HRP20221182A1 - Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame - Google Patents

Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame Download PDF

Info

Publication number
HRP20221182A1
HRP20221182A1 HRP20221182AA HRP20221182A HRP20221182A1 HR P20221182 A1 HRP20221182 A1 HR P20221182A1 HR P20221182A A HRP20221182A A HR P20221182AA HR P20221182 A HRP20221182 A HR P20221182A HR P20221182 A1 HRP20221182 A1 HR P20221182A1
Authority
HR
Croatia
Prior art keywords
concrete
plastic floor
cylindrical mold
cast iron
iron frame
Prior art date
Application number
HRP20221182AA
Other languages
Croatian (hr)
Inventor
Željko Šarčević
Original Assignee
Vodoprivreda Vinkovci d.d.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vodoprivreda Vinkovci d.d. filed Critical Vodoprivreda Vinkovci d.d.
Priority to HRP20221182AA priority Critical patent/HRP20221182A1/en
Publication of HRP20221182A1 publication Critical patent/HRP20221182A1/en

Links

Landscapes

  • Sewage (AREA)

Abstract

Predmetni izum otkriva napravu (100) i postupak (200) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Naprava (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) sastoji se od unutarnjeg cilindričnog kalupa (110), vanjskog cilindričnog kalupa (120), vodonepropusne plastične podnice (12), uređaja za miješanje betona (130), dozatora betona (140), uređaja za vibriranje (150), čeličnog prstena (160), lijevano željeznog okvira (14) i hidrauličke glave za završnu obradu (170). Otkrivena naprava (100) omogućava provedbu postupka (200) izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) na način da se tijekom postupka proizvodnje osigurava mogućnost vibriranja unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) promjenjivim intenzitetom vibriranja te mogućnost hidrauličke obrade okna različitom snagom tijekom postupka (200) izrade koji osigurava pouzdanu integraciju vodonepropusne podnice u betonsku bazu okna. Postupak (200) izrade se sastoji od četiri faze.The subject invention discloses a device (100) and a method (200) for fabrication of a concrete sewer manhole with a watertight plastic floor and a cast iron frame (10). The device (100) for fabrication a concrete sewer manhole with a watertight plastic floor and a cast iron frame (10) comprises an inner cylindrical mould (110), an outer cylindrical mould (120), a watertight plastic floor (12), a device for mixing concrete (130), concrete dispenser (140), vibrating device (150), steel ring (160), cast iron frame (14) and hydraulic finishing head (170). The disclosed device (100) enables the implementation of the method (200) of manufacturing a concrete sewer manhole with a watertight plastic floor and a cast iron frame (10) in such a way that during the production process, the possibility of vibrating the internal cylindrical mould (110) and the watertight plastic floor (12) is ensured by variable intensity of vibration while the possibility of hydraulic treatment of the manhole with different power during the fabrication process (200), ensures reliable integration of the watertight floor into the concrete base of the manhole. The fabrication process (200) consists of four stages.The subject invention discloses a device (100) and a method (200) for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10). The device (100) for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10) consists of an inner cylindrical mold (110), an outer cylindrical mold (120), a waterproof plastic floor (12), a device for mixing concrete (130) ), concrete dispenser (140), vibrating device (150), steel ring (160), cast iron frame (14) and hydraulic finishing head (170). The disclosed device (100) enables the implementation of the process (200) of manufacturing a concrete sewer shaft with a watertight plastic floor and a cast iron frame (10) in such a way that during the production process the possibility of vibrating the internal cylindrical mold (110) and the watertight plastic floor (12) is ensured by variable intensity of vibration and the possibility of hydraulic treatment of the shaft with different power during the manufacturing process (200), which ensures reliable integration of the waterproof floor into the concrete base of the shaft. The manufacturing process (200) consists of four phases. The subject invention discloses a device (100) and a method (200) for fabrication of a concrete sewer manhole with a watertight plastic floor and a cast iron frame (10). The device (100) for fabrication of a concrete sewer manhole with a waterproof plastic floor and a cast iron frame (10) comprises an inner cylindrical mold (110), an outer cylindrical mold (120), a waterproof plastic floor (12), a device for mixing concrete (130), concrete dispenser (140), vibrating device (150), steel ring (160), cast iron frame (14) and hydraulic finishing head (170). The disclosed device (100) enables the implementation of the method (200) of manufacturing a concrete sewer manhole with a waterproof plastic floor and a cast iron frame (10) in such a way that during the production process, the possibility of vibrating the internal cylindrical mold (110) and the watertight plastic floor (12) is ensured by variable intensity of vibration while the possibility of hydraulic treatment of the manhole with different power during the fabrication process (200), ensures reliable integration of the watertight floor into the concrete base of the manhole. The fabrication process (200) consists of four stages.

Description

Područje tehnike na koje se izum odnosi Technical field to which the invention relates

Predmetni izum odnosi se na područje naprava i postupaka za izradu betonskih elemenata za kanalizacijske sustave, posebno naprave i postupke za izradu betonskih kanalizacijskih okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom, koja se koriste u sustavima za odvodnju otpadnih voda iz kućanstava, oborinskih ili industrijskih postrojenja. Otkriveni postupak uključuje proizvodne postupke temeljene na korištenju kalupa, ubrizgavanja materijala i korištenja hidrauličkih strojeva (E02D 29/12 [2006.1], E02D 29/16 [2006.01], E02D2250/0007, E02D2250/003, E02D2250/0092). The subject invention relates to the field of devices and procedures for the production of concrete elements for sewage systems, in particular devices and procedures for the production of concrete sewer shafts with a waterproof plastic floor and a cast iron frame, which are used in systems for the drainage of wastewater from households, precipitation or industrial facility. The disclosed process includes manufacturing processes based on the use of molds, injection of materials and the use of hydraulic machines (E02D 29/12 [2006.1], E02D 29/16 [2006.01], E02D2250/0007, E02D2250/003, E02D2250/0092).

Tehnički problem Technical problem

Kanalizacijski sustavi su složeni sustavi koji se sastoje od različitih elemenata kao što su kanalizacijska okna, kanalizacijske cijevi, crpne stanice, preljevne građevine itd. Koriste se za odvodnju otpadnih voda iz kućanstava, oborinskih ili industrijskih postrojenja. Bitan element takvih sustava predstavljaju kanalizacijska okna, koja se koriste za inspekciju sustava odvodnje, promjenu smjera kanalizacijskog cjevovoda, promjenu nagiba i promjera kanalizacijskih cijevi itd. Na kanalizacijska se okna bočno spajaju kanalizacijske cijevi, a na vrh okna se postavlja poklopac. Kanalizacijska okna najčešće se izrađuju od betona zbog potrebne čvrstoće te zbog potrebe za velikom masom kanalizacijskog okna koja poništava sile uzgona nastale zbog podzemnih voda. Problem korištenja betona za izradu kanalizacijskog okna je u teško izvedivom vodonepropusnom spoju s kanalizacijskim cijevima, koji zbog propuštanja kanalizacijskih voda ima negativan učinak na okoliš. Stoga je osiguravanje vodonepropusnosti kanalizacijskog okna od značajne važnosti. Sewage systems are complex systems that consist of various elements such as sewer shafts, sewer pipes, pumping stations, overflow structures, etc. They are used for the drainage of wastewater from households, precipitation or industrial plants. An essential element of such systems are sewer shafts, which are used to inspect the drainage system, change the direction of the sewer pipeline, change the slope and diameter of the sewer pipes, etc. Sewer pipes are connected to the side of the sewer shafts, and a cover is placed on top of the shaft. Sewer shafts are most often made of concrete due to the required strength and the need for a large mass of the sewer shaft, which cancels the buoyancy forces caused by underground water. The problem of using concrete to create a sewer shaft is that it is difficult to achieve a watertight connection with sewer pipes, which has a negative effect on the environment due to the leakage of sewage water. Therefore, ensuring the watertightness of the sewer shaft is of significant importance.

Predmetni izum rješava tehnički problem integriranja vodonepropusne plastične podnice u betonsko kanalizacijsko okno tijekom postupka proizvodnje okna uz osiguravanje vodonepropusnosti betonskog kanalizacijskog okna. Za izradu složene konstrukcije sa spojem dva različita materijala, poput betonskog okna i vodonepropusne plastične podnice, potreban je poseban postupak izrade kako bi se osigurala pouzdana integracija vodonepropusne plastične podnice u betonsko okno. Svrha integracije vodonepropusne plastične podnice u betonsko okno je osigurati vodonepropusnost kanalizacijskog okna i vodonepropusnost spoja kanalizacijskog okna s cijevima. Korištenjem vodonepropusne plastične podnice omogućava se spajanje kanalizacijskih cijevi napravljenih od različitih materijala kao što su beton, plastika, keramika ili lijevano željezo. Isto tako, korištenjem vodonepropusnih plastičnih podnica omogućava se spajanje kanalizacijske cijevi i pod kutovima različitim od pravog kuta u odnosu na uzdužnu os kanalizacijskog okna. The invention in question solves the technical problem of integrating a waterproof plastic floor into a concrete sewer manhole during the process of manufacturing the manhole while ensuring the waterproofness of the concrete sewer manhole. For the manufacture of a complex structure with the connection of two different materials, such as a concrete shaft and a waterproof plastic floor, a special manufacturing process is required to ensure reliable integration of the waterproof plastic floor into the concrete shaft. The purpose of integrating a watertight plastic floor into a concrete shaft is to ensure the watertightness of the sewer shaft and the watertightness of the connection between the sewer shaft and the pipes. By using a waterproof plastic floor, it is possible to connect sewer pipes made of different materials such as concrete, plastic, ceramics or cast iron. Also, by using waterproof plastic floors, it is possible to connect the sewer pipe at angles different from the right angle in relation to the longitudinal axis of the sewer shaft.

Drugi tehnički problem koji se rješava otkrivenom napravom i postupkom je ubrzavanje postupka proizvodnje betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. Predmetnim izumom skraćuje se minimalno vrijeme koje mora proteći od doziranja betona do trenutka skidanja kalupa. To se postiže na način da je vodonepropusna plastična podnica sastavni dio naprave za izradu betonskog kanalizacijskog okna te se ona ugrađuje u okno paralelno s kreiranjem betonske baze okna. Na taj se način omogućava proizvodnja većeg broja kanalizacijskih okna u jedinici vremena. Another technical problem that is solved by the disclosed device and method is to speed up the production process of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame. The subject invention shortens the minimum time that must elapse from the dosing of concrete to the moment of removal of the formwork. This is achieved in such a way that the waterproof plastic floor is an integral part of the device for the creation of a concrete sewer shaft, and it is installed in the shaft parallel to the creation of the concrete base of the shaft. In this way, it is possible to produce a larger number of sewer shafts in a unit of time.

Treći tehnički problem koji se rješava ovim izumom je integriranje lijevano željeznog okvira u betonsko okno radi formiranja gornjeg ruba baze okna, koje omogućuje postavljanje željeznog poklopca na kanalizacijsko okno. The third technical problem solved by this invention is the integration of a cast iron frame into a concrete shaft to form the upper edge of the base of the shaft, which enables the installation of an iron cover on the sewer shaft.

Četvrti tehnički problem koji se rješava ovim izumom je olakšavanje prijevoza betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom, koje je omogućeno korištenjem čeličnog prstena postavljenog ispod lijevano željeznog okvira. Čelični prsten omogućava prijevoz betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom viljuškarom bez oštećenja, jer se težina kanalizacijskog okna preko čeličnog prstena prenosi na vilice viljuškara koje nisu u direktnom kontaktu s betonom okna. Korištenje čeličnog prstena omogućava transport betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom i dok beton nije u potpunosti suh. The fourth technical problem solved by this invention is the facilitation of transportation of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame, which is made possible by using a steel ring placed under the cast iron frame. The steel ring enables the transport of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame by forklift without damage, because the weight of the sewer shaft is transferred via the steel ring to the forks of the forklift, which are not in direct contact with the concrete of the shaft. The use of a steel ring enables the transport of a concrete sewer manhole with a waterproof plastic floor and a cast iron frame until the concrete is completely dry.

Stanje tehnike State of the art

Stanje tehnike u području izrade betonskih kanalizacijskih okna obuhvaća značajan broj dokumenata i izvora koji opisuju naprave i postupke proizvodnje kanalizacijskih okna. Izvori dostupni u stanju tehnike, relevantni za otkriveni izum, opisuju izvedbe koje koriste vodonepropusne materijale u vidu premaza unutrašnje betonske površine okna vodonepropusnim materijalom ili izrade cijelog okna od vodonepropusnog materijala, koji se dodatno ojačava betonom. Sažeti pregled najznačajnijih izvora dan je u nastavku. The state of the art in the field of manufacturing concrete sewer manholes includes a significant number of documents and sources that describe the devices and procedures for the production of sewer manholes. Sources available in the state of the art, relevant to the disclosed invention, describe designs that use waterproof materials in the form of coating the inner concrete surface of the shaft with waterproof material or making the entire shaft from waterproof material, which is additionally reinforced with concrete. A brief overview of the most important sources is given below.

Dokument KR101053677B1 „A MANHOLE“, JO BONG HYUN otkriva napravu i postupak proizvodnje kanalizacijskog okna. U dokumentu je opisano kanalizacijsko okno koje se sastoji od dva plastična dijela (podnice i baze), koja se spajaju prije izlijevanja betona. Sastavni dio podnice su izvodi na koje se spajaju kanalizacijske cijevi izvan okna. Otkrivenim postupkom u navedenom dokumentu, oko podnice s izvodima izlijeva se beton koji osigurava čvrstoću podnice kanalizacijskog okna te smanjuje djelovanje sile uzgona nastale uslijed djelovanja podzemnih voda. Osim oko podnice, beton se izlijeva i oko izvoda i postolja za poklopac s ciljem ojačavanja vanjskog dijela kanalizacijskog okna koje je izloženo vanjskim utjecajima i koje mora imati veliku nosivost zbog postavljanja na prometnice i pločnike. Predložena naprava i postupak izrade, zbog činjenice da je cijela unutrašnjost kanalizacijskog okna izrađena od vodonepropusnog materijala, osiguravaju da kanalizacijsko okno održava vodonepropusnost i u slučaju puknuća betona. Document KR101053677B1 "A MANHOLE", JO BONG HYUN discloses the device and process of manufacturing a manhole. The document describes a sewer shaft that consists of two plastic parts (floor and base), which are joined together before pouring concrete. An integral part of the floor are the outlets to which the sewer pipes outside the shaft are connected. With the procedure disclosed in the mentioned document, concrete is poured around the floor with the outlets, which ensures the strength of the floor of the sewer shaft and reduces the effect of the buoyancy force caused by the action of underground water. In addition to the floor, concrete is also poured around the outlet and the base for the cover in order to strengthen the outer part of the sewer shaft, which is exposed to external influences and must have a high load capacity due to its placement on roads and sidewalks. The proposed device and manufacturing process, due to the fact that the entire inside of the sewer shaft is made of waterproof material, ensure that the sewer shaft maintains its watertightness even in case of concrete cracking.

Dokument KR101065936B1 „Manholes and its synthetic resin manufacturing methods“, EUN SUNG JIN otkriva napravu i postupak proizvodnje kanalizacijskog okna s bazom od sintetičke smole. Predložena naprava temelji se na sloju sintetičke smole koji se nalazi u unutrašnjosti betonske konstrukcije kanalizacijskog okna. Unutrašnjost kanalizacijskog okna oblaže se slojem sintetičkog materijala kako bi se spriječilo korozivno djelovanje otpadnih voda i kanalizacije na kanalizacijsko okno, te njihovo istjecanje u okoliš. Postupak izrade kanalizacijskog okna omogućava jednostavnu proizvodnju, instalaciju i održavanje okna. Document KR101065936B1 "Manholes and its synthetic resin manufacturing methods", EUN SUNG JIN discloses a device and process for manufacturing a manhole with a synthetic resin base. The proposed device is based on a layer of synthetic resin located inside the concrete structure of the sewer shaft. The inside of the sewer shaft is covered with a layer of synthetic material to prevent the corrosive effect of waste water and sewage on the sewer shaft, and their leakage into the environment. The process of creating a sewer manhole enables simple production, installation and maintenance of the manhole.

Dokument JPH0885963A „MANUFACTURE OF MANHOLE FOR SEWERAGE FACILITIES“, KOGA MOTOYUKI; OSHIMA KENJI; ARASAKI KAZUO otkriva postupak proizvodnje kanalizacijskih okna otpornih na kiseline formiranjem sloja smole na unutrašnje stijenke okna. Materijal impregniran smolom, koja ima svojstvo termičkog stvrdnjavanja, pričvršćen je na perifernu površinu unutarnje betonske oplate koja sadrži paletu poduprtu vibracijskim prstenom. Armaturne šipke i umetci raspoređuju se oko unutarnje oplate, a zatim se ugrađuje vanjska oplata. Beton se stavlja u kalupni prostor, dok se vibracijom oplate pomoću vibrirajućeg stroja, montiranog s unutarnje strane unutarnje oplate, postavljeni beton zbija, a vrh se pritišće pomoću stroja pod pritiskom u završnoj fazi. Zatim se stroj za tlačenje povlači, a kalupi se uklanjaju. Na taj se način dobiva betonski blok za šaht s unutarnjim slojem otpornim na kiseline. Document JPH0885963A "MANUFACTURE OF MANHOLE FOR SEWERAGE FACILITIES", KOGA MOTOYUKI; OSHIMA KENJI; ARASAKI KAZUO discovers the process of producing acid-resistant sewer manholes by forming a layer of resin on the inner walls of the manhole. The resin-impregnated material, which has the property of thermal hardening, is attached to the peripheral surface of the inner concrete formwork containing the pallet supported by a vibrating ring. Rebars and inserts are arranged around the inner formwork and then the outer formwork is installed. The concrete is placed in the mold space, while the formwork is vibrated using a vibrating machine mounted on the inside of the inner formwork, the placed concrete is compacted, and the top is pressed using a pressure machine in the final stage. Then the pressing machine is withdrawn and the molds are removed. In this way, a concrete block for the shaft with an inner layer resistant to acids is obtained.

Dokument KR101263996B1 „SUBSTRUCTURE OF THE SEWAGE MANHOLE WHICH IS COMPOSED MULTI MATERIAL AND MANUFACTURING METHOD THE SAME“, HEO, WON GWON otkriva kanalizacijsko okno koje se sastoji od potkonstrukcije kanalizacijskog okna sastavljene od kompozitnog materijala i cilindričnog tijela od vlaknaste kanalizacijske cijevi. U dokumentu je otkriven i postupak za proizvodnju iste, koji uključuje izradu cilindričnog tijela okna od vlaknaste kanalizacijske cijevi velikog promjera rezanjem do unaprijed određene duljine. Postupak se sastoji od nekoliko koraka: pripreme komponente za konfiguriranje i pripreme tijela okna, ugradnje temeljne ploče na mjesto gdje se treba ugraditi šaht, sastavljanja tijela šahta i podnice, montaže tijela šahta, punjenja mortom te ispunjavanja žbukom između tijela okna i temeljne ploče. Document KR101263996B1 "SUBSTRUCTURE OF THE SEWAGE MANHOLE WHICH IS COMPOSED MULTI MATERIAL AND MANUFACTURING METHOD THE SAME", HEO, WON GWON discloses a sewer manhole consisting of a sewer manhole substructure composed of a composite material and a cylindrical body made of fiber sewer pipe. The document also disclosed a process for its production, which includes making a cylindrical shaft body from a large-diameter fiber sewer pipe by cutting it to a predetermined length. The procedure consists of several steps: preparation of the component for configuration and preparation of the shaft body, installation of the base plate in the place where the shaft is to be installed, assembly of the shaft body and floor, assembly of the shaft body, filling with mortar and filling with plaster between the shaft body and the base plate.

Dokument KR101352294B1 „Manufacture of concrete blocks for sewer manhole“, CHOE, YOUNG DEOK otkriva postupak za proizvodnju betonskog bloka okna za kanalizaciju, koji uključuje: pripremni korak kalupljenja bloka okna, primarni korak oblikovanja bloka šahta u kojem je veći broj instalacijskih rupa za priključnu cijev formiran stavljanjem morta u pripremljeni kalup i stvrdnjavanjem morta, korak vađenja bloka šahta iz kalupa, korak postavljanja priključne cijevi, brtve i spojne cijevi u instalacijsku rupu, omatanje vanjske površine spojne cijevi, sekundarnog koraka kalupljenja, ubrizgavanja morta u kalup i uklanjanja kalupa. Predmetnim izumom se olakšava proizvodnja i postiže vodonepropusnost između spojne cijevi i bloka okna. Document KR101352294B1 "Manufacture of concrete blocks for sewer manhole", CHOE, YOUNG DEOK discloses a process for manufacturing a concrete block for a sewer manhole, which includes: a preparatory step of molding the manhole block, a primary step of forming a manhole block in which a number of installation holes for the connecting pipe formed by placing the mortar in the prepared mold and hardening the mortar, the step of removing the shaft block from the mold, the step of placing the connecting pipe, gasket and connecting pipe in the installation hole, wrapping the outer surface of the connecting pipe, the secondary step of molding, injecting the mortar into the mold and removing the mold. The subject invention facilitates production and achieves watertightness between the connecting pipe and the shaft block.

Dokument US10961681B2 „Manhole assembly“, Friesen, Jed Christopher otkriva kanalizacijsko okno koje se sastoji od baze s anti-korozivnim slojem. U dokumentu je predloženo kanalizacijsko okno koje se sastoji od podnice, baze i poklopca. Gornja površina podnice, uključujući i kanale te izvode, presvučena je antikorozivnim slojem kako bi se zaštitio beton. Baza kanalizacijskog okna izvedena je od antikorozivnog materijala, poput polivinil klorida, ili sadrži antikorozivni materijal. Document US10961681B2 "Manhole assembly", Friesen, Jed Christopher discloses a manhole consisting of a base with an anti-corrosive layer. The document proposes a sewer shaft consisting of a floor, a base and a cover. The upper surface of the floor, including channels and outlets, is coated with an anti-corrosion layer to protect the concrete. The base of the sewer shaft is made of an anti-corrosive material, such as polyvinyl chloride, or contains an anti-corrosive material.

Dokument KR101062883B1 „GLASS FIBER REINFORCED PLASTIC MANHOLE AND METHOD FOR FABRICATING THE SAME“, KIM JU BUM i ostali, otkriva napravu i postupak proizvodnje plastičnih kanalizacijskih okna. Kako je opisano u dokumentu, baza predloženog kanalizacijskog okna izrađuje se višeslojnim laminiranjem plastičnim vlaknima s ciljem ojačavanja baze. Na donji dio baze izlijeva se betonski valjak kako bi se ojačalo dno i otklonila mogućnost uzdizanja okna zbog djelovanja podzemnih voda. Na gornji dio baze izlijeva se betonski valjak s otvorom za poklopac okna. Izvodi za spajanje kanalizacijskih cijevi vare se na bazu okna nakon bušenja bočnih rupa na bazi na mjestu spoja. Document KR101062883B1 "GLASS FIBER REINFORCED PLASTIC MANHOLE AND METHOD FOR FABRICATING THE SAME", KIM JU BUM et al., discloses the device and process for manufacturing plastic manholes. As described in the document, the base of the proposed sewer shaft is made by multi-layer lamination with plastic fibers in order to strengthen the base. A concrete roller is poured on the lower part of the base to strengthen the bottom and eliminate the possibility of the shaft rising due to the action of groundwater. A concrete roller with an opening for the shaft cover is poured on the upper part of the base. Outlets for connecting sewage pipes are welded to the base of the shaft after drilling side holes on the base at the point of connection.

Osnovna razlika predmetnog izuma u odnosu na stanje tehnike je u napravi i postupku proizvodnje pri čemu je predmetnim izumom otkrivena inovativna naprava za proizvodnju betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom i inovativan postupak proizvodnje okna s promjenjivim intenzitetom vibriranja okna i hidrauličke obrade okna promjenjivom snagom tijekom postupka proizvodnje, koji osigurava pouzdanu integraciju vodonepropusne podnice u betonsku bazu okna. The basic difference of the subject invention compared to the state of the art is in the device and the production process, whereby the subject invention disclosed an innovative device for the production of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame and an innovative process for the production of shafts with variable shaft vibration intensity and hydraulic shaft processing variable strength during the production process, which ensures reliable integration of the waterproof floor into the concrete shaft base.

Izlaganje biti izuma Presentation of the essence of the invention

Predmetni izum otkriva napravu i postupak za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. The subject invention discloses a device and a process for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame.

Betonsko kanalizacijsko okno s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom, koje se proizvodi napravom i postupkom koji su otkriveni predmetnim izumom, sadrži betonsku bazu, vodonepropusnu plastičnu podnicu s otvorom za spajanje kanalizacijske cijevi, lijevano željezni okvir i poklopac za zatvaranje okna. Otvor za spajanje kanalizacijske cijevi, koji je sastavni dio plastične podnice, omogućava jednostavnije spajanje kanalizacijske cijevi s oknom i pod kutovima različitima od pravog kuta u odnosu na uzdužnu os kanalizacijskog okna. A concrete sewer manhole with a watertight plastic floor and a cast iron frame, which is produced by the device and process disclosed by the subject invention, contains a concrete base, a watertight plastic floor with an opening for connecting the sewer pipe, a cast iron frame and a cover for closing the manhole. The opening for connecting the sewer pipe, which is an integral part of the plastic floor, enables easier connection of the sewer pipe with the shaft and at angles different from the right angle in relation to the longitudinal axis of the sewer shaft.

Naprava za izradu betonskog kanalizacijskog okna, otkrivena predmetnim izumom, sastoji se od unutarnjeg i vanjskog cilindričnog kalupa koji su napravljeni od čelika, vodonepropusne plastične podnice koja se postavlja na unutarnji cilindrični kalup, uređaja za miješanje betona i dozatora betona, uređaja za vibriranje, lijevano željeznog okvira koji se postavlja na čelični prsten i hidrauličke glave za završnu obradu. Otkrivena naprava omogućava provedbu postupka izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom na način da se tijekom postupka proizvodnje osigurava mogućnost vibriranja unutarnjeg cilindričnog okna i vodonepropusne plastične podnice promjenjivim intenzitetom vibriranja te mogućnost hidrauličke obrade okna različitom snagom tijekom postupka proizvodnje koji osigurava pouzdanu integraciju vodonepropusne podnice u betonsku bazu okna. Korištenje čeličnog prstena omogućava prijevoz betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom viljuškarom bez oštećenja. The device for making a concrete sewer shaft, disclosed by the subject invention, consists of an inner and outer cylindrical mold made of steel, a waterproof plastic floor that is placed on the inner cylindrical mold, a device for mixing concrete and a concrete dispenser, a vibrating device, a cast iron frame that is placed on a steel ring and hydraulic heads for finishing. The disclosed device enables the implementation of the process of making a concrete sewer shaft with a watertight plastic floor and a cast iron frame in such a way that during the production process, the possibility of vibrating the inner cylindrical shaft and the watertight plastic floor with variable vibration intensity is ensured, as well as the possibility of hydraulic processing of the shaft with different power during the production process, which ensures a reliable integration of the waterproof floor into the concrete shaft base. The use of a steel ring enables the transport of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame with a forklift without damage.

Postupak izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom, otkriven predmetnim izumom, sastoji se od četiri faze. Postupak je podijeljen na četiri faze kako bi se uskladili postupci inicijalizacije naprave za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom, doziranja betona, vibriranja, hidrauličke obrade i sušenja. Faza inicijalizacije osigurava uvjete koji su potrebni za početak rada naprave za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. Usklađivanjem postupaka doziranja betona i vibriranja različitim intenzitetima tijekom izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom rješava se problem izrade betonske baze i njegove integracije s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. The process of manufacturing a concrete sewer shaft with a waterproof plastic floor and a cast iron frame, disclosed by the subject invention, consists of four phases. The procedure is divided into four phases in order to coordinate the initialization procedures of the device for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame, concrete dosing, vibrating, hydraulic treatment and drying. The initialization phase provides the conditions necessary for the start of operation of the device for the production of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame. By harmonizing the procedures for dosing concrete and vibrating at different intensities during the construction of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame, the problem of making a concrete base and its integration with a watertight plastic floor and a cast iron frame is solved.

U određenim primjerima izvedbe predmetnog izuma vibriranje okna različitim intenzitetima tijekom postupka proizvodnje betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom može se mijenjati više puta tijekom provedbe druge faze postupka proizvodnje betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. Intenzitet vibriranja ovisan je o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. In certain examples of the implementation of the subject invention, the vibration of the shaft at different intensities during the production process of a concrete sewer shaft with a waterproof plastic floor and cast iron frame can be changed several times during the implementation of the second phase of the production process of a concrete sewer shaft with a watertight plastic floor and cast iron frame. The intensity of vibration depends on the dimensions of the concrete sewer shaft with a waterproof plastic floor and a cast iron frame.

U određenim primjerima izvedbe predmetnog izuma hidraulička obrada okna može se provoditi na način da se snaga hidrauličke obrade mijenja više puta tijekom treće faze postupka proizvodnje betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. Snaga hidrauličke obrade ovisna je o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. In certain examples of the implementation of the subject invention, the hydraulic processing of the shaft can be carried out in such a way that the strength of the hydraulic processing changes several times during the third stage of the production process of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame. The power of the hydraulic treatment depends on the dimensions of the concrete sewer shaft with a waterproof plastic floor and a cast iron frame.

Kratak opis slika Short description of the pictures

Crtež 1. prikazuje primjer betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom (10) koji sadrži betonsku bazu (11), vodonepropusne plastičnu podnicu (12), poklopac za zatvaranje okna (13) i lijevano željezni okvir (14). Drawing 1 shows an example of a concrete sewer manhole with a watertight plastic floor (10) containing a concrete base (11), a watertight plastic floor (12), a manhole cover (13) and a cast iron frame (14).

Crtež 2. prikazuje primjer naprave za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (100) koja se sastoji od unutarnjeg cilindričnog kalupa (110), vanjskog cilindričnog kalupa (120), vodonepropusne plastične podnice (12), uređaja za miješanje betona (140), dozatora betona (150), uređaja za vibriranje (160), čeličnog prstena (170), lijevano željeznog okvira (14) i hidrauličke glave za završnu obradu (180). Drawing 2 shows an example of a device for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (100), which consists of an inner cylindrical mold (110), an outer cylindrical mold (120), a waterproof plastic floor (12), a mixing device concrete (140), concrete dispenser (150), vibrating device (160), steel ring (170), cast iron frame (14) and hydraulic finishing head (180).

Crtež 3. prikazuje dijagram toka postupka izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (200) koji se sastoji od četiri faze, kojima se usklađuju postupci inicijalizacije naprave za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10), doziranja betona, vibriranja i hidrauličke obrade. Drawing 3 shows the flow diagram of the process of making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (200), which consists of four phases, which coordinate the initialization procedures of the device for making a concrete sewer shaft with a watertight plastic floor and a cast iron frame (10 ), concrete dosing, vibration and hydraulic processing.

Detaljan opis izuma Detailed description of the invention

Predmetni izum odnosi se na napravu i postupak izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom. Na kanalizacijska okna se spajaju kanalizacijske cijevi, a na vrh okna postavlja se poklopac. Ovakva okna koriste se za inspekciju sustava odvodnje, promjenu smjera kanalizacijskog cjevovoda, promjenu nagiba i promjera kanalizacijskih cijevi itd. Primjer betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom prikazan je na crtežu 1. Betonsko kanalizacijsko okno s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) sadrži betonsku bazu (11), vodonepropusnu plastičnu podnicu (12), poklopac za zatvaranje okna (13) i lijevano željezni okvir (14). The subject invention relates to the device and the process of making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame. Sewer pipes are connected to the sewer shafts, and a cover is placed on top of the shaft. Such manholes are used to inspect the drainage system, change the direction of the sewage pipeline, change the slope and diameter of the sewer pipes, etc. An example of a concrete sewer manhole with a watertight plastic floor and cast iron frame is shown in drawing 1. A concrete manhole with a watertight plastic floor and cast iron frame (10) contains a concrete base (11), a waterproof plastic floor (12), a cover for closing the shaft (13) and a cast iron frame (14).

Sama naprava (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10), otkrivena prema predmetnim izumom, prikazana je na crtežu 2. Naprava (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) sastoji se od unutarnjeg cilindričnog kalupa (110), vanjskog cilindričnog kalupa (120), vodonepropusne plastične podnice (12), uređaja za miješanje betona (130), dozatora betona (140), uređaja za vibriranje (150), čeličnog prstena (160), lijevano željeznog okvira (14) i hidrauličke glave za završnu obradu (170). Uređaj za miješanje betona (130) miješa smjesu betona koja može imati različite koncentracije sastojaka koje ovise o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Dozator betona (140) dozira beton između unutarnjeg cilindričnog kalupa (110), na koji je spojena vodonepropusna plastična podnica (12), i vanjskog cilindričnog kalupa (120) različitim brzinama ovisno o fazi proizvodnog postupka izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Unutarnji cilindrični kalup (110) ima manji promjer od vanjskog cilindričnog kalupa (120) gdje razlika promjera određuje debljinu betonske stijenke kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Unutarnji cilindrični kalup (110) na gornjoj strani ima konus (111) koji omogućuje postavljanje vodonepropusne plastične podnice (12) na njegov vrh. Na dnu unutarnjeg cilindričnog kalupa (110) nalazi se čelični prsten (160) na koji se postavlja lijevano željezni okvir (14), koji služi za kreiranje ruba u bazi kanalizacijskog okna (11), a čija je funkcija precizno prianjanje poklopca za zatvaranje okna (13) na bazu okna (11). Uređaj za vibriranje (150) spojen je na unutarnji cilindrični kalup (110) te omogućuje vibriranje unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) različitim intenzitetima ovisno o fazi proizvodnog postupka izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Zajedničko vibriranje unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) omogućuje potpuno popunjavanje betonom svih praznina baze kanalizacijskog okna (11). Hidraulička glava za završnu obradu (180), koja ima kružni oblik promjera jednakog promjeru baze kanalizacijskog okna (11), služi za završnu obradu vanjskog dna betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) te obrađuje kanalizacijsko betonsko okno različitim intenzitetom ovisno o vremenskom trenutku proizvodnog postupka izrade kanalizacijskog okna. The device (100) itself for making a concrete sewer shaft with a watertight plastic floor and a cast iron frame (10), disclosed according to the present invention, is shown in drawing 2. A device (100) for making a concrete sewer shaft with a watertight plastic floor and a cast iron frame (10) consists of an inner cylindrical mold (110), an outer cylindrical mold (120), a waterproof plastic floor (12), a concrete mixing device (130), a concrete dispenser (140), a vibrating device (150), a steel ring (160), cast iron frame (14) and hydraulic finishing head (170). The concrete mixing device (130) mixes the concrete mixture, which can have different concentrations of ingredients depending on the dimensions of the concrete sewer shaft with a waterproof plastic floor and cast iron frame (10). The concrete dispenser (140) dispenses concrete between the inner cylindrical mold (110), to which the waterproof plastic floor (12) is connected, and the outer cylindrical mold (120) at different speeds depending on the stage of the production process of making a concrete sewer shaft with a waterproof plastic floor and cast iron frame (10). The inner cylindrical mold (110) has a smaller diameter than the outer cylindrical mold (120), where the difference in diameter determines the thickness of the concrete wall of the sewer shaft with a waterproof plastic floor and cast iron frame (10). The inner cylindrical mold (110) has a cone (111) on the upper side, which enables the waterproof plastic floor (12) to be placed on top of it. At the bottom of the inner cylindrical mold (110) there is a steel ring (160) on which a cast iron frame (14) is placed, which serves to create an edge at the base of the sewer shaft (11), and whose function is to precisely fit the cover to close the shaft ( 13) on the shaft base (11). The vibrating device (150) is connected to the inner cylindrical mold (110) and enables the vibration of the inner cylindrical mold (110) and the watertight plastic floor (12) with different intensities depending on the stage of the production process of making a concrete sewer shaft with a watertight plastic floor and cast iron frame (10). The joint vibration of the inner cylindrical mold (110) and the watertight plastic floor (12) enables the complete filling of all gaps in the base of the sewer shaft (11) with concrete. The hydraulic finishing head (180), which has a circular shape with a diameter equal to the diameter of the base of the sewer manhole (11), is used for finishing the outer bottom of the concrete sewer manhole with a waterproof plastic floor and cast iron frame (10) and processes the concrete manhole with different intensity depending on the moment in time of the production process of making the sewer shaft.

Postupak (200) izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) prikazan je na crtežu 3. Postupak izrade se sastoji od četiri faze: The process (200) of making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10) is shown in drawing 3. The production process consists of four phases:

- 1. faza (210) - U ovoj se fazi inicijalizira naprava (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Inicijalizacija podrazumijeva koncentrično postavljanje unutarnjeg (110) i vanjskog cilindričnog kalupa (120), postavljanje vodonepropusne plastične podnice (12) na unutarnji cilindrični kalup (110), postavljanje čeličnog prstena (160) s unaprijed postavljenim lijevano željeznim okvirom (14) radi formiranja gornjeg ruba baze okna te miješanje betona. - 1st phase (210) - In this phase, the device (100) is initialized for the production of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10). Initialization involves concentric placement of the inner (110) and outer cylindrical mold (120), placement of a waterproof plastic floor (12) on the inner cylindrical mold (110), placement of a steel ring (160) with a pre-positioned cast iron frame (14) to form the upper edge shaft bases and concrete mixing.

- 2. faza (220) - U ovoj se fazi počinje dozirati beton u prostor između vanjskog cilindričnog kalupa (120) i unutarnjeg cilindričnog kalupa (110) na koji je postavljena vodonepropusna plastična podnica (12). Intenzitet doziranja betona može biti različit ovisno o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). U ovoj fazi počinje vibriranje unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) intenzitetom ovisnim o dimenzijama betonske baze okna (11). Vibriranje počinje s vremenskom odgodom u odnosu na početak doziranja betona te se njegov intenzitet mijenja više puta tijekom ove faze. - 2nd phase (220) - In this phase, concrete is dosed into the space between the outer cylindrical mold (120) and the inner cylindrical mold (110) on which the waterproof plastic floor (12) is placed. The intensity of concrete dosing can be different depending on the dimensions of the concrete sewer shaft with waterproof plastic floor and cast iron frame (10). In this phase, the internal cylindrical mold (110) and the waterproof plastic floor (12) begin to vibrate with an intensity dependent on the dimensions of the concrete base of the shaft (11). The vibration starts with a time delay compared to the beginning of the concrete dosing, and its intensity changes several times during this phase.

- 3. faza (230) - U ovoj se fazi prekida doziranje betona te se počinje s hidrauličkom završnom obradom betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10), koja se odvija paralelno s vibriranjem unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12). Snaga hidrauličke obrade mijenja se više puta tijekom ove faze. - 3rd phase (230) - In this phase, the dosing of concrete is stopped and the hydraulic finishing of the concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10) begins, which takes place in parallel with the vibration of the internal cylindrical mold (110) and waterproof plastic floors (12). The power of the hydraulic treatment changes several times during this phase.

- 4. faza (240) - U ovoj se fazi prekida vibriranje unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) te se završava hidraulička završna obrada. Betonsko kanalizacijsko okno s vodonepropusnom plastičnom podnicom (12) i lijevano željeznim okvirom (10) se skida s unutrašnjeg cilindričnog kalupa (110) i vanjskog cilindričnog kalupa (120), nakon čega se odnosi na sušenje. - 4th stage (240) - In this stage, the vibration of the inner cylindrical mold (110) and the waterproof plastic floor (12) is stopped and the hydraulic finishing is completed. The concrete sewer manhole with waterproof plastic floor (12) and cast iron frame (10) is removed from the inner cylindrical mold (110) and the outer cylindrical mold (120), after which it is dried.

Industrijska primjenjivost Industrial applicability

Industrijska primjenjivost predmetnog izuma je potvrđena dostupnim rješenjima iz pregleda stanja tehnike. The industrial applicability of the subject invention is confirmed by the available solutions from the review of the state of the art.

References References

10 kanalizacijsko okno s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom 10 sewer manhole with waterproof plastic floor and cast iron frame

11 betonska baza 11 concrete base

12 vodonepropusna podnica 12 waterproof floor

13 poklopac za zatvaranje okna 13 lid for closing the window

14 lijevano željezni okvir 14 cast iron frame

100 naprava 100 devices

110 unutarnji cilindrični kalup 110 internal cylindrical mold

111 utor na unutarnjem cilindričnom kalupu 111 groove on the inner cylindrical mold

120 vanjski cilindrični kalup 120 external cylindrical mold

130 uređaj za miješanje betona 130 device for mixing concrete

140 dozator betona 140 concrete dispenser

150 uređaj za vibriranje 150 vibrating device

160 čelični prsten 160 steel ring

170 hidraulička glava za završnu obradu 170 hydraulic head for finishing

200 postupak 200 procedure

210 1. faza 210 1st stage

220 2. faza 220 2nd phase

230 3. faza 230 3rd stage

240 4. faza 240 4th stage

Claims (15)

1. Naprava (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10), koja se sastoji od: a. unutarnjeg cilindričnog kalupa (110) i vanjskog cilindričnog kalupa (120) b. vodonepropusne plastične podnice (12) c. uređaja za miješanje betona (130) d. dozatora betona (140) e. uređaj za vibriranje (150) f. čeličnog prstena (160) g. lijevano željeznog okvira (14) h. hidrauličke glave za završnu obradu (170).1. Device (100) for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10), which consists of: a. of the inner cylindrical mold (110) and the outer cylindrical mold (120) b. waterproof plastic floors (12) c. concrete mixing devices (130) d. concrete dispenser (140) e. vibrating device (150) f. steel ring (160) Mr. cast iron frame (14) h. hydraulic heads for finishing (170). 2. Kalupi prema zahtjevu 1, naznačeni time, da unutarnji cilindrični kalup (110) ima na gornjoj strani konus (111) dizajniran za postavljanje vodonepropusne plastične podnice (12).2. Molds according to claim 1, characterized in that the inner cylindrical mold (110) has a cone (111) on the upper side designed for placing a waterproof plastic floor (12). 3. Vodonepropusna plastična podnica (12) prema zahtjevu 1, naznačena time, da ima jednak promjer kao i unutarnji cilindrični kalup (110) te se postavlja na gornji dio unutarnjeg cilindričnog kalupa (110).3. Waterproof plastic floor (12) according to claim 1, characterized in that it has the same diameter as the inner cylindrical mold (110) and is placed on the upper part of the inner cylindrical mold (110). 4. Uređaj za miješanje betona (130) prema zahtjevu 1, naznačen time, da za različite dimenzije kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) miješa tvari od kojih se beton sastoji u različitim koncentracijama.4. The device for mixing concrete (130) according to claim 1, characterized in that it mixes substances of which concrete consists in different concentrations for different dimensions of the sewer shaft with a waterproof plastic floor and a cast iron frame (10). 5. Dozator betona (140) prema zahtjevu 1, naznačen time, da dozira betonsku smjesu različitim brzinama ovisno o vremenskom trenutku proizvodnog postupka izrade kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10).5. Concrete dispenser (140) according to claim 1, characterized in that it dispenses the concrete mixture at different speeds depending on the time of the production process of making a sewer shaft with a waterproof plastic floor and a cast iron frame (10). 6. Uređaj za vibriranje (150) prema zahtjevu 1, naznačen time, da vibrira unutarnjim cilindričnim kalupom (110) i vodonepropusnom plastičnom podnicu (12) različitim intenzitetom ovisno o vremenskom trenutku proizvodnog postupka izrade kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10).6. Vibrating device (150) according to claim 1, characterized in that it vibrates the inner cylindrical mold (110) and the watertight plastic floor (12) with different intensity depending on the time of the production process of the sewer shaft with watertight plastic floor and cast iron frame ( 10). 7. Čelični prsten (160) prema zahtjevu 1, naznačen time, da se postavlja na dno unutarnjeg cilindričnog kalupa (110) te da ima vanjski promjer manji od promjera vanjskog cilindričnog kalupa (120), a unutarnji promjer veći od promjera unutarnjeg cilindričnog kalupa (110).7. Steel ring (160) according to claim 1, characterized in that it is placed on the bottom of the inner cylindrical mold (110) and has an outer diameter smaller than the diameter of the outer cylindrical mold (120), and an inner diameter larger than the diameter of the inner cylindrical mold ( 110). 8. Lijevano željezni okvir (14) prema zahtjevu 1, naznačen time, da se postavlja na čelični prsten (160) te ima vanjski promjer manji od promjera vanjskog cilindričnog kalupa (120), a unutarnji promjer veći od promjera unutarnjeg cilindričnog kalupa (110). Lijevano željezni okvir (14) ima rub koji omogućava postavljanje željeznog poklopca (13) u betonsku bazu (11).8. Cast iron frame (14) according to claim 1, characterized in that it is placed on a steel ring (160) and has an outer diameter smaller than the diameter of the outer cylindrical mold (120), and an inner diameter larger than the diameter of the inner cylindrical mold (110) . The cast iron frame (14) has an edge that allows the iron cover (13) to be placed in the concrete base (11). 9. Hidraulička glava (170) prema zahtjevu 1, naznačena time, da ima kružni oblik promjera jednakim promjeru vanjskog cilindričnog kalupa (120) i obrađuje kanalizacijsko okno s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) različitim intenzitetom ovisno o vremenskom trenutku proizvodnog postupka izrade kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10).9. The hydraulic head (170) according to claim 1, characterized in that it has a circular shape with a diameter equal to the diameter of the outer cylindrical mold (120) and processes a sewer shaft with a waterproof plastic floor and a cast iron frame (10) with different intensity depending on the time of the production process creation of a sewer shaft with a waterproof plastic floor and a cast iron frame (10). 10. Postupak (200) izrade betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10), koji se sastoji od: a. koncentričnog postavljanja unutarnjeg cilindričnog kalupa (110) i vanjskog cilindričnog kalupa (120) b. postavljanja vodonepropusne plastične podnice (12) na unutarnji cilindrični kalup (110) c. postavljanja čeličnog prstena (160) na dno unutarnjeg cilindričnog kalupa (110) d. postavljanja lijevano željeznog okvira (14) na čelični prsten (160) radi formiranja gornjeg ruba betonske baze okna (11) e. miješanja betona f. doziranja betona između unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) te vanjskog cilindričnog kalupa (120) g. vibriranja unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) različitom snagom ovisno o vremenskom trenutku trajanja proizvodnog postupka h. završne obrade dna kanalizacijskog okna (10) hidrauličkom glavom (170) različitim intenzitetom.10. Procedure (200) for making a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10), which consists of: a. concentric placement of the inner cylindrical mold (110) and the outer cylindrical mold (120) b. placing the waterproof plastic floor (12) on the inner cylindrical mold (110) c. placing the steel ring (160) on the bottom of the inner cylindrical mold (110) d. placing the cast iron frame (14) on the steel ring (160) in order to form the upper edge of the concrete base of the shaft (11) e. concrete mixing f. dosing of concrete between the inner cylindrical mold (110) and the waterproof plastic floor (12) and the outer cylindrical mold (120) g. vibrating the inner cylindrical mold (110) and the waterproof plastic floor (12) with different power depending on the time of the production process h. finishing treatment of the bottom of the sewer shaft (10) with a hydraulic head (170) with different intensity. 11. Postupak (200) prema zahtjevu 10, naznačen time, da se sastoji se od četiri faze: a. 1. faza - inicijalizacija naprave (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10) b. 2. faza - početak doziranja betona i vibriranja unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) c. 3. faza - prekid doziranja betona i početak hidrauličke završne obrade d. 4. faza - prekid vibriranja unutarnjeg cilindričnog kalupa (110) i vodonepropusne plastične podnice (12) i hidrauličke obrade, skidanje unutarnjeg (110) i vanjskog cilindričnog kalupa (120), sušenje betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom (10).11. The procedure (200) according to claim 10, characterized in that it consists of four phases: a. 1st phase - initialization of the device (100) for the production of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10) b. 2nd phase - start of dosing of concrete and vibration of the inner cylindrical mold (110) and waterproof plastic floor (12) c. 3rd phase - stop of concrete dosing and start of hydraulic finishing d. 4th stage - stopping the vibration of the inner cylindrical mold (110) and waterproof plastic floor (12) and hydraulic treatment, removing the inner (110) and outer cylindrical mold (120), drying the concrete sewer shaft with waterproof plastic floor (10). 12. Inicijalizacija prema zahtjevu 11, naznačena time, da osigurava uvjete za početak rada naprave (100) za izradu betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10). Inicijalizacija obuhvaća koncentrično postavljanja unutarnjeg cilindričnog kalupa (110) i vanjskog cilindričnog kalupa (120), postavljanje vodonepropusne plastične podnice (12) na unutarnji cilindrični kalup (110), postavljanje čeličnog prstena (160) na dno unutarnjeg cilindričnog kalupa (110), postavljanje lijevano željeznog okvira (14) na čelični prsten (140) radi formiranja gornjeg ruba betonske baze okna (11) te miješanja betona.12. Initialization according to claim 11, indicated by the fact that it provides the conditions for the start of operation of the device (100) for the production of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10). The initialization includes the concentric placement of the inner cylindrical mold (110) and the outer cylindrical mold (120), the placement of the waterproof plastic floor (12) on the inner cylindrical mold (110), the placement of the steel ring (160) on the bottom of the inner cylindrical mold (110), the placement of cast of the iron frame (14) on the steel ring (140) in order to form the upper edge of the concrete base of the shaft (11) and mix the concrete. 13. Doziranje betona prema zahtjevima 10 i 11, naznačeno time, da se izvodi paralelno s vibriranjem unutarnjeg cilindričnog kalupa (110) tijekom 2. faze (220) proizvodnog postupka, gdje je intenzitet doziranja betona promjenjiv tijekom 2. faze (220) proizvodnog postupka (200).13. Dosing of concrete according to claims 10 and 11, indicated by the fact that it is performed in parallel with the vibration of the internal cylindrical mold (110) during the 2nd phase (220) of the production process, where the intensity of the concrete dosing is variable during the 2nd phase (220) of the production process (200). 14. Vibriranje prema zahtjevu 10 i 11, naznačeno time, da unutarnji cilindrični kalup (110) vibrira zajedno s vodonepropusnom plastičnom podnicom (12), gdje vibriranje počinje s vremenskom odgodom u odnosu na početak ulijevanja betona te traje kroz 2. fazu (220) i 3. fazu (230) proizvodnog postupka (200), gdje je intenzitet vibriranja promjenjiv tijekom 2. faze (220) proizvodnog postupka (200) i ovisan o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10).14. Vibration according to claims 10 and 11, indicated by the fact that the inner cylindrical mold (110) vibrates together with the waterproof plastic floor (12), where the vibration starts with a time delay in relation to the start of concrete pouring and lasts through the 2nd phase (220) and the 3rd stage (230) of the production process (200), where the vibration intensity is variable during the 2nd stage (220) of the production process (200) and depends on the dimensions of the concrete sewer shaft with a waterproof plastic floor and cast iron frame (10). 15. Hidraulička obrada prema zahtjevu 10 i 11, naznačena time, da se odvija paralelno s vibracijom u 3. fazi (230) proizvodnog postupka, gdje je snaga hidraulične obrade promjenjiva tijekom 3. faze (230) proizvodnog postupka (200) i ovisna je o dimenzijama betonskog kanalizacijskog okna s vodonepropusnom plastičnom podnicom i lijevano željeznim okvirom (10).15. Hydraulic processing according to claim 10 and 11, indicated by the fact that it takes place in parallel with the vibration in the 3rd phase (230) of the production process, where the hydraulic processing power is variable during the 3rd phase (230) of the production process (200) and is dependent on the dimensions of a concrete sewer shaft with a waterproof plastic floor and a cast iron frame (10).
HRP20221182AA 2022-09-27 2022-09-27 Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame HRP20221182A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
HRP20221182AA HRP20221182A1 (en) 2022-09-27 2022-09-27 Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
HRP20221182AA HRP20221182A1 (en) 2022-09-27 2022-09-27 Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame

Publications (1)

Publication Number Publication Date
HRP20221182A1 true HRP20221182A1 (en) 2024-03-29

Family

ID=90361146

Family Applications (1)

Application Number Title Priority Date Filing Date
HRP20221182AA HRP20221182A1 (en) 2022-09-27 2022-09-27 Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame

Country Status (1)

Country Link
HR (1) HRP20221182A1 (en)

Similar Documents

Publication Publication Date Title
CN103669417B (en) Prefabricated outer wall of basement seam crossing epoxy resin cement concrete and construction method thereof
CN108060928A (en) Shield tunnel multiple tube piece ring structure, assembling method and the manufacturing method of compound section of jurisdiction
KR20190091397A (en) Grouting method for joint portion of concrete structure in construction and top-down joint grouting method for underground structure using the same
KR100716765B1 (en) Method of connecting manhole and water stopping pipe using water-swelled rubber ring
RU2769634C1 (en) Device for making hollow concrete products, a method for making hollow concrete products and a hollow concrete structure
CN110528905A (en) Punch the construction method of poling reparation after a kind of roofing of having constructed
HRP20221182A1 (en) Device and method for fabrication of concrete sewer manhole with watertight plastic floor and cast iron frame
US20160017590A1 (en) Centrifugal Casting Concrete Pipe Method
CN211312769U (en) Connecting member of plastic pipe and concrete prefabricated inspection well
CN209429046U (en) Gravity dam transverse joint drainage channel structure
CN107762053A (en) Prefabricated basement pipeline module and preparation method thereof
CN109750831A (en) The template system and mold method that kitchen toilet water-stopping platform and floor drop plate pour simultaneously
EP3995638A1 (en) Concrete sanitary sewer pipes and manholes featuring a protective plastic liner
KR100743594B1 (en) manhole, manufacturing equipment for the same, assembling method for the same equipment, and manufacturing method using the same equipment
US10981815B1 (en) One piece watertight concrete structure
CN108943327B (en) Prefabricated toilet caisson production method, prefabricated toilet caisson and prefabricated toilet
CN207879352U (en) A kind of multiple tube loop of shield tunnel
CN107419780A (en) Attachment structure and method above and below module between floor no pressure pipe
CN112878462A (en) Construction method of circular inspection well template
CN205741954U (en) A kind of box culvert in large size using steel plate water stopper
CN213452185U (en) Concrete prefabricated shaft sealing structure
JPS56163327A (en) Repairing method for embedded concrete pipe
CN217557240U (en) Bottom plate post-cast strip department lower floor reinforcing bar and bed course clearance leak protection thick liquid device
KR101156095B1 (en) Method for manufacturing substructure of the manhole
JPH09203117A (en) Joining method of centrifugally formed concrete filled steel pipe column

Legal Events

Date Code Title Description
AIPI Request for the grant of a patent on the basis of a substantive examination of a patent application
A1OB Publication of a patent application