IE46636B1 - Improvements in electric fittings - Google Patents

Improvements in electric fittings

Info

Publication number
IE46636B1
IE46636B1 IE1944/76A IE194476A IE46636B1 IE 46636 B1 IE46636 B1 IE 46636B1 IE 1944/76 A IE1944/76 A IE 1944/76A IE 194476 A IE194476 A IE 194476A IE 46636 B1 IE46636 B1 IE 46636B1
Authority
IE
Ireland
Prior art keywords
contact
clamping
plug connector
electric
connector according
Prior art date
Application number
IE1944/76A
Other versions
IE761944L (en
Original Assignee
Alwar Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alwar Co Ltd filed Critical Alwar Co Ltd
Priority to IE1944/76A priority Critical patent/IE46636B1/en
Priority to GB28462/80A priority patent/GB1600067A/en
Priority to GB7658/78A priority patent/GB1600066A/en
Publication of IE761944L publication Critical patent/IE761944L/en
Publication of IE46636B1 publication Critical patent/IE46636B1/en
Priority to SG74384A priority patent/SG74384G/en
Priority to SG742/84A priority patent/SG74284G/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/56Means for preventing chafing or fracture of flexible leads at outlet from coupling part
    • H01R13/567Traverse cable outlet or wire connection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2407Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation having saw-tooth projections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • H01R13/512Bases; Cases composed of different pieces assembled by screw or screws
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/595Bolts operating in a direction transverse to the cable or wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/68Structural association with built-in electrical component with built-in fuse
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable

Description

This invention relates to electric fittings and the principal object of the invention is to provide improved means for wiring such fittings, that is to say for connecting the usual multi-conductor flexible lead thereto. The invention is particularly but not exclusively applicable to plug connectors or plug-tops. ’ Plug connectors of the kind in use hitherto consist of a casing or body carrying two or more pins for engagement with a mating socket, each pin having associated with it, within the casing, means (usually including a screw) for securing one of the conductors of the flexible lead thereto. Hiring such a plug connector is a relatively delicate and time-consuming procedure, normally involving the taking apart of two or more constituent parts of the casing or body, stripping the insulating and covering layers from the lead as necessary and arranging the lead so that the individual conductors extend from the point at which the lead enters the casing, to the above-mentioned securing means, which may involve trimming the individual conductors to different lengths, and then securing the conductors and re-assembling the casing or body.
According to a first aspect, /the present invention provides an electric plug connector comprising a body having a bottom surface from which contact pins project, conductive tracks within - 2 46636 the body leading from the contact pins to individual contact positions, and securing means for securing two or more individual conductor·.; of an electric lead in said contact positions, said body comprising a main body part and a clamping part which is movable relative thereto, wherein the bottom surface of the body has a recess which receives the clamping part, and the said contact positions are located in the said recess so that a single clamping movement of the clamping part relative to the main body part operates the securing moans for all of the contact positions.
In a preferred embodiment, the contact positions are provided adjacent to, and preferably approximately equidistant from, an opening in the body, the opening being adapted to house the electric lead when the clamping part and main body part are in the clamped position.
According to a second aspect, the present invention provides an electric fitting comprising a body having first and second relatively moveable body parts and securing means for securing two or more individual conductors of an electric lead in individual contact positions in the body, each of said contact positions being located in an individual valley on said first body part, a first clamping element of saw-tooth configuration in each of said valleys with the teeth lying across the valley, and second clamping elements of complementary saw-tooth config20 uration in corresponding positions on said second body part, such that conductors of a electric lead may be laid in the valleys over the first sawtooth clamping elements and a single clamping movement of one body part relative to the other body part operates the securing means for all of the contact positions by gripping the conductors between the complementary clamping elements.
In a preferred embodiment, the clamping elements have - 3 cutting saw teeth adapted to cut through an insulating covering on a conductor during clamping movement of one body part relative to the other body part.
Preferably the contact positions are provided adjacent to, and preferably approximately equidistant from, an opening in the body.
The two relatively movable parts of the body may comprise a main body part plug or and a flap which is hinged thereto. If th^fitting is made of plastics material which has satisfactory properties, the flap may be integral with the main body part. Alternatively, the body may be formed of two components, a main body part and a clamping component which can be detachably mounted on the main body part, or which may be permanently secured in moveable relation to the main body part during the moulding of the body. The flap or other clamping component closes against a portion of the body so that the clamping component and the body portion form, in effect, a movable jaw and a fixed jaw which operate the securing means for the contact positions and which also define between them an opening, as referred to previously.
In accordance with one important feature of the invention, the body may be moulded from a material with suitable creep resistance, mechanical strength, electrical properties and heat deflection temperature, with the configuration of the mould being such that the 'body is formed with a flap in the vicinity of the opening.
When the body is moulded of plastics material, the metal parts may be inserted into the mould before the plastics material is injected. Alternatively the main body part may have separate moulded constituent parts such as a base and cover and tha . metal parts may be inserted during assembly of the plug connector, the main body part being consolidated as one piece by ultrasonic welding, pinning or adhering.
A'plug connector in accordance with the invention may have two or more pins, in accordance with any of the arrangements commonly encountered in existing electrical systems. In a preferred embodiment, the contact positione are to provided adjacent/an opening in the body, so that the necessity is avoided, when wiring the connector, of having l;o trim the individual conductors of the flexible lead to length and arrange them in the body. Since the conductors are secured at contact positions adjacent the opening, the individual conductors can all be of the same length.
In the case of a fused plug having live, neutral and earth pins, the earth and neutral pins preferably each have a metal contact strip integral with or rigidly attached to the pin at the top thereof and extending at right angles thereto. The contact strips of the earth and neutral pins may extend through the body and terminate f on the recessed surface of the main body part in respective contact positions.
A second recess may also be formed in the plug body, into which a cartridge fuse can be inserted. Preferably the second recess is set into the face of the body from which the pins extend. The cartridge fuse may suitably be snapped into engagement with a fuse holder formed by two clips, one of which is connected to the live pin by means of a metal strip and the other of which is connected to a contact strip which terminates on the recessed surface of the main body part in a third contact position.
Preferably the ends of the contact strips in the contact positions are shaped to co-operate with clamping members on the clamping part, so that the end portions of the contact strips and the clamping members on the clamping part form the secur20 ing means for the conductors of the electric lead.
The invention is illustrated in the accompanying drawings in which: Pig. 1 is a perspective view from the rear of the bottom of one embodiment of a plug in accordance with the invention having a flap clamping means, the flap being shown in the open position; Fig. 2 is a longitudinal sectional view of a plug of the kind shown in Fig. 1; Fig. 3 shows a view from above of the base component of a plug of the kind shown in Fig. 1; Fig. 4 shows a view from below of the cover component; - 546636 Fig 5 shows a view from below of the base and cover components assembled and fused together with metal parts in position but omitting the flap; Fig. 6 shows a top view of the flap; Fig. 7 shows a view from below of the plug of Fig, 3 with the flap closed and a fuse in position; Fig. 8 shows an elevation of a live pin with associated contact strip and first fuse holder; Fig. 9 shows a view from below of the live pin of Fig. 8; Fig. 10 shows a view from below of a second fuse holder and contact strip associated therewith; Fig. 11 shows an elevation of a neutral pin with associated contact strip; Fig. 12 shows a view from below of the pin and contact strip of Fig. 11; Fig. 13 is an elevation of an earth pin and associated contact strip; Fig. 14 is a rear view of the earth pin and contact strip of Fig. 13 but inverted relative to Fig. 13; Fig. 15 shows an.elevation of an alternative live pin and associated contact strip for a plug which does not have a fuse; Fig. 16 shows a view from below of the live pin and contact strip of Fig.
; Fig. 17 is a perspective view from the rear of the bottom of an alternative embodiment of a plug in accordance with the invention having a detachable clamping means, not in the form of a flap; Fig. 18 is a diagrammatic perspective view of a saw-tooth clamping member and a saw-tooth end portion of a contact strip; Fig. 19 is a view similar to Fig. 16 but showing rounded tips on the saw-teeth; Fig. 20 is a diagrammatic perspective view of an alternative block-tooth clamping member and corresponding contact strip end portion; - 6 46636 Fig. 21 is a view similar to Fig. 18 but showing a rounded block-tooth configuration; Figs. 22 and 23 are diagrammatic perspective views of further alternative clamping members and contact strip end portions; Fig. 2his a perspective view of a flex connector in accordance with the invention; Fig. 25 is a perspective view of a fragment of a junction box in accordance with the invention; Fig. 26 is a perspective view of the rear of a socket in accordance with the invention.
Fig. 27 shows in cross section an encircling tab which may be used as a fuse cover or fuse holder in the plug of Figs. 1-14.
Fig. 28 shows a plan view of the tab of Fig. 24.
Fig. 29 shows a longitudinal section through the tab of Figs. 24 and 25.
As shown in Figs. 1 - 14, an electrical plug of the 13-amp fused type comprises a body having a main body part 1 and a flap 2 hinged thereon. The body part 1 retains three flat pins, namely an earth pin 3, a neutral or negative pin 4 and a live or positive pin 5, the last of which has a fuse 6 associated with it. The pins extend from the bottom surface 18 of the main body part. The bottom surface 18 has a recess 51 which receives the flap 2. The fuse 6 is mounted in a second recess 7 in the body. The main body part is formed from a base 40 and a cover 41. In the preferred embodiment, the base and cover are injection moulded from plastics material, a glass-reinforced thermoplastic polyester being particularly preferred.
As shown in Fig. 3, the base has apertures 43, 44, 45 for the three pins 3, 4, 5 and apertures 42 for two fuse holders. As shown in Fig. 4 the cover has grooves for receiving the metal components of - 7 46636 the plug. During manufacture, the metal components are put in place in the base and the cover is then applied on top. After assembly, the base and cover •I · ' are united, preferably by ultrasonic welding or alternatively by adhesion.
The base 40 has a skirt portion 47 while the cover has a raised deck portion 48, both of which combine to form a platform 17 in the recess 51 at the rear of the body.
The live pin 5 (?hownmore particularly in Figs. 8 and 9) has a contact strip 8 secured to the top end thereof, the contact strip 8 extending at right angles from the pin and diagonally forwardly across the body of the plug (as shown in dotted outline in Fig. 5) to a first fuse holder 9 located in second recess 7. A second fuse holder 10 located at the other end of second recess 7 is connected to a dog-leg contact strip Π (see Fig. 10) which extends rearwardly (as shown in dotted outline in Fig. 5) to a live contact position 12 in the recess 51. The end portion of the contact strip in the contact position 12 is formed with a saw-tooth configuration.
The neutral pin 4 (shown more particularly in Figs. 11 and 12) has a short contact strip 13 secured to the top end thereof, the contact strip extending at right angles to the pin and rearwardly in an axial direction (as shown in dotted outline in Fig. 5) to a neutral contact position 14 in recess 51 where the end portion of the contact strip has a saw-tooth configuration.
The earth pin 3 (see Figs. 13 and 14) has a long contact strip 15 secured to the top end thereof and extending rearwardly in an axial direction to an earth contact position 16 in recess 51 where the end portion of the contact strip 15 has a saw-tooth configuration.
As can be seen from the dotted outlines in Fig. 5, contact strips 8 and 15 cross each other but they are electrically insulated (for example by an air gap or layer of insulator) from each other. The contact strips are enclosed within the main body part except where they terminate on the surface in the contact positions. - 8 f··- <·.
The three contact positions 12, 14 and 16 are arranged in an arc on platform 17 in recess 51 at the rear of the main body part 1. The earth contact strip 15 has teeth of its saw-tooth configuration lying transversely to the axis of the body, while the live and neutral contact strips have their teeth lying at inclinations of about 60° to the axis of the body. The axis of the body is a line passing through the earth pin and midway between the live and neutral pins.
The space formed by the recess 51 is filled by flap 2 when it is in closed position. Flap 2 is hinged about a rod 52 set in a bay portion of the recess between pins 4 and 5. The flap 2 is guided in its pivoting movements by wings 1° 19 of the main body part which define the side walls of the recess 51. When the flap is closed it is secured in clamped position by two fixing screws 20 which pass through holes 21 in the flap and are received in threaded sockets 22 in the platform 17 (or alternatively screw posts set into the platform).
The rear part of the platform 17 is interrupted by an opening channel 23 of semi-circular cross-section extending axially inwardly. The corresponding part of the flap also defines an opening channel 24 of semi-circular crosssection. When the flap is closed, the two opening channels combine to form a circular opening for housing an electric lead.
Three lead channels 25, 26, 27 are provided as valleys in the platform 17, extending from the opening channel 23 to the three contact positions 12, 14, 16.
The end portions of the contact strips form clamping elements of saw-tooth configuration with the teeth lying across the respective valley. surface The inward / of the flap carries three clamping members 28, 29, 30 in locations corresponding exactly to the three contact positions 12, 14, 16.
Each clamping member comprises a saw-toothed projection which complements the saw-tooth configuration of the respective contact strip in the corresponding contact position. Thus when the flap is closed, clamping member 28 seats down on contact strip.11 in live contact position 12; clamping member 29 seats down on contact strip 13 in neutral contact position 14; and clamping member seats down on contact strip 15 in earth contact position 16. The clamping memberamay be metal components having root portions moulded into the 'flap or they may be formed of the plastics material of the flap.
Flap 2 is provided with a cord grip screw 31 which extends upwardly through the flap into opening channel 24. The upper end of cord grip screw is broadened out into a head having a texturec) surface. When the flap is closed, the screw 31 may be tightened from outside the plug to press the lead against the body 1 in the opening channel 23 which also has a textured surface.
Thus the lead is gripped independently of the clamping action of the clamping members 28, 29 and 30. main part The flap 2 and the/body/1 form, in effect, a movable jaw and a fixed jaw which define between them an opening for the introduction of a lead. The flap portion may be moulded in a transparent material to facilitate the wiring of the plug.
When the plug is to be wired, the flap 2 is opened by releasing fixing screws 20. The ends of the three conductors of a flexible lead are separated and are laid into the three lead channels 25, 26, 27, so that the ends of the conductors lie on the contact strips 11, 13, 15 in contact positions 12, 14, 16.
The flap is then closed by manual pressure, with the conductor ends gripped in the three contact positions, fixing screws 20 are then tightened to clamp the jaw firmly in the closed position, and the opposed saw-tooth surfaces of the clamping members and contact strips cut into the insulating covering of the conductors and make the necessary metal-to-metal contact with the latter. If desired, the ends of the conductors may of course be bared before they are inserted into the contact positions, and this may be necessary for some industrial uses. In addition, some leads may have no insulating covering at the ends. Fin- 10 4β63β ally the cord grip screw 31 is tightened.
The contact positions at which the individual conductors of the lead should be inserted may be identified, for example by marking on the body, either three colour-markings of the standard colours used to identify live, neutral and earth or alternatively the words LIVE, NEUTRAL and EARTH, the initial letters thereof or the names of the 3 colours. The marks may suitably be moulded into the surface of the body adjacent to the contact positions.
The body of the plug can be moulded so as to be of similar shape to plugs as in use hitherto. Moreover, the top of the body (i.e. the surface opposite the side where the pins are provided) may if desired be shaped to provide a gripper knob for ease of withdrawal of the connector from a socket. Alternatively, the top of the body may be shaped to provide, at opposite sides thereof, depressions having roughened or textured surfaces, so as to facilitate the body being gripped between the finger and thumb. recess As previously mentioned, the plug body is formed with an second / to receive recess a cartridge fuse. This second /may bp located at various positions of the body, but in all cases the metal strips attached to the clips forming the fuse holder are shaped so as to form, when the fuse is inserted, the necessary conducting track between the live pin and the contact position.
In the case of a plug which does not have a fuse, the live pin may be connected directly to the live contact position. A suitable live pin and contact strip are illustrated in Figs. 15 and 16. Other components of the plug second would be the same as shown in Figs. 1 - 14, omitting the fuse 6 and/recess 7.
Fig. 17 shows an alternative embodiment in which flap 2 is replaced by a slider 32 which can be lifted away from the main body part 1 of the plug.
The slider 2 is guided in its up-and-down movements by the wings 19 of the body. In other respects this embodiment of the invention is similar to that shown in Figs. 1 - 14. - ll f Fig. 18 shows a saw-tooth clamping arrangement in greater detail. Channels are provided in clamping member 34 and also in contact strip 35 to accommodate ι a conductor. When the clamping member is secured against the contact strip, the conductor passes over the peaks and into the troughs of the saw-tooth config5 uration, thus ensuring a relatively large area of secure contact and reducing the chances of arcing between the conductor and the contact strip. For extra penetration through an insulating covering, additional saw-teeth may be provided on the clamping member and contact ..strips of Figs. 1 - 14.
Figs. 19 - 23 show alternative clamping arrangements which can be substituted 10 for the saw-teeth arrangement of Fig. 18 and which in particular may be used in place of the saw-tooth clamping members and contact strips in the plug of Figs. - 14 if it is not desired to cut through the insulating covering of the conductors. In the arrangement of Fig. 19,'there are saw-teeth with rounded ends.
In the arrangement of Fig. 20 there is a single block tooth 80 which presses a conductor into a trough of corresponding shape. In Fig. 21, there is a block tooth of similar configuration but with rounded corners. Fig. 22 shows an arrangement which is particularly suitable for use with copper conductors. An elongated projection 82 is received into a channel 83 which is also the channel in which the conductor lies. Fig. 23 shows an arrangement in which a pip 84 is received in a depression 85 which registers with it. The depression is provided in channel 86 in which the conductor lies.
If desired, any of the above-described clamping arrangements may be modified to incorporate spring-loading. For example, the clamping members in the flap of the plug of Figs. 1 - 14 may be spring loaded.
Fig. 2k shows a flex connector having a strip body comprising two complementary parts, a base part 51 and a cover part 52, The base part is traversed by three valleys 53 separated by ridges 54, while the cover part has - 12 46636 a complementary set of three ridge^55 flanked by valleys 56. Screw holes 57· for clamping screws are provided at the two ends of both body parts. At the bottom of the valleys 53 in the base part 51 and on the peaks of the ridges 55 in the cover part there are pairs, of clamping elements 58 of one of the types shown in Figs. 18 and 19 although in this case the lower clamping element is not a contact strip. In the case of a connector for leads intended to carry 10 amps or less, the clamping members may most suitably be of the cutting saw-tooth configuration shown in Fig. 18. The channel 33 in the clamping member is aligned with the valley while the teeth lie across the valley.
When two lengths of three-conductor lead are to be joined, the ends of the live conductor are laid in overlapping relationship in one of the valleys 53, the ends of the neutral conductor are laid in a second valley, and the ends of the earth conductor are laid in the third valley. The cover part 52 is then moved into engagement with the base part 51 so that ridges 55 enter into the valleys 53 and the conductors are gripped between the clamping members 58 in the valleys 53 and on the peaks of the ridges 55. If cutting saw-tooth clamping components such as those of Fig. 18 are used, the ends of the conductors need not be bared because the saw-teeth will cut through an insulating covering as the clamping movement is carried out. The two body parts are then secured in closed position by screws in the screw holes 57.
The junction box of Fig. 25 and the socket of Fig. 26 are seen to have moveable body parts very similar to those shown in Fig. 2b. The clamping arrangement of Fig. 19 may be used. At the bottom of the valleys 53 in the base part 51 there are contact strips 59 which are connected to other conductive components (not shown) and which have end portions of saw-tooth configuration. There are complementary clamping elements on the ridges 55 of the cover part 52.
In the fittings of Figs. 2b - 26, the cover part may if desired be hinged to the base part at one end, with a simple securing screw in holes 57 at the other end. - 13 Figs. 27-29 show an encircling tab which may be used as a fuse cover or fuse holder in the plug of Figs. 1-14, to aid easy withdrawal. Fig. 27 shows the tab -. in cross section, Fig. 2θ shows a plan view of the tab and Fig. 29 shows a longitudinal section through the tab. The fuse is held in core 90 and a window ' 91 is provided for inspection of the fuse.
Instead of providing clamping members separate from the contact strips plug or with which they engage, it would be possible to modify the/fittings of any of the above figures by employing members in the form of resilient clasp members e.g. of U-shape, located between the co-operating jaws. When the jaws are moved apart, the clasp members have an open formation, so that the conductor ends can be inserted between them. The jaws are then clamped into engagement, thus causing the clasp members to close into gripping engagement with the conductor ends. The clasp members may be of metal or any other suitably durable and reliable material. plug connector or The/fittings according to the present invention have the substantial plug connector or advantage that wiring of the/fittings is simpler and quicker than with convent( I ional fittings. When the contact positions are arranged adjacent to one another it is not necessary to cut the lead conductors to different lengths. When cutting saw-tooth clamping elements are used, the insulating covering need not be removed from the ends of the conductors. The simultaneous securing of the conductors in contact positions by a clamping movement is not only convenient but it leads to substantially improved conduction and dissipation of heat. In a conventional plug in which each conductor is secured separately to a pin by a single 5 BA screw, the maximum pressure exerted on the conductor has been calculated at 1793 p.s.i. With a plug according to the present invention, it is possible to use two 4 BA fixing screws, leading to a pressure applied to each conductor which has been calculated at 2093 p.s.i.
- Ih 46636 In an alternative construction of plug, more similar to a conventional 13 amp plug, it would be possible to use the cover of the plug as a clamping element.
Although the invention has been described in detail in its application to a 13 amp connector or plug-top, the invention can of course be applied to other forms of plug-connector including the proposed 16 amp type. Moreover, the invention can be applied to other forms of electric fittings, such as sockets, lamp-holders, ceiling roses, flex connectors, junction boxes and bayonet connectors.
Moreover the invention also has application to other forms of A.C. or 10 O.C. electrical connection and could be applied for example in making an effective connection in the assembly of electronic equipment, and in the making of electrical connections in the auto industry.
In the plug shown in Figs. 1-14, wiring can be carried out without removing the fuse, and yet the fuse can be replaced without dismantling the plug. The cord grip as described with reference to Figs. 1-14 is more effective and durable than the cord grips used in conventional plugs and the danger of a lead being pulled out of the plug is minimised.
When the plug is installed in a socket, the flap 2 is inaccessible and so there is no danger of the clamping part being loosened unless the plug is removed from the socket.

Claims (10)

1. An electric plug connector comprising a body having a bottom surface from which contact pins project, conductive tracks within the body leading from the contact pins to individual contact positions, and securing means for securing
2. An electric plug connector according to claim 1 wherein the said contact I I positions are provided adjacent to an opening in the body.
3. An electric plug connector according to either of the preceding claims wherein the contact positions are arranged in an arc so as to be equidistant from an opening 15 in the body.
4. An electric plug connector according to any of the preceding claims wherein movement of the clamping part from a closed position to an open position uncovers the /contact positions. 5. 26. An electric fitting according to any of claims 22 to 25 wherein the two relatively moveable parts of the body comprise a main body part and a clamping part. 27. An electric fitting according to claim^b wherein movement of the clamping part from a closed position to an open position uncovers the contact positions 5 21. An electric plug connector according to claim 13 wherein the contact strip ends and clamping members are substantially as described herein with reference to any of Figs. 18-23 of the drawings, 22· An electric fitting comprising a body having first and second relatively moveable body parts and securing means for securing two or more individual 10 conductors of an electric lead in individual contact positions in the body, each of said contact positions being located in an individual valley on said first body part, a first clamping element of saw-tooth configuration in each of said valleys with the teeth lying across the valley, and second clamping elements of complementary saw-tooth configuration in corresponding positions 15 on said second body part, such that conductors of an electric lead may be laid in the valleys over the first saw-tooth clamping elements and a single clamping movement of one body part relative to the other body part operates the securing means for all of the contact positions by gripping the conductors between the complementary clamping elements. 20 23- An electric fitting according to claim 22 wherein the clamping elements have cutting saw teeth adapted to cut through an insulating covering on a conductor during clamping movement of one body part relative to the other body part. 2b. An electric fitting according to claim 22 or 23 wherein 25 the contact positions are arranged in an arc so as to be equidistant from an opening in the body. - 18 4663θ 25. An electric fitting according to claim22 or23 wherein the valleys on said first body part are parallel valleys separated by ridges and said second body part has a complementary set of parallel ridges on which said second clamping elements are mounted.
5. An electric plug connector according to any of the preceding claims wherein the 20 clamping part is a flap hinged to the main body part. 5 two or more individual conductors of an electric lead in said contact positions, said body comprising a main body part and a clamping part which is movable relative thereto, wherein the bottom surface of the body has a recess which receives the clamping part, and the said contact positions are located in the said recess so that a single clamping movement of the clamping part relative to the main body 10 part operates the securing means for all of the contact positions.
6. An electric plug connector according to any of the preceding claims wherein the clamping part slides between wing portions of the main body part.
7. An electric plug connector according to any of the preceding claims wherein the contact pins and conductive tracks are of metal. 25
8. An electric plug connector according to claim 7 wherein the main body part is injection moulded of plastics material.
9. An electric plug connector according to claim 8, wherein the metal parts were inserted into the mould before the plastics material was injected, - 16 46636 io An electric plug connector according to claim 7 wherein the main body part has separate constituent parts moulded of plastics material and the metal parts have been inserted during assembly of the' constituent parts, after which the main body part has been united as one piece. 11. An electric plug connector according to any of the preceding claims wherein form of contact the conductive strips have the / metal contact strips attached to the/pins and extending through the main body part to respective contact positions. 12. A fused electric plug connector according to any of claims 1-10, wherein the live contact pin is connected to a fuse holder and a second fuse holder is provided with a metal contact strip extending through the main body part to a contact position, the conductive tracks leading from while/the other pins have the form of metal contact strips extending through the body to other contact positions. 13. A plug connector according to either of claims 11 and 12, wherein the ends of the contact strips in the contact positions are shaped to co-operate with clamping members on the clamping part. 14. A plug connector according to claim 13 wherein the contact strips in the contact positions and the clamping members on the clamping part have saw-tooth configurations. 15. A fused plug connector according to claim 12 wherein the fuse holders are located in a second recess in the back face of the plug so that a fuse can be inserted or removed without dismantling the plug. 16. A plug connector according to any of the preceding claims having a cord grip comprising a screw having a head at each end, the non-drivable head being located inside the plug and having a textured surface for urging a lead against a textured surface on another part of the plug. 17. An electric plug connector according to any of the preceding claims wherein the clamping part is formed of transparent material. 18. An electric plug connector substantially as described herein with reference to Fig. 1 of the drawings. - 17 46636 19. An electric plug-connector-substantially as described herein with reference to Figs. 1-H of the drawings. 20. An electric plug connector substantially as described herein with reference to Fig. 17 of the drawings.
10. 28. An electric fitting substantially as described herein with reference to Figs, zl* - Z 6 of the drawings.
IE1944/76A 1976-08-31 1976-08-31 Improvements in electric fittings IE46636B1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
IE1944/76A IE46636B1 (en) 1976-08-31 1976-08-31 Improvements in electric fittings
GB28462/80A GB1600067A (en) 1976-08-31 1978-02-27 Electric fittings
GB7658/78A GB1600066A (en) 1976-08-31 1978-02-27 Electric fittings
SG74384A SG74384G (en) 1976-08-31 1984-10-25 Improvements in or relating to electric fittings
SG742/84A SG74284G (en) 1976-08-31 1984-10-25 Improvements in electric fittings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IE1944/76A IE46636B1 (en) 1976-08-31 1976-08-31 Improvements in electric fittings

Publications (2)

Publication Number Publication Date
IE761944L IE761944L (en) 1978-08-28
IE46636B1 true IE46636B1 (en) 1983-08-10

Family

ID=11031833

Family Applications (1)

Application Number Title Priority Date Filing Date
IE1944/76A IE46636B1 (en) 1976-08-31 1976-08-31 Improvements in electric fittings

Country Status (3)

Country Link
GB (1) GB1600066A (en)
IE (1) IE46636B1 (en)
SG (1) SG74284G (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IE821381L (en) * 1981-05-01 1983-12-10 Alwar Company Ltd Electric fitting
GB8704084D0 (en) * 1987-02-21 1987-03-25 Idc Plugs Ltd Electrical plugs
GB2242576A (en) * 1990-03-28 1991-10-02 William Arthur Horace Spencer Electrical plugs
GB2292641B (en) * 1994-07-27 1999-02-10 David Edward Paul Criscuolo Electric coupler

Also Published As

Publication number Publication date
SG74284G (en) 1985-04-26
IE761944L (en) 1978-08-28
GB1600066A (en) 1981-10-14

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