IE52692B1 - Production of patterned fabrics - Google Patents

Production of patterned fabrics

Info

Publication number
IE52692B1
IE52692B1 IE14882A IE14882A IE52692B1 IE 52692 B1 IE52692 B1 IE 52692B1 IE 14882 A IE14882 A IE 14882A IE 14882 A IE14882 A IE 14882A IE 52692 B1 IE52692 B1 IE 52692B1
Authority
IE
Ireland
Prior art keywords
yarn
container
yam
containers
creel
Prior art date
Application number
IE14882A
Other versions
IE820148L (en
Original Assignee
Brintons Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brintons Ltd filed Critical Brintons Ltd
Priority to IE93/87A priority Critical patent/IE52693B1/en
Publication of IE820148L publication Critical patent/IE820148L/en
Publication of IE52692B1 publication Critical patent/IE52692B1/en

Links

Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D39/00Pile-fabric looms
    • D03D39/02Axminster looms, i.e. wherein pile tufts are inserted during weaving
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03JAUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00Auxiliary apparatus combined with or associated with looms
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/22Devices for preparatory treatment of threads

Abstract

A yarn supply creel for a textile machine for producing a patterned fabric has the yarn positions defined by vertically extending containers of rectangular section each of which contains the calculated length of yarn required for the respective position in the pattern. The containers are mounted in rectangular arrays in trolleys 15 which are supplied with the calculated quantities of yarn before installation in the creel. For this purpose each trolley 15 is indexed beneath a row of filling heads 20 so that each container 21 in its turn is brought into register beneath an upper filling container 40 to which the yarn is supplied. Each individual yarn 27 is drawn from a package 25 and passes between a pair of metering rollers 30, 31 which are computer-controlled so as to feed the calculated length of yarn to the respective container 21. From the rollers 30 and 31 the yarn passes downwardly through an air injector jet 35 which blows the yarn into the container 40 and compacts it at the bottom of this container. When the calculated quantity of yarn has been delivered, a ram 42 driven by an air motor 53 and guided by a rod 51 compacts the yarn against the bottom of the container 40. The bottom of the container 40 is then opened and the continuing stroke of the ram 42 forces the yarn into the container 21. When all the containers 21 in a trolley 15 have been supplied with yarn in this way, the trolley is then transferred to the creel.

Description

This invention relates to the production of patterned fabrics and is concerned with the problems which arise as a result of the different usage rates of the yams of' different colours.
These problems are associated with a wide variety of different production processes such as knitting, embroidery, lace-making, carpet making and so forth. The basic difficulty stems from the fact that at the end of a production run the quantity of yarn remaining in the creel will differ widely from colour to colour and in the majority of cases this residual yam will represent a source of waste which cannot normally be avoided.
The operation of a gripper Axminster carpet loom provides a typical example of the problem referred to and the invention will therefore be described in terms of such a loom although it will be understood that the principles involved are also applicable to the other processes referred to above and indeed to any process involving different usage rates of different colours of yam.
In a gripper Axminster carpet loom the tuft yams are presented to the grippers by means of yam carriers each of which carries a number of . yam ends corresponding to the number of different colours in the carpet, typically eight. Each yam carrier is controlled by a Jacquard mechanism which brings each yam carrier into the correct . position to present to the respective gripper a yam end of a selected colour in accordance with the pattern being woven. Since there has to be a yam carrier for each tuft position across the width of the carpet, there are hundreds of such . carriers for normal carpet widths and a total of thousands of ends of tuft yams. Each individual tuft yam is drawn from a package and the large number of packages involved are mounted in a creel.
The length of tuft yam withdrawn from . each package depends on the frequency with which the colour in question appears at the respective point in the width of the carpet in accordance with the pattern being woven. If, for example, there is a predominant background colour, relatively . large quantities of the yam of this particular colour will be withdrawn from the respective packages while colours which occur relatively infrequently at specific locations will cause the withdrawal of only very small quantities from the packages . in question. When a standard pattern is being woven and a loom produces this pattern for days or weeks on end, tuft yam packages will need to be replaced periodically and if tag-ending is used, this can be done without any interruption of the . production. For the reasons already given, some packages will need to be replaced at frequent intervals while others will provide sufficient yarn for the whole of the production run. At the end of the run any unfinished packages can merely be returned to stock since if the colours are standard, they will be required again in due course.
. The position is quite different, however, when carpet is being woven to the requirements of a specific contract. Such a contract may require both a non-standard pattern and non-standard yam colours and will inevitably require a specific . length of carpet. In order to provide non-standard colours, the tuft yams have to be specially dyed for the job in question and” it is necessary to make at least a rough assessment in advance as to the weight of each colour required. By analysing a . single repeat of the pattern, it is possible to obtain a general indication of the weights of yam of the different colours which will be required and to dye the different quantities of yam accordingly.
For the reasons already explained, however, . some packages of yam in the creel will be completely used up and will have to be replaced, while others will be only partly used. Accordingly in order to allow for this it is necessary to dye appreciably more than the calculated weight of yam for each . colour and at the end of the run this excess will represent waste since it is most improbable that the same colour yam is likely to be required in order to supply a subsequent contract order. From an economic point of view the cost of this waste . yam must be included in the price of the caipet and, as a consequence, any carpet which is specially woven to order is correspondingly more expensive. 52693 In a method according to the invention of producing a patterned fabric on a textile machine the pattern is analysed to determine the length of yam required for each position in the . pattern in order to produce a predetermined length of fabric and the required lengths of yam are supplied to the positions in a creel, corresponding to the respective positions in the pattern. This involves making a much more detailed analysis . of a single repeat of the pattern than that referred to above and instead of merely calculating the total weight of yam of each colour required for that repeat, using the analysis to determine the quantity of yam of each colour required for each . individual tuft position across the width of the carpet, that is to say the quantity of each yam colour which needs to be made available to each individual yam carried. This calculation having been made, a quantity of yam equal to, or in . practice very slightly in excess of the calculated amount of each colour of yam, is placed at the appropriate point in the creel to supply the respective yam carrier. As a consequence, when the production run is complete, all that is . left remaining in the creel is any deliberate excess which is provided over and above the calculated quantity for each yam carrier.
While it is possible to provide exactly the calculated amount, this would lead to the risk . that,owing perhaps to minor irregularities in the operation of the loom, one or more yam ends might run out just before the end of the run and there 52682 would be no further yarn available of that particular colour. In other words, the slight excess is preferably provided in order to allow for minor irregularities either in operation of . the loom or possibly in the calculation and this excess may be made as small as is found feasible in practice without involving any risk of any yam end running out before the end of the production run. In this way it is possible to reduce any . wastage to insignificant proportions and thus to reduce the cost of the carpet production accordingly.
Although it is possible in theory to carry out the required analysis for the quantity of yam of each colour required for each yam . carrier, merely by visual inspection and calculation, this is extremely time consuming and is a job which is carried out much more efficiently under computer control. One particularly suitable form of computerised system which is capable of being used . to carry out such analysis is the pattern design system manufactured by Sci-Tex Corporation Limited.
The system stores full details of a complete repeat of any required pattern in its memory and on this basis can make any required . mathematical calculations based on that pattern.
In particular, the system can calculate the total length of tuft yam of each colour in each longitudinal row of the pattern, that is to say the total length of tuft yam of each oolour which needs to be made . available to each yam carrier, either for a single repeat or for the number of repeats required for any particular length of carpet. The results of the calculations may either be in the form of a printout or in the form of an information store such as a punched tape or a magnetic tape or disc which can be used for the direct control of metering devices whereby the required quantity of yarn may be provided at each respective position in the creel. Prior to supplying the yarn to the different creel positions, the total quantity of yarn of each colour may be calculated and the required quantity of yarn dyed accordingly.
It is, of course, necessary to prepare a creel in advance in accordance with the particular pattern to be produced and this primarily involves supplying the correct lengths of yarn of the correct colours to the respective containers. This is preferably achieved by a method and apparatus in accordance with the Divisional Patent Specification No. which involves feeding each individual yarn between a pair of metering rollers followed by an air jet through which the yarn passes and which blows the yarn into the container and compacts it, the metering rollers being controlled to stop the feeding action when the required length of yarn has been supplied.
The invention will now be described in more detail, by way of example, with reference to the accompanying drawings, in which:Pigure 1 is a diagrammatic view of an Axminster carpet loom showing the general arrangement of the associated yarn supply creel; Figure 2 is an elevation of apparatus for supplying yarn to groups of containers making up the creel of Figure 1; Figure 3 is an end view of the apparatus of Figure 2 seen from the left in that Figure; Figure 4 is a sectional view to an enlarged scale of the upper part of the apparatus in Figure 2; Figure 5 is a sectional view also to 5, an enlarged scale of the lower part of the apparatus seen in Figure 2; Figure 6 is a view similar to Figure 5 but showing a later stage in the operation; Figure 7 is a plan view of a gripper 10. mechanism seen in elevation in Figures 5 and 6; Figure 8 is a view from the left hand t side of the lower part of the apparatus seen in Figures 5 and 6, but with bottom gates in an open position; Figure 9 is a plan view to an enlarged 15. scale seen along the line IX - IX in Figure 4; Figure 10 is a vertical section seen along the line X - X in Figure 9; Figure 11 is a vertical section seen alon the line XI - XI in Figure 9; . Figure 12 is a sectional plan view on the line XII - XII in Figure 11; Figure 13 is a view to an enlarged scale of indexing mechanism forming the lower part of Figure 2; . Figure 14 is an enlarged sectional view of the bottom left hand comer of Figure 13; Figure 15 is a sectional view seen from the left hand side of Figure 14; Figure 16 is a view to an enlarged scale 30. of cross-indexing apparatus forming part of the arrangement seen in Figure 13; and Figure 17 is a plan view corresponding to Figure 16.
Turning first to Figure 1, a gripper Axminster carpet loom shown diagrammatically as 10 has a creel which, in accordance with normal practice is arranged in two levels, a floor level · 11 and an upper level 12 mounted on a platform 13 extending above the loom. The tuft yams held by the creel, instead of being wound in packages in the usual way, are held in vertical tubular containers arranged in rectangular groups each Τθ· mounted in a wheeled trolley 15. The individual yams extend upwardly from each trolley, being illustrated only in connection with the trolley identified specifically as 15A where they are indicated generally as 16. Each yam passes T5. upwardly into its own individual tube, groups of which extend downwardly to the loom 10 at 17.
Similar tubes extend upwardly from above each trolley 15 as indicated diagrammatically at 18, and since there may be several rows of trolleys 2θ· in the creel, very large numbers of tubes are involved. In a typical example, each trolley may include eighteen rows each of sixteen containers, giving a total of two hundred and eighty eight yams per trolley. For a particular pattern of . carpet, there may be as many as thirty two trolleys arranged in four rows of eight. When the creel is initially set up, the individual yams have to be threaded along their respective tubes to the loom, but when the creel is periodically . replenished, lengths of yam can be left in the tubes 18 so that the leading ends of the fresh lengths of yam merely need to be knotted to the trailing ends of the lengths of yam remaining in the tubes so that they can be pulled through the tubes and pieced up in the loom.
Each individual yam container supplies . yam to a respective point in the pattern to be woven and thus, in the case of a gripper Axminster loom, as illustrated, each individual yam is supplied to a respective yam carrier. As previously described, the length of yam in each . container is carefully controlled to correspond to that required for the respective position in the pattern and the remainder of the description is concerned with the apparatus used for supplying each container of a group mounted in a trolley . with the appropriate length of yam. Although the description of Figure 1 has been related specifically to a gripper Axminster carpet, loom, it will be understood that similar principles apply to the production of other types of patterned . fabric where individual yam supplies are directed to respective points in the pattern. Although Figure 1 illustrates all the yams as being held in containers, it is quite possible that at least a small proportion of the yams, particularly . where relatively large quantities are required, should be wound on packages in the usual way, but this is not illustrated in the drawings.
Turning now to the feeding of the calculated lengths of yam of the different colours 50. to the individual containers of a group, Figure 2 shows the general arrangement of apparatus for this purpose. As already mentioned, a typical arrangement of containers in a trolley 15 comprises eighteen rows, each of sixteen containers. As an indication of typical dimensions, each container may be 85 mm square and 1200 mm long with a wall . thickness of 1.5 mm. Although it is possible to fill all sixteen containers in a row simultaneously, the apparatus seen in Figures 2 and 3 includes only eight filler heads, each indicated generally as 20 and only one of which is seen in Figure 2. As can . be seen from Figure 3, the filler heads 20 are spaced. so as to fill alternate containers 21 and in operation, a trolley 15 is indexed through the apparatus by means of mechanism to be described later so as to supply yarn to alternate containers in each of the . eighteen rows (to quote the example referred to previously) and when this operation is complete, the trolley 15 is indexed laterally by a distance equal to the pitch of containers in the rows and the process is repeated so as to supply yam to all the . intervening containers.
The yams supplied to the containers 21 are drawn from packages, one of which is seen at 25, mounted on a frame 26. The yam shown as 27 passes through guides 28 and 29 and thence to a pair of . metering rollers 30 and 31 seen in more detail in the enlarged view of Figure 4. The lower roller 30 is made of steel and is positively driven while the roller 31 is rubber covered to avoid slip and is pressed against the roller 30 by an air cylinder . 32 seen in Figure 2. The metering action is performed by the upper roller 31 which is controlled by a computer produced tape or other form of information store corresponding to the respective position in the pattern. When the required length of yam . has been delivered, the roller 31 is raised to stop the feed. If yam is not required in any particular container, the respective roller 31 remains in the up position.
After passing between the rollers 30 and . 31, the yam 27 passes downwardly through an air injector jet indicated generally as 35 in Figure 4 and seen in more detail in Figure 10 which will be described later. The effect of the air jet is to maintain the downward movement of the yarn . 27 and, more importantly, to supply compressed air to the interior of a first or upper container 40 to which the yam is supplied so as to have a compacting effect on the yam as it accumulates towards the bottom of the container. There are, . of course, as many upper containers 40 as there are filler heads 20, that is to say eight in the present example, as can be seen from Figure 3.
The yarn accumulates in random fashion at the bottom of each container 40 and the compacting . effect of the compressed air from the jet 35 is augmented by periodic pulses of higher pressure air.
The pressure at the jet may be normally between Λ twenty and thirty pounds per square inch 0.37-206 kN/m^) but this is increased to a pressure of eighty pounds . per square inch ( 551 kN/m ) for example at intervals of about two seconds. This sudden increase in pressure has the effect of acting on the top of the packed yam and compacting the body of the yarn beneath. Although not . illustrated, the pulses of increased pressure may conveniently be obtained by charging an air reservoir at the increased pressure referred to and then abruptly discharging the air by way of a valve into the main airstream of the jet.
The amount of yam fed into each upper container 40 is controlled individually as described . above, but in general (with an exception to be mentioned later) does not fill the container above a point just below the ram 42 seen in Figure 4 which is formed with a central opening 43 for the passage of the yam. The ram 42 is carried by four vertical . rods 44 passing through seals 45 in the top 46 of the container 40, as seen in Figure 11 and described in more detail later. The upper ends of the rods 44 are fixed to a crosshead 50 which slides vertically on a guide rod 51 extending downwardly from a support . 52 and controlled by an air motor 53.
The air motor 53 runs on a vertical guide extending between supports 55 and 56. Although the type of air motor used is by no means critical, a suitable type of such motor is one available . commercially under the name ROL-AIR MOTA sold by Kay Pneumatics Limited, This motor operates on a peristaltic principle which utilises a pair of nipping rollers indicated diagrammatically as 58 which co-operate with an air hose constituting the . guide 54. Air pressure is supplied to opposite ends of the hose by way of lines 59 and 60 connected to a reversing valve. When air is supplied to the bottom of the hose 54 the pressure acting beneath the nip of the rollers 58 drives the motor 53 up30. wardly and the application of air pressure to the top of the hose drives the motor 53 downwardly. When the filling of the container 40 is complete, the ram 42 is brought into action and driven downwardly by the motor 53 to compact the yam against the bottom . of the container 40.
As seen in Figures 5 and. 6, the bottom of each upper container 40 is constituted by a pair of gates 61 each, extending from a bush 62 turning about an axle 63, the angular position of which is . controlled by an arm 64, the other end of which is connected to the piston rod 65 of an air cylinder 66.
In the full line position of the gates 61, they resist the downward pressure exerted by the ram 42 so that the yam is compacted as previously described. In . the position shown in Figure 5, the ram 42 has just operated to force the compacted yam into a container 21 and has returned to its uppermost position (not seen). The position of the ram illustrated in Figure 6 corresponds to the maximum compaction of the quantity . of yam which has been fed to the upper container 40 and at this point, the air cylinders 66 are operated to swing the gates 61 downwardly into the vertical positions shown in dotted lines as 61’. This allows the compacted body of yam to pass downwardly into . the container 21 which is of the same cross section as the container 40 and is in register with it as a result of indexing movement of the trolley 15 on which it is mounted.
The downward movement of the ram 42 then . continues until all the conpacted yam has been forced into the container 21 except for a length of yam which extends upwardly from the conpacted mass, through the opening 43 into the ram 42 and back to the rollers 30 and 31. The ram 42 then returns upwardly to its . initial position and the gates 61 return to the fullline, closed position of Figure 5 so as to clamp the length of yam between them. The individual rams 42 operate independently of one another, their time of operation depending on the quantity of yam to be transferred from an upper container 40 to a lower container 21. If no yarn at all is to be supplied to any particular container, the respective ram does not operate at all.
. On the other hand, if any lower container is required to accommodate a particularly large quantity of yam, that is to say more than can be held by an upper container 40, a modified form of operation is necessary. As the yam, compacted only . by air pressure approaches the top of the container 40, the gates 61 are opened without interrupting the feed of yam. The yam already in the container 40 is thus allowed to drop into the corresponding lower container 21, the movement being assisted by the . air pressure. Since each container 40 is considerably longer than the respective lower container 21, the plug of yam spans the gap between the two containers and filling of the upper container 4θ proceeds as previously. When the full required amount of yam has . been delivered to the upper container 40, the ram 42 operates in the same manner as previously described, compressing the complete body of yam and forcing it all into the lower container 21. The ram 42 then returns and the gates 61 close, as previously described.
. The opening of the gates 61 is controlled on a time basis, i.e. by means of a signal from an electrical timer rather than in response to a signal that the correct amount of yam has been supplied to the upper container. In practice, this timing . corresponds to a point when the container 40 is approximately two-thirds full. As mentioned previously, feeding of the yam continues without interruption and the final operation of the ram 42 to compress all the yam into the lower container 21 takes place in exactly the same manner as previously described. This modified mode of operation represents the exception referred to above in which the total quantity of yam . supplied is greater than that which would normally fill a container 40 without mechanical compaction.
When all the rams have returned to their initial positions, the apparatus is ready for the indexing of the trolley which is represented by . movement to the left as seen in Figures 5 and 6.
Before this movement occurs, the containers 40 are raised slightly, e.g. by 25 πηη,ΐο provide working clearance with the tops of the containers 21, This upward movement is produced by an air cylinder 70 . connected to one arm of a bell crank 71 pivoted to the frame at 72 and the other arm of which is connected to the assembly of containers 40, as seen in Figure 2.
The method of breaking the length of yam . extending from the gates 61 will now be described in more detail, with reference to Figures 5 to 7. As soon as the gates 61 have closed to clamp the yam, the length of yam extending between the gates and the top of the container 21 and indicated as 70 . is engaged by a gripper mechanism indicated generally as 71 and seen in plan view in Figure 7 in relation to the container 21. The mechanism includes a fixed jaw 72 and a movable jaw 73 controlled by an air cylinder 74. Both jaws are supported by an L-beam 75 seen in dotted . lines in Figure 7, which extends along the gripper mechanisms of all the containers 40.
This in its turn is carried by an arm 78 pivoted at 79 and operated by a further air cylinder (not shown) so as to move from the position of . Figure 5 to that of Figure 6. As a first stage in the operation, the jaw 73 is moved to the closed position to grip the yam 70 and the mechanism 71 is then moved to the position of Figure 6 so as to break the yam 70 between - the gripper and the point where it is held by the gates 61. At the same time, the trolley 15 and hence the container 21 is indexed to the left as already described. As a consequence, the yam below the gripper jaws 72, 73 is held . above the left hand side of the container 21 which, as a result of the indexing movement is no longer beneath the corresponding container 40, the next container in the sequence having moved into this position.
. While the yam 70 is held in this position a pusher member 82 mounted for vertical movement in guides (not shown) as indicated by the double headed arrow in Figure 6 is controlled to move from an upper position shown in Figure 5 . to a lower position shown in Figure 6 in which a forked end portion 83 engages the length of yam 70 and presses it into a small notch in the top of the wall of the container 21. Each container has such a notch, as can be seen at 84 In Figures 5 and 6. This notch is sufficiently narrow to grip the yam end and the pusher member 82 is . then retracted to leave the yam end held in position, after which it is released by opening of the jaws 72, of the gripper mechanism 71. Each filled container 21 in the trolley 15 is thus left with a projecting yam end. held in the notch 84 and these ends are thus . readily available for joining to the yam ends projecting from the tubes 18 of the creel, as previously described. After joining, it.is a simple matter to pull each yam through its tube for piecing up in the respective yam carrier of the loom.
. . Figure 8 shows further details of the gates 61 in the open position indicated as 61* in Figure 5.
As shown, the gates are perforated to allow free passage of the air which is blown into each upper container 40 to compact the yam against the gate 61 at the . bottom of each container. The walls of the containers themselves are impervious and the air which flows downwardly through the compacted mass of yam must therefore be able to escape freely through the gates 61.
. Figures 9 to 12 show constructional details of the air jet 35 and the ram 42 at the upper end of each upper container 40. The injector air jet 35 includes a central passage 86 for the passage of yam which broadens out at 87, air . being supplied to this broader part by an inclined passage 88 leading from an annular space 89.
Air is supplied to the space 89 by a line 90 provided, with a screw connection 91.
The flow of air down the passage 88 assists the movement of the yam through the passage 86 and the resultant air pressure within the container 40 . compacts the yam at the bottom.
The ram 42, as seen from Figures 9 and is square in shape to match the shape of the cross section of the container 40 and has an appreciable clearance from the wall of the . container to avoid the risk of compacted yam becoming jammed. The central opening 43, however, is circular to avoid any comers which might trap the yam.
The remaining Figures illustrate the . mechanism for indexing trolleys beneath the filling arrangement already described. As seen in Figures 1 and 2, each trolley is provided with a swivel castor 95 at each comer and remains supported on these castors during the successive . stages of filling and indexing. For purposes of accurate location and indexing, each trolley is connected to an indexing frame 100 by means of a pair of pegs 101 which are moved upwardly to engage corresponding holes close to the . forward comers of each trolley, best seen in Figure 13· Each peg 101 is mounted for vertical movement in a corresponding socket in structure 102 mounted beneath the frame 100 and is controlled for movement in its socket by . connection to an arm 103 fixed to a shaft 104 which extends across the width of the indexing frame 100 to control both pegs 101. The shaft 104 . is rocked between its two positions by means of an arm 105 which is itself operated by an air cylinder 106. Once the trolley has been coupled to the frame 100 by means of the pegs 101, it accurately 5. follows the movements of the frame both from left to right as seen in Figure 2 and also in a direction at right angles to this.
The frame 100 is supported at each side by rollers 110 running between lower and upper 10. rails 111 and 112 fixed to the main frame of the apparatus. The frame is indexed from left to right as seen in Figures 2 and 13 by means of a drive chain 114 passing around sprockets 115 and 116. The sprockets 116 on each side are driven in steps 15. by a chain drive 117 by means of an electric motor 118 operating through a clutch /brake unit 119 and a speed reducing gear box 120 to produce the necessary indexing motion from left to right. To ensure accurate indexing, the position of the trolley 15 20. in relation to the frame 100 is constantly monitored by a detector arm 140 which is pivoted to the frame 100 and biased against the front of the trolley.
The upper end of the arm 140 carries a micro-switch 141 which controls the clutch/brake 119 and co25. operates with a bar 142 formed with spaced projections 143· The pitch of the projections 143 is equal to the required indexing distance and each time the plunger of the micro-switch engages a projection 143, indexing movement is interrupted.
The first step of movement brings the first row of containers 21 in the trolley 15 into register beneath the filling containers 40 and each 52682 successive step of indexing brings the next row of containers 21 into this position. As described above, each step of indexing is associated with breakage of the yams from the filled containers . so that, after the last row of containers has been filled, one further step of indexing is required in order to break the yams from the last row of containers.
As described previously, only alternate . containers in a row are filled as a result of a single operation so that, after the trolley has completed one sequence of indexing, i.e. to fill alternate containers in all the rows, a second sequence is necessary in order to fill the inter15. vening containers. The trolley is accordingly indexed in the reverse direction to bring it back to its starting position and is then cross-indexed by a distance equal to the pitch of the containers in the rows so that the intervening, unfilled . containers are brought into register beneath the upper filling containers 40.
The cross indexing mechanism is illustrated in Figures 16 and 17. As seen from Figure 16, the structure 102 defining the socket for reception . of each peg 101 is mounted for horizontal sliding motion on a bar 121 extending between pairs of brackets 122 extending downwardly from the frame 100. The members 102 are inter-connected for this sliding movement by a bar 124 which slides through the . brackets 122 and has a projecting portion 125 to which is pivoted a connecting rod 126 driven by an eccentric 127. The eccentric 127 forms part of . . a gear wheel 128 meshing with a smaller pinion 129 which, in its turn, is driven by an electric motor 130 by way of a clutch/brake unit 131 and a speed reducing gear box 132. An angular displacement of the eccentric 127 through approximately one quarter of a revolution in an anti-clockwise direction moves the connecting rod 126 to the position shown in dotted lines as 126’, thus moving the bar 124 a corresponding distance to the right. This moves the parts 102 also to the right to the position shown in dotted lines at 102’ and hence indexes the trolley as a whole by a corresponding distance to the right on its swivel castors 95· The filling sequence is then repeated to fill all the remaining containers and to break all the yams, after which the trolley is again reverse-indexed and finally removed from the machine in readiness for transfer to the creel.

Claims (6)

CLAIMS:
1. A method of producing a patterned fabric on a textile machine, which method comprises analysing the pattern to determine the length of yarn required for each position in the pattern in order to produce a predetermined length of fabric and supplying the required lengths of yarn to the positions in a creel, corresponding to the respective postions in the pattern.
2. A method according to Claim 1, in which the pattern is stored in a computer, to provide information as to the length of yarn required for each position in the pattern and this information is used to control metering devices for supplying yarn to each position in the creel.
3. A method according to Claim 2, in which, for at least most of the positions in the creel, the metering devices supply the yarn to containers from which the yarn may subsequently be withdrawn during the production of the fabric.
4. a method according to any one of the preceding claims, in which the fabric is pile fabric and the creel holds the yarns for forming the pile.
5. A method according to Claim 1 of producing a patterned fabric, substantially as hereinbefore described with reference to the accompanying drawings.
6. A patterned fabric whenever produced by a method claimed in a preceding claim. F. R. KELLY & CO., AGENTS FOR THE APPLICANTS. BRINTONS LIMITED
IE14882A 1981-02-05 1982-01-25 Production of patterned fabrics IE52692B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
IE93/87A IE52693B1 (en) 1981-02-05 1982-01-25 Production of patterned fabrics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8103564 1981-02-05

Publications (2)

Publication Number Publication Date
IE820148L IE820148L (en) 1982-08-05
IE52692B1 true IE52692B1 (en) 1988-01-20

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
IE14882A IE52692B1 (en) 1981-02-05 1982-01-25 Production of patterned fabrics

Country Status (5)

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EP (2) EP0154355B1 (en)
AU (2) AU558612B2 (en)
DE (1) DE3272954D1 (en)
IE (1) IE52692B1 (en)
NZ (1) NZ199572A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9508197D0 (en) * 1995-04-21 1995-06-07 Brintons Ltd Yarn supply
EP1156146A1 (en) * 2000-05-15 2001-11-21 Brintons Limited A carpet weaving loom
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Also Published As

Publication number Publication date
EP0058478A1 (en) 1982-08-25
NZ199572A (en) 1985-08-16
EP0154355A3 (en) 1987-04-01
EP0154355B1 (en) 1989-10-25
EP0154355A2 (en) 1985-09-11
AU558612B2 (en) 1987-02-05
EP0058478B1 (en) 1986-09-03
AU7994282A (en) 1982-08-12
DE3272954D1 (en) 1986-10-09
AU4890085A (en) 1986-04-10
AU570135B2 (en) 1988-03-03
IE820148L (en) 1982-08-05

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