IL109274A - Primary alkaline electrochemical cell - Google Patents
Primary alkaline electrochemical cellInfo
- Publication number
- IL109274A IL109274A IL10927494A IL10927494A IL109274A IL 109274 A IL109274 A IL 109274A IL 10927494 A IL10927494 A IL 10927494A IL 10927494 A IL10927494 A IL 10927494A IL 109274 A IL109274 A IL 109274A
- Authority
- IL
- Israel
- Prior art keywords
- cathode
- anode
- zinc
- cell
- ampere
- Prior art date
Links
- 239000011701 zinc Substances 0.000 claims abstract description 73
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 70
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000003792 electrolyte Substances 0.000 claims description 28
- 244000025254 Cannabis sativa Species 0.000 claims description 5
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims 24
- 241001547866 Anoda Species 0.000 claims 1
- 210000004027 cell Anatomy 0.000 description 84
- 239000000203 mixture Substances 0.000 description 11
- 239000011149 active material Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 239000006258 conductive agent Substances 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 239000003349 gelling agent Substances 0.000 description 3
- 210000004128 D cell Anatomy 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- IJJWOSAXNHWBPR-HUBLWGQQSA-N 5-[(3as,4s,6ar)-2-oxo-1,3,3a,4,6,6a-hexahydrothieno[3,4-d]imidazol-4-yl]-n-(6-hydrazinyl-6-oxohexyl)pentanamide Chemical compound N1C(=O)N[C@@H]2[C@H](CCCCC(=O)NCCCCCC(=O)NN)SC[C@@H]21 IJJWOSAXNHWBPR-HUBLWGQQSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 210000003771 C cell Anatomy 0.000 description 1
- 101100086716 Caenorhabditis elegans ran-3 gene Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 101100342039 Halobacterium salinarum (strain ATCC 29341 / DSM 671 / R1) kdpQ gene Proteins 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 210000001550 testis Anatomy 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/04—Cells with aqueous electrolyte
- H01M6/06—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
- H01M6/08—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid with cup-shaped electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/06—Electrodes for primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Primary Cells (AREA)
- Confectionery (AREA)
Abstract
The present invention is an improved alkaline cell wherein the capacity of each of the anode and cathode is at least 0.48 and more preferably to at least 0.5 ampere-hour per cm3 of internal cell volume. This is achieved by employing zinc densities of at least 1.4 grams of zinc per cm3 of anode volume and MnO2 densities of at least 2.7 grams of MnO2 per cm3 of cathode volume.
Description
Primary alkaline electrochemical cell DURACELL INC.
C. 93093 M-4505 PATENT IMPROVED ^rnr.T^g ryr.r.
Ox pr«MOt invention relates to an improved primary allaline electrochemical cell having a zinc anode and a manganese dioxide cathode. More particularly, the invention concerns an optimized cell which provides up to a 10% increase in cell per ormance under the common discharge tests.
Allcaline cells having zinc anodes and manganese dioxide containing cathodes have been commercially available for over 20 years. Thus, the cells can be considered to be a mature product in that the performance characteristics of such cells, prior to the present invention, have been maximized by the competition among the major allcaline battery manufacturers to provide the "longest lasting" battery. All battery manufacturers have been operating under the same constraint in that the conventional battery sizes, i.e. AAA, AA, C, D and 9V, have been standardized internationally. Thus, the volume vithin such cell sizes into which the active materials are packed is fixed. The amount of energy available from any given cell size has a theoretical upper limit which is defined by the internal cell volume and the practical densities of the cell 'β active component* that are eaployed.
Bach battery mamixacturer, while being Halted to the ease Internal volume into which the battery active materials can be packed, uses slightly different proportions in the amounts of active materials and electrolyte as compared to the other battery manufacturers. Thus, between the high and the low limits in the amount of zinc, manganese dioxide, graphite, zinc density, cathode density and electrolyte used by all of the battery manufacturers there is almost an infinite number of permutations possible.
Applicants have discovered that it is possible to balance the zinc quantity, zinc density, Mn02 quantity, Hn02 density, and electrolyte quantity in such a way as to provide at least a 10% perormance improvement over the best performing conventional alkaline batteries. This is a significant achievement, and quite unexpected, for a product whose performance has been optimized over a 20 year period by the competitive forces in the marketplace.
The discharge reaction at the zinc anode in an alkaline cell can be written as: 2n — 2n+2 + 2e~ 2n+2 + 20H" — 2no + H90 The discharge reaction at the MnC^ cathoda can ba written aa: 2Μηθ2 + 2E20 + 2e~ —^ 2MnOOH + 20H~ The net cell reaction is given by the addition of these three reactions: Zn + 2Mn02 +H20 — ZnO + 2MnOOH Thus, it can be seen that vater is consumed by the reaction. One skilled in the art would expect that if the amount of active materials in a cell is increased the amount of KOH electrolyte must be proportionately increased so that enough vater is present to keep the cell from drying out. If an alkaline cell becomes too dry due to water depletion the performance of the cell deteriorates. Applicants have discovered, however, that the amount of active materials can be increased without increasing the amount of aqueous KOH electrolyte over that used in conventional cells. In other words, the ratio of Zn/KOH (assuming a constant molarity of KOH electrolyte) can be increased over conventional ratios without affecting cell performance. This is discussed in greater detail below.
Conventional alkaline cells comprise a gelled zinc anode mixture. She mixture nspriw individual zinc aetal particles, a galling agent, en amount of alkaline electrolyte, end minor amounts of other additives such as gassing inhibitors, A cuamon gelling agent is a earboxymethycellulose type such as Carbopol 940. Non-limiting examples of gassing inhibitors include inorganic additives such as indium, bismuth, tin and lead and organic inhibitors such as phosphate esters such as RA600 (made by GAF) and anionic and non-ionic surfactants. See for example U.S. patent Nos. 5,168,018; 4,939,048; 4,500,614; 3,963,520; 4,963,447; 4,455,358; and 4,195,120 for examples of various anode mixtures known in the art.
Regardless of the particular anode mixture employed by a battery manufacturer the amount of zinc metal for a given cell size (as veil as the other parameters discussed herein) falls within a specif c range. For conventional λλλ size cells it may range from 1.3 to 1.6 grams or 1.07 to 1.31 ampere-hours (based on 0.82 ampere-hour per gram) . Similarly, the volumeLric capacity of zinc anodes in AAA size cells (determined by dividing the capacity of zinc by the total internal volume of the sealed cell) may range from .385 to .492 ampere-hour per cm3 of total internal cell volume. If zinc is the limiting electrode (versus the cathode) the foregoing values represent the maximum capacity and volumetric capacity available from he cell. Similarly* typical commercially available cells of other sizes are made within varying ranges of the other parameters rtisrtnssart herein.
She present invention is based on the discovery tha the capacity of each electrode can be increased to at least 0.48 and more preferably to at least 0.5 ampere-hour .per cm3 of internal cell volume without increasing the amount of electrolyte. This is achieved by employing zinc densities of at least 1.4 grams of zinc per cm3 of anode volume and Mn02 densities of at least 2.7 grams of Mn02 par cat3 of cathode volume.
The features and advantages of the present invention will now be described in reference to the figure in which: Fig. 1 is a cross sectional view through an alkaline cell made in accordance with the present invention.
Cylindrical cell 10 comprises casing 12 closed at its open end by seal member 14 being crimped in place. Cathode 16 is an annular structure as shown wherein the outer sur ace of said cathode contacts the inner surface of the casing making electrical contact thereto. Cathode 16 is formed by stacking cathode pellets 16a as shown. Each cathode pallet Is made from a mixture of Mn02» a conductive agent, and electrolyte.
Cell 10 further comprises separator 18 which lines the inner ,'surfaces of annular cathode 16. Separator 18 can be any of the veil known separator materials such as cellulose or rayon.
Anode mixture 20 is located within the separator lined cavity. Anode mixture 20 as dispensed comprises zinc particles, alkaline electrolyte, a gelling agent, and one or more gassing inhibitors such as the ones described above. Generally, the zinc and alkaline electrolyte together comprise u to about 96%, and more preferably up to about 98% by weight of the mixture. The gelling agent comprises up to about 3%, and more preferably up to about 1% by weight of the mixture and the gassing inhibitors comprising up to about 1% by weight of the mixture.
Anode collector 22 passes through seal member 14 and into anode mixture 20 as shown. The upper end of anode collector 22 is connected to negative end cap 24 as shown, which end cap serves as the negative external terminal of cell 10. Additionally, an amount of alkaline electrolyte is added to the cell which becomes distributed throughout the anode, cathode, and separator.
The yiessiit invention is based on the discovery that less SOB electrolyte relative to the amount of sine can be employed and still obtain efficient discharge (this is contrary to long held beliefs in ,'the battery industry that the electrolyte amount could not be lowered if more active materials are used) . As a result, the density of the zinc in the anode structure can be increased. Preferably, the weight ratio of sine to XOfl is at least 2.8:1, and more preferably at least 3:1. Such increased weight ratios of Zn/KOH results in a density of zinc in the anode volume of at least 1.4, more preferably at least 1.6, and most preferably at least 1.7 grams of zinc per cm3 of anode volume. With more zinc added to the anode versus a conventional cell it is possible, regardless of cell size, to have the ratios of the capacity of the zinc anode to the internal volume of the cell at least as high as 0.48 ampere-hour per cm3, and more preferably at least 0.5 ampere-hour per cm3.
The improvement in discharge efficiency of the zinc anode resulting from a more dense anode led to the further discovery that the prior belief that the cathode inefficiency was the dominant factor in overall cell performance was incorrect. The amount of conductive agent provided in conventional alkaline cells (as much as 12% by weight in some cell sizes) as well as the density of Mn02 in the cathode structure (on the order of 2.3 to 2.75 grass per car of cathode -volute) was to help improve the cathode efficiency.
Therefore., in accordance with the present invention lees conductive agent is provided in the cathode whereby the amount of Mno2 can be /'increased. Thus, the Mn02 capacity can be kept in relative balance with the increased zinc capacity. Preferably, the ratio of the Mn02 capacity to the zinc capacity is between 0.95:1 to 1.111, and more preferably is between 1:1 and 1.1.1. With more Μηθ2 added to the cathode versus a conventional cell it is possible, regardless of cell size, to have the ratios of the capacity of the Mn02 cathod to the internal volume of the cell at least as high as 0.48 ampere-hour per cm3, and more preferably at least 0.5 ampere-hour per cm3. The density of the Mn02 is also higher than that conventionally used and is preferably at least 2.7, and more preferably at least 2.8 grams of Mn02 per cm3 of cathode volume.
Some battery manufacturers have employed a high density anode similar to the anode of the present invention, but they have not correspondingly also lowered the amount of electrolyte, lowered the amount of conductive agent in the cathode, and increased the amount of Mn02. Thus, the specific combination of cell parameters encompassed by the appended claims have not previously been combined whereby the cell performance realized by the present invention oreatly ucMdi tbat which is obtainable by commercially available ,Τ^- τ^, batteries.
The features and advantages of the present invention vill now be t /'demonstrated in the following examples.
EXAMPIZ ,1 This example demonstrates the improved performance of a AAA size cell made in accordance with the present invention as compared to a conventional AAA sire cell.
A conventional AAA size alkaline cell has an internal volume of 2.84 cm3. The zinc anode comprises 1.5 grams of zinc at a density of 1.24 grams per cm3 of anode volume. The volumetric capacity of the zinc anode is .435 ampere-hour per cm3 of internal cell volume. The Mn02 cathode comprises 3.6 grams of Mn02 at a density of 2.58 grams per em3 of cathode volume. The volumetric capacity of the Mn02 cathode is .474 ampere-hour per cm3 on internal cell volume. The electrolyte comprises .66 grams of XOH so that the weight ratio of zinc to OB is 2.3:1.
A AAA alkaline cell made in accordance with the present invention has an Int rnal volume of 2.S4 ca3. The sine anode eenpriees 1.7 grams of sine a a density of 1.74 grans per ea3 of anode volume. The volneetrlc eapeeity of the sine anode ie .49 aepore -hrwn per on3 of internal oell volune. The Mn02 eethede eenpriees 4.2 grans /'of Ηηθ2 at a density of 2.99 grans per cm^ of cathode volume.
The volunetrie capacity of the NnOg cathode is .548 ampere-hour per en3 on internal call volune. *he electrolyte comprises .54 grans of OH so that the weight ratio of sine to BOH is 3.2:1.
Cells of each type are' discharged under the following teste, λ "radio" simulation test consists of discharging a call across 75 ohms for 4 hours par day. The total zraaber of hours to 0.9 volt is measured, λ conventional AAA call made as described above provides 64 hours of useful discharge whereas a AA call in accordance vith the present invention, as describe above, provides 71 hours, a 11% iaprovenent. λ "photoflash" siaulation test consists of discharging a cell across 3.6 ohns for 15 seconds every minute. The total number of hours to 0*9 volt is measured. A conventional AAA call provides 6.12 hours of useful discharge whereas a AAA call in aeeordanoe with the present inventio provides 6.47 hours, a 6% iaprovenent.
EXAMPLE 2 This axnplt demonstrates the improved pertormanee of a λλ size o^ll mad* in aeeordanoe with the present invention as compared to a 'conventional λλ size cell.
A conventional AA size alkaline cell has an internal voluse of 6 ca3. She zinc anode comprises 3.5 grams of zinc at a density of 1.4 grams per cm3 of anode volume. The volumetric capacity of the zinc anode is .476 ampere-hour per cm3 of internal cell volume. The Mn02 cathode comprises 8.31 grams of Mn02 at a density of 2.55 grams per em3 of cathode volume. The volumetric capacity of the Bh02 cathode is .507 ampere-hour per cm3 of internal cell volume. The electrolyte comprises 1.4 grams of OH so that the weight ratio of zinc to KOH is 2.5:1.
A AA alkaline cell made in accordance with the present invention has an internal volume of 6 cm3. The zinc anode comprises 3.9 grams of zinc at a density of 1.8 grams per cm3 of anode volume. The volumetric capacity of the zinc anode is .533 ampere-hour per cm3 of internal cell volume. The Mn02 cathode comprises 9.3 grams of Mn02 at a density of 2.9 grams per ran3 of cathode volume. The volumetric capacity of the Mn02 cathode is .57 ampere-hour per cm3 on internal cell volume. The electrolyte comprises 1.25 grams of KOH so that the weight ratio of zinc to KOH is 3.1:1.
Cells of each type are discharged under the following test, λ "photoflash" simulation test consists of discharging a cell across 1.8 ohms for 15 seconds every minute. The total number of hours to '0.9 volt is measured. K conventional AA cell provides 9.2 hours of useful discharge vhereas a λλ cell in accordance vith the present invention provides 11.6 hours, a 26% improvement.
EXAMPLE 3 This example demonstrates the improved performance of a C size cell made in accordance vith the present invention as compared to a conventional C size cell. λ conventional C size alkaline cell has an internal volume of IB.8 TO3. The zinc anode comprises 10.4 grams of zinc at a density of 1.4 grams per cm3 of anode volume. The volumetric capacity of the zinc anode is .45 ampere-hour per cm3 of internal cell volume. The Mn02 cathode comprises 25 grams of Mn02 at a density of 2.6 grams per cm3 of cathode volume. The volumetric capacity of the Mn02 cathode is .49 ampere-hour per cm3 on internal cell volume. The electrolyte comprises 4.3 grams of KOH so that the weight ratio of zinc to KOH is 2.4:1.
A C else alkaline cell aade la aeeordanee vib the rese invention has an internal volume of 18·8 on3. The sine anode oosprlses 13 «rsM of sine at a density of 1.6 grans per en3 of anode volume. The volumetric eapaeity of the sine anode is .53 » par en3 of internal cell volume. The Mn02 cathode r 27 grans of MnOj at a density of 2.8 grans per ca3 of cathode volume. The volumetric capacity of the MnOj cathode is .53 ampere-hour per cm3 on internal call volume. She electrolyte comprises 4.2 grams of KOH so that the weight ratio of sine to KDH is 2.9:1.
Cells of each type are discharged under the following test. A "flashlight" simulation test consists of discharging a cell across 3.9 ohms for 4 minutes per hour for eight hours. The total number of hours to 0.9 volt is measured. A conventional C cell made as described above provides 18.5 hours of useful discharge whereas a c cell made in accordance with the present invention, as describe above, provides 20.7 hours, a 12% improvement.
EXAMPLE 4 This example demonstrates the improved perormance of a D size cell made in accordance with the present invention as compared to a conventional D size cell. -13- Z/LTIt '-ϊΖ 69 6 · A conventional D sizo alka ine call has an internal volume of 41 cm3. The gfg anode rui¾irises 23 grass of zinc at a density of 1.5 grass per cm3 of anode volume, she volumetric capacity of the sine anode is .47 ampere-hour per cm3 of internal cell volume. The Μηθ2 cathode comprises 53 grass of Mn02 at a density of 2.6 grams per cs3 of rath**** volume. The volumetric capacity of the Mno2 cathode is .47 ampere-hour per cm3 on internal cell volume. The electrolyte comprises 9.7 grams of KOH so that the weight ratio of sine to KOH is 2.4:1.
A D size alkaline cell made in accordance with the present invention has an internal volume of 41 cm3. The zinc anode comprises 25 grams of zinc at a density of 1.6 grams per cm3 of anode volume. The volumetric capacity of the zinc anode is .5 ampere-hour per cm3 of internal cell volume. The Μηθ2 cathode comprises 57 grams of Μηθ2 at a density of 2.8 grams per ca3 of cathode volume. The volumetric capacity of the Mn02 cathode is .51 ampere-hour per cm3 on internal cell volume. The electrolyte comprises 8.9 grams of KOH so that the weight ratio of zinc to KOH is 2.9:1.
Cells of each type are discharged under the following test. A "flashlight" simulation test consists of discharging a cell across 3.2 ohms for 4 minutes per hour for eight hours. The total number of hours to 0.9 volt is measured. A conventional D cell made as described above provides 20.9 hours of useful discharge vhereas a D cell in accordance with the present Invention, as describe above, provides 22.3 hours, a 7% improvement.
While the previous examples set forth specific features of alkaline cells aade in accordance vith the present invention they are intended only as examples of the invention. Various changes can be made to the cell construction and components and still remain within the spirit and scope of the invention as claimed. As used in the claims, any reference to the "zinc capacity" is based on 0.82 ampere-hour per gran of sine and any reference to "Mn02 capacity" is based upon 0.37 ampere-hour per gram of Mn02.
Claims (15)
1. A primary electrochemical call having an anoda eostprising sine, a cathode comprising .aanganese dioxide, and an alkaline electrolyte, /'all operatively associated within a cylindrical casing sealed at its open end by a seal member; wherein the inner surfaces of said seal member and casing define the internal volume of said cell; wherein the ratio of the total capacity of each of the anode and cathode to the internal volume of the cell each exceeds about 0.48 ampere-hour per cm3 of internal volume, and the density of zinc in the anode is at least 1.6 grams per cm3 of anode volume and the density of manganese dioxide is at least 2.8 grams per cm3 of cathode volume.
2. The primary alkaline cell of claim 1 wherein the electrolyte comprises potassium hydroxide ( OH) and the ratio of the amount of zinc to the amount of KOH is at least 2.8 grams of zinc per gram of KOH.
3. The primary alkaline cell of claim 1 wherein the electrolyte comprises potassium hydroxide (KOH) and the ratio of the amount of zinc to the amount of KOH is at least 3 grams of zinc per gram of KOH.
4. The primary alkaline cell of claim 1 wherein the ratio of the volumetric capacity of manganese dioxide to the volumetric capacity of zinc is between about 1:1 to 1.111.
5. b primary alkaline cell of claim 1 wherein the volumetric capacity of the zinc anode (based on 0.82 A-Hr/gram) and the ' volumetric capacity of the aanganese dioxide (based on 0.37 A-Hr/gram) each exceeds about 0.50 ampere-hour per -cm3 of internal volume and the density of zinc in the anode is at least 1.7 grams per cm3 of anode volume and the density of manganese dioxide is at least 2.9 grams per cm3 of cathode volume.
6. An electrochemical cell having an anode comprising zinc, a cathode comprising manganese dioxide, a separator between said anode and cathode, and an alkaline electrolyte comprising potassium hydroxide (KOH) all operatively associated within a cylindrical open-ended casing sealed at its open end by a seal member, wherein the inner surfaces of said seal member and casing define the internal volume of said cell; wherein said cathode is an annular structure having its outer wall contacting the inner wall of the casing, said separator lines the central cavity of the annular cathode, and said zinc anode resides within the separator lined cavity; wherein the internal volume of the cell is greater than 16 cm3, the ratio of the total capacity of each of the anode and cathode to the internal volume of the cell each exceeds about 0.48 ampere-hour per cm3 of internal volume, the density of zinc in the anode is at least 1.4 grams per cm3 of anode volume, and the weight ratio of zinc to potassium hydroxide is at least 2.8:1.
7. The electrochemical cell of claim € wherein the density of manganese dioxide in the cathode structure is at least 2.8 grams of , 'manganese dioxide per cm3 of the cathode volume.
8. h electrochemical cell of claim wherein the ratio of the volumetric capacity of manganese dioxide -to the volumetric capacity of zinc is between about 1:1 to l.i:i.
9. An electrochemical cell having an anode comprising zinc, a cathode comprising manganese dioxide, a separator between said anode and cathode, and an alkaline electrolyte comprising potassium hydroxide (KOH) all operatively associated within a cylindrical open-ended casing sealed at its open end by a seal member, wherein the inner surfaces of said seal member and casing define the internal volume of said cell; wherein said cathode is an annular structure having its outer wall contacting the inner wall of the casing, said separator lines the central cavity of the annular cathode and said zinc anode resides within the separator lined cavity; wherein the internal volume of the cell is less than 7 cm3, the ratio of the total capacity of each of the anode and cathode to the internal volume of the cell each exceeds about 0.5 ampere-hour per cm3 of internal volume, the density of zinc in the anode is at least 1.7 grams per cm3 of anode volume, and the weight ratio of zinc to potassium hydroxide is at le st 3.1:1.
10. B»e electrochemical cell of claim 9 wherein the density of aanganese dioxide in the cathode structure is at least 2.8 grams of / 'manganese dioxide per cm3 of the cathode volume.
11. h electrochemical cell of claim 9 vherein the ratio of the volumetric capacity of manganese dioxide to the volumetric capacity of zinc is between about 1:1 to l.i:i.
12. λ "AA" size alkaline electrochemical cell comprising a cathode having in excess of 3 ampere hours of manganese dioxide (based on .370 ampere-hour per gram) , an anode having in excess of 3 ampere hours of zinc (based on 0.82 ampere-hour per gram), and vherein the Mn02 density in the cathode is in excess of 2.75 grams per cm3 of cathode volume.
13. A "AAA" size alkaline electrochemical cell comprising a cathode having in excess of 1.3 ampere hours of manganese dioxide (based on .370 ampere-hour per gram), an anode having in excess of 1.3 ampere hours of zinc (based on 0.82 ampere-hour per gram), and vherein the Mn02 density is in excess of 2.8 grams per cm3 of cathode volume.
14. A "C" size alkaline electrochemical cell comprising a cathode having in excess of 8.5 ampere hours of manganese dioxide (based on •370 ampere-hour per gram), an anode having in excess of 8.5 ampere hoars of sine (based on 0.82 ampere-hoar per gram) , and wherein the ItnOj density in the cathode is in ezuiasi of 2.7 grass per cm3 of cathode volume.
15. A "D" size allcaline electrochemical call comprising a cathode having in excess of 19 ampere hours of manganese dioxide (based on .370 ampere-hour per gram) , an anode having in excess of 19 ampere hours of zinc (based on 0.82 ampere-hour per gram) , and wherein the Hn02 density in the cathode is in excess of 2.7 grams per cm3 of cathode volume. For the Applicants OR. REINHOLD COHN AND PARTNERS By.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/046,430 US5283139A (en) | 1993-04-12 | 1993-04-12 | Alkaline cell |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| IL109274A0 IL109274A0 (en) | 1994-07-31 |
| IL109274A true IL109274A (en) | 1996-07-23 |
Family
ID=21943413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IL10927494A IL109274A (en) | 1993-04-12 | 1994-04-11 | Primary alkaline electrochemical cell |
Country Status (20)
| Country | Link |
|---|---|
| US (1) | US5283139A (en) |
| EP (1) | EP0694215B1 (en) |
| JP (1) | JP3462877B2 (en) |
| KR (1) | KR100287281B1 (en) |
| CN (1) | CN1072846C (en) |
| AT (1) | ATE283550T1 (en) |
| AU (1) | AU673925B2 (en) |
| BR (1) | BR9405865A (en) |
| CA (1) | CA2160357C (en) |
| DE (1) | DE69434150T2 (en) |
| EC (1) | ECSP941033A (en) |
| IL (1) | IL109274A (en) |
| JO (1) | JO1798B1 (en) |
| MY (1) | MY110126A (en) |
| NZ (1) | NZ265739A (en) |
| PE (1) | PE12195A1 (en) |
| SG (1) | SG52656A1 (en) |
| SV (1) | SV1994000003A (en) |
| TW (1) | TW240347B (en) |
| WO (1) | WO1994024709A1 (en) |
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| AU4701196A (en) | 1995-01-20 | 1996-08-07 | Engelhard Corporation | Pollutant treating device located in vehicle compartment for cleaning ambient air |
| US6200542B1 (en) | 1995-01-20 | 2001-03-13 | Engelhard Corporation | Method and apparatus for treating the atmosphere |
| US6517899B1 (en) | 1995-01-20 | 2003-02-11 | Engelhard Corporation | Catalyst and adsorption compositions having adhesion characteristics |
| US20030166466A1 (en) * | 1995-01-20 | 2003-09-04 | Hoke Jeffrey B. | Catalyst and adsorption compositions having improved adhesion characteristics |
| US6863984B2 (en) | 1995-01-20 | 2005-03-08 | Engelhard Corporation | Catalyst and adsorption compositions having improved adhesion characteristics |
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| DE69837859T2 (en) * | 1997-12-31 | 2008-02-07 | Duracell Inc., Bethel | POROUS ZINC / MANGANOXIDE BATTERY |
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| US6265096B1 (en) | 1998-08-21 | 2001-07-24 | Eveready Battery Company, Inc. | Electrochemical cell having collector electrically insulated from cover |
| US6214198B1 (en) * | 1998-12-21 | 2001-04-10 | Kerr-Mcgee Chemical Llc | Method of producing high discharge capacity electrolytic manganese dioxide |
| EP1159769A1 (en) * | 1999-02-26 | 2001-12-05 | The Gillette Company | High performance alkaline battery |
| GB2363899A (en) * | 2000-06-19 | 2002-01-09 | Ever Ready Ltd | Alkaline electrochemical cells |
| US6585846B1 (en) * | 2000-11-22 | 2003-07-01 | 3M Innovative Properties Company | Rotary converting apparatus and method for laminated products and packaging |
| US7232628B2 (en) * | 2001-06-08 | 2007-06-19 | Eveready Battery Company, Inc. | Optimised alkaline electrochemical cells |
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| JP2004221057A (en) * | 2002-12-25 | 2004-08-05 | Sanyo Electric Co Ltd | Hydrogen storage alloy for alkaline storage batteries and alkaline storage batteries |
| US6986969B2 (en) * | 2003-01-03 | 2006-01-17 | The Gillette Company | Alkaline cell with flat housing and improved current collector |
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| AR045347A1 (en) * | 2003-08-08 | 2005-10-26 | Rovcal Inc | HIGH CAPACITY ALKAL CELL |
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| AU2004300440A1 (en) * | 2003-12-10 | 2005-06-30 | Rovcal, Inc. | High capacity alkaline cell utilizing cathode extender |
| US7556888B2 (en) * | 2004-02-13 | 2009-07-07 | Eveready Battery Company, Inc. | Electrochemical cell |
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| AR047875A1 (en) * | 2004-06-04 | 2006-03-01 | Rovcal Inc | ALKAL CELLS THAT PRESENT HIGH CAPACITY |
| JP2006172908A (en) * | 2004-12-16 | 2006-06-29 | Sony Corp | Alkaline battery |
| US7966089B1 (en) * | 2005-07-05 | 2011-06-21 | Advanced Micro Devices, Inc. | Method and apparatus for automated fab control |
| US8133615B2 (en) * | 2006-06-20 | 2012-03-13 | Eveready Battery Company, Inc. | Alkaline electrochemical cell |
| JP2008066100A (en) * | 2006-09-07 | 2008-03-21 | Matsushita Electric Ind Co Ltd | Alkaline battery |
| US8790801B2 (en) * | 2007-09-07 | 2014-07-29 | Oerlikon Advanced Technologies Ag | Integrated electrochemical and solar cell |
| US20090176157A1 (en) * | 2007-12-27 | 2009-07-09 | Hidekatsu Izumi | Aa and aaa alkaline dry batteries |
| US20090169988A1 (en) * | 2007-12-28 | 2009-07-02 | Fumio Kato | AA and AAA Alkaline dry batteries |
| JP5237680B2 (en) * | 2008-04-18 | 2013-07-17 | パナソニック株式会社 | AA alkaline batteries and AAA alkaline batteries |
| JP5416948B2 (en) * | 2008-11-18 | 2014-02-12 | パナソニック株式会社 | Alkaline battery |
| DE102009039945A1 (en) | 2009-08-26 | 2011-03-03 | Varta Microbattery Gmbh | Electrochemical element with reduced internal resistance |
| US8728652B2 (en) | 2010-10-13 | 2014-05-20 | Panasonic Corporation | Cylindrical alkaline battery having specific electrode packing densities and electrode thickness |
| US9793542B2 (en) | 2014-03-28 | 2017-10-17 | Duracell U.S. Operations, Inc. | Beta-delithiated layered nickel oxide electrochemically active cathode material and a battery including said material |
| EP3848330A1 (en) | 2017-05-09 | 2021-07-14 | Duracell U.S. Operations, Inc. | Battery including beta-delithiated layered nickel oxide electrochemically active cathode material |
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| JPS58192264A (en) * | 1982-05-04 | 1983-11-09 | Mitsui Mining & Smelting Co Ltd | Alkaline manganese battery |
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| US5156934A (en) * | 1991-02-11 | 1992-10-20 | Rbc Universal Ltd. | Method of making a rechargable modified manganese dioxide material and related compound and electrode material |
| CA2037744A1 (en) * | 1991-03-07 | 1992-09-08 | Klaus Tomantschger | Rechargeable alkaline manganese cell having improved capacity and improved energy density |
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| JPH04296451A (en) * | 1991-03-26 | 1992-10-20 | Fuji Elelctrochem Co Ltd | Alkaline battery |
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1993
- 1993-04-12 US US08/046,430 patent/US5283139A/en not_active Expired - Lifetime
-
1994
- 1994-01-21 JP JP52311994A patent/JP3462877B2/en not_active Expired - Fee Related
- 1994-01-21 CA CA002160357A patent/CA2160357C/en not_active Expired - Fee Related
- 1994-01-21 WO PCT/US1994/000869 patent/WO1994024709A1/en not_active Ceased
- 1994-01-21 DE DE69434150T patent/DE69434150T2/en not_active Expired - Lifetime
- 1994-01-21 BR BR9405865A patent/BR9405865A/en not_active IP Right Cessation
- 1994-01-21 EP EP94914688A patent/EP0694215B1/en not_active Expired - Lifetime
- 1994-01-21 AU AU66954/94A patent/AU673925B2/en not_active Ceased
- 1994-01-21 SG SG1996007437A patent/SG52656A1/en unknown
- 1994-01-21 NZ NZ265739A patent/NZ265739A/en unknown
- 1994-01-21 AT AT94914688T patent/ATE283550T1/en not_active IP Right Cessation
- 1994-01-21 KR KR1019950704439A patent/KR100287281B1/en not_active Expired - Fee Related
- 1994-01-26 MY MYPI94000199A patent/MY110126A/en unknown
- 1994-01-31 TW TW083100885A patent/TW240347B/zh active
- 1994-01-31 PE PE1994235858A patent/PE12195A1/en not_active Application Discontinuation
- 1994-02-01 CN CN94101043A patent/CN1072846C/en not_active Expired - Fee Related
- 1994-02-01 SV SV1994000003A patent/SV1994000003A/en unknown
- 1994-02-01 EC EC1994001033A patent/ECSP941033A/en unknown
- 1994-04-11 IL IL10927494A patent/IL109274A/en not_active IP Right Cessation
- 1994-04-12 JO JO19941798A patent/JO1798B1/en active
Also Published As
| Publication number | Publication date |
|---|---|
| CA2160357C (en) | 1999-10-26 |
| IL109274A0 (en) | 1994-07-31 |
| KR960702189A (en) | 1996-03-28 |
| DE69434150T2 (en) | 2005-09-08 |
| NZ265739A (en) | 1997-04-24 |
| WO1994024709A1 (en) | 1994-10-27 |
| AU673925B2 (en) | 1996-11-28 |
| CN1072846C (en) | 2001-10-10 |
| DE69434150D1 (en) | 2004-12-30 |
| EP0694215A1 (en) | 1996-01-31 |
| ECSP941033A (en) | 1995-02-27 |
| PE12195A1 (en) | 1995-06-10 |
| SV1994000003A (en) | 1995-03-31 |
| KR100287281B1 (en) | 2001-05-02 |
| CA2160357A1 (en) | 1994-10-27 |
| TW240347B (en) | 1995-02-11 |
| ATE283550T1 (en) | 2004-12-15 |
| JP3462877B2 (en) | 2003-11-05 |
| BR9405865A (en) | 1995-12-05 |
| EP0694215B1 (en) | 2004-11-24 |
| MY110126A (en) | 1998-02-28 |
| CN1094854A (en) | 1994-11-09 |
| JPH08509095A (en) | 1996-09-24 |
| SG52656A1 (en) | 1999-07-20 |
| JO1798B1 (en) | 1994-12-25 |
| EP0694215A4 (en) | 1997-05-07 |
| US5283139A (en) | 1994-02-01 |
| AU6695494A (en) | 1994-11-08 |
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| FF | Patent granted | ||
| KB | Patent renewed | ||
| KB | Patent renewed | ||
| MM9K | Patent not in force due to non-payment of renewal fees |