ll-ΐβ mils of coating composition. On the corners, the coating was from 4-7 mils thick. The average edge coverage on the stators with this powder was near 45$. The best edge coverage achieved on a single stator was 60$.
A variability study on the coating thickness on stators was conducted with these machine-coated stators. Measuring 10 pieces cut from 5 stators the variance of the coating thickness on the flats was about 3> the variance of the coating thickness on the corners was less than 1, and the variance in percentage edge coverage was approximately 50. This variance compares very favorably with the variance in percent edge cover achieved by two commercial coating powders applied on this same coating machine. In each case, the variance in percent edge cover was over 100 with these commercial products.
EXAMPLE VII A stator coating powder was formulated using the following amounts of the following ingredients: Epoxy resin (of Example II) 4800 grams amino*. 822 grams 56 grams Powdered Mica 1690 grams Amorphous Silica 281 grams Ti02 pigment 4ll grams The silicone resin is intended as an anti-cratering agent. The procedure used in formulating this stator coating powder was similar to that used in Example VI. This powder gelled at 150°C in 3 minutes and at 205°C. in 1 minute. When coated by the fluidized bed process on a steel probe, the coating was smooth and glossy with only a slight waviness on its surface. It had 62$ edge coverage on a square probe and had a cut through temperature greater than 238°C. The cure time at 232°C. was 3-4 minutes. Several steel probes were coated with this powder and cured for 10 min. at 232°C. The probes were then immersed in the following solvents and chemicals: Water 10$ citric acid Aviation gasoline mineral spirits $ hydrochloric acid methyl isobutyl ketone % sulfuric acid acetone $ nitric acid 5$ acetic acid $ sodium hydroxide methanol isopropanol ethanol oleic acid chloroform $ lactic acid toluene After 2 hours immersion at 25°C, only 2 solvents ha.d affected the films. These were acetone, which softened the film, and chloroform which softened and loosened the film. All other solvents and chemicals had no noticeable effect. The immersion was continued until 7 days had passed at which time examination was again made. No further deterioration of the coatings on the probes was noted in any of the solvents or chemicals.
EXAMPLE VIII Into a reaction flask were weighed 142.2 grams (2.0 mols) of acrylamide and 500 grams absolute methanol. Stirring brought the acrylamide into solution. At 50°C. the acrylamide aminoe hyl enzene in 164 grams of absolute methanol were added slowly. The exothermic heat of reaction maintained the reactant temperature at 55°C After one hour at reflux (67°C) the methanol was stripped off under vacuum and the white crystalline solid dried.
Analysis of the diadduct Amine # = 366.6 (Theory - 3 ? ) io Nitrogen = 17- (Theory = 18.3) 67.8 grams of the above acrylamide adduct at 110°C. was mixed with 232.2 grams of the epoxy resin of Example III and was stirred for 30 seconds at this temperature. The mixture was then allowed to cool and solidify and was pulverized. The pulverized product fused well when heated. It had a .5 inch flow on the 60° incline at 150°C. and gelled in 2 minutes at this temperature. At 205°C. it gelled in 30 seconds. Films were free from bubbles when cured. The cure time was 9 minutes at 150°C. or 1 minute at 232°C. Films prepared from this composition when cured at 150°C. appeared satisfactory and passed about two-thirds of the Olson-Button Extensibility tests applied to them. This is equivalent to 26$ film extension.
EXAMPLE IX The diacrylamide adduct of piperazine was prepared by refluxing in methanol 2 mols (142 g.) of acrylamide with 1 mol (86 g.) of piperazine for one hour. After vacuum stripping the white solid analyzed as follows: Amine # = 486 (Theor. = 475) N = 24.5 (Theor. « 27.1) M«P. = 230°C.
To 244.8 grams (0,234 mol) of the epoxy resin of Example III at 150°C. was added 55.2 grams (0.234 mol) of the diacrylamide adduct of piperazine described above. The temperature was raised to l80°C. and after about 5 minutes at this After grinding to fine particle size the powder was checked for cure time. At 150°C. it cured in 7.0-7 - 5 minutes and at 205°C. in 3.5-4.0 minutes. A 3 gram pellet, 1-1/8" diameter, flowed 7.37" down a 60° inclined hot plate held at 150°C. The films were hard and glossy when cured and gave good adhesion to steel. It would be useful as an epoxy film where hardness and adhesion were more important than film flexibility.
EXAMPLE X 21.3 grams (0.l4 equivalents) of diacrylamide adduct of 1, -bisaminoethyl benzene and 16.5 grams (0.14 equivalents) of diacrylamide adduct of piperazine were blended at 150°C. with 2β0 grams (0.28 equivalents) of the epoxy resin of Example IV for 1 minute. The product was a clear solid which pulverized well in standard equipment. The powder flowed 3·θβ inches on the 60° incline at 150°C. and gelled in 4-1/2 minutes at this temperature. At 205°C. it gelled in 1-1/2 minutes. The cure time at 150°C. was 90 minutes and at 232°C. was 6 minutes.
When cured at 150°C, it passed the Olson-Button test with enl minor cracking evidence. The film was hard, free of pock marks and free of bubbles. The blend is thus relatively slow curing and easily handled as a powder coating -resin.
While the above description has been with particular reference to the specific example, it is to be understood that the invention is not restricted thereto but may be varied within the scope of the appended claims.

Claims (1)

1. s e mm what 4a to fee w of a the of in the at least ono contains at least replaceable A to is A et according to the is 1 A according to lt thy A a to the is I to Slate tiie lag to is A of oat tor a o resia a 4a A composition of amttor according to a of to of of matter to Claim a a of 1 A of according to of A composition of matter according to Claim comprising a diaorylamide of A composition of matter according to Claim comprising a diaerylamide of A process of curing which comprises reacting the same vith a diaorylamide adduct as de in Claim A process according to Claim which comprises reacting the epoxy resins vith a adduet of A process according to Claim which comprises reacting the epoxy resins with a diaorylamide adduet of A process according to Claim which comprises reacting the epoxy resins with a diaorylamide adduct of A process according to Claim which comprises reacting the epoxy resins with a diaorylamide adduet of A process according to Claim which comprises reacting the epoxy with a diaorylamide adduct of A process of curing epoxy substantially as hereinbefore described with reference to the prepared by the process according to any of Claims 15 to A for the preparation a diacrylao de as defined wherein approximately two of ere reaeted with a defined in Λ process according to Claie wherein the reaction performed in a A process to wherein the solvent ia A proeeaa for the preparation of a aa defined in substantially ae hereinbefore described with reference to the A aa defined in Claie henever prepared by the to of Claims 23 to Dated thle day of May Agent for insufficientOCRQuality
IL2588466A 1965-06-01 1966-05-31 A diacrylamide adduct of a polyamine and process for curing resins therewith IL25884A (en)

Applications Claiming Priority (1)

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US46046065A 1965-06-01 1965-06-01

Publications (1)

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IL25884A true IL25884A (en) 1970-02-19

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BE (1) BE681833A (en)
DE (1) DE1595749A1 (en)
GB (1) GB1117383A (en)
IL (1) IL25884A (en)

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DE1595749A1 (en) 1970-02-19
GB1117383A (en) 1968-06-19
BE681833A (en) 1966-10-31

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