IES84396Y1 - A method of producing a baked cake product - Google Patents
A method of producing a baked cake product Download PDFInfo
- Publication number
- IES84396Y1 IES84396Y1 IE2005/0429A IE20050429A IES84396Y1 IE S84396 Y1 IES84396 Y1 IE S84396Y1 IE 2005/0429 A IE2005/0429 A IE 2005/0429A IE 20050429 A IE20050429 A IE 20050429A IE S84396 Y1 IES84396 Y1 IE S84396Y1
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- Ireland
- Prior art keywords
- cake
- batter
- swirled
- receptacle
- depositing
- Prior art date
Links
- 235000012970 cakes Nutrition 0.000 title claims abstract description 182
- 238000000151 deposition Methods 0.000 claims abstract description 93
- 238000002156 mixing Methods 0.000 claims abstract description 62
- 239000003595 mist Substances 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 235000012832 cake toppings Nutrition 0.000 claims description 49
- 230000000875 corresponding Effects 0.000 claims description 6
- 235000019219 chocolate Nutrition 0.000 abstract description 26
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 16
- 238000005507 spraying Methods 0.000 description 7
- 238000007373 indentation Methods 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000881 depressing Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 235000015149 toffees Nutrition 0.000 description 1
Abstract
ABSTRACT A cake baking apparatus suitable for producing ring-shaped cakes comprises two batter depositing devices (2, 2a) for depositing chocolate batter and plain batter into a ring—shaped baking tin (1), and a batter blending device (20) for blending the two batters together to form a swirled base product. A crumble topping (35) is deposited on the top surface of the swirled base product and a water mist is sprayed over the crumble topping (35) to stabilise the crumble topping (35) in position on the swirled base product. After baking icing is drizzled over the ring cake.
Description
“A method of producing a baked cake product”
This invention relates to a cake baking apparatus and to a method of producing a
baked cake product.
mmm
According to the invention there is provided a method of producing a baked cake
product, the method comprising the steps of:-
providing a first cake batter;
providing absecondcake batter;
depositing a quantity of the first cake batter into a baking receptacle.
and depositing a quantity of the second cake batter into the baking
receptacle:
blending the first and second cake batters together to form a swirled
base product having the second cake batter randomly swirled through
the first cake batter;
providing a cake topping in the form of a plurality of crumbs;
after blending of the first and second cake batters together, depositing
a quantity of the cake topping on the swirled base product;
applying a water mist to the cake topping to stabilise the cake topping
in position on the swirled base product; and
baking the product thus formed to produce the baked cake product.
The water mist acts to stabilise the crumbs of the cake topping on the swirled base
product. The water mist thus assists in keeping the crumbs of the cake topping in
place as a topping on the swirled base product.
In the case where the cake topping includes sugar, the water mist acts to prolong
caramelisation of the sugar in the cake topping.
In one embodiment the first and second cake batters are blended together in the
baking receptacle. Preferably during an initial operating period, the first cake batter
and the second cake batter are deposited into the baking receptacle at a depositing
stage, and the first and second cake batters are simultaneously blended together in
the baking receptacle at a blending stage. Ideally during a subsequent operating
period, the first and second cake batters continue to be blended together at the
blending stage after depositing has ceased. Most preferably during the initial
operating period and during the subsequent operating period, the method comprises
the step of rotating the baking receptacle to pass through the depositing stage and
through the blending stage. By rotating the receptacle, this ensures that the cake
batters are deposited into the receptacle in a ring-shape. The method may comprise
the step of inserting a blending instrument into the baking receptacle to blend the
first and second cake batters together by rotating the blending instrument.
In one case the first cake batter and the second cake batter are deposited into the
baking receptacle in a ring-shape. Preferably the baking receptacle comprises a ring-
shaped baking tin. Ideally the cake topping is deposited on the swirled base product
in a ring-shape. Most preferably the method comprises the step of directing the cake
topping away form the central opening in the ring.
In one embodiment of the invention the first cake batter and the second cake batter
are deposited substantially simultaneously into the baking receptacle. The apparatus
and method of the invention are particularly suitable for producing a ring-shaped
cake.
The cake topping may be deposited on a top surface of the swirled base product.
In another embodiment of the invention the first and second cake batters are blended
together externally of the baking receptacle. Preferably the first cake batter and the
second cake batter are deposited into the baking receptacle from a batter container
through an outlet tube, and the first and second cake batters are blended together
upon passage through the outlet tube. Ideally the baking receptacle comprises an
indented recess in a baking tray.
In one case the method comprises the steps of:
providing a cake intermediate layer; and
depositing a quantity of the cake intemiediate layer on a top surface
of the swirled base product;
the cake topping being subsequently deposited on the swirled base
product with the cake intermediate layer between the cake topping
and the top surface of the swirled base product.
In another case individual quantities of cake topping are simultaneously deposited on
a plurality of corresponding swirled base products. Preferably the method comprises
the step of aligning each quantity of cake topping with the corresponding swirled
base product before depositing.
In another embodiment the method comprises the steps of providing an icing; and
including a quantity of the icing with the baked cake product. Preferably the icing is
deposited on an external surface of the baked cake product. The icing may be
injected into an interior of the baked cake product.
Ideally the method comprises the step of conveying the baked cake product from a
baking stage to an icing stage.
In one case the method comprises the step of breaking-up the cake topping into the
plurality of crumbs.
The water mist is preferably applied by spraying the water mist onto the cake
topping.
The first cake foodstuff and/or the second cake foodstuff may comprise one or more
pieces of fruit. The cake topping may comprise a streuzel.
In one embodiment the method comprises the step of mixing the quantity of the first
cake batter before depositing into the receptacle. The method may comprise the step
of mixing the quantity of the second cake batter before depositing into the receptacle.
Preferably the method comprises the step of conveying the mixed quantity of the
cake batter from a mixing stage to a depositing stage.
The method may comprise the step of greasing the receptacle before depositing the
cake batters into the receptacle. By greasing the receptacle, this helps to prevent the
baked cake product from sticking to the receptacle. Preferably the method comprises
the step of conveying the greased receptacle from a greasing stage to a depositing
stage.
The method may comprise the step of conveying the receptacle from a swirling stage
to a depositing stage. The method may comprise the step of conveying the
receptacle from a depositing stage to a water mist application stage. The method
may comprise the step of conveying the receptacle from a water mist application
stage to a baking stage.
Preferably the method comprises the step of removing the baked cake product from
the receptacle. The method may comprise the step of conveying the receptacle from
a baking stage to a removal stage.
By automatically conveying the batter(s)/receptacle between the different stages of
the process, this provides for a highly automated system. Thus the baked cake
product may be produced with a minimum of labour being required in a fast.
efficient manner. Alternatively one or more of the conveying steps may be manually
perfonned.
The apparatus and method of the invention are suitable for producing a plurality of
small/mini round cakes, and are also suitable for producing a plurality of small/mini
loaf cakes.
The invention also provides a baked cake product produced by performing the
method of the invention.
The invention also provides in another aspect a cake baking apparatus comprising:
a first means to deposit a quantity of a first cake batter into a baking
receptacle, and a second means to deposit a quantity of a second cake
batter into the baking receptacle;
a means to blend the first and second cake batters together to form a
swirled base product having the second cake batter randomly swirled
through the first cake batter;
a third means to deposit, after the first and second cake batters have
been blended together, a quantity of a cake topping in the fonn of a
plurality of crumbs on the swirled base product;
a means to apply a water mist to the cake topping to stabilise the cake
topping in position on the swirled base product; and
a means to bake the product thus formed to produce a baked cake
product.
In one embodiment the apparatus comprises means to mix a quantity of a cake batter.
The apparatus may comprise means to convey a quantity of a mixed cake batter from
the mixing means to the first depositing means and/or to the second depositing
means.
Preferably the apparatus comprises means to grease a receptacle. The apparatus may
comprise means to convey a greased receptacle from the greasing means to the first
depositing means and/or to the second depositing means.
In a preferred embodiment the first depositing means and the second depositing
means are configured to simultaneously deposit a quantity of a first cake batter and a
quantity of a second cake batter into a receptacle.
In one embodiment the first depositing means is separate from the second depositing
means. In one case the first depositing means comprises a first reservoir to store a
quantity of a first cake batter. The second depositing means may comprise a second
reservoir to store a quantity of a second cake batter. Preferably the blending means
is configured to blend first and second cake batters together in a baking receptacle.
Ideally during an initial operating period, the first depositing means is configured to
deposit a first cake batter into a baking receptacle at a depositing stage, the second
depositing means is configured to deposit a second cake batter into the baking
receptacle at the depositing stage, and the blending means is configured to
simultaneously blend the first and second cake batters together in the baking
receptacle at a blending stage. Most preferably during a subsequent operating
period, the blending means is configured to continue to blend first and second cake
batters together at the blending stage after depositing has ceased. The baking
receptacle may be rotatable through the depositing stage and through the blending
stage.
In one case the blending means comprises a rotatable blending instrument insertable
into a baking receptacle. Preferably the first depositing means is configured to
deposit a first cake batter into a baking receptacle in a ring-shape, and the second
depositing means is configured to deposit a second cake batter into the baking
receptacle in a ring-shape. Ideally the baking receptacle comprises a ring-shaped
baking tin. Most preferably the third depositing means is configured to deposit a
cake topping on a swirled base product in a ring-shape. The apparatus may
comprise means to direct a cake topping away from a central opening in the ring.
In another case the third depositing means is configured to deposit a cake topping on
a top surface of a swirled base product.
In another embodiment the first depositing means and the second depositing means
are provided by a single depositing device having a single batter container for both a
first cake batter and a second cake batter, and having a single outlet tube for
depositing both the first cake batter and the second cake batter therethrough.
Preferably the blending means is configured to blend the first and second cake
batters together externally of a baking receptacle. Ideally the blending means is
provided by the outlet tube which is configured to blend first and second cake batters
together upon passage through the outlet tube. Most preferably the baking receptacle
comprises an indented recess in a baking tray.
In a further embodiment the apparatus comprises a fourth means to deposit a quantity
of a cake intermediate layer on a top surface of a swirled base product, the third
depositing means being configured to subsequently deposit a cake topping on the
swirled base product with the cake intennediate layer between the cake topping and
the top surface of the swirled base product.
In a preferred case the third depositing means is configured to simultaneously
deposit individual quantities of cake topping on a plurality of corresponding swirled
base products. Ideally the third depositing means is configured to align each
quantity of cake topping with the corresponding swirled base product before
depositing. Most preferably the third depositing means comprises an upper sheet
having a plurality of openings for receiving the individual quantities of cake topping,
and a lower sheet which is movable relative to the upper sheet to enable the cake
topping to fall through the openings and be deposited on the swirled base products.
In one embodiment the apparatus comprises means to include a quantity of icing
with a baked cake product. The means to include a quantity of icing may comprise a
fifth means to deposit a quantity of icing on an external surface of a baked cake
product. The means to include a quantity of icing may comprise a means to inject a
quantity of icing into an interior of a baked cake product. Preferably the injection
means comprises a needle. The apparatus preferably comprises means to convey a
baked cake product from the baking means to the icing means.
The apparatus preferably comprises means to convey a receptacle from the means to
blend to the third depositing means.
The apparatus may comprise means to break-up a quantity of a cake topping into a
plurality of crumbs.
The apparatus may comprise means to convey a receptacle from the third depositing
means to the means to apply a water mist. Preferably the means to apply a water
mist comprises means to spray a water mist. The apparatus preferably comprises
means to convey a receptacle from the means to apply a water mist to the baking
means.
The apparatus may comprise means to remove a baked cake product from a
receptacle. The apparatus preferably comprises means to convey a receptacle from
the baking means to the removal means.
The first cake foodstuff and/or the second cake foodstuff may comprise one or more
pieces of fruit. The cake topping may comprise a streuzel.
The baking apparatus of the invention is also suitable for producing a plurality of
baked cake products.
The invention further provides a baked cake product produced using the baking
apparatus of the invention.
FEE .i “E.
The invention will be more clearly understood from the following description of
some embodiments thereof. given by way of example only, with reference to the
accompanying drawings, in which:-
Fig. 1 is a perspective view of a cake batter depositing and blending device of
a cake baking apparatus according to the invention;
Fig. 1(a) is an enlarged, perspective view of a part of the cake batter
depositing and blending device of Fig. 1;
Fig. 2 is a plan view of the cake batter depositing and blending device of Fig.
1;
Fig. 3 is a cross-sectional, side view of a baking receptacle containing a
swirled base product;
Fig. 4 is a perspective view illustrating depositing of a cake topping on the
swirled base product of Fig. 3;
Fig. 5 is a cross-sectional, side view of the swirled base product of Fig. 3
with the cake topping deposited thereon;
Fig. 6 is a perspective view illustrating application of a water mist to the cake
topping of Fig. 5;
Fig. 7 is a cross—sectional, side view illustrating application of the water mist
to the cake topping of Fig. 5;
Fig. 8 is a perspective view of a cake batter depositing and blending device of
another cake baking apparatus according to the invention;
Fig. 9 is an enlarged, cut—away, perspective view of an outlet tube of the cake
batter depositing and blending device of Fig. 8;
Fig. 10 is a perspective view of a cake topping depositing device of the cake
baking apparatus of Fig. 8;
Fig. 11 is a perspective view illustrating application of a water mist to cake
toppings; and
Fig. 12 is a perspective view illustrating injection of icing into baked cake
products.
Referring to Figs. 1 to 7, there are illustrated three stages of a cake baking apparatus
according to the invention, which is particularly suitable for producing a ring-shaped
cake.
The cake baking apparatus comprises a mixing device for mixing quantities of cake
foodstuffs, in this case quantities of cake batter, and a greasing device for greasing
a baking receptacle 1, in this case a cake baking tin.
Alternatively the cake batters may be manually mixed, and the receptacle 1 may be
manually greased.
The baking apparatus also comprises two separate cake batter depositing devices 2,
2a (Figs. 1, 1(a) and 2). Each depositing device 2, 2a is provided in the form of a
hopper 3, 3a which forms a batter reservoir. The first reservoir 3 may be used to
temporarily store a quantity of a first cake batter, for example a plain cake batter, and
the second reservoir 3a may be used to temporarily store a quantity of a second cake
batter, for example a chocolate cake batter.
The first depositing device 2 comprises a first outlet 7 for depositing a quantity of the
plain batter from the first reservoir 3 into the receptacle 1, and the second depositing
device 2a comprising a second outlet 7a, for depositing a quantity of the chocolate
batter from the second reservoir 3a into the receptacle 1. By depositing the plain
batter and the chocolate batter into the receptacle 1, a base product is formed. The
plain batter may exit from the first outlet 7 at a location, which in this case is below
the location from which the chocolate batter exits from the second outlet 7a. As a
result, the chocolate batter may be deposited in the receptacle 1 above the plain
batter.
However it will be appreciated that the batters may be deposited into the receptacle 1
in any suitable arrangement. For example the plain batter may be deposited above
the chocolate batter, or both batters may be deposited side-by-side. It is not essential
that the batters are deposited into the receptacle 1 in a particular orientation relative
to one another.
The batter depositing devices 2, 2a are configured to simultaneously deposit the plain
batter and the chocolate batter into the receptacle 1.
As illustrated in Figs. 1, 1(a) and 3, the receptacle 1 is substantially ring—shaped, with
an upstanding central part 11. The cake baking apparatus comprises a rotator device
12 for rotating the receptacle 1 as the two batters are deposited from the outlets 7. 7a.
In this manner, the batter depositing devices 2, 2a deposit each batter into the
receptacle 1 in a ring-shape.
Guide rails may be provided on a top surface of the rotator device 12 to guide
location of the receptacle 1 relative to the outlets 7, 7a.
It will be appreciated that the number of outlets used to deposit the plain batter into
the receptacle 1 and the number of outlets used to deposit the chocolate batter into
the receptacle 1 may be varied to suit particular requirements.
In addition, the cake baking apparatus comprises a batter blending device 20 (Figs. 1,
1(a)) for blending the chocolate batter and the plain batter together. By blending the
batters together, the blending device 20 forms a swirled base product having the
chocolate batter 71 randomly swirled through the plain batter 70. It is noted that this
blending does not result in a thorough mixing of the batters. After the blending step
is perfonned, it is still possible to distinguish the chocolate batter 71 from the plain
batter 70, and it is possible to see the darker chocolate batter 71 randomly swirling
through the lighter plain batter 70 in a swirled pattern, as illustrated in Fig. 3.
The blending device 20 comprises a blending instrument 22 which is extendable into
the receptacle 1 (Fig. 1(a)). The blending instrument 22 is rotatable about its
longitudinal axis to blend the batters 70, 71 together in the receptacle.
The blending device 20 is pivotable through 909 between a stowed configuration
moved back from the receptacle 1 (Fig. 1), and an in-use configuration in which the
blending instrument 22 is inserted into the receptacle 1 (Fig. 1(a)).
The cake baking apparatus further comprises a device for breaking-up a quantity of a
cake topping, such as a streuzel, into a plurality of crumbs. Alternatively the cake
topping may be manually broken up into crumbs.
The cake baking apparatus further comprises a crumble depositing device for
depositing a quantity of the crumbled streuzel 35 on a top surface of the swirled base
product, after the chocolate batter and the plain batter have been blended together.
The crumble depositing device may be provided by an open—topped container. By
manually tipping the container and shaking the container, the crumbled streuzel 35 is
deposited on the top surface of the swirled base product in the receptacle 1 (Fig. 4).
The crumble depositing device also comprises a downwardly extending cone-shaped
shield element 36, which is aligned with the upstanding central part 11 of the
receptacle 1. In this manner, the crumble depositing device 30 deposits the quantity
of the crumbled streuzel 35 on the top surface of the swirled base product in a ring-
shape, as illustrated in Fig. 4. The shield element 36 directs the crumble streuzel 35
away from the central part 11 of the receptacle 1.
The cake baking apparatus also comprises a spraying device 75 for applying a water
mist 76 to the quantity of crumbled streuzel 35 on the top surface of the swirled base
product by spraying the water mist 76 over the crumbled streuzel 35, as illustrated in
Figs. 6 and 7. By applying the water mist to the cake topping 35, it has been found
that the water mist acts to stabilise the crumbled streuzel 35 in position on the
swirled base product. The baking apparatus further comprises an oven to bake the
swirled base product and the streuzel 35 together to produce a cake, in this case a
ring cake.
The baking apparatus further comprises a cake removal device for removing the
baked ring cake from the receptacle 1 after baking, and an icing drizzle head for
depositing a quantity of icing on an external surface of the ring cake by drizzling the
icing over the ring cake.
Instead of employing a particular cake removal device to remove the baked ring cake
from the receptacle 1, the cake may be manually removed by simply inverting the
receptacle 1 to enable the baked ring cake to slide out of the receptacle 1 under
gravitational force. If necessary the receptacle 1 may be gently tapped to prevent the
baked ring cake from sticking to the receptacle 1.
It will be appreciated that one or more conveying devices may be employed to
convey the mixed batters from the mixing device to the batter depositing devices 2,
2a, and to convey the receptacle 1 from the greasing device to the batter depositing
devices 2, 2a, and from the batter swirling device 20 to the crumble depositing
device, and from the crumble depositing device to the spraying device 75, and from
the spraying device 75 to the oven, and from the oven to the cake removal stage, and
from the cake removal stage to the icing drizzle head.
Alternatively the mixed cake batters and/or the receptacle 1 may be manually
conveyed between any of the stages of the process.
In use, a quantity of the plain cake batter is manually mixed or automatically mixed
using the mixing device, and is then manually conveyed or automatically conveyed
using a conveying device from the mixing stage into the first reservoir 3. A quantity
of the chocolate cake batter is also manually mixed or automatically mixed using the
mixing device, and manually conveyed or automatically conveyed using a conveying
device from the mixing stage into the second reservoir 3a. At the same time, the
receptacle 1 is manually greased or automatically greased using the greasing device,
and is then manually conveyed or automatically conveyed using a conveying device
to a position beneath the batter outlets 7, 7a of the batter depositing devices 2, 2a.
Guide rails may assist in guiding the location of the receptacle 1 beneath the batter
outlets 7, 7a. The blending device 20 is pivoted to insert the blending instrument 22
into the receptacle 1.
Next the rotator device 12 rotates the receptacle 1, and the blending instrument 22
automatically rotates about its longitudinal axis. As the receptacle 1 is rotating, the
batter depositing devices 2, 2a automatically deposit the plain batter from the first
reservoir 3 into the receptacle 1 in the ring-shape, and simultaneously deposit the
chocolate batter from the second reservoir 3a into the receptacle 1 in the ring—shape.
This combined rotation of the swirling instrument 22 about its longitudinal axis and
movement of the receptacle 1 relative to the swirling instrument 22 blends the batters
, 71 together to form the randomly swirled base product (Fig. 3).
During an initial depositing and blending stage, the two cake batters are deposited
into the receptacle 1 beneath the two outlets 7, 7a, and the cake batters are
simultaneously blended together in the receptacle 1 at the blending instrument 22.
This initial stage continues until the receptacle 1 has completed a 360° revolution. In
a subsequent blending stage, the depositing ceases and the two cake batters continue
to be blended together for a further 180° revolution of the receptacle 1. The rotation
of the receptacle 1 and the rotation of the blending instrument 22 then cease.
Operation of the depositing and blending device may be controlled by means of a
footpedal 100.
Upon depressing footpedal 100 depositors 2, 2a deposit two different cake batters
simultaneously into the tin 1 as it revolves through 5409. Pre-determined amounts of
batter are deposited, eg. 90% plain batter/10% chocolate batter. At the same time
mixing arm 22 is rotated through 909 putting the mixing arm 22 into the tin 1 and
blending the two batters to give the swirl effect. After a revolution of 360° the
depositing ceases, with a further 180° revolution to finish blending.
While the two batters are being blended. the quantity of the streuzel may be broken
up into the plurality of crumbs either manually or automatically using the breaking-
up device, and the crumbs of streuzel are manually conveyed or automatically
conveyed using a conveying device to the crumble depositing stage.
When the two batters 70, 71 have been blended together, the receptacle 1 with the
swirled base product therein is manually conveyed or automatically conveyed using
a conveying device to the crumble depositing stage. The crumbs of streuzel 35 are
manually deposited on the top surface of the swirled base product in a ring shape
(Fig. 4) by tipping and shaking the open-topped container over the swirled base
product. The cone/funnel 36 is placed over the centre 11 of the tin 1 to help evenly
distribute streuzel crumble over the top of the cake in a manual step.
The receptacle 1 is then manually conveyed or automatically conveyed using a
conveying device to the spraying device 75, and the fine water mist 76 is manually
or automatically sprayed over the crumbled streuzel 35 (Figs. 6 and 7). Next the
receptacle 1 is manually conveyed or automatically conveyed using a conveying
device to the oven, and the swirled base product and the streuzel 35 are automatically
baked together to produce the ring cake.
Alter baking, the receptacle 1 is manually conveyed or automatically conveyed to the
cake removal device using a conveying device, and the baked ring cake is manually
or automatically removed from the receptacle 1. The ring cake is then manually
conveyed or automatically conveyed using a conveying device to the icing drizzle
head, and the quantity of icing is manually or automatically drizzled on an external
surface of the ring cake.
Referring to Figs. 8 to 12 there is illustrated another cake baking apparatus according
to the invention, which is similar to the cake baking apparatus of Figs. 1 to 7. and
similar elements in Figs. 8 to 12 are assigned the same reference numerals. The cake
baking apparatus of Figs. 8 to 12 is particularly suitable for producing a plurality of
small/mini round cakes.
In this case the chocolate batter and the plain batter are deposited into a single
hopper 100. The hopper 100 is divided into two separate batter reservoirs 101, 102
by means of a vertical divider 107. The ratio of chocolate batter to the plain batter
may be chosen to suit the particular requirements. In this case the ratio of chocolate
batter to plain batter is 10%/90%, with the chocolate batter being stored in batter
reservoir 101 and the plain batter being stored in batter reservoir 102.
The receptacle 105 is provided in the form of a stainless steel indented baking tin
tray. The batter depositing device 106 deposits a small dollop into each indentation
300 in the tin tray 105.
For each small dollop, the batter depositing device 106 deposits the plain batter and
chocolate batter into an indentation 300 in the tin tray 105.
For each dollop, both batters are deposited through a single nozzle outlet 107. The
batter depositing device 106 is configured to blend the two batters together as they
pass through the nozzle outlet 107 and are deposited onto the indented tin tray 105.
and thus form the swirled base product. Each deposited dollop fomis a swirled base
product. A separate blending instrument is therefore not required.
Two arms 150, 151 fixed to the inner wall of the nozzle outlet 107 protrude radially
inwardly from the inner wall of the nozzle outlet 107. As the batters pass through
the nozzle outlet 107 and engage against the arms 150, 151, the batters are blended
together to form the swirled base product. The arms 150, 151 extend along the inner
wall of the nozzle outlet 107 in a helical manner. Upon getting a signal, the
depositor 106 takes the correct set amount of batter from the hopper 100 (90% plain
batter/10% chocolate batter approximately). As this batter is pushed down to the
nozzle 107, spread inserts 150, 151 in the stainless steel pipe 107 swirl the two
batters together.
The two batters are blended together externally of the tray 105, in this case.
The tin tray 105 is not rotated during depositing of the batters, and the batters are not
deposited in a ring-shape.
The tin tray 105 with the swirled base product dollops is conveyed directly from the
batter depositing device 106 to a crumble depositing station. The crumbs of streuzel
are not deposited in a ring-shape in this case. Instead a streuzel depositing template
sheet 110 is used to deposit the crumbs of streuzel. The template sheet 110
comprises a nylon portioning block 310 with an upstanding crumb barrier 311 on
three sides of the block 310 to keep the crumble topping 35 from falling off the sides
of the block 310. The block 310 has a series of openings 111 through the block 310
spaced around the block 310 in a pattern matching the pattern of the indentations 300
in the receptacle 105.
The receptacle 105 is placed in a holder 315 beneath the block 310 with the openings
11] aligned with the indentations 300. An intermediate solid sheet 112 is placed
between the template sheet 110 and the tin tray 105, so that the bottom of each
opening 111 is closed off. Crumbs of streuzel are then filled into each opening 111
of the template sheet 110. When all of the openings 111 have been filled, the
intennediate sheet 112 is removed, thereby enabling the streuzel to fall through the
openings 111 and to be deposited on each base product dollop. The tray 105 may
then be removed from the holder 315 for baking. In this manner, the crumble
topping may be simultaneously deposited on a plurality of swirled base products.
In the case of the crumble portioning tray 110, by filling the inserts 111 to the same
level, this ensures the correct amount of streuzel is deposited onto each swirled
dollop. The stainless steel movable insert 111 is movable between an in-position in
which the crumble stays above. and an out—position in which the holes 111 line up
and crumble falls through and onto the tray 105 in exactly the correct locations.
Water mist 76 is sprayed onto the crumble topping on the swirled base products
using the spraying device 75 (Fig. 11), in a manner similar to that described above.
A quantity of icing is injected into the interior of each of the baked mini round cakes
after baking using an appropriate icing needle. In use, the icing is injected into the
mini cakes before the mini cakes are removed from the indented tin tray 105. A
number of mini cakes may be simultaneously injecting with icing using an
appropriate icing device 120 (Fig. 12). The tray 105 is elevated to inject the mini
cakes with icing needles 121. A fixed deposit of filling is then injected through the
needles.
To remove the plurality of mini round cakes from the receptacle 105, the receptacle
105 may be placed over a removal sheet having a series of upstanding protrusions.
The protrusions protrude up through aligned openings in the base of each indentation
300 to force each baked mini round cake up out of the indentation 300. The mini
round cakes may then by easily picked out of the indentations 300.
Another cake baking apparatus according to the invention, which is similar to the
cake baking apparatus described previously with reference to Figs. 8 to 12. is
particularly suitable for simultaneously producing a plurality of small/mini loaf
cakes.
In this case, a quantity of a third foodstuff, such as an apple topping, is deposited on
the top surface of each swirled base product dollop. The crumble is then deposited
on to each base product dollop and apple topping. This creates a sandwich-effect of
the apple topping being at least partially sandwiched between the swirled base
product dollop and the crumble. In this case the apple topping forms an intermediate
layer on the swirled base product between the crumble topping and the top surface of
the swirled base product.
It will be appreciated that other foodstuffs may be used in addition to or as an
alternative to the plain cake batter and the chocolate cake batter described above.
For example, one or both of the cake foodstuffs may comprise one or more pieces of
fruit, and/or seeds, and/or nuts, and/or toffee, and/or chocolate chips, and/or
chocolate shavings, and/or toppings.
It will also be appreciated that some or all of the steps of conveying, such as
conveying the receptacle, and/or conveying the mixed batters, may be performed
manually, instead of performing the steps automatically using conveying devices.
The method and apparatus of the invention are suitable for producing a wide variety
of baked cake products. For example the method and apparatus may be employed to
produce a ring-shaped cake, and/or a plurality of small/mini round cakes, and/or a
plurality of small/mini loaf cakes, as well as other shaped cakes.
The invention is not limited to the embodiments hereinbefore described, with
reference to the accompanying drawings, which may be varied in construction and
detail.
Claims (2)
1. A method of producing a baked cake product, the method comprising the steps of:- providing a first cake batter; providing a second cake batter; blending the first and second cake batters together externally of a baking receptacle to form a swirled base product having the second cake batter randomly swirled through the first cake batter; depositing a quantity of the blended first and second,,_cakl§’£':l batters” into providing a cake topping in the form of a plurality of crumbs; the baking receptacle; after blending of the first and second cake batters together. depositing a quantity of the cake topping on the swirled base product; applying a water mist to the cake topping to stabilise the cake topping in position on the swirled base product; and baking the product thus formed to produce the baked cake product.
2. A method as claimed in claim 1 wherein the first cake batter and the second cake batter are deposited into the bakingireceptacle from a batter container through an outlet tube, and the first and second cake batters are blended together upon passage through the outlet tube, the baking receptacle may 22 comprise an indented recess in a baking tray, the method may comprise the steps of: providing a cake intermediate layer; and depositing a quantity of the cake intermediate layer on a top surface of the swirled base product; the cake topping being subsequently deposited on the swirled base product with the cake intermediate layer between the cake topping and the top surface of the swirled base product. A method as claimed in claim 1 or 2 wherein individual quantities of cake topping are simultaneously deposited on a plurality of corresponding swirled base products, the method may comprise the step of aligning each quantity of cake topping with the corresponding swirled base product before depositing. A method as claimed in any of claims 1 to 3 wherein the method comprises the steps of providing an icing; and including a quantity ofthe icing with the baked cake product, wherein the icing may be deposited on an external surface of the baked cake product, or the icing may be injccted into an interior of the baked cake product. A method of producing a baked cake product substantially as hereinbefore described with reference to the accompanying drawings.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IEIRELAND24/06/20042004/0435 |
Publications (2)
Publication Number | Publication Date |
---|---|
IE20050429U1 IE20050429U1 (en) | 2006-09-06 |
IES84396Y1 true IES84396Y1 (en) | 2006-11-01 |
Family
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