HRP950255A2 - Laminated structure with improved fire resistance and procedure for the manufacture of the structure - Google Patents

Laminated structure with improved fire resistance and procedure for the manufacture of the structure Download PDF

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Publication number
HRP950255A2
HRP950255A2 HR950255A HRP950255A HRP950255A2 HR P950255 A2 HRP950255 A2 HR P950255A2 HR 950255 A HR950255 A HR 950255A HR P950255 A HRP950255 A HR P950255A HR P950255 A2 HRP950255 A2 HR P950255A2
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cement
defined according
silicate
layer
structure defined
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HR950255A
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Croatian (hr)
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Atević Tomislav
Pavić Aleksandra
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Atević Tomislav
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Application filed by Atević Tomislav filed Critical Atević Tomislav
Priority to HR950255A priority Critical patent/HRP950255B1/en
Priority to DK95922551T priority patent/DK0822896T3/en
Priority to ES95922551T priority patent/ES2167440T3/en
Priority to PT95922551T priority patent/PT822896E/en
Priority to PCT/FI1995/000355 priority patent/WO1996033866A1/en
Priority to EP95922551A priority patent/EP0822896B1/en
Priority to AT95922551T priority patent/ATE207410T1/en
Priority to DE69523480T priority patent/DE69523480T2/en
Priority to AU27402/95A priority patent/AU2740295A/en
Priority to FI973739A priority patent/FI973739A0/en
Publication of HRP950255A2 publication Critical patent/HRP950255A2/en
Publication of HRP950255B1 publication Critical patent/HRP950255B1/en

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Description

Ovaj izum odnosi se na strukturu definiranu prvim dijelom (preambulom) prvog patentnog zahtjeva. Drugi dio biti izuma odnosi se na postupak dobivanja i definiran je prvim dijelom (preambulom) devetnaestog patentnog zahtjeva. This invention relates to the structure defined by the first part (preamble) of the first patent claim. The second part of the essence of the invention refers to the obtaining procedure and is defined by the first part (preamble) of the nineteenth patent claim.

Otprije su poznate primjerice laminirane i slojevite strukture, zvane armirane plastične strukture, koje se dobivaju zasićivanjem s organskim smolama kao što su poliester, epoksi itd. Takve strukture nisu vatrootporne već naprotiv, zapaljive. For example, laminated and layered structures, called reinforced plastic structures, which are obtained by impregnation with organic resins such as polyester, epoxy, etc., are known. Such structures are not fireproof, but on the contrary, flammable.

Bit ovog izuma je proizvodnja potpuno novog tipa strukture koja se može koristiti na način koji i u primjeni korespondira s organskim smolama, primjerice armiranim strukturama s vlaknastim nosačima, ali čija nova struktura posjeduje stupanj vatrootpornosti potpuno različit od armiranih plastičnih struktura, a isto tako je jeftina za izradu, čvrsta, trajna i lagana. The essence of this invention is the production of a completely new type of structure that can be used in a way that corresponds in application with organic resins, for example reinforced structures with fiber supports, but whose new structure has a degree of fire resistance completely different from reinforced plastic structures, and is also cheap for construction, solid, durable and light.

Posebnost biti izuma je izrada vatrootpomih prevlaka, tvrdih ili elastičnih zidova, laminiranih ploča i/ili laminiranih struktura sa ili bez toplinske i/ili zvučne izolacije, koje se mogu koristiti primjerice u strojarstvu, građevinarstvu, gradnji čamaca, vozila, aviona i brodogradnji. The peculiarity of the essence of the invention is the production of fireproof coatings, hard or elastic walls, laminated panels and/or laminated structures with or without thermal and/or sound insulation, which can be used, for example, in mechanical engineering, construction, building boats, vehicles, airplanes and shipbuilding.

Sama struktura izuma karakterizirana je onim što je dano prvim patentnim zahtjevom. Način izrade karakteriziran je onim što je dano devetnaestim patentnim zahtjevom. The very structure of the invention is characterized by what is given in the first patent claim. The manufacturing method is characterized by what is given in the nineteenth patent claim.

U skladu s izumom, struktura sadrži sloj od silikatno-oksiklornog cementa i/ili anorganskog silikatno-oksisulfatnog cementa. In accordance with the invention, the structure contains a layer of silicate-oxychlorine cement and/or inorganic silicate-oxysulfate cement.

Uz dodatak na najvažnije svojstvo, vatrootpornost, takav cement je lagan, tvrd, jak i vodootporan. Još mokar prijanja dobro uz bilo koju strukturu, pa može biti korišten kao prevlaka i u različitim laminiranim strukturama da spaja ljuske laminata zajedno bez potrebe za uporabom bilo kojih drugih adhezivnih materijala. In addition to the most important property, fire resistance, such cement is light, hard, strong and waterproof. It adheres well to any structure while still wet, so it can be used as a coating and in different laminated structures to join the laminate shells together without the need to use any other adhesive materials.

Nađeno je testiranjem da kad se materijal zagrijava plamenom na visoku temperaturu, primjerice na oko 900°C, nastaje endotermna reakcija i nastaje hlađenje toplinskog vala u materijalu, s posljedicom da nije moguć porast temperature iznad kritičnog nivoa. Štoviše, cement ne razvija bilo kakve štetne plinove. Uz vatrootpornost, materijal ne sadrži azbest za razliku od nekih otprije poznatih vatrootpornih materijala. Prisutnost natrijevog silikata u materijalu čini ga netopivim u vodi i poboljšava endotermička svojstva u procesu sagorijevanja. Nadalje, materijal ima vrlo mali koeficijent termičkog širenja, što znači da sačuva svoj oblik i ne deformira se u vatri. Kao struktura je armirani laminat, može se izraditi u otvorenim i zatvorenim alatima pod minimalnim tlakom zato što poprima dani oblik, što pak omogućava izradu velikih ploča od jednog komada. Ako se usporedi s odgovarajućim armiranim plastičnim strukturama, struktura dana izumom teška je samo polovicu istih. Primjerice, uobičajeni armirani plastični laminat debljine 6 mm teži 11-12 kg/m2, dok odgovarajući armirani laminat proizveden u skladu s izumom teži oko 8-9 kg/m2. U srži strukture, silikatno-oksisulfatni cement sastoji se od vode (H2O), magnezij sulfata (MgSO4), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla). Umjesto magnezij sulfata, moguće je koristiti magnezij klorid (MgCl2), pa u tom slučaju to rezultira silikatno-oksiklornim cementom. It was found by testing that when the material is heated with a flame to a high temperature, for example to around 900°C, an endothermic reaction occurs and a cooling of the heat wave occurs in the material, with the result that it is not possible to increase the temperature above the critical level. Moreover, cement does not develop any harmful gases. In addition to fire resistance, the material does not contain asbestos, unlike some previously known fire resistant materials. The presence of sodium silicate in the material makes it insoluble in water and improves endothermic properties in the combustion process. Furthermore, the material has a very low coefficient of thermal expansion, which means that it preserves its shape and does not deform in fire. As a structure, it is a reinforced laminate, it can be produced in open and closed tools under minimal pressure because it takes a given shape, which in turn enables the production of large panels from one piece. If compared to corresponding reinforced plastic structures, the structure given by the invention weighs only half of them. For example, a common reinforced plastic laminate with a thickness of 6 mm weighs 11-12 kg/m2, while a corresponding reinforced laminate produced in accordance with the invention weighs about 8-9 kg/m2. At its core, silicate-oxysulfate cement consists of water (H2O), magnesium sulfate (MgSO4), magnesium oxide (MgO) and sodium silicate (water glass). Instead of magnesium sulfate, it is possible to use magnesium chloride (MgCl2), in which case it results in silicate-oxychlorine cement.

U srži strukture, cement se sastoji od otprilike 10-20 težinskih % vode (H2O), otprilike 50-60 težinskih % magnezijevog oksida (MgO) i 10 ili manje težinskih postotaka natrijevog silikata. U tom slučaju cement sadrži oko 30-40 tež. % magnezijevog sulfata (MgSO4) ili alternativno magnezijevog klorida (MgCl2). At its core, cement consists of approximately 10-20 wt% water (H2O), approximately 50-60 wt% magnesium oxide (MgO), and 10 or less wt% sodium silicate. In this case, the cement contains about 30-40 wt. % magnesium sulfate (MgSO4) or alternatively magnesium chloride (MgCl2).

U srži strukture, sloj je prevlaka koja je sačinjena od spomenutog silikatno-oksiklornog cementa i/ili silikatno-oksisulfatnog cementa, koja se primjenjuje izravno na površinu osnovnog materijala koji se želi zaštititi. Prevlaka može biti primijenjena raspršivanjem, primjerice na metalnu povrsinu pregrade na brodu. At the core of the structure, the layer is a coating made of the aforementioned silicate-oxychlorine cement and/or silicate-oxysulfate cement, which is applied directly to the surface of the base material that is to be protected. The coating can be applied by spraying, for example on the metal surface of a bulkhead on a ship.

U srži strukture, struktura se sastoji od vlaknima armiranih laminata koji sadržavaju vlaknasta armiranja impregnirana sa slojem vezivnog sredstva koje se sastoji od silikatno-oksiklornog cementa i/ili silikatno-oksisulfatnog cementa kao spomenutog sredstva. U takvim laminatima, vlaknasto armiranje koje se koristi može se sastojati od bezalkalne pređe od staklenih vlakana, filca i/ili tekstila u jednom ili više slojeva, jedan iznad drugog. Laminat se može isporučiti sa gornjim slojem koji je od organske smole. Vlaknasto armiranje je poželjno djelomično vezati zajedno s organskom smolom sa samog gornjeg sloja i sa druge strane, poželjno je to do u dubinu od pola debljine, sa slojem anorganskog veziva, tako da su organski i anorganski slojevi skupa spojeni. At the core of the structure, the structure consists of fiber-reinforced laminates containing fiber reinforcements impregnated with a layer of binder consisting of silicate-oxychlorine cement and/or silicate-oxysulfate cement as the aforementioned agent. In such laminates, the fiber reinforcement used may consist of alkali-free glass fiber yarn, felt and/or textile in one or more layers, one above the other. Laminate can be delivered with an organic resin top layer. It is preferable to partially bind the fibrous reinforcement together with the organic resin from the very top layer and on the other side, preferably to a depth of half the thickness, with a layer of inorganic binder, so that the organic and inorganic layers are joined together.

U srži strukture, organska smola sa gornjeg sloja je poliesterski gel za prevlačenje koji se stvrdnjava i postaje više vatrootporan zbog aluminijskog hidroksida (Al(OH)3). Poliesterski gel za prevlaku se koristi kao i kod armiranih plastičnih struktura kao gornji sloj kako bi se izradila glatka i svjetla površina dobrog estetskog izgleda, primjerice u formi filma debelog otprilike 1 mm. At the core of the structure, the organic resin on the top layer is a polyester coating gel that hardens and becomes more fire resistant due to aluminum hydroxide (Al(OH)3). Polyester coating gel is used as with reinforced plastic structures as a top layer to create a smooth and bright surface with a good aesthetic appearance, for example in the form of a film about 1 mm thick.

U srži strukture, struktura sadrži metalni list, kao što je metalna folija, koja je vezana s vezivnim cementom za površinu strukture i tako formira prevlaku na njoj. Metalna folija prijanja odlično uz površinu mokrog cementnog sloja. Prevlaka koja se koristi može biti bilo koji pogodan metalni film koji daje željeni estetski izgled, primjerice na zidnom elementu. At the core of the structure, the structure contains a metal sheet, such as metal foil, which is bonded with bonding cement to the surface of the structure and thus forms a coating on it. The metal foil adheres perfectly to the surface of the wet cement layer. The coating used can be any suitable metal film that gives the desired aesthetic appearance, for example on a wall element.

U srži same strukture, struktura se sastoji od sloja od izolirajućeg materijala koji se sastoji od ekspandirane smole vezane sa spomenutim cementom. Izolirajući sloj ekspandirane smole može se sastojati od ekspandirane fenolne smole, poliuretana ili stirola. Ekspandirane organske smole kao spomenute imaju malu vatrootpornost, ali sa prije spomenutim cementnim slojem se njihova vatrootpornost uvelike poboljšava. At the core of the structure itself, the structure consists of a layer of insulating material consisting of expanded resin bonded with the aforementioned cement. The insulating layer of expanded resin can consist of expanded phenolic resin, polyurethane or styrene. Expanded organic resins as mentioned have a low fire resistance, but with the aforementioned cement layer, their fire resistance is greatly improved.

U srži same strukture, struktura sadrži sloj vlaknastih izolirajućih materijala koji se sastoji od anorganskih vlakana vezanih zajedno sa strukturom već spomenutim cementom. Sloj izolirajućeg materijala može se sastojati od staklenih vlakana, mineralne vune, kamene vune ili sličnog. Poželjno je da se sloj izolirajućeg materijala sastoji od tzv. laminirane vune, u kojoj je usmjerenost vlakna ponajviše ista kao i smjer ploče. Nezapaljiv laminat izrađen od staklenih vlakana impregniranih sa vezivnim cementom zajedno sa slojem izolirajućeg materijala pričvršćenog vezivnim sredstvom formira nezapaljivu zvučno i toplinsku krutu ploču koja se može koristiti kao ravni ili zakrivljeni zidni element u širokom opsegu primjene. At the core of the structure itself, the structure contains a layer of fibrous insulating materials consisting of inorganic fibers bound together with the structure by the already mentioned cement. The layer of insulating material can consist of glass fibers, mineral wool, stone wool or the like. It is preferable that the layer of insulating material consists of the so-called laminated wool, in which the direction of the fiber is mostly the same as the direction of the board. Non-flammable laminate made of glass fibers impregnated with binding cement together with a layer of insulating material attached with a binding agent forms a non-flammable acoustically and thermally rigid panel that can be used as a flat or curved wall element in a wide range of applications.

U srži same strukture, struktura je troslojna struktura koja posjeduje pločasti srednji sloj od izolirajućeg materijala i dva laminata armirana s vlaknastim armiranjem i impregniranirana sa spomenutim vežućim cementom, tako da ta dva laminata imaju laminaciju na različite strane prema srednjem sloju. At the core of the structure itself, the structure is a three-layer structure that has a plate middle layer of insulating material and two laminates reinforced with fiber reinforcement and impregnated with the mentioned binding cement, so that the two laminates have lamination on different sides towards the middle layer.

U skladu s tim, u postupku za dobivanje laminirane strukture s poboljšanom vatrootpornošću, sloj anorganskog silikatno-oksiklornog cementa i/ili anorganskog silikatno-oksisulfatnog cementa se formira u strukturi. Otvrdnjavanje cementa može se ubrzati podvrgavanjem strukture povišenoj temperaturi reda veličine od oko 40°-80C. Laminat i laminirana struktura se izrađuje sloj po sloj na način sličan izradi armirane plastike, primjerice po principu mokro-na-mokro, što znači da izrada može biti vršena uporabom kontinuiranog industrijskog procesa. Accordingly, in the process for obtaining a laminated structure with improved fire resistance, a layer of inorganic silicate-oxychlorine cement and/or inorganic silicate-oxysulfate cement is formed in the structure. The hardening of the cement can be accelerated by subjecting the structure to an elevated temperature of the order of about 40°-80C. Laminate and laminated structures are made layer by layer in a manner similar to the production of reinforced plastic, for example according to the wet-on-wet principle, which means that production can be done using a continuous industrial process.

Posebna prednost izuma je što čini mogućim proizvodnju struktura nalik armiranim plastičnim strukturama ali čije strukture, primjerice zidovi, školjke i laminirane strukture, su nesagorljive u skladu s IMO-Res. normama i DIN normi 4102. Takve strukture mogu biti korištene, primjerice u gradnji zgrada i brodova, primjerice kao zidovi, stropovi i panel elementi itd. Struktura iz izuma može biti korištena da čini primjerice cijeli kabinski modul od tzv. sanitarne kocke, kompletnog WC-a i pribora za tuširanje. Norme koje se primjenjuju na brodovlje zahtijevaju da strukture trebaju biti nezapaljive u skladu sa IMO-Res. B15 normom, drugim riječima, da one podnašaju temperaturu od 900°C kroz 15 minuta bez zapaljenja. Armirane plastične strukture ne dosežu tu normu, što i jest razlogom što nije bilo moguće koristiti predgotovljene armirane plastične module na brodovlju, dok u skladu s izumom struktura može biti takva da čak doseže zahtjeve IMO-Res. B30 norme, koja je više zahtjevna od B15 norme, drugim riječima, struktura izdržava vatru na 900°C kroz 30 minuta i čak duže. A particular advantage of the invention is that it makes possible the production of structures similar to reinforced plastic structures but whose structures, for example walls, shells and laminated structures, are non-combustible in accordance with IMO-Res. norms and DIN norm 4102. Such structures can be used, for example, in the construction of buildings and ships, for example as walls, ceilings and panel elements, etc. The structure from the invention can be used to form, for example, the entire cabin module of the so-called sanitary cubicle, complete toilet and shower accessories. Norms applicable to shipping require that structures should be non-flammable in accordance with IMO-Res. B15 norm, in other words, that they withstand a temperature of 900°C for 15 minutes without catching fire. Reinforced plastic structures do not reach that norm, which is the reason why it was not possible to use prefabricated reinforced plastic modules on the shipbuilding, while in accordance with the invention the structure can be such that it even meets the requirements of IMO-Res. B30 norm, which is more demanding than B15 norm, in other words, the structure withstands fire at 900°C for 30 minutes and even longer.

Struktura iz izuma, koja sadrži sloj očvrsnutog silikatno-oksiklornog i silikatno-oksisulfatnog cementa, tako rješava problem izrade vatrootpornih i vodootpornih impregniranih strukturnih materijala podvrgnutih fizikalnim utjecajima. Ona je dovoljno tvrda i lagana, i zajedno sa nezapaljivim izolirajućim materijalom (toplinskom ili zvučnom izolacijom) može biti korištena u obliku ravne ili zakrivljene ploče, kao laminirani zid koji se koristi za konteinere, kabine, kioske, vrata, pregrade, itd. Kada je pričvrsćena izravno na pločastu ili čeličnu strukturu brodskih pregrada, laminirana struktura osigurava izvrsnu izolaciju i vatrootpornost. Struktura iz izuma može biti također korištena i u rashladnim sustavima. The structure from the invention, which contains a layer of hardened silicate-oxychlorine and silicate-oxysulfate cement, thus solves the problem of making fireproof and waterproof impregnated structural materials subjected to physical influences. It is hard and light enough, and together with a non-flammable insulating material (thermal or sound insulation) can be used in the form of a flat or curved panel, as a laminated wall used for containers, cabins, kiosks, doors, partitions, etc. When attached directly to the plate or steel structure of the ship's bulkheads, the laminated structure provides excellent insulation and fire resistance. The structure from the invention can also be used in cooling systems.

Druga svojstva samog postupka su prikazana u patentnim zahtjevima i u daljnjem detaljnom opisu samog izuma. Other properties of the procedure itself are shown in the patent claims and in the further detailed description of the invention itself.

U onome što slijedi, izum je opisan u detalje ukazujući na crteže u dodatku, u kojima In what follows, the invention is described in detail with reference to the appended drawings, in which

Crtež 1 predstavlja u formi dijagrama presjek prve srži same strukture izuma, kadje struktura prevlaka. Drawing 1 represents in the form of a diagram a section of the first core of the structure of the invention itself, where the coating structure.

Crtež 2 predstavlja u formi dijagrama presjek druge srži same strukture izuma, u kojoj je struktura armirana laminiranom pločom s dekorativnim gornjim slojem. Drawing 2 represents in the form of a diagram a section of the second core of the structure of the invention itself, in which the structure is reinforced with a laminated board with a decorative top layer.

Crtež 3 predstavlja u formi dijagrama presjek treće srži same strukture izuma, u kojoj je struktura armirana laminiranom pločom s dekorativnom metalnom folijom kao prevlakom. Drawing 3 represents in the form of a diagram a section of the third core of the structure of the invention itself, in which the structure is reinforced with a laminated plate with a decorative metal foil as a coating.

Crtež 4 predstavlja u formi dijagrama presjek četvrte srži same strukture izuma, u kojoj je struktura panel od laminirane strukture sa slojem od izolacijskog materijala. Drawing 4 represents in the form of a diagram a section of the fourth core of the structure of the invention itself, in which the structure is a panel of laminated structure with a layer of insulating material.

Crtež 5 predstavlja u formi dijagrama presjek pete srži same strukture izuma, u kojoj je struktura panel od laminirane strukture sa slojem od izolacijskog materijala. Drawing 5 represents in the form of a diagram a section of the fifth core of the structure of the invention itself, in which the structure is a panel of laminated structure with a layer of insulating material.

Crtež 6 ilustrira promjenu u temperaturi peći korištene kao termički izvor za laminirani panel testiran u test primjeru 3, kao funkciju vremena za vrijeme testa, Figure 6 illustrates the change in temperature of the furnace used as the heat source for the laminated panel tested in Test Example 3 as a function of time during the test,

Crtež 7 ilustrira promjenu u temperaturama mjerenim na mjernim točkama na vanjskoj površini laminiranog panela koji se testira u test primjeru 3, kao funkciju vremena za vrijeme testa, Figure 7 illustrates the change in temperatures measured at measurement points on the outer surface of the laminated panel tested in Test Example 3 as a function of time during the test,

Crtež 8 ilustrira promjenu u temperaturi peći korištenoj kao termički izvor za panel vrata testirana u test primjeru 4, kao funkciju vremena za vrijeme testiranja, i Figure 8 illustrates the change in temperature of the furnace used as the heat source for the door panel tested in Test Example 4 as a function of time during the test, and

Crtež 9 ilustrira promjenu u temperaturama mjerenim na mjernim točkama na vanjskoj površini panel vrata testiranih u test primjeru 4, kao funkciju vremena za vrijeme testa. Figure 9 illustrates the change in temperatures measured at measurement points on the outer surface of the door panel tested in Test Example 4 as a function of time during the test.

Crtež 1 prikazuju vatrootpornu zaštitnu strukturu primijenjenu u formi prevlake 1 kao tanki sloj na osnovni materijal primjerice raspršivanjem i otvrdnjavanjem na površini osnovnog materijala 2. Osnovni materijal 2 može se sastojati od bilo kojeg objekta koji se zaštićuje, kao što je tijelo ili pregrada broda, zid kuće ili slično. Vatrootporno svojstvo postignuto je slojem prevlake, koja se može sastojati od anorganskog silikatno-oksiklornog cementa i/ili silikatno-oksisulfatnog cementa koji je sastavljen od vode (H2O), magnezij sulfata (MgSO4), magnezij klorida (MgCl2), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla). Drawing 1 shows a fire-resistant protective structure applied in the form of a coating 1 as a thin layer on the base material, for example by spraying and hardening on the surface of the base material 2. The base material 2 can consist of any object to be protected, such as the body or bulkhead of a ship, a wall houses or similar. The fire-resistant property is achieved by a coating layer, which can consist of inorganic silicate-oxychlorine cement and/or silicate-oxysulfate cement, which is composed of water (H2O), magnesium sulfate (MgSO4), magnesium chloride (MgCl2), magnesium oxide (MgO) and sodium silicate (water glass).

Konzistencija cementaje takva daje poželjno da sadrži 10-20 tež. % vode, oko 40-60 tež. % magnezijevog oksida, i najviše 10 tež. % natrijevog silikata. U dodatku tome, mješavina takoder sadrži oko 30-40 tež. % magnezijevog sulfata ili alternativno magnezijevog klorida, u ovisnosti da li se formira silikatno-oksiklorni ili silikatno-oksisulfatni cement. The consistency of the cement is such that it preferably contains 10-20 wt. % water, about 40-60 wt. % of magnesium oxide, and a maximum of 10 wt. % sodium silicate. In addition, the mixture also contains about 30-40 wt. % magnesium sulfate or alternatively magnesium chloride, depending on whether silicate-oxychlorine or silicate-oxysulfate cement is formed.

Crtež 2 prikazuje krutu laminiranu ploču sačinjenu od armiranog veziva 1, koje se sastoji od silikatno-oksiklornog ili silikatno-oksisulfatnog cementa koji je isti kao i prevlaka na crtežu 1, sa vlaknastim armiranjem 3. Ono se sastoji od tvari koje nisu alkali, u ovom primjeru dva sloja staklenih vlakana u obliku pređe 3. Staklena vlakna u obliku pređe su potopljena u cement, primjerice impregnirana sa njim. Na površini ploče nalazi se gornji sloj 4 koji se sastoji od organske poliesterske smole. Taj sloj poželjno je načiniti koristeći poliesterski gel premaz modiflciran aluminijskim hidroksidom (Al(OH)3). Najgornji dio staklenih vlakna u obliku pređe 3 se djelomično, primjerice kroz jednu polovinu vlastite debljine, veže zajedno s organskom smolom zadnjeg sloja 4 i sa druge strane, on se također veže zajedno sa slojem neorganskog vezivnog sredstva 1 kroz otprilike jednu polovinu debljine, tako spajajući organski i anorganski sloj jedan za drugi da čine neprekinutu strukturu. Struktura se formira principom mokro-na-mokro. Drawing 2 shows a rigid laminated board made of reinforced binder 1, which consists of silicate-oxychlorine or silicate-oxysulphate cement which is the same as the coating in drawing 1, with fiber reinforcement 3. It consists of substances other than alkali, in this for example two layers of glass fibers in the form of yarn 3. Glass fibers in the form of yarn are immersed in cement, for example impregnated with it. On the surface of the panel there is an upper layer 4 consisting of organic polyester resin. This layer should preferably be made using a polyester gel coating modified with aluminum hydroxide (Al(OH)3). The uppermost part of the glass fibers in the form of yarn 3 is partially, for example through one half of its own thickness, bound together with the organic resin of the last layer 4 and on the other hand, it is also bound together with the layer of inorganic binding agent 1 through approximately one half of the thickness, thus connecting organic and inorganic layer one after the other to form a continuous structure. The structure is formed by the wet-on-wet principle.

Crtež 3 prikazuje armiranu laminiranu ploču u kojoj staklena vlakna u obliku pređe 3 su potopljena u vezivni cement 1 kao što je prikazano crtežom 1. Metalna folija se postavlja na vrh vezivnog sredstva sloja 1 da daje strukturu koja ima zadovoljavajuću estetiku. Metalna folija ili bilo koja vrsta listova prijanja odlično uz vezivni cement 1 izuma bez uporabe drugog spajajućeg sredstva. Drawing 3 shows a reinforced laminated panel in which glass fibers in the form of yarns 3 are immersed in a binder cement 1 as shown in drawing 1. A metal foil is placed on top of the binder layer 1 to give a structure that has satisfactory aesthetics. Metal foil or any type of sheet adheres perfectly to the binding cement 1 of the invention without the use of another bonding agent.

Crtež 4 prikazuje laminiranu sendvič ploču koja se sastoji od sloja izolirajućeg materijala 6; 7 vezanih zajedno s krutim lisnatim slojem sa vezivnim cementom 1, primjerice kao štoje prikazan spoj na crtežu 2. Izolirajući sloj može biti izolacijski sloj 6 koji se sastoji od ekspandirane smole ili vlaknasti izolacijski sloj 7 koji se sastoji od anorganskih vlakana i vezan je sa lisnatom strukturom cementom 1. Izolacijski sloj može se sastojati primjerice od fenolne smole, poliuretana ili stirola. Vatrootporni vlaknasti izolacijski sloj 7 ponovo se može sastojati od staklenih vlakana, mineralne vune, kamene vune ili slično. Poželjno je da izolirajući sloj 7 sadrži tzv. laminiranu vunu, u kojoj su smjerovi vlakna u većini isti kao štoje smjer same ploče. Drawing 4 shows a laminated sandwich panel consisting of a layer of insulating material 6; 7 bonded together with a rigid sheet layer with binding cement 1, for example as shown in the joint in drawing 2. The insulating layer can be an insulating layer 6 consisting of expanded resin or a fibrous insulating layer 7 consisting of inorganic fibers and bonded with a sheet structure with cement 1. The insulating layer can consist, for example, of phenolic resin, polyurethane or styrene. The fire-resistant fibrous insulation layer 7 can again consist of glass fibers, mineral wool, stone wool or the like. It is desirable that the insulating layer 7 contains the so-called laminated wool, in which the fiber directions are mostly the same as the direction of the panel itself.

Crtež 5 prikazuje troslojnu strukturu koja se sastoji od pločastog srednjeg sloja 6; 7 od izolacijskog materijala i dva laminata armirana sa vlaknastim armiranjem 3 i impregnirana sa spomenutim cementom 1, laminiranim na suprotne strane od srednjeg sloja tako da srednji sloj 6, 7 je sadržan između dva laminata 3. Laminat 3 može biti armiran sa bezalkalnim staklenim nosačem i može bit ispomčen sa gel prevlakom gomjeg sloja 4 ili metalnom folijom 5 kao što je opisano u vezi sa primjenom na crtežu 2 ili 3. Sloj od izolirajućeg materijala 6; 7 može se sastojati od vlakana ili ekspandiranog izolacijskog materijala kao u prijašnjim primjerima. Takva laminirana struktura osigurava izvrsnu izolaciju protiv vatre, vlage, topline i buke. Drawing 5 shows a three-layer structure consisting of a plate-like middle layer 6; 7 of insulating material and two laminates reinforced with fiber reinforcement 3 and impregnated with the mentioned cement 1, laminated on opposite sides of the middle layer so that the middle layer 6, 7 is contained between two laminates 3. The laminate 3 can be reinforced with an alkali-free glass carrier and it can be covered with a gel coating of the rubber layer 4 or a metal foil 5 as described in connection with the application in drawing 2 or 3. A layer of insulating material 6; 7 may consist of fibers or expanded insulating material as in the previous examples. Such a laminated structure provides excellent insulation against fire, moisture, heat and noise.

U svakom od opisanih primjera, vatrootpornost strukture može biti podešena jednostavno varirajući debljinu cementnog sloja, primjerice dodajući više cementnih slojeva. In each of the described examples, the fire resistance of the structure can be adjusted simply by varying the thickness of the cement layer, for example by adding more cement layers.

PRIMJER EXAMPLE

Za proizvodnju laminirane ploče površine od 1m2 i debljine od 6 mm bilo ravnog ili zakrivljenog oblika (npr. za predgotovljene kabine sa WC i tušem) i pokrivenu sa zaštitnim površinskim slojem izrađenim od poliestera, potrebni su slijedeći materijali: For the production of a laminated panel with an area of 1 m2 and a thickness of 6 mm, either flat or curved (for example, for prefabricated cabins with a toilet and shower) and covered with a protective surface layer made of polyester, the following materials are required:

(a) 3 bezalkalna staklena pređa, svaka gustoće 450 g/m2 i mjera 1000 x 1000 mm. (a) 3 non-alkali glass yarns, each with a density of 450 g/m2 and measuring 1000 x 1000 mm.

(b) 2 bezalkalni vlaknasti stakleni filc 40-60 g/m2,1000 x 1000 mm (b) 2 non-alkaline fibrous glass felt 40-60 g/m2, 1000 x 1000 mm

(c)voda, 1kg (c) water, 1 kg

(d) magnezijev klorid (MgCl2) 47 %, 2.5 kg ;ili (d) magnesium chloride (MgCl2) 47%, 2.5 kg; or

(e) magnezijev sulfat (MgSO4) 49 %, 2.5 kg (e) magnesium sulfate (MgSO4) 49%, 2.5 kg

(f) magnezijev oksid - bazni (MgO) 5 kg (f) magnesium oxide - basic (MgO) 5 kg

(g) natrijev silikat (vodeno staklo) približno 45 Bo, 0.5 kg (g) sodium silicate (water glass) approximately 45 Bo, 0.5 kg

(h) prilagodeni poliester (aluminijev hidroksid 0.3 kg + poliester Chromos S020 0.8kg), kontakt i ubrzivač. (h) adapted polyester (aluminum hydroxide 0.3 kg + polyester Chromos S020 0.8 kg), contact and accelerator.

Proizvod se izrađuje kako slijedi: The product is made as follows:

(a) magnezijev klorid se miješa u hladnoj vodi, ili magnezijev sulfat se miješa u toploj vodi (od oko 60°C), (a) magnesium chloride is mixed in cold water, or magnesium sulfate is mixed in warm water (from about 60°C),

(b) otopina soli priređena unaprijed se izlijeva postepeno u spremnik zajedno sa natrijevim silikatom, miješa, dok se u potpunosti ne otopi, i tada obje tekućine se izliju u mješalo (to je kontaktna tekućina), (b) the salt solution prepared in advance is gradually poured into the container together with the sodium silicate, mixed until it is completely dissolved, and then both liquids are poured into the mixer (this is the contact liquid),

(c) magnezijev oksid se istrese u kontaktnu tekućinu uz polagano miješanje, mješanje se vrši dok masa veziva ne postane u potpunosti kompaktna, (c) magnesium oxide is sprinkled into the contact liquid with slow mixing, mixing is carried out until the binder mass becomes completely compact,

(d) površina kalupa prethodno pokrivena slojem voska prvo se pokrije modificiranim poliesterom uz pomoć valjaka, a nakon toga bezalkalni stakleni filc se pritisne na mokru površinu, (d) the surface of the mold, previously covered with a layer of wax, is first covered with modified polyester with the help of rollers, and then alkaline-free glass felt is pressed onto the wet surface,

(e) tanki sloj modificiranog poliestera se rasprši na pređu od staklenih vlakana i pređa se pritisne na mokru stranu kalupa; nakon što se gel formirao (to traje oko 15 min), vezivni cement se nanosi uporabom valjaka, (e) a thin layer of modified polyester is sprayed onto the glass fiber yarn and the yarn is pressed against the wet side of the mold; after the gel has formed (this takes about 15 minutes), the binding cement is applied using rollers,

(f) vlaknasta staklena pređa se impregnira vezivnim cementom. Uporabom polietilenskog filma smještenog na površini, zrak se istiskuje van s gornje strane i površina se zaglađuje. Nakon odstranjivanja polietilenskog filma, mokri panel se pritisne na mokru površinu kalupa, zrak se istisne i zahtjevani oblik je postignut. Taj film može biti ostavljen na mjestu dok se proizvod stvrdnjava, nakon čega se može odstraniti. (f) fibrous glass yarn is impregnated with binding cement. By using a polyethylene film placed on the surface, the air is forced out from the upper side and the surface is smoothed. After removing the polyethylene film, the wet panel is pressed onto the wet surface of the mold, the air is squeezed out and the required shape is achieved. This film can be left in place while the product hardens, after which it can be removed.

(g) ako se proizvod izrađuje uporabom silikatnog oksiklorida, stvrdnjavanje traje 12-14 sati na temperaturi od 18°-300°C. Proizvod koji sadrži silikatni oksisulfat može biti podvrgnut toplom prešanju ili komori na 60°-80°C, što ubrzava proces stvrdnjavanja na 10-15 minuta. Utoploj komori (približno 400-500°C) otvrdnjavanje traje nešto duže (2-6 sati). Nakon što je laminat izvađen iz kalupa, spreman je za postupak (rezanja, brušenja ili poliranja), dok proizvod doseže svoj puni stupanj tvrdoće u 20 dana. Tako 6 mm debeli Vazomatni laminat teži oko 8-9 kg/m2. (g) if the product is made using silicate oxychloride, curing takes 12-14 hours at a temperature of 18°-300°C. The product containing silicate oxysulphate can be subjected to hot pressing or a chamber at 60°-80°C, which accelerates the hardening process to 10-15 minutes. In a warm chamber (approximately 400-500°C), hardening takes a little longer (2-6 hours). After the laminate is removed from the mold, it is ready for the process (cutting, sanding or polishing), while the product reaches its full level of hardness in 20 days. So 6 mm thick Vasomatni laminate weighs about 8-9 kg/m2.

Ako je laminirani pločasti panel potrebito izraditi dvostrano od listova koji su od armiranog laminata sačinjenog od vezivnog cementa i koji imaju 20 mm debelu toplinsku izolaciju od 50-80 kg/m2 mineralne vune ili staklenih vlakana, tada umjesto 450 g/m2 bezalkalne vlaknaste staklene prede, četiri 300 g/m2 listova pređe se koriste i postupak se ponavlja za svaku stranu proizvoda. Laminirani panel debljine 25 mm imat će masu od oko 10 kg/m2 i postizat će vatrootpornost u skladu s DIN 4102 i IMO Res. B30 i F300 standardom, koji zahtijevaju izdržljivost od preko 30 minuta. If it is necessary to make a double-sided laminated plate panel from sheets that are made of a reinforced laminate made of binding cement and that have a 20 mm thick thermal insulation of 50-80 kg/m2 of mineral wool or glass fibers, then instead of 450 g/m2 of alkaline-free fibrous glass yarn , four 300 g/m2 sheets of yarn are used and the process is repeated for each side of the product. A laminated panel with a thickness of 25 mm will have a mass of about 10 kg/m2 and will achieve fire resistance in accordance with DIN 4102 and IMO Res. B30 and F300 standard, which require durability of over 30 minutes.

Slijede kratki opisi testova vatrootpornosti sačinjenih na strukturama proizvedenim u skladu s izumom. The following are brief descriptions of fire resistance tests performed on structures manufactured in accordance with the invention.

TEST PRIMJER 1 TEST EXAMPLE 1

Vazomat laminirana ploča izvedena po izumu je podvrgavana testu gorenja u skladu s IMO Res normom A.472(XII) (Test izvješće DN 5/530-649/94-A). Materijal je bio 10 mm tanki list sačinjen od bezalkalne staklene vlaknaste pređe, anorganskog vezivnog sastojka zasnovanom na oksisulfatnom cementu i oko 10% aluminatnog vezivnog sastojka. U skladu s izvješćem testa, nađeno je da materijal je nesagoriv u skladu s IMO Res. A.472. The Vasomat laminated panel made according to the invention was subjected to a burning test in accordance with IMO Res norm A.472(XII) (Test report DN 5/530-649/94-A). The material was a 10 mm thin sheet made of alkali-free glass fiber yarn, an inorganic binder based on oxysulphate cement and about 10% aluminate binder. According to the test report, the material was found to be non-combustible in accordance with IMO Res. A.472.

TEST PRIMJER 2 TEST EXAMPLE 2

Irsopan laminirani proizvod izveden po izumu podvrgavan je testu širenja plamena u skladu s normom BS 476: Dio 7: 1971. (Test izvješće broj 5/530-649/94-B ZMRK- Institut za istraživanje i kontrolu kvalitete; Ljubljana, Slovenija). Taj proizvod koji je testiran bio je panel sastavljen od poliesterne smole, vlaknaste staklene pređe i vezivnog sastojka. Sastav panela bioje slijedeći: The Irsopan laminated product according to the invention was subjected to a flame spread test in accordance with BS 476: Part 7: 1971 (Test report number 5/530-649/94-B ZMRK- Institute for Research and Quality Control; Ljubljana, Slovenia). The product that was tested was a panel composed of polyester resin, glass fiber yarn and a binding agent. The composition of the panel was as follows:

-poliestema gel prevlaka Chromoplast S-202 Vazomat 0.5 kg/m2 - polyestema gel coating Chromoplast S-202 Vasomat 0.5 kg/m2

-bezalkalno tkano staklo 60 g/m2 - alkali-free woven glass 60 g/m2

-poliestemo vezivo Chromoplast S-202 Vazomat 0.5 kg/m2 - polyester binder Chromoplast S-202 Vazomat 0.5 kg/m2

-aluminatno vezivo Vazomat 1 kg/m2. - alumina binder Vazomat 1 kg/m2.

Granična vrijednost za najbolju klasu u skladu s normom, klasu 1, je: širenje plamena 165 mm u 1.5 minutu i konačni doseg u 10 minuta. The limit value for the best class in accordance with the standard, class 1, is: flame spread 165 mm in 1.5 minutes and final reach in 10 minutes.

Test rezultati za šest uzoraka bili su: širenje plamena 25-40 mm u 1.5 min i konačni doseg 25-40 mm u 10 minuta. Test results for six samples were: flame spread 25-40 mm in 1.5 min and final reach 25-40 mm in 10 minutes.

Dakle, test je polučio rezultate u skladu s kojima proizvod dosiže konačne vrijednosti za najbolje "Klasa 1" u skladu s normom BS 476: Dio 7:1971. Thus, the test obtained results according to which the product reaches the final values for the best "Class 1" according to the standard BS 476: Part 7:1971.

TEST PRIMJER 3 TEST EXAMPLE 3

Laminirana ploča "IRSOPAN mineralni sendvič za 'B15' klasu brodskih pregrada" je podvrgavana testu vatrootpornosti u skladu s normom IMO Res. A 745 (18) za klasu "B" klsaifikacije brodskih pregrada. (Test izvješće broj 5/530-649/94-C, ZMRK - Institut za istraživanje i kontrolu kvalitete; Ljubljana, Slovenija). Laminated board "IRSOPAN mineral sandwich for 'B15' class ship bulkheads" was subjected to fire resistance test in accordance with IMO Res. A 745 (18) for class "B" classification of ship's bulkheads. (Test report number 5/530-649/94-C, ZMRK - Institute for Research and Quality Control; Ljubljana, Slovenia).

Test primjerak sastojao se od tri panela od kojih su dva imala širinu 950 mm i jedan od 465 mm. Debljina panela bila je 50 mm. Paneli su bili izrađeni od Novoterm TIP/L staklene vune s poliesternom gel prevlakom, vlaknaste staklene pređe, poliesterne smole, oksisulfatnog vezivnog sredstva i aluminatnog vezivnog sredstva. U detalje materijali su bili kako slijedi: The test sample consisted of three panels, two of which were 950 mm wide and one 465 mm wide. The panel thickness was 50 mm. The panels were made of Novoterm TIP/L glass wool with polyester gel coating, fibrous glass yarn, polyester resin, oxysulfate binder and aluminate binder. In detail, the materials were as follows:

Izolacija: Isolation:

proizvođač: Novoterm, Novo Mesto, Slovenija manufacturer: Novoterm, Novo Mesto, Slovenia

komercijalna oznaka: NOVOTERM TIP/L commercial mark: NOVOTERM TIP/L

staklena vlakna, koja sadržavaju malu količinu organskog vezivnog sredstva reakcija na vatru: nezapaljivo u skladu s normom IMO Res. A.472 (XII) glass fibers, which contain a small amount of organic binder reaction to fire: non-flammable in accordance with the norm IMO Res. A.472 (XII)

osnovne debljine: 43 mm basic thickness: 43 mm

osnovne gustoće: 58 kg/m3; mjereno 55.4 kg/m3 basic density: 58 kg/m3; measured 55.4 kg/m3

specifičnog toplinskog kapaciteta: 840 (J/kg)/K specific heat capacity: 840 (J/kg)/K

toplinske vodljivosti: 0.035 (W/K)/m thermal conductivity: 0.035 (W/K)/m

vezivnog sredstva u iznosu: 6.83 tež. % binding agent in the amount: 6.83 wt. %

Materijal za armiranje Reinforcement material

proizvođač: IRS GmbH, Mannheim, Njemačka manufacturer: IRS GmbH, Mannheim, Germany

komercijalna oznaka: VAZOMAT commercial mark: VAZOMAT

reakcija na vatru: nezapaljivo u skladu s normom IMO Res. A.472 (XII) reaction to fire: non-flammable in accordance with IMO Res. A.472 (XII)

(test izvješće broj 5/530-649/94) (test report number 5/530-649/94)

Površinski materijal Surface material

proizvođač: IRS GmbH, Mannheim, Njemačka manufacturer: IRS GmbH, Mannheim, Germany

komercijalna oznaka: IRSOPAN commercial name: IRSOPAN

reakcija na vatru: mala brzina plamena - Klasa 1 u skladu s testom širenja plamena B.S 476, Dio 7 (Test izvješće broj 5/530-649/94-B) reaction to fire: low flame speed - Class 1 according to the flame spread test B.S 476, Part 7 (Test report number 5/530-649/94-B)

Test je pravljen u skladu s normom IMO Res. A.745 (18). Panel - uzorak za testiranje postavio se u uspravan položaj u uljem zagrijavanu peć tako da je činio jedan vanjski zid peći, paje toplina dakle primjenjivana na jednu stranu panela. Temperatura koja je mjerena na sedam mjernih točaka na suprotnoj strani panela i temperatura je zapisivana kao funkcija vremena. Usporedna mjerenja su napravljena i za temperaturu unutar peći. Potpuno trajanje testa bilo je 41 minutu. Na crtežu 6 i 7, temperatura je prikazana u stupnjevima kelvina na uspravnoj osi i vrijeme u minutama na horizontalnoj osi. Crtež 6 pokazuje razvoj temperature peći za vrijeme testa, i, usporedo, crtež 7 oslikava istovremeni razvoj temperature na različitim mjernim točkama na vanjskoj strani panela za vrijeme testa. Crtež 7 prikazuje jasno da efekt hlađenja nastaje u strukturi izuma, zadržavajući temperaturu na stabilnom niskom nivou dok temperatura peći raste cijelo vrijeme. The test was made in accordance with the norm IMO Res. A.745 (18). The panel - the test sample was placed in an upright position in an oil-heated furnace so that it formed one outer wall of the furnace, so that the heat was applied to one side of the panel. The temperature that was measured at seven measuring points on the opposite side of the panel and the temperature was recorded as a function of time. Comparative measurements were also made for the temperature inside the furnace. The total duration of the test was 41 minutes. In Figures 6 and 7, temperature is shown in degrees Kelvin on the vertical axis and time in minutes on the horizontal axis. Figure 6 shows the development of the furnace temperature during the test, and, in comparison, Figure 7 depicts the simultaneous temperature development at different measuring points on the outside of the panel during the test. Figure 7 shows clearly that the cooling effect occurs in the structure of the invention, keeping the temperature at a stable low level while the furnace temperature rises all the time.

Ustanovljeno je na testu da nakon 15 minuta od početka testa, srednji porast temperature na vanjskoj površini test uzorka je bio 59°K. Poslije 30 minuta, srednji porast temperature na vanjskoj površini uzorka bio je 66°K, dok je maksimalni porast bio 85°K na jednoj točki. Test pokazuje da je uzorak ostao neoštećen. Veličina iskrivljenja uzorka od vatre u 30 minuta bilaje oko 34 mm. U skladu sa testom, uzorak je klasificiran kao "Klasa B-30 pregrada". It was established during the test that after 15 minutes from the start of the test, the average temperature rise on the outer surface of the test sample was 59°K. After 30 minutes, the mean temperature rise on the outer surface of the sample was 66°K, while the maximum rise was 85°K at one point. The test shows that the sample remained intact. The amount of distortion of the sample from the fire in 30 minutes was about 34 mm. According to the test, the sample is classified as "Class B-30 bulkhead".

TEST PRIMJER 4 TEST EXAMPLE 4

Sklop vrata u skladu s izumom, "IRSOPAN Vrata klase B15" podvrgnut je testu vatrootpornosti u skladu s normo IMO Res. A.754 (18) za klasu "B" klasifikacije vrata. (Test izvješće broj 5/530-649/94-D, ZMRK-Institut za istraživanje i kontrolu kvalitete; Ljubljana, Slovenija). The door assembly in accordance with the invention, "IRSOPAN Class B15 Door" was subjected to a fire resistance test in accordance with the norm IMO Res. A.754 (18) for class "B" door classification. (Test report number 5/530-649/94-D, ZMRK-Institute for research and quality control; Ljubljana, Slovenia).

Sklop vrata, mjera 776 x 1976 mm, je bio uglavljen u prije testiranu pregradu "B-15". Panel vrata izvedena od kamene vune presvučene poliesternom gel prevlakom, vlaknastom staklenom predom, poliesternom smolom, oksisulfatnim vezivom i aluminatnim vezivnim sredstvom. Test je izveden koristeći peć kao i u prethodnim primjerima. Materijal za uzorak sastojao se od slijedećeg: The door assembly, measuring 776 x 1976 mm, was wedged into the previously tested partition "B-15". Door panel made of stone wool coated with polyester gel coating, fibrous glass fiber, polyester resin, oxysulfate binder and aluminate binder. The test was performed using the furnace as in the previous examples. The sample material consisted of the following:

Izolacija: Isolation:

proizvođač: Termica, Novi Marof, Hrvatska manufacturer: Termica, Novi Marof, Croatia

komercijalna oznaka: TERVOL BSI 15 kamena vuna, koja sadrži mali iznos commercial designation: TERVOL BSI 15 stone wool, which contains a small amount

organskog veziva organic binder

reakcija na vatru: nezapaljivo u skladu s normom IMO Res. A.472 (XII) reaction to fire: non-flammable in accordance with IMO Res. A.472 (XII)

osnovne debljine: 33 mm basic thickness: 33 mm

osnovne gustoće: 150 kg/m3; mjereno 159.9 kg/m3 basic density: 150 kg/m3; measured 159.9 kg/m3

specifičnog toplinskog kapaciteta: 840 (J/kg)/K specific heat capacity: 840 (J/kg)/K

toplinske vodljivosti: 0.04 (W/K)/m thermal conductivity: 0.04 (W/K)/m

vezivnog sredstva u iznosu: 1.27 tež. % binding agent in the amount: 1.27 wt. %

Materijal za armiranje Reinforcement material

proizvođač: IRS GmbH, Mannheim, Njemačka manufacturer: IRS GmbH, Mannheim, Germany

komercijalna oznaka: VAZOMAT commercial mark: VAZOMAT

reakcija na vatru: nezapaljivo u skladu s normom IMO Res. A.472 (XII) reaction to fire: non-flammable in accordance with IMO Res. A.472 (XII)

Površinski materijal Surface material

proizvođač: IRS GmbH, Mannheim, Njemačka manufacturer: IRS GmbH, Mannheim, Germany

komercijalna oznaka: IRSOPAN commercial name: IRSOPAN

reakcija na vatru: mala brzina plamena - Klasa 1 u skladu s testom širenja plamena B.S 476, Dio 7 (Test izvješće broj 5/530-649/94-B). reaction to fire: low flame speed - Class 1 according to the flame spread test B.S 476, Part 7 (Test report number 5/530-649/94-B).

Test je izvršen u skladu s normom IMO Res. A.754 (18). Ukupna dužina testa bilaje 33 minute. Na crtežima 8 i 9, temperatura je prikazana u stupnjevima kelvina na vertikalnoj osi i vrijeme u minutama na horizontalnoj osi. Crtež 8 prikazuje razvoj temperature peći za vrijeme testa, i , usporedo, crtež 9 opisuje istovremeno razvoj temperature na različitim mjernim točkama na vanjskoj površini panela vrata za vrijeme testa. Crtež 9 prikazuje jasno da efekt hlađenja nastaje u strukturi izuma, zadržavajući temperaturu na stabilnom niskom nivou dok temperatura peći raste cijelo vrijeme. The test was performed in accordance with the norm IMO Res. A.754 (18). The total length of the test was 33 minutes. In Figures 8 and 9, temperature is shown in degrees Kelvin on the vertical axis and time in minutes on the horizontal axis. Figure 8 shows the evolution of the furnace temperature during the test, and, in comparison, Figure 9 describes simultaneously the temperature evolution at different measuring points on the outer surface of the door panel during the test. Figure 9 shows clearly that the cooling effect occurs in the structure of the invention, keeping the temperature at a stable low level while the furnace temperature rises all the time.

Ustanovljeno je na testu da nakon 15 minuta od početka testa, srednji porast temperature na vanjskoj površini test uzorka bio je 48° K, dokje maksimalni porast bio 166°K na kosturu vrata. Poslije 30 minuta, srednji porast temperature na vanjskoj površini test uzorka bio je 58° K, dok je maksimalni porast bio 280°K na kosturu vrata. Test je pokazao daje uzorak ostao većinom neoštećen. U 25 minuti i 29 minuti, komadić pamuka je postavljen na vanjsku površinu panela. Pamuk nije uhvatio vatru. Maksimalno iskrivljenje vrata na van od vatre bilo je samo 3 mm. U skladu sa testom, vrata su klasificirana kao "Klasa B-30 vrata". It was found during the test that after 15 minutes from the start of the test, the mean temperature rise on the outer surface of the test sample was 48°K, while the maximum rise was 166°K on the neck skeleton. After 30 minutes, the mean temperature rise on the outer surface of the test sample was 58°K, while the maximum rise was 280°K on the neck skeleton. The test showed that the sample remained mostly undamaged. At 25 minutes and 29 minutes, a piece of cotton was placed on the outer surface of the panel. The cotton did not catch fire. The maximum deflection of the door away from the fire was only 3 mm. According to the test, the door is classified as "Class B-30 door".

Izum nije ograničen na primjenu prikazanu u prethodnim primjerima; umjesto toga; mnoge modifikacije su moguće u onome što je kao inventivna ideja definirano patentnim zahtjevima. The invention is not limited to the application shown in the previous examples; instead of that; many modifications are possible in what is defined as an inventive idea by the patent claims.

Claims (24)

1. Laminirana struktura sa poboljšanom vatrootpornošću, naznačena time, da struktura sadrži sloj (1) od anorganskog silikatno-oksiklornog i/ili anorganskog silikatno-oksisukfatnog cementa.1. A laminated structure with improved fire resistance, characterized in that the structure contains a layer (1) of inorganic silicate-oxychlorine and/or inorganic silicate-oxysulphate cement. 2. Struktura definirana prema zahtjevu 1, naznačena time, da je silikatno-oksisulfatni cement sastavljen od vode (H2O), magnezij sulfata (MgSO4), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla).2. The structure defined according to claim 1, characterized by the fact that silicate-oxysulfate cement is composed of water (H2O), magnesium sulfate (MgSO4), magnesium oxide (MgO) and sodium silicate (water glass). 3. Struktura definirana prema zahtjevu 1, naznačena time, da je silikatno-oksiklorni cement sastavljen od vode (H2O), magnezij klorida (MgCl2), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla).3. Structure defined according to claim 1, characterized by the fact that silicate-oxychlorine cement is composed of water (H2O), magnesium chloride (MgCl2), magnesium oxide (MgO) and sodium silicate (water glass). 4. Struktura definirana prema zahtjevima 2 ili 3, naznačena time da cement sadrži oko 10-20 tež. % vode (H2O), otprilike 40-60 tež. % magnezijevog oksida (MgO) i manje ili jednako od 10 tež. % natrijevog silikata.4. Structure defined according to claims 2 or 3, characterized in that the cement contains about 10-20 wt. % water (H2O), approximately 40-60 wt. % magnesium oxide (MgO) and less than or equal to 10 wt. % sodium silicate. 5. Struktura definirana prema zahtjevu 4, naznačena time da cement sadrži oko 30-40 tež. % magnezijevog sulfata (MgSO4) ili alternativno oko 30-40 tež. % magnezijevog klorida (MgCl2).5. The structure defined according to claim 4, characterized in that the cement contains about 30-40 wt. % of magnesium sulfate (MgSO4) or alternatively about 30-40 wt. % magnesium chloride (MgCl2). 6. Struktura definirana prema bilo kojem zahtjevu 1-5, naznačena time da sloj (1) je prevlaka sačinjena od spomenutog silikatno-oksiklornog cementa i/ili silikatno-oksisulfatnog cementa, koja se primjenjuje direktno na površinu osnovnog materijala (2) da ga zaštićuje.6. The structure defined according to any claim 1-5, characterized by the fact that the layer (1) is a coating made of the mentioned silicate-oxychlorine cement and/or silicate-oxysulfate cement, which is applied directly to the surface of the base material (2) to protect it . 7. Struktura definirana prema bilo kojem zahtjevu 1-6, naznačena time da je struktura vlaknasto armirani laminat koji se sastoji od vlaknaste armature (3) kojaje impregnirana sa slojem (1) od vezivnog sredstva koje se sastoji od spomenutog silikatno-oksiklornog cementa i/ili silikatno-oksisulfatnog cementa.7. The structure defined according to any claim 1-6, characterized in that the structure is a fiber-reinforced laminate consisting of a fiber reinforcement (3) that is impregnated with a layer (1) of a binder consisting of the mentioned silicate-oxychlorine cement and/ or silicate-oxysulfate cement. 8. Struktura definirana prema zahtjevu 7, naznačena time da se vlaknasta armatura (3) sastoji od jedne ili više bezalkalne vlaknaste staklene pređe, filca i/ili tkanine.8. The structure defined according to claim 7, characterized in that the fibrous reinforcement (3) consists of one or more non-alkaline fibrous glass yarn, felt and/or fabric. 9. Struktura definirana prema zahtjevu 7 ili 8, naznačena time da struktura posjeduje gornji sloj (4) od organske smole.9. Structure defined according to claim 7 or 8, characterized in that the structure has an upper layer (4) of organic resin. 10. Struktura definirana prema zahtjevu 9, naznačena time, da je vlaknasto armiranje barem djelomično vezano zajedno sa organskom smolom gornjeg sloja (4) i, sa druge strane, poželjno do dubine od oko pola debljine, sa slojem (1) od anorganskog vezivnog materijala, tako da organski i anorganski slojevi jesu povezani zajedno.10. The structure defined according to claim 9, indicated by the fact that the fibrous reinforcement is at least partially bonded together with the organic resin of the upper layer (4) and, on the other hand, preferably to a depth of about half the thickness, with the layer (1) of inorganic bonding material , so that the organic and inorganic layers are connected together. 11. Struktura definirana prema zahtjevu 9 ili 10, naznačena time, da je organska smola gornjeg sloja poliesterna gel prevlaka modificirana aluminijskim hidroksidom (Al(OH)3).11. Structure defined according to claim 9 or 10, characterized in that the organic resin of the upper layer is a polyester gel coating modified with aluminum hydroxide (Al(OH)3). 12. Struktura definirana prema bilo kojem zahtjevu 7-11, naznačena time, da struktura sadrži tanki metalni list (5), kao što je metalna folija, koja je vezana sa vezivnim cementnim slojem (1) na površinu strukture da čini prevlaku na njemu.12. A structure defined according to any of claims 7-11, characterized in that the structure contains a thin metal sheet (5), such as a metal foil, which is bonded with a binder cement layer (1) to the surface of the structure to form a coating on it. 13. Struktura definirana prema bilo kojem od zahtjeva 1-5 ili 7-12, naznačena time, da struktura posjeduje sloj (6) od izolirajućeg materijala koji se sastoji od ekspandirane smole i vezanog zajedno sa strukturom spomenutim cementom (1).13. A structure defined according to any one of claims 1-5 or 7-12, characterized in that the structure has a layer (6) of insulating material consisting of expanded resin and bonded together with the structure with said cement (1). 14. Struktura definirana kao u zahtjevu 13, naznačena time, da sloj (6) od izolirajućeg materijala se sastoji od ekspandirane fenolne smole, poliuretana ili stirola.14. Structure defined as in claim 13, characterized in that the layer (6) of insulating material consists of expanded phenolic resin, polyurethane or styrene. 15. Struktura definirana prema bilo kojem od zahtjeva 1-5 ili 7-12, naznačena time, da struktura sadrži sloj (7) od vlaknastog izolirajućeg materijala koji se sastoji od anorganskih vlakana i vezanih zajedno sa strukturom spomenutim cementom (1).15. A structure defined according to any one of claims 1-5 or 7-12, characterized in that the structure contains a layer (7) of fibrous insulating material consisting of inorganic fibers and bound together with the structure by said cement (1). 16. Struktura definirana prema zahtjevu 15, naznačena time, da se sloj (7) od izolirajućeg materijala sastoji od staklenih vlakana, mineralne vune, kamene vune ili sličnog.16. Structure defined according to claim 15, characterized in that the layer (7) of insulating material consists of glass fibers, mineral wool, stone wool or the like. 17. Struktura definirana prema zahtjevu 15, naznačena time, da sa se sloj (7) od izolirajućeg materijala sastoji od tzv. laminirane vune, u kojoj je smjer vlakana ponajviše isti kao i smjer ploče.17. The structure defined according to claim 15, characterized in that the layer (7) of insulating material consists of the so-called laminated wool, in which the direction of the fibers is mostly the same as the direction of the board. 18. Struktura definirana prema bilo kojem od zahtjeva 1-5 ili 7-12, naznačena time, da je struktura višeslojna struktura koja posjeduje pločasti srednji sloj (6; 7) od izolirajućeg materijala i dva laminata armirana vlaknastim armiranjem (3) i impregnirana sa spomenutim vezivnim cementom (1), gdje su dva laminata laminirana na različite strane od srednjeg sloja.18. The structure defined according to any of the claims 1-5 or 7-12, characterized in that the structure is a multi-layered structure that has a plate middle layer (6; 7) of insulating material and two laminates reinforced with fiber reinforcement (3) and impregnated with with the mentioned binding cement (1), where two laminates are laminated on different sides of the middle layer. 19. Postupak za izradu laminirane strukture sa poboljšanom vatrootpornošću, naznačena time, da sloj od anorganskog silikatno-oksiklornog i/ili anorganskog silikatno-oksisulfatnog cementa se oblikuje u strukturu.19. Method for making a laminated structure with improved fire resistance, indicated by the fact that a layer of inorganic silicate-oxychlorine and/or inorganic silicate-oxysulfate cement is formed into the structure. 20. Postupak definiran prema zahtjevu 19, naznačena time, da se silikatno-oksisulfatni cement sastoji od vode da (H2O), magnezij sulfata (MgSO4), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla).20. The method defined according to claim 19, characterized in that the silicate-oxysulfate cement consists of water (H2O), magnesium sulfate (MgSO4), magnesium oxide (MgO) and sodium silicate (water glass). 21. Postupak definiran prema zahtjevu 19, naznačena time, da se silikatno-oksiklomi cement sastoji od vode da (H2O), magnezij klorida (MgCl2), magnezij oksida (MgO) i natrijevog silikata (vodenog stakla).21. The method defined according to claim 19, characterized in that the silicate-oxyclomi cement consists of water (H2O), magnesium chloride (MgCl2), magnesium oxide (MgO) and sodium silicate (water glass). 22. Postupak definiran prema zahtjevu 20, naznačena time, da je silikatno-oksisulfatni cement pripravljen miješajući slijedeće: -voda (H2O) otprilike 10-20 tež. % -magnezijev sulfat (MgSO4) otprilike 30-40 tež. % -magnezijev oksid (MgO) otprilike 40-60 tež. % -natrijev silikat u manje ili jednako 10 tež. %.22. The method defined according to claim 20, characterized in that the silicate-oxysulfate cement is prepared by mixing the following: -water (H2O) approximately 10-20 wt. % -magnesium sulfate (MgSO4) approximately 30-40 wt. % -magnesium oxide (MgO) approximately 40-60 wt. % - sodium silicate in less than or equal to 10 wt. %. 23. Postupak definiran prema zahtjevu 21, naznačena time, da je silikatno-oksiklorni cement pripravljen miješajući slijedeće: -voda (H2O) otprilike 10-20 tež. % -magnezijev klorid (MgCl2) otprilike 30-40 tež. % -magnezijev oksid (MgO) otprilike 40-60 tež % -natrijev silikat u manje ili jednako 10 tež. %23. The method defined according to claim 21, characterized in that the silicate-oxychlorine cement is prepared by mixing the following: -water (H2O) approximately 10-20 wt. % -magnesium chloride (MgCl2) approximately 30-40 wt. % -magnesium oxide (MgO) approximately 40-60% by weight - sodium silicate in less than or equal to 10 wt. % 24. Postupak definiran prema bilo kojem od zahtjeva 19-23, naznačena time, da se stvrdnjavanje cementa ubrzava podvrgavajući strukturu povišenoj temperaturi reda veličine od otprilike 40-80°C.24. The method defined according to any one of claims 19-23, characterized in that the hardening of the cement is accelerated by subjecting the structure to an elevated temperature of the order of approximately 40-80°C.
HR950255A 1995-04-26 1995-04-26 Laminated structure with improved fire resistance and procedure for the manufacture of the structure HRP950255B1 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
HR950255A HRP950255B1 (en) 1995-04-26 1995-04-26 Laminated structure with improved fire resistance and procedure for the manufacture of the structure
DK95922551T DK0822896T3 (en) 1995-04-26 1995-06-19 Laminated structure with improved fire resistance and method of fabricating the structure
ES95922551T ES2167440T3 (en) 1995-04-26 1995-06-19 LAMINATED STRUCTURE WITH IMPROVEMENT IN FIRE RESISTANCE AND PROCEDURE FOR THE MANUFACTURE OF THE STRUCTURE.
PT95922551T PT822896E (en) 1995-04-26 1995-06-19 LAMINATED STRUCTURE WITH FIRE ENHANCED RESISTANCE AND ITS MANUFACTURING PROCESS
PCT/FI1995/000355 WO1996033866A1 (en) 1995-04-26 1995-06-19 Laminated structure with improved fire resistance and procedure for the manufacture of the structure
EP95922551A EP0822896B1 (en) 1995-04-26 1995-06-19 Laminated structure with improved fire resistance and procedure for the manufacture of the structure
AT95922551T ATE207410T1 (en) 1995-04-26 1995-06-19 MULTI-LAYER STRUCTURE WITH IMPROVED FIRE RESISTANCE AND METHOD FOR PRODUCING SAME
DE69523480T DE69523480T2 (en) 1995-04-26 1995-06-19 MULTILAYERED STRUCTURE WITH IMPROVED FIRE RESISTANCE AND METHOD FOR THE PRODUCTION THEREOF
AU27402/95A AU2740295A (en) 1995-04-26 1995-06-19 Laminated structure with improved fire resistance and proced ure for the manufacture of the structure
FI973739A FI973739A0 (en) 1995-04-26 1997-09-19 A layer structure with improved fire resistance and a method for manufacturing the structure

Applications Claiming Priority (1)

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HR950255A HRP950255B1 (en) 1995-04-26 1995-04-26 Laminated structure with improved fire resistance and procedure for the manufacture of the structure

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HRP950255A2 true HRP950255A2 (en) 1997-12-31
HRP950255B1 HRP950255B1 (en) 2001-06-30

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