HRP20201648A1 - Method and technology for deep pressing in of sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, procedure for deep pressing in of waste and wellbore equipment for deep waste impression procedure - Google Patents
Method and technology for deep pressing in of sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, procedure for deep pressing in of waste and wellbore equipment for deep waste impression procedure Download PDFInfo
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Abstract
U ovome izumu izloženi su metoda i tehnologija za duboko utiskivanje mulja iz uređaja za pročišćavanje otpadnih voda i otpada i za trajno zbrinjavanje usitnjenog otpada, postupak dubokog utiskivanja otpada i oprema bušotine za postupak dubokog utiskivanja otpada. Navedena metoda i tehnologija omogućuju trajno istovremeno zbrinjavanje tekućeg i kašastog otpada utiskivanjem u geološke pogodne formacije. Vrste otpada koje su pogodne za takvo zbrinjavanje su otpadi koji se mogu transportirati pumpanjem, dakle pod tlakom, kao na primjer otpadi nastali prilikom obrade i proizvodnje mineralnih sirovina, otpadi nastali postupcima rafiniranja nafte i pročišćavanja plina, otpadi nastali u anorganskim i organskim kemijskim procesima, otpadi iz termičkih procesa, otpadna ulja, masti i otpad od tekućih goriva, otpad prikupljen iz građevina za gospodarenjem otpadom, postrojenja za preradu otpada i uređaja za pročišćavanja otpadnih voda (muljevi). Oprema bušotine za postupak dubokog utiskivanja otpada sadržava bušotinsku glavu (120) i tri kolone zaštitnih cijevi (112,114,116) na kojima su izvedene perforacije (118). Intervali za utiskivanje (104,106,108) se nalaze na različitim dubinama u bušotini (100) tako da je prvi interval za utiskivanje (104) najpliće, drugi interval za utiskivanje (106) je između prvog i trećeg intervala za utiskivanje, a treći interval za utiskivanje (108) je najdublje u zoni nezacijevljenog kanala bušotine (130).The present invention discloses a method and technology for deep pressing in of sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, process for deep pressing in of waste and wellbore equipment for waste deep pressing in process. The specified method and technology enable permanent simultaneous disposal of liquid and slurry waste by pressing it into geologically suitable formations. Types of waste that are suitable for such disposal are waste that can be transported by pumping, i.e. under pressure, such as waste generated during processing and production of mineral resources, waste generated by oil refining and gas refining, waste generated in inorganic and organic chemical processes, wastes from thermal processes, waste oils, fats and wastes from liquid fuels, wastes collected from waste management buildings, waste treatment plants and wastewater (sludge) treatment devices. The equipment of the wellbore for the process of deep pressing in of waste includes a wellbore head (120) and three columns of protective pipes (112,114,116) on which perforations (118) are performed. The pressing-in-intervals (104,106,108) are located at different depths in the wellbore (100) so that the first pressing-in-interval (104) is the shallowest, the second pressing-in-interval (106) is between the first and third pressing-in-interval, and the third pressing-in-interval (108) is the deepest in the zone of the unpiped wellbore channel (130).The present invention provides a method and technology for deep sludge injection from wastewater and waste treatment plants and for the permanent disposal of shredded waste, a deep waste injection process and well equipment for a deep waste injection process. The mentioned method and technology enable permanent simultaneous disposal of liquid and slurry waste by injection into geologically suitable formations. Types of waste that are suitable for such disposal are waste that can be transported by pumping, ie under pressure, such as waste generated during processing and production of mineral resources, waste generated by oil refining and gas refining, waste generated in inorganic and organic chemical processes, wastes from thermal processes, waste oils, fats and wastes from liquid fuels, wastes collected from waste management buildings, waste treatment plants and wastewater treatment plants (sludges). The equipment of the well for the process of deep injection of waste includes a well head (120) and three columns of protective pipes (112,114,116) on which perforations (118) are performed. The indentation intervals (104,106,108) are located at different depths in the borehole (100) so that the first indentation interval (104) is the shallowest, the second indentation interval (106) is between the first and third indentation intervals, and the third indentation interval 108) is the deepest in the zone of uncased well channel (130). The present invention discloses a method and technology for deep pressing in sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, process for deep pressing in waste and wellbore equipment for waste deep pressing in process. The specified method and technology enable permanent simultaneous disposal of liquid and slurry waste by pressing it into geologically suitable formations. Types of waste that are suitable for such disposal are waste that can be transported by pumping, i.e. under pressure, such as waste generated during processing and production of mineral resources, waste generated by oil refining and gas refining, waste generated in inorganic and organic chemical processes, wastes from thermal processes, waste oils, fats and wastes from liquid fuels, wastes collected from waste management buildings, waste treatment plants and wastewater (sludge) treatment devices. The equipment of the wellbore for the process of deep pressing in waste includes a wellbore head (120) and three columns of protective pipes (112,114,116) on which perforations (118) are performed. The pressing-in-intervals (104,106,108) are located at different depths in the wellbore (100) so that the first pressing-in-interval (104) is the shallowest, the second pressing-in-interval (106) is between the first and third pressing-in-interval, and the third pressing-in-interval (108) is the deepest in the zone of the unpiped wellbore channel (130).
Description
Područje tehnike na koje se izum odnosi Technical field to which the invention relates
Ovaj izum se odnosi na područje metode, sustava i postupaka za trajno zbrinjavanje mulja iz uređaja za pročišćavanje otpadnih voda, otpada, usitnjenog otpada utiskivanjem istog crpkama u tekućem ili kašastom obliku u duboke bušotine, iscrpljena ležišta soli, prirodne šupljine ili općenito duboko podzemlje. Također, ovaj izum se odnosi i na opremu bušotine za postupak dubokog utiskivanja otpada. This invention relates to the field of methods, systems and procedures for the permanent disposal of sludge from sewage treatment plants, waste, shredded waste by pumping it with pumps in liquid or slurry form into deep wells, depleted salt deposits, natural cavities or generally deep underground. Also, this invention relates to well equipment for the process of deep compaction of waste.
Tehnički problem Technical problem
Zbrinjavanje otpada u tekućem obliku u podzemlje tehnologijom utiskivanja u duboke bušotine počelo se razvijati tridesetih godina prošlog stoljeća. Također, istovremeno se počelo s primjenom utiskivanja vode ili drugog fluida u proizvodnu formaciju radi održavanja tlaka u ležištima ugljikovodika. U Republici Hrvatskoj je zbrinjavanje otpada generiranog u procesu istraživanja, bušenja, proizvodnje, prerade i distribucije ugljikovodika utiskivanjem u negativne istražne ili iscrpljene proizvodne bušotine u praksi započeto je 90-tih godina prošlog stoljeća. Tehnologija koja je u primjeni radi utiskivanja u podzemlje ograničena je u tome što se utiskuje samo tekuća komponenta, dok se kruti dio otpada solidificira miješanjem s vapnom, te se potom odlaže na lokaciji bušotine u postojeće isplačne jame ili posebno izgrađene deponije. Takav pristup u zbrinjavanju krutog otpada predstavlja privremeno rješenje jer postoji mogućnost da se nakon duljeg vremena pod utjecajem atmosferilija razgradi struktura solidifikata, pa otpad može ugroziti akvifer pitke vode. Taj problem nije prisutan samo u naftnom gospodarstvu već su slični problemi uočeni i u drugim industrijama koje zbrinjavaju nastali otpad privremeno i na ekološki neodgovarajući način (na primjer mulj nastao u postrojenjima za pročišćavanje otpadnih voda, talozi iz spremnika u kemijskoj industriji, zauljena zemlja, građevinski otpad i sl.). Disposing of waste in liquid form underground using the technology of pressing into deep wells began to develop in the thirties of the last century. Also, at the same time, the injection of water or another fluid into the production formation was started in order to maintain the pressure in the hydrocarbon reservoirs. In the Republic of Croatia, disposal of waste generated in the process of exploration, drilling, production, processing and distribution of hydrocarbons by injection into negative exploratory or exhausted production wells in practice began in the 90s of the last century. The technology that is used for pressing into the underground is limited in that only the liquid component is pressed, while the solid part of the waste is solidified by mixing it with lime, and then it is deposited at the location of the well in existing leaching pits or specially built landfills. Such an approach to the disposal of solid waste represents a temporary solution because there is a possibility that after a long time under the influence of atmospheric conditions, the structure of the solidified will break down, so the waste can endanger the drinking water aquifer. This problem is not present only in the oil industry, but similar problems have also been observed in other industries that dispose of the generated waste temporarily and in an environmentally inappropriate way (for example, sludge generated in wastewater treatment plants, sediments from tanks in the chemical industry, oily soil, construction waste and similar.).
Izumitelj se bavio razmatranjem i praktičnim pokusima kako postići da se istovremeno u podzemnu bušotinu ili drugu geološki pogodnu formaciju utiskuju i tekući i kruti sastojci nastalog otpada, te je u ovome izumu izložen sustav pomoću kojeg se ostvaruje takav postupak, ali i sam postupak i oprema bušotine za primjenu postupka dubokog utiskivanja otpada. Kroz praktična istraživanja izumitelj je utvrdio da se ovdje izložena metoda utiskivanja tekućeg i krutog otpada može primijeniti i kod negativnih istražnih i kod iscrpljenih proizvodnih bušotina, međutim uz preduvjet zadovoljenja određenih tehničkih kriterija za prihvat otpada. The inventor was engaged in consideration and practical experiments on how to achieve that both the liquid and solid components of the generated waste are pressed into an underground well or other geologically suitable formation at the same time, and in this invention the system by means of which such a procedure is carried out, as well as the procedure itself and the equipment of the well, is presented for the application of the process of deep compaction of waste. Through practical research, the inventor determined that the liquid and solid waste injection method presented here can be applied to both negative exploratory and exhausted production wells, but with the prerequisite of meeting certain technical criteria for waste acceptance.
Ovdje izložena metoda utiskivanja otpada predstavlja siguran, djelotvoran i visoko ekološki prihvatljivi proces zbrinjavanja otpada. The waste compaction method presented here is a safe, effective and highly environmentally friendly waste disposal process.
Slijedeći problem koji je riješio izumitelj je pitanje neodgovarajućeg zbrinjavanja otpada odlaganjem na površini obzirom da se ovim izumom sav nastali otpad, koji se prethodno mora usitniti i miješanjem s određenim dodacima prevesti u tekući otpad odnosno kašasto stanje, tako da jednom utisnuti otpad u podzemne geološke formacije ostaje trajno zbrinut u zatvorenom pukotinskom i pornom prostoru stijene izvan biosfere. The next problem solved by the inventor is the issue of improper disposal of waste by dumping it on the surface, considering that with this invention, all generated waste, which must first be crushed and mixed with certain additives, is converted into a liquid waste, i.e. a slurpy state, so that once the waste is pressed into the underground geological formations it remains permanently stored in the closed fissure and pore space of the rock outside the biosphere.
Daljnji problem koji je riješio izumitelj je da se na istom objektu otpad može zbrinuti u formaciju s prirodnim pukotinama ili u umjetno stvorene pukotine. A further problem solved by the inventor is that at the same facility, waste can be disposed of in a formation with natural cracks or artificially created cracks.
Idući daljnji problem koji je riješen ovim izumom je da je moguće tekući otpad bez krutih čestica odlagati u jednu geološku formaciju, a tekući otpad s krutim česticama u drugu geološku formaciju. A further problem solved by this invention is that it is possible to dispose of liquid waste without solid particles in one geological formation, and liquid waste with solid particles in another geological formation.
Također ovim izumom je riješen problem pronalaska jeftinije metode utiskivanja otpada u odnosu na postojeće metode utiskivanja, obzirom da je ovdje izloženim izumom moguće zbrinjavanje većih količina otpada kroz jedan kanal bušotine, čime se znatno utječe na rentabilnost procesa zbrinjavanja otpada. Also, this invention solves the problem of finding a cheaper method of compacting waste compared to existing methods of compaction, given that the invention presented here makes it possible to dispose of larger amounts of waste through one well channel, which significantly affects the profitability of the waste disposal process.
Stanje tehnike State of the art
Utiskivanje otpada u podzemlje je izloženo u slijedećim patentnim dokumentima: U.S. Pat. Nr. 3,108,439, REYNOLDS i drugi; 3,262,274, NELSON, Jr.; 3,292,693, HILL i drugi; 3,331,206, OSBORNE; 3,335,798, QUERIO i drugi; 3,374,633, BRANDT; 3,513,100, STOGNER; 3,852,967, STEWART i drugi; 3,576,513 LINDERHOFFER i drugi; 4,787,452, JENNINGS, JR.; 4,828,030, JENNINGS, JR.; 4,906,135, BRASSOW i drugi; 4,942,929, MALACHOSKY i drugi; 5,108,226, JENNINGS; 5,109,933, JACKSON; 5,129,469 JACKSON; 5,133,624, CAHILL i 5,191,157, CROCKER. U tim patentnim dokumentima izložene su tehnike zbrinjavanja otpada koje uključuju bušenje u pogodne geološke formacije te potom injektiranje različitih materijala koji se na taj način trajno odlažu odnosno zbrinjavaju u takvoj bušotini. Kao materijali se spominju radioaktivne tekućine ili muljevi, te druge tekućine i plinovi. Embedding waste underground is disclosed in the following patent documents: U.S. Pat. Pat. No. 3,108,439, REYNOLDS et al.; 3,262,274, NELSON, Jr.; 3,292,693, HILL et al.; 3,331,206, OSBORNE; 3,335,798, QUERIO et al.; 3,374,633, BRANDT; 3,513,100, STOGNER; 3,852,967, STEWART et al.; 3,576,513 LINDERHOFFER and others; 4,787,452, JENNINGS, JR.; 4,828,030, JENNINGS, JR.; 4,906,135, BRASSOW et al.; 4,942,929, MALACHOSKY et al.; 5,108,226, JENNINGS; 5,109,933, JACKSON; 5,129,469 JACKSON; 5,133,624, CAHILL and 5,191,157, CROCKER. In these patent documents, waste disposal techniques are presented, which include drilling into suitable geological formations and then injecting different materials that are permanently disposed of in such a well. Materials include radioactive liquids or sludges, and other liquids and gases.
Međutim niti jedan od ovih patentnih dokumenata ne sadržava sustav i postupak kako je izložen u ovome izumu, a to je da se istovremeno tekući otpad bez krutih čestica odlaže u jednu geološku formaciju, a tekući otpad s krutim česticama u drugu geološku formaciju. However, none of these patent documents contain the system and procedure as set forth in this invention, which is to simultaneously deposit liquid waste without solid particles in one geological formation, and liquid waste with solid particles in another geological formation.
Kratki sadržaj biti izuma Brief content of the essence of the invention
Ovdje izloženi izum se odnosi na trajno istovremeno zbrinjavanje tekućeg i kašastog otpada utiskivanjem u geološke pogodne formacije. Vrste otpada koje su pogodne za takvo zbrinjavanje su otpadi koji se mogu transportirati pumpanjem, dakle pod tlakom, kao na primjer otpadi nastali prilikom obrade i proizvodnje mineralnih sirovina, otpadi nastali postupcima rafiniranja nafte i pročišćavanja plina, otpadi nastali u anorganskim i organskim kemijskim procesima, otpadi iz termičkih procesa, otpadna ulja, masti i otpad od tekućih goriva, otpad prikupljen iz građevina za gospodarenjem otpadom, postrojenja za preradu otpada i uređaja za pročišćavanja otpadnih voda (muljevi). Naravno, ovi otpadi moraju prethodno biti kondicionirani i posebno obrađeni da bi mogli bili utisnuti u duboke geološke formacije. Sam postupak odabira geološke formacije se temelji na povećanom porozitetu i propusnosti formacije, postojanju prirodnih pukotina većih ili manjih razmjera, nepropusnošću podine i krovine geološke formacije, dovoljnoj udaljenosti ispod vodozaštitnih zona i vertikalnih rasjeda. Pri tome utisnuti otpad ostaje trajno zbrinut u zatvorenom pukotinskom i pornom prostoru stijene izvan biosfere za razliku o sadašnjeg način odlaganja na površini. The invention presented here relates to the permanent simultaneous disposal of liquid and pulpy waste by pressing it into suitable geological formations. Types of waste that are suitable for such disposal are wastes that can be transported by pumping, i.e. under pressure, such as wastes generated during the processing and production of mineral raw materials, wastes generated by oil refining and gas purification processes, wastes generated in inorganic and organic chemical processes, waste from thermal processes, waste oils, fats and waste from liquid fuels, waste collected from waste management buildings, waste processing plants and waste water treatment plants (sludges). Of course, these wastes must be previously conditioned and specially processed before they can be pressed into deep geological formations. The process of selecting a geological formation is based on the increased porosity and permeability of the formation, the existence of natural cracks of larger or smaller scales, the impermeability of the floor and roof of the geological formation, sufficient distance below water protection zones and vertical faults. At the same time, the embedded waste remains permanently disposed of in a closed fissure and pore space of the rock outside the biosphere, in contrast to the current method of disposal on the surface.
Prvi korak u pripremi otpada radi utiskivanja je da se različite vrste tekućeg i krutog otpada drobljenjem u posebnim mlinovima samelju u čestice dimenzija do 400 mikrona te da se pomiješaju s glinom i vodom. Najbolji rezultati su ostvareni kod miješanja s bentonitnom suspenzijom kao nosećom tekućom komponentom miješaju u kašu koja se potom visokotlačnom sisaljkom utiskuje u pogodnu geološku formaciju. Uobičajeno se radi o pet do šest postotnoj bentonitnoj suspenziji, ali se dobri rezultati postižu i sa 10% bentonitnom suspenzijom. Za neke otpade je dovoljno samo miješanje s vodom radi postizanja tekuće smjese koja se potom kroz jednostruki ili dvostruki utisni niz tubinga utiskuje u različite hidrodinamičke cjeline. The first step in the preparation of waste for pressing is that different types of liquid and solid waste are crushed in special mills into particles up to 400 microns in size and mixed with clay and water. The best results were achieved when mixed with bentonite suspension as a carrier liquid component, mixed into a slurry, which is then pressed into a suitable geological formation with a high-pressure pump. It is usually a five to six percent bentonite suspension, but good results are also achieved with a 10% bentonite suspension. For some wastes, it is enough just to mix with water in order to achieve a liquid mixture, which is then pressed into different hydrodynamic units through a single or double pressing series of tubing.
Temeljna razlika u odnosu na dosadašnju poznatu tehnologiju u svijetu sastoji se u tome što se prethodno pripremljena kaša, sastavljena od krutih čestica otpada (mulja, taloga, krhotina) i bentonitne suspenzije kao tekuće faze, može utiskivati: The fundamental difference compared to the technology known so far in the world consists in the fact that the previously prepared slurry, composed of solid particles of waste (sludge, sediment, debris) and bentonite suspension as a liquid phase, can be pressed:
1. kroz tubing u dublju geološku formaciju prekrivenu ili neprekrivenu zaštitnim cijevima, te po potrebi istovremeno i u 1. through tubing into a deeper geological formation covered or not covered with protective pipes, and if necessary simultaneously in
2. pliće geološke formacije kroz ugrađeni tubing i perforacije dviju ili više kolona zaštitnih cijevi u druge hidrodinamske cjeline. 2. shallower geological formations through embedded tubing and perforations of two or more columns of protective pipes into other hydrodynamic units.
Metoda omogućuje da se prema različitim vrstama otpada odabere formacija čije su geološko-fizikalne karakteristike pogodne za zbrinjavanje pojedine vrste otpada s obzirom na slojni i hidrostatski tlak. The method makes it possible to select, according to different types of waste, a formation whose geological and physical characteristics are suitable for the disposal of a particular type of waste with regard to layer and hydrostatic pressure.
Prema regulativi Američke Agencije za Zaštitu okoliša, bušotine za utiskivanje se dijele u šest klasa. Za svaku klasu određena je vrsta otpada koju je moguće utiskivati: According to the regulations of the US Environmental Protection Agency, wells for immersion are divided into six classes. For each class, the type of waste that can be stamped is determined:
Klasa I - utiskivanje komunalnog ili industrijskog otpada (uključujući i opasni otpad) ispod najdubljih zona podzemnih izvora pitke vode (akvifera), Class I - pressing municipal or industrial waste (including hazardous waste) under the deepest zones of underground sources of drinking water (aquifer),
Klasa II - utiskivanje otpada iz istraživanja i proizvodnje nafte i plina, Class II - pressing waste from oil and gas exploration and production,
Klasa III - utiskivanje fluida u procesu pridobivanja mineralnih sirovina ili energije, Class III - injection of fluid in the process of extracting mineral raw materials or energy,
Klasa IV - utiskivanje opasnog ili radioaktivnog otpada u/ili iznad podzemnih izvora pitke vode Class IV - injection of hazardous or radioactive waste into/or above underground sources of drinking water
Klasa V - sve ostale utisne bušotine koje prethodno nisu spomenute, a kroz koje se utiskuju fluidi u/ ili iznad zona podzemnih izvora pitke vode i Class V - all other injection wells not previously mentioned, through which fluids are injected into/or above the zones of underground sources of drinking water and
Klasa VI – bušotine za utiskivanje i zbrinjavanje ugljikovog dioksida Class VI – boreholes for injection and disposal of carbon dioxide
Današnje stanje tehnike omogućava da se unutar iste bušotine pogodne geološke formacije može zbrinjavati otpad u formaciju s prirodnim pukotinama ili u umjetno stvorene pukotine hidrauličkim razdiranjem. S obzirom na spomenute mogućnosti zbrinjavanja otpada utiskivanjem, moguće je tekući otpad bez krutih čestica odlagati u jednu geološku formaciju, a tekući otpad s krutim česticama u drugu geološku formaciju. Metoda u odnosu na druge slične metode, omogućuje zbrinjavanje većih količina otpada kroz jedan kanal bušotine što znatno utječe na rentabilnost procesa. Today's state of the art makes it possible to dispose of waste within the same well of a suitable geological formation in a formation with natural cracks or artificially created cracks by hydraulic fracturing. With regard to the mentioned possibilities of disposal of waste by compaction, it is possible to dispose of liquid waste without solid particles in one geological formation, and liquid waste with solid particles in another geological formation. Compared to other similar methods, the method enables disposal of larger amounts of waste through one well channel, which significantly affects the profitability of the process.
Ovdje izložena metoda zbrinjavanja kašastog otpada se sastoji u tome da se kruta komponenta otpada melje na maksimalnu veličinu čestica oko 400 mikrona te se miješanjem s 5-6 %-tnom bentonitnom suspenzijom pripremi kaša, koja se, visokotlačnim sisaljkama, protiskuje kroz utisnu opremu, ugrađenu u duboku istražnu ili iscrpljenu proizvodnu bušotinu, u pogodne geološke formacije. Važni dio ove metode je izbor geološki pogodne formacije i tehnički ispravnog kanala bušotine, obzirom da o tome ovisi djelotvornost ove metode. Geološka formacija odabire se na osnovi prihvaćenih geološko-fizikalnih kriterija i standarda pri čemu je posebna pažnja usmjerena na: poroznost i propusnost rezervoarske stijene, porni tlak i tlak fraktiriranja, mikrotektoniku stijene, zasićenost slojnim fluidom, nepropusnost podine i krovine rezervoara, udaljenost vertikalnih rasjeda od bušotine za utiskivanje, rasprostiranje rasjeda u vertikalnom smjeru, zadovoljavajuća udaljenost zone utiskivanja od dna akvifera, litološki sastav stijene u koju se otpad odlaže kao i ostale fizikalno-stratigrafske karakteristike formacije. Metoda zbrinjavanja tehnološkog otpada kroz jednostruku i/ili dvostruku utisnu opremu omogućuje da se istodobno zbrinjava otpad u formaciju koja nije prekrivena zaštitnim cijevima, zatim u formaciju prekrivenu zaštitnim cijevima i to kroz perforacije više kolona zaštitnih cijevi kao. Pri tome, otpad se odlaže u prirodne mikropukotine, ili u umjetno stvorene pukutine stijena. Isto tako, gdje ne postoje prirodne mikropukotine ili se zbog tehnoloških i drugih razloga ne izvodi odlaganje otpada uz istodobni lom formacije, otpad se odlaže i u formaciju s visokom propusnošću i porozitetom. The method of slurry waste disposal presented here consists in grinding the solid component of the waste to a maximum particle size of about 400 microns, and by mixing it with a 5-6% bentonite suspension, a slurry is prepared, which is forced through high-pressure pumps through the built-in pressing equipment into a deep exploratory or exhausted production well, into suitable geological formations. An important part of this method is the selection of a geologically suitable formation and a technically correct well channel, since the effectiveness of this method depends on this. The geological formation is selected on the basis of accepted geological-physical criteria and standards, where special attention is focused on: porosity and permeability of the reservoir rock, pore pressure and fracturing pressure, microtectonics of the rock, saturation with layer fluid, impermeability of the reservoir floor and roof, distance of vertical faults from injection wells, propagation of faults in the vertical direction, satisfactory distance of the injection zone from the bottom of the aquifer, lithological composition of the rock in which the waste is deposited, as well as other physical-stratigraphic characteristics of the formation. The method of disposal of technological waste through single and/or double impression equipment allows waste to be simultaneously disposed of in a formation that is not covered with protective pipes, then in a formation covered with protective pipes, through the perforations of several columns of protective pipes such as. At the same time, the waste is deposited in natural microcracks, or in artificially created rock cracks. Likewise, where there are no natural microcracks or, due to technological and other reasons, waste disposal is not carried out with the simultaneous fracture of the formation, waste is also deposited in a formation with high permeability and porosity.
Kratki opis crteža Brief description of the drawing
Slika 1. Prikaz metode i tehnologije za duboko utiskivanje mulja iz uređaja za pročišćavanje otpadnih voda i otpada i za trajno zbrinjavanje usitnjenog otpada postupkom utiskivanja u geološki pogodnu formaciju Figure 1. Presentation of the method and technology for deep compaction of sludge from waste water and waste treatment plants and for the permanent disposal of shredded waste by compaction into a geologically suitable formation
Slika 2. Prikaz bušotine opremljene s nizom tubinga za utiskivanje otpada u geološki pogodnu formaciju Figure 2. View of a well equipped with a series of tubing for pushing waste into a geologically suitable formation
Slika 3. Shematski prikaz postupka utiskivanje otpadne kaše s krutim česticama Figure 3. Schematic representation of the process of pressing waste slurry with solid particles
Popis upotrijebljenih pozivnih oznaka List of used call signs
100 -bušotina 100 wells
102 -litološki stup 102 -lithological column
104-prvi interval za utiskivanje 104-first interval for embossing
106-drugi interval za utiskivanje 106-second interval for embossing
108-treći interval za utiskivanje 108-third interval for embossing
110 - ušće bušotine 110 - well mouth
112-vanjska kolona zaštitnih cijevi 112-external column of protective pipes
114-međukolona zaštitnih cijevi 114-intermediate column of protective pipes
116-unutrašnja kolona zaštitnih cijevi 116-internal column of protective tubes
118-perforacije zaštitnih cijevi 118-perforations of protective pipes
120- bušotinska glava 120- drill head
130 - sekcija nezacijevljenog kanala bušotine 130 - section of unsealed well channel
132-duži niz tubinga 132-longer tubing string
134-kraći niz tubinga 134-shorter tubing string
136 - gornji parker 136 - upper parker
138 – donji parker 138 – lower parker
140 - prstenasti prostor 140 - ring space
150-manomatar 150-manometer
200-spremište krupnog otpada 200-large waste storage
220-transportna traka 220-conveyor belt
225-krupni otpad 225-bulky waste
230-mlin za drobljenje i usitnjavanje otpada 230-mill for crushing and pulverizing waste
240-sitne čestice otpada 240-fine particles of waste
242 – spremnik za sitne čestice otpada 242 – container for small waste particles
244-spremnik za kašu (voda pomiješana sa sitnim česticama otpada) 244-slurry container (water mixed with small waste particles)
246 – miješalica 246 – mixer
248-pumpa za cirkuliranje 248-circulation pump
250-crpka za kašu (mješavina sa sitnim česticama otpada) 250-slurry pump (mixture with small waste particles)
252-spremnik kaše za utiskivanje 252-slurry tank for pressing
254-spremnik sa kemikalijama i dodacima 254-container with chemicals and additives
256-crpka za kemikalije 256-pump for chemicals
260-visokotlačna crpka 260-high pressure pump
262-ventil 262-valve
270-PLC 270-PLC
272-upravljački panel 272-control panel
280-spremnik za tekući otpad 280-container for liquid waste
290 – visokotlačni cjevovod 290 – high-pressure pipeline
292-nisko-tlačni cjevovod 292-low-pressure pipeline
294-veza prema cijevi za utiskivanje tekućeg otpada 294-connection to the liquid waste injection pipe
296-veza prema cijevi za utiskivanje tekuće mješavine sitnih čestica otpada 296-connection to the pipe for pressing the liquid mixture of small waste particles
800- utiskivanje čiste vode u tubing; 800- injection of clean water into the tubing;
802- iniciranje loma formacije; 802- formation break initiation;
804- utiskivanje prethodnice uz veliki protok s čistom vodom; 804- pressing of the precursor with a large flow with clean water;
806- postupno povećanje razine krutih čestica do zahtjevane koncentracije; 806- gradual increase in the level of solid particles to the required concentration;
808- nastavak operacije utiskivanja uz frakturiranje pri prosječnom tlaku utiskivanja tijekom 6-12 sati pri protocima od 0.8 – 1.5 m3/min; 808- continuation of the pressing operation with fracturing at average pressing pressure for 6-12 hours at flow rates of 0.8 – 1.5 m3/min;
810- postupno smanjenje koncentracije krutih čestica na nulu i nastavak utiskivanja nahodnice od 5 – 25 m3 čiste vode; 810- gradual reduction of the concentration of solid particles to zero and continuation of pressing in the deposit of 5-25 m3 of clean water;
812- zatvaranje bušotine i registracija tlakova; 812- well closure and pressure registration;
814- analiza trenutnog tlaka prestanka utiskivanja; 814- analysis of the current pressure of the stop of embossing;
816- analiza tlaka zatvaranja frakture; 816- fracture closure pressure analysis;
818- vrednovanje postupnog pada tlaka prema vrijednostima obližnjih polja radi utvrđivanja razvoja odziva formacije i 818- evaluation of the gradual pressure drop according to the values of the nearby fields in order to determine the development of the response of the formation i
820- provjera ponašanja formacije za utiskivanje radi ponavljanja postupka utiskivanja uz frakturiranje nakon dostatnog vremena 820- checking the behavior of the indentation formation in order to repeat the indentation process with fracturing after a sufficient time
822- završetak postupka 822- completion of the procedure
Detaljan opis najmanje jednog od načina ostvarivanja izuma A detailed description of at least one way of realizing the invention
Oprema bušotine za postupak dubokog utiskivanja otpada sadržava bušotinsku glavu 120 i tri kolone zaštitnih cijevi 112,114,116 na kojima su izvedene perforacije 118, i to unutrašnju kolonu zaštitnih cijevi 116, međukolonu zaštitnih cijevi 114 i vanjsku kolonu zaštitnih cijevi 112 koje se povezuju s bušotinskom glavom 120 i koje se polažu u kanal bušotine 100 s više intervala za utiskivanje 104,106,108 i sekcijom nezacijevljenog kanala bušotine 130. Intervali za utiskivanje 104,106,108 se nalaze na različitim dubinama u bušotini 100 tako da je prvi interval za utiskivanje 104 najpliće, drugi interval za utiskivanje 106 je između prvog i trećeg intervala za utiskivanje, a treći interval za utiskivanje 108 je najdublje u zoni nezacijevljenog kanala bušotine 130. Kolone zaštitnih cijevi 112,114,116 položene su na način da je unutrašnja kolona zaštitnih cijevi 116 najmanjeg promjera i ne doseže najdublji treći interval za utiskivanje 108. Unutrašnja kolona zaštitnih cijevi 116 nalazi se dijelom unutar međukolone zaštitnih cijevi 114 koja je većeg promjera od unutrašnje kolone zaštitnih cijevi 116, ali je kraća i doseže samo do iznad drugog intervala za utiskivanje 106 i pri čemu je vanjska kolona zaštitnih cijevi 112 najvećeg promjera te se unutar nje nalaze koncentrično smještene unutrašnja kolona zaštitnih cijevi 116 i međukolona zaštitnih cijevi 114. Dubina polaganja vanjske kolone zaštitnih cijevi 112 seže do ispod prvog intervala za utiskivanje 104. Opremu bušotine nadalje čine dva niza tubinga 132, 134 od kojih je jedan duži niz tubinga 132, a drugi kraći niz tubinga 134 smještenih unutar unutrašnje kolone zaštitnih cijevi 116, te nadalje sadržava gornji parker 136 i donji parker 138 postavljenih unutar unutrašnje kolone zaštitnih cijevi 116 tako da je gornji parker 136 neposredno iznad drugog intervala za utiskivanje 104. Kroz gornji parker 136 prolaze oba niza tubinga 132,134. Donji parker 138 je neposredno ispod drugog intervala za utiskivanje 104 i kroz njega prolazi samo duži niz tubinga 134 koji seže izvan unutrašnje kolone zaštitnih cijevi 116 sve do trećeg intervala za utiskivanje 108 u zoni sekcije nezacijevljenog kanala bušotine 130. Kada se otpad utiskuje kroz kraći niz tubinga 134 isti se unutar unutrašnje kolone zaštitnih cijevi 116 kroz perforacije zaštitne cijevi 118 može širiti samo u prostor drugog intervala za utiskivanje 106 jer mu parkeri 136,138 sprječavaju širenje prema gore odnosno prema dolje unutar unutrašnje kolone zaštitnih cijevi 116. Kada pak otpad utiskuje kroz duži niz tubinga 132 isti se rasprostire u prostor trećeg intervala za utiskivanje 108. Uobičajeno su parkeri 136,138 izrađeni u obliku balona od gume u koju se može pod pritiskom upupmavati inertni plin. Inertni plin je vrlo često dušik. The well equipment for the process of deep compaction of waste contains a well head 120 and three columns of protective pipes 112,114,116 on which perforations 118 are made, namely an inner column of protective pipes 116, an intermediate column of protective pipes 114 and an outer column of protective pipes 112 which are connected to the well head 120 and which are placed in the wellbore channel 100 with multiple indentation intervals 104, 106, 108 and an unlined wellbore section 130. Indentation intervals 104, 106, 108 are located at different depths in the wellbore 100 such that the first indentation interval 104 is the shallowest, the second indentation interval 106 is between the first and the third indentation interval, and the third indentation interval 108 is the deepest in the zone of the unhealed well channel 130. The protective pipe columns 112, 114, 116 are laid in such a way that the inner column of the indentation pipes 116 is of the smallest diameter and does not reach the deepest third indentation interval 108. The inner column of protective pipes 116 is located dia elom inside the intermediate column of protective tubes 114 which is larger in diameter than the inner column of protective tubes 116, but it is shorter and reaches only above the second interval for pressing 106 and the outer column of protective tubes 112 is of the largest diameter and inside it there are concentrically located inner columns of protective pipes 116 and intermediate column of protective pipes 114. The depth of laying the outer column of protective pipes 112 reaches below the first interval for pressing in 104. The well equipment further consists of two rows of tubing 132, 134, one of which is a longer row of tubing 132, and the other is a shorter row of tubing 134 placed inside the inner column of protective tubes 116, and further contains an upper parker 136 and a lower parker 138 placed inside the inner column of protective tubes 116 so that the upper parker 136 is immediately above the second interval for pressing 104. Through the upper parker 136 both sets of tubing 132,134 pass. The lower parker 138 is immediately below the second compression interval 104 and only the longer string of tubing 134 passes through it, which extends beyond the inner casing string 116 until the third compression interval 108 in the section zone of the uncased well channel 130. When the waste is pushed through the shorter string tubing 134 can spread within the inner column of protective tubes 116 through the perforations of the protective tube 118 only into the space of the second pressing interval 106 because the parkers 136,138 prevent it from spreading upwards or downwards within the inner column of protective tubes 116. When the waste is pressed through a longer series tubing 132 extends into the space of the third interval for pressing 108. Normally, parkers 136,138 are made in the form of a rubber balloon into which inert gas can be pumped under pressure. The inert gas is very often nitrogen.
Na slici 2. prikazana je bušotina 100 s pripadajućim litološkim stupom 102 i tri različita intervala za utiskivanje 104, 106, 108 koji su prethodno utvrđeni kao pogodni za zbrinjavanje određene vrste otpada postupkom utiskivanja kako je izloženo u ovome izumu. Figure 2 shows a borehole 100 with an associated lithological column 102 and three different indentation intervals 104, 106, 108 that have previously been determined to be suitable for disposal of a particular type of waste by indentation as set forth in the present invention.
Bušotina 100 u ovdje prikazanoj izvedbi je zacijevljena s tri kolone zaštitnih cijevi i to vanjskom kolonom zaštitnih cijevi 112, međukolonom zaštitnih cijevi 114 i unutrašnjom kolonom zaštitnih cijevi 116. Samu konstrukciju bušotine 100 čine tri kolone zaštitnih cijevi 112,114, 116 i sekcija nezacijevljenog kanala bušotine 130. Na ušću bušotine 110 je ugrađena bušotinska glava 120. Kolone zaštitnih cijevi 112,114,116 su perforirane 118 radi raskrivanja formacija u intervalima za utiskivanje 104,106,108. The borehole 100 in the version shown here is sealed with three columns of protective pipes, namely the outer column of protective pipes 112, the intermediate column of protective pipes 114 and the inner column of protective pipes 116. The structure of the well 100 itself consists of three columns of protective pipes 112,114, 116 and a section of the unsealed well channel 130 A wellhead 120 is installed at the mouth of the well 110. The casing strings 112,114,116 are perforated 118 to reveal the formations in the indentation intervals 104,106,108.
U bušotinu 100 se ugrađuje dvostruki utisni niz tubinga 132,134 različitih dužina, tako da je duži niz tubinga 132 pogodan za utiskivanje u dublje slojeve, a kraći niz tubinga 134 je pogodan za utiskivanje u pliće formacije. U bušotinu 100 se ugrađuju dva parkera, gornji parker 136 i donji parker 138 koji imaju funkciju izolacije utisnih zona (intervala za utiskivanje) 104,106, 108. In the borehole 100, a double pressing series of tubing 132,134 of different lengths is installed, so that the longer series of tubing 132 is suitable for pressing into deeper layers, and the shorter series of tubing 134 is suitable for pressing into shallower formations. In the well 100, two parkers are installed, the upper parker 136 and the lower parker 138, which have the function of isolating the impression zones (intervals for impression) 104, 106, 108.
Prethodno pripremljena kaša odnosno mulj sastavljen od krutih čestica otpada utiskuje se kroz jedan od ugrađenih tubinga 132 ili 134 ovisno o tipu i vrsti otpada i fizikalno-stratigrafskim karakteristikama formacija 106, 108 u koje se otpad utiskuje. Nadalje, moguće je tekući otpad bez krutih čestica utiskivati u prstenasti prostor 140 kojega čine zaštitne cijevi 112,114, 116 i ugrađeni nizovi tubinga 132,134 za utiskivanje, te kroz perforacije zaštitnih cijevi 118 u prvom intervalu za utiskivanje 104. Previously prepared slurry or sludge composed of solid waste particles is pressed through one of the installed tubings 132 or 134 depending on the type and type of waste and the physical-stratigraphic characteristics of the formations 106, 108 into which the waste is pressed. Furthermore, it is possible to press liquid waste without solid particles into the annular space 140, which consists of protective tubes 112, 114, 116 and built-in rows of tubing 132, 134 for pressing, and through the perforations of the protective tubes 118 in the first interval for pressing 104.
Utiskivanje se obavlja visokotlačnim sisaljkama 260 koje pod visokim pritiskom utiskuju kašu koja se dobavlja iz spremnika kaše za utiskivanje 252. Ostali fluidi (npr. morska, slojna ili tehnološka voda) mogu se dobavljati do visokotlačnih sisaljki 260 iz drugih raspoloživih izvora. Pritisak se kontrolira manometrom 150. Pressing is performed by high-pressure pumps 260, which press under high pressure the slurry supplied from the press slurry tank 252. Other fluids (eg, sea, layer or process water) can be supplied to the high-pressure pumps 260 from other available sources. The pressure is controlled by a manometer 150.
Imajući u vidu konkretne geološko-fizikalne i stratigrafske karakteristike, kao i litološki sastav rezervoarskih stijena u koje se odlaže otpad utiskivanjem, ovdje izložena metoda omogućuje zbrinjavanje različitih vrsta usitnjenog otpada utiskivanjem u različite geološke formacije 104, 106, 108 na istoj bušotini 100. Bearing in mind the specific geological-physical and stratigraphic characteristics, as well as the lithological composition of the reservoir rocks in which the waste is deposited by pressing, the method presented here enables the disposal of different types of crushed waste by pressing into different geological formations 104, 106, 108 on the same well 100.
Imajući u vidu porni tlak, odlaganje otpada utiskivanjem moguće je pri: Bearing in mind the pore pressure, waste disposal by compaction is possible at:
1. utisnom tlaku nižem od hidrostatskog, 1. an injection pressure lower than hydrostatic pressure,
2. tlaku većim od hidrostatskog, a manjim od tlaka razdiranja, 2. at a pressure higher than the hydrostatic pressure and lower than the bursting pressure,
3. tlaku hidrauličkog razdiranja stijene. 3. to the pressure of hydraulic fracturing of the rock.
U slučaju zbrinjavanja otpada utiskivanjem u nezacijevljenu formaciju dijela kanala bušotine moguće je da se kaša opasnog otpada na istoj bušotini 100 zbrinjava na siguran i trajan način uz tlak utiskivanja nižim od hidrostatskog. To je moguće iz razloga što je nezacijevljena rezervoar stijena u trećem intervalu za utiskivanje 108 protkana prirodnim sustavom pukotina izoliranim nepropusnom krovinom i podinom, te je porni tlak u većini slučajeva manji od hidrostatskog. Praktičnim ispitivanjem takvih naslaga utvrđena je zasićenost pukotinskih i pornih prostora slanom vodom saliniteta 10-12 g NaCl/l. In the case of waste disposal by pressing into the unhealed formation of a part of the well channel, it is possible that the slurry of hazardous waste at the same well 100 is disposed of in a safe and permanent way with a pressing pressure lower than hydrostatic. This is possible due to the fact that the unsealed rock reservoir in the third indentation interval 108 is interwoven with a natural system of cracks isolated by an impermeable roof and floor, and the pore pressure is in most cases lower than the hydrostatic one. A practical examination of such deposits revealed the saturation of crevices and pore spaces with salt water with a salinity of 10-12 g NaCl/l.
Obzirom na stupanj zasićenosti slojne vode solima ovisi način i priprema opasnog otpada za odlaganje u takvim formacijama. Stoga je prije odlaganja otpada u takve bušotine potrebno obaviti testove kompatibilnosti. U bušotinama 100 odabranim za utiskivanje otpada potrebno je obaviti testove primanja (step-rate test, injectivity test) s kojima se utvrđuje da su stijene formacije 108 u koje se utiskuje otpad pogodne za odlaganje opasnih otpada s niskim pH vrijednostima. Takve stijene bi se trebale sastojati većinom od dolomita, dolomitno-vapnenih breča i vapnenaca. Takva struktura ih čini osobito pogodnim za zbrinjavanje otpada nastalih u kemijskoj, prehrambenoj i farmaceutskoj industriji. U procesu utiskivanja krute čestice na stjenkama prirodnih pukotina stvaraju sloj odnosno oblog, pri čemu tekući dio otpada procesima apsorpcije i difuzije može migrirati u pore matriks stijena. U takve stijene moguće je zbrinjavati otpad sastavljen od krutih čestica koju su znatno većih razmjera od 400 mikrona. Troškovi utiskivanja u takve formacije neusporedivo su niži od troškova odlaganja otpada u formacije sa pornim tlakom višim od hidrostatskog. Uz to je priprema i obrada otpada znatno jeftinija u odnosu na postupak zbrinjavanja otpada frakturiranjem rezervoar stijena ili utiskivanjem uz tlak manjim od gradijenta frakturiranja, a višim od hidrostatkog. The method and preparation of hazardous waste for disposal in such formations depends on the degree of saturation of the stratum water with salts. Therefore, compatibility tests must be performed before dumping waste in such wells. In the boreholes 100 selected for injection of waste, it is necessary to perform acceptance tests (step-rate test, injectivity test) with which it is determined that the rocks of the formation 108 into which the waste is injected are suitable for the disposal of hazardous waste with low pH values. Such rocks should consist mostly of dolomite, dolomite-limestone breccias and limestones. Such a structure makes them particularly suitable for disposal of waste generated in the chemical, food and pharmaceutical industries. In the process of pressing solid particles on the walls of natural cracks, they create a layer or coating, whereby the liquid part of the waste can migrate into the pores of the matrix of rocks through the processes of absorption and diffusion. In such rocks, it is possible to dispose of waste composed of solid particles that are significantly larger than 400 microns. The costs of pressing into such formations are incomparably lower than the costs of waste disposal in formations with a pore pressure higher than hydrostatic. In addition, the preparation and processing of waste is significantly cheaper compared to the process of waste disposal by fracturing the rock reservoir or pressing with a pressure lower than the fracturing gradient and higher than the hydrostatic one.
U pogledu zbrinjavanje otpada utiskivanjem tlakom većim od hidrostatskog, a manjim od tlaka razdiranja primjena takvog postupka je pogodna za geološke formacije s pornim tlakom višim od hidrostatskog, a nižim od tlaka razdiranja. Po litološkom sastavu većinom se radi o geološkim formacijama zastupljenim s pješčenjacima poroziteta između 20 % i 30 % te propusnosti od 50 mD (miliDarsija) do 2 D (Darsija). Takvi pijesci obično zaliježu na plićim dubinama i prekriveni su slojevima nepropusne gline, lapora i ugljena dok su obično bez tektonskih poremećaja odnosno bez rasjeda. Takve formacije pogodne su za zbrinjavanje utiskivanjem tekućih opasnih otpada, posebno različitih vrsta kiselina (solna, mravlja, klorna, sumporna i dr.) kao i praškastih opasnih tvari topivi u 5-6 %-tnoj bentonitnoj suspenziji. Primjer takvih opasnih tvari je sumporni mulj nastao pri proizvodnji plina i kondenzata iz agresivnog i korozivnog plina H2S-a. Daljnja mogućnost je djelotvorno zbrinjavanje filterskog pepela nastalog u spalionicama za spaljivanju opasnog otpada. Laboratorijskim analize koje je proveo izumitelj su pokazale da se takav pepeo može vrlo jednostavno otopiti u slatkoj vodi, čime je omogućeno njegovo efikasno odlaganje utiskivanjem u navedenu formaciju. U procesu utiskivanja tekući otpad istiskuje slojnu vodu iz sustava pora, te pri tome tlak utiskivanja ne prelazi tlak loma stijene. Ta zona obično je prekrivena kolonama zaštitnih cijevi koje je nužno perforiranjem raskriti. Kako bi se smanjio tlak utiskivanja može se primijeniti kiselinska obrada. In terms of waste disposal by compression with a pressure higher than the hydrostatic pressure and lower than the rupture pressure, the application of such a procedure is suitable for geological formations with a pore pressure higher than the hydrostatic pressure and lower than the rupture pressure. In terms of lithological composition, it is mostly about geological formations represented by sandstones with porosity between 20% and 30% and permeability from 50 mD (milliDarcia) to 2 D (Darcia). Such sands usually lie at shallower depths and are covered with layers of impermeable clay, marl and coal, while they are usually without tectonic disturbances or faults. Such formations are suitable for disposing of liquid hazardous waste, especially various types of acids (hydrochloric, formic, chlorine, sulfuric, etc.) as well as powdered hazardous substances soluble in 5-6% bentonite suspension. An example of such dangerous substances is the sulfur sludge created during the production of gas and condensate from the aggressive and corrosive gas H2S. A further possibility is the effective disposal of filter ash produced in incinerators for burning hazardous waste. Laboratory analyzes carried out by the inventor have shown that such ash can be easily dissolved in fresh water, which enables its efficient disposal by pressing it into the mentioned formation. In the compression process, the liquid waste displaces the stratum water from the pore system, and the compression pressure does not exceed the fracture pressure of the rock. This zone is usually covered by columns of protective pipes that must be exposed by perforation. In order to reduce the embossing pressure, an acid treatment can be applied.
Zbrinjavanje otpada tlakom hidrauličkog razdiranja stijene predviđa zbrinjavanje krhotina i ostalih krutih čestica u mješavini s 5-6 %-tnom bentonitnom suspenzijom uz istodobno frakturiranje odabrane geološke formacije 106. Postupak se bazira na primjeni obročnog utiskivanja pri čemu se utiskivanje obavlja obrocima približno istih volumena uz dopušteno zatvaranje frakture između obroka utiskivanja. Tim procesom stvaraju se brojne frakture u području formacije 106 što čini domenu odloženog otpada. Utiskivanje opasnog krutog otpada uz istodobno frakturiranje obavlja se posebnom opremom za utiskivanje. Oprema za pripremu kaše je obročnog kapaciteta. Miješanjem krutih čestica razmjera 400 mikrona i 5-6 %-tne bentonitne suspenzije priprema se kaša koja se deponira u spremnik kaše za utiskivanje 252. Zatim se kaša iz spremnika 252 dozira visokotlačnoj triplex sisaljki 260 koja utiskuje kašu u pliće ugrađeni utisni niz tubinga 134 te kroz perforacije 118 triju kolona zaštitnih cijevi 112,114,116 u odabranu geološku formaciju 106. Ostali fluidi kao što su tehnološka voda, slana ili slojna voda mogu se dobavljati centifugalnim sisaljkama iz raspoloživih izvora koji nisu prikazani. Odabir geološke formacije 106 i bušotine 100 temelji se na nekoliko ključnih faktora kao što je integritet konstrukcije bušotine te iscrpljeni rezervoar stijene formacije bez komercijalno pridobivih ugljikovodika, zatim geološka formacija 106 ne smije biti u komunikaciji s drugim rezervoarima. Potrebno je razumno poznavanje formacije za utiskivanje 106 i potencijalnu mogućnost zagađivanja susjednih zona te prednost imaju pliće zalijegajuće formacije radi smanjenja troškova utiskivanja kao i ukupnih troškova zbrinjavanja otpada navedenom metodom. Imajući na umu prethodne odabrane činioce, jednom kada se utvrdi formacija za utiskivanje temeljem navedenih i drugih činioca, treba odrediti distribuciju vodoravnih naprezanja u zoni 16 zajedno s ''neutron i bulk density porosity'' logovima te proračunati minimalno horizontalno naprezanje kao funkcija dubine. The disposal of waste by the pressure of hydraulic fracturing of the rock envisages the disposal of debris and other solid particles in a mixture with a 5-6% bentonite suspension with simultaneous fracturing of the selected geological formation 106. The procedure is based on the application of ring compaction, in which compaction is carried out in portions of approximately the same volume with a permitted closure of the fracture between injection periods. This process creates numerous fractures in the area of formation 106, which constitutes the domain of disposed waste. Pressing of hazardous solid waste with simultaneous fracturing is done with special pressing equipment. The equipment for the preparation of porridge has a ring capacity. By mixing solid particles with a size of 400 microns and a 5-6% bentonite suspension, a slurry is prepared, which is deposited in the slurry tank for pressing 252. Then, the slurry from the tank 252 is dosed to the high-pressure triplex pump 260, which presses the slurry into the shallowly installed pressing series of tubing 134 and through the perforations 118 of the three columns of protective tubes 112,114,116 into the selected geological formation 106. Other fluids such as process water, brine or layer water can be supplied by centrifugal pumps from available sources that are not shown. The selection of the geological formation 106 and the well 100 is based on several key factors such as the integrity of the well structure and the depleted rock reservoir of the formation without commercially obtainable hydrocarbons, then the geological formation 106 must not be in communication with other reservoirs. Reasonable knowledge of the formation is required for pressing 106 and the potential possibility of contaminating adjacent zones, and shallower lying formations are preferred in order to reduce the costs of pressing as well as the total costs of waste disposal by the specified method. Bearing in mind the previously selected factors, once the formation for indentation is determined based on the mentioned and other factors, the distribution of horizontal stresses in zone 16 should be determined together with the "neutron and bulk density porosity" logs, and the minimum horizontal stress should be calculated as a function of depth.
U svakom slučaju geološke formacije u koje se otpad može pohraniti moraju biti prekrivene nepropusnom krovinom i nepropusnom podinom bez vertikalnih regionalnih rasjeda što sprječava migraciju otpada u akvifer vode za piće ili na površinu. In any case, the geological formations in which the waste can be stored must be covered with an impermeable roof and an impermeable floor without vertical regional faults, which prevents the migration of waste into the drinking water aquifer or to the surface.
Za nadzor nad samim postupkom utiskivanja pored karotažnih mjerenja mogu se koristiti i geofizičkih mjerenja (mikro seizmika). In addition to logging measurements, geophysical measurements (micro seismic) can also be used to monitor the pressing process itself.
Za određivanje krovinskog i podinskog dijela geološke formacije te njen porni prostor sa slojnim fluidom upotrebljava se više različitih metoda karotažnih mjerenja, pa se tako mogu koristiti slijedeće metode mjerenja: metode električne otpornosti ležišne stijene, zvučne metode, metode prirodne radioaktivnosti, metode izazvane radioaktivnost, mjerenje spontanog potencijala, mjerenje temperature, ali i druge poznate metode. To determine the top and bottom part of the geological formation and its pore space with layer fluid, several different methods of logging measurements are used, so the following measurement methods can be used: methods of electrical resistance of the bedrock, sound methods, methods of natural radioactivity, methods induced by radioactivity, measurement spontaneous potential, temperature measurement, but also other known methods.
Za odabir postojeće bušotine ili izradu nove bušotine koja bi služila za zbrinjavanje otpada mora se napraviti prethodna geološkotehničko-tehnološka studija koja treba obraditi sastav i stanje geološke formacije u koju se može pohraniti otpad i sukladno tome prilagoditi postupak 'monitoringa' utiskivanja. In order to select an existing borehole or create a new borehole that would be used for waste disposal, a preliminary geological-technical-technological study must be made, which should process the composition and condition of the geological formation in which the waste can be stored, and accordingly adjust the "monitoring" process of compaction.
Na osnovu analiza karotažnih mjerenja utvrđuje se zona u koje je moguće djelotvorno odlagati opasan otpad utiskivanjem pri čemu zona mora biti zatvorena, a pukotine nastale hidrauličkim razdiranjem ne smiju rasti izvan zone utiskivanja, posebno ako se tlak razdiranja održava ispod prethodno određenih granica. Razvoj pukotine u danoj formaciji može se modelirati primjenom pseudo-trodimenzionalnog modela razdiranja koji se izvodi na digitalnim procesnim uređajima ili računalima. Štoviše, pogodna formacija za utiskivanje otpadnog materijala može biti podvrgnuta ispitivanju fraktura radi određivanja karakterističnih izvođenja u odnosu na vrednovanje minimalnih vodoravnih naprezanja i mjerenja otpuštanja tekuće faze jedne ili više odabranih fluida za razdiranje. Based on the analysis of logging measurements, a zone is determined in which it is possible to effectively dispose of hazardous waste by compaction, where the zone must be closed, and the cracks created by hydraulic fracturing must not grow outside the compaction zone, especially if the pressure of the fracturing is maintained below previously determined limits. The development of a crack in a given formation can be modeled using a pseudo-three-dimensional rupture model that is run on digital processing devices or computers. Moreover, a suitable formation for the injection of waste material may be subjected to fracture testing to determine characteristic performances relative to the evaluation of minimum horizontal stresses and to measure the release of the liquid phase of one or more selected fracturing fluids.
Nakon odabira konstrukcije bušotine potrebno je obaviti probno frakturiranje radi utvrđivanja gubitaka nosećeg fluida u pore formacije kroz stjenke frakture, a u cilju optimiranja frakturiranja korištenjem kaše opasnog otpada. Pri tome se na stjenkama frakture formacije stvara oblog krutih čestica kao filter kolač koji smanjuje gubitak tekuće faze iz utiskivane kaše što omogućuje djelotvorno izvođenje procesa obročnog razdiranja, tj. odlaganja krutih čestica opasnog otpada. Uobičajeno je utisnuti obrok vode od 30-50 m3 kao predhodnice prije svakog utiskivanja kaše radi stvaranja fraktura te uspostave toka frakture. Nakon utiskivanja svakog obroka kaše opasnog otpada radi osiguranja čistoće priključnih vodova, niza utisnog tubinga kao i radi sprečavanja taloženja krutih čestica u kanalu bušotine, potrebno je protisnuti 50-60 m3 vode. Prema tome se cjeloviti postupak utiskivanja otpadne kaše s krutim česticama sastoji se od slijedećih zahvata : utiskivanje čiste vode u tubing, iniciranje loma formacije 802, utiskivanje prethodnice uz veliki protok s čistom vodom 804, postupno povećanje razine krutih čestica do zahtjevane koncentracije 806, nastavak operacije utiskivanja uz frakturiranje pri prosječnom tlaku utiskivanja tijekom 6-12 sati pri protocima od 0.8 – 1.5 m3/min 808, postupno smanjenje koncentracije krutih čestica na nulu i nastavak utiskivanja nahodnice od 5 – 25 m3 čiste vode 810, zatvaranje bušotine i registracija tlakova 812, analiza trenutnog tlaka prestanka utiskivanja 814, analiza tlaka zatvaranja frakture 816, vrednovanje postupnog pada tlaka prema vrijednostima obližnjih polja radi utvrđivanja razvoja odziva formacije 818 i provjera ponašanja formacije za utiskivanje radi ponavljanja postupka utiskivanja uz frakturiranje nakon dostatnog vremena 820, te ukoliko provjera zadovoljava ponavljanje cijelog postupka počevši od utiskivanja čiste vode u tubing 800 odnosno u protivnom slijedi završetak postupka 822. After choosing the construction of the well, it is necessary to perform trial fracturing in order to determine the losses of the carrier fluid in the pores of the formation through the fracture walls, and with the aim of optimizing fracturing using hazardous waste slurry. At the same time, a coating of solid particles is created on the walls of the fracture formation as a filter cake that reduces the loss of the liquid phase from the pressed slurry, which enables the effective execution of the annular tearing process, i.e. the disposal of solid particles of hazardous waste. It is usual to press in a portion of water of 30-50 m3 as a precursor before each pressing of the slurry in order to create fractures and establish the fracture flow. After pressing each portion of the hazardous waste slurry, in order to ensure the cleanliness of the connection lines, the line of injection tubing, as well as to prevent the deposition of solid particles in the borehole channel, it is necessary to press 50-60 m3 of water. Accordingly, the complete process of pressing the waste slurry with solid particles consists of the following procedures: pressing clean water into the tubing, initiating the formation break 802, pressing the precursor with a large flow of clean water 804, gradually increasing the level of solid particles to the required concentration 806, continuing the operation injection with fracturing at average injection pressure for 6-12 hours at flow rates of 0.8 - 1.5 m3/min 808, gradual reduction of the concentration of solid particles to zero and continued injection of 5 - 25 m3 of clean water 810, closing of the well and registration of pressures 812, current compression stop pressure analysis 814, fracture closure pressure analysis 816, evaluation of gradual pressure drop according to values of nearby fields to determine formation response development 818 and verification of formation behavior for compression to repeat the compression process with fracturing after sufficient time 820, and if the verification is satisfactory repeat the entire g of the procedure starting with the injection of clean water into the tubing 800, otherwise the end of procedure 822 follows.
Kao jedna daljnja mogućnost ovdje izložene tehnologije trajnog zbrinjavanja otpada utiskivanjem u duboke bušotine je da se kroz isti kanal bušotine 100 pomoću jednostrukog ili dvostrukog niza utisnog tubinga 132, 134 i pakera 36, 38 istodobno, u više posebno odabrane geološke formacije 104, 106 i 108 može zbrinjavati kaša (mulj, talozi, krhotine) otpada sastavljena od tekuće faze i krutih čestica. Odlaganje kaše s najkrupnijim česticama otpada se odvija tako da se ista utiskuje kroz dublje ugrađeni niz tubinga 132 u geološku formaciju 108 koja je zatvorena struktura s nepropusnom podinom i krovinom, pornog tlaka nižeg od hidrostatskog i dovoljno udaljena od podine akvifera i vertkalnih rasjeda, što omogućuje utiskivanje uz istodobno frakturiranje navedene formacije pri čemu se iz kaše odlažu krute čestice na stjenkama pukotine, a tekuća faza difuzijom i procesima apsorpcije prodire u dublje dijelove formacije te se nakon prestanka utiskivanja stvorena pukotina zajedno s otpadom zatvara pa tako otpad ostaje trajno zarobljen u formaciji. Uobičajeno se kaša otpada protiskuje određenom količinom vode čime se otpad iz utisnog tubinga 132, 134 istiskuje bilo u prirodne ili umjetno stvorene pukotine kao i u porni prostor formacije. Potom se nakon prestanka utiskivanja prati pad tlaka i mjeri temperatura i vrijeme zatvaranja frakture neposredno uz kanal bušotine. Radi postizanja boljih svojstava gore spomenutoj kaši otpadnog materijala može se dodati 5-6%-tnu bentonitna suspenzija koja služi kao nosač krutih čestica kaše otpada, te za stvaranje filtarskog kolača na stjenkama prirodno i umjetno stvorenih pukotina. Veličina krutih čestica pri odlaganju u prirodne pukotine je znatno iznad 400 mikrona, dok u pukotine stvorene razdiranjem razmjeri čestica ne prelaze 400 mikrona, a ako je geološka formacija poroziteta od 20-30 % moguće je utisnuti tekuću fazu s krutim česticama ne većim od 200 mikrona. Ovom metodom je moguće zbrinjavati i prirodni radioaktivni otpadni materijal na način da se takav otpad melje na veličinu čestica koje nisu veće od 400 mikrona i navedenim postupkom zbrinjavanja u prirodno i umjetno stvorene pukotine stijena. Kaša otpada uz krute čestice može sadržavati i bentonit u dostatnoj koncentraciji da se ostvari zadovoljavajući filter kolač na stjenkama prirodno i umjetno stvorenim pukotinama, te da ostvaruje dovoljni viskozitet za suspenziju krutih čestica radi sprečavanje njihova taloženja u kanalu bušotine. Bentonit ujedno služi kao sredstvo za brtvljenje i osiguranje nepropusnosti. U jednoj daljnjoj inačici ova metoda omogućuje utiskivanje kašastog otpada u geološku formaciju s razvijenim sustavom prirodnih pukotina gdje je porni tlak niži od hidrostatskog pri čemu se kaša sastoji od krutih čestica većih od 400 mikrona otpadnog materijala i bentonitne suspenzije kao nosećeg i brtvenog fluida, dok se pri odlaganju otpada frakturiranjem stvara barem jedna pukotina u spomenutoj zoni geološke formacije u kojoj je predhodno utvrđeno horizontalno tlačno naprezanje manje od naprezanja u krovini i podini, što omogućuje da se utisne kaša kroz pliće ugrađeni niz tubinga 134 i dijela kanala bušotine u formaciju 104. Nadalje, moguće je da ova metoda obuhvaća i fazu u kojoj je nakon obavljenog utiskivanja kaše potrebno istu protisnuti dublje u stvorenu pukotinu. Također, poželjno je da fluid za pripremu kaše imati viskozitet najmanje 45-65 centipoise. As a further possibility of the technology of permanent disposal of waste by pressing into deep wells presented here is that through the same well channel 100 using a single or double row of pressing tubing 132, 134 and packers 36, 38 at the same time, into several specially selected geological formations 104, 106 and 108 it can dispose of slurry (sludge, sediments, debris) of waste composed of liquid phase and solid particles. The disposal of the slurry with the largest waste particles takes place by pushing it through a deeply embedded series of tubing 132 into the geological formation 108, which is a closed structure with an impermeable floor and roof, a pore pressure lower than hydrostatic and far enough from the floor of the aquifer and vertical faults, which allows pressing with simultaneous fracturing of the said formation, whereby solid particles are deposited from the slurry on the walls of the crack, and the liquid phase penetrates into the deeper parts of the formation through diffusion and absorption processes, and after the pressing is stopped, the created crack closes together with the waste, so the waste remains permanently trapped in the formation. Usually, the waste slurry is pressed with a certain amount of water, which forces the waste from the injection tubing 132, 134 either into natural or artificially created cracks as well as into the pore space of the formation. Then, after the injection is stopped, the pressure drop is monitored and the temperature and fracture closure time are measured directly next to the borehole channel. In order to achieve better properties, a 5-6% bentonite suspension can be added to the above-mentioned slurry of waste material, which serves as a carrier for solid particles of the waste slurry, and for creating a filter cake on the walls of naturally and artificially created cracks. The size of solid particles when deposited in natural cracks is significantly above 400 microns, while in cracks created by tearing the particle size does not exceed 400 microns, and if the geological formation has a porosity of 20-30%, it is possible to press a liquid phase with solid particles no larger than 200 microns . Using this method, it is also possible to dispose of natural radioactive waste material in such a way that such waste is ground to a particle size no larger than 400 microns, and by the specified procedure of disposal in naturally and artificially created rock cracks. In addition to solid particles, the waste slurry can also contain bentonite in a sufficient concentration to achieve a satisfactory filter cake on the walls of naturally and artificially created cracks, and to achieve sufficient viscosity for the suspension of solid particles to prevent their settling in the borehole channel. Bentonite also serves as a means of sealing and ensuring impermeability. In a further version, this method enables the pressing of pulpy waste into a geological formation with a developed system of natural cracks where the pore pressure is lower than the hydrostatic one, whereby the slurry consists of solid particles larger than 400 microns of waste material and bentonite suspension as a carrier and sealing fluid, while during waste disposal, fracturing creates at least one crack in the mentioned zone of the geological formation in which the horizontal compressive stress was previously determined to be less than the stress in the roof and sub-floor, which allows the slurry to be pressed through the shallower installed series of tubing 134 and part of the well channel into the formation 104. Furthermore , it is possible that this method also includes a phase in which, after pressing the slurry, it is necessary to push it deeper into the created crack. Also, it is desirable that the slurry preparation fluid has a viscosity of at least 45-65 centipoise.
Ovdje metoda i tehnologija za duboko utiskivanje mulja iz uređaja za pročišćavanje otpadnih voda i otpada i za trajno zbrinjavanje usitnjenog otpada sadržava mlin za drobljenje i usitnjavanje otpada 230, spremnik za kašu 244, cjevovod 290, 292, crpku za kašu 250, visokotlačnu crpku 260 i opremu bušotine za postupak dubokog utiskivanja otpada kako je ranije izloženo. Sustav funkcionira na način da mlin za drobljenje i usitnjavanje otpada 230 melje krupni otpad 225 u sitne čestice otpada 242 koje se potom miješaju s vodom ili drugom tekućinom pri čemu nastaje kaša koja se privremeno pohranjuje u spremnik za kašu 244, te se putem niskotlačnog cjevovoda 290 pomoću crpke za kašu 250 otprema do visokotlačnu crpku 260 pomoću koje se ta kaša utiskuje u bušotinu 100. Visokotlačni cjevovod 292 može biti spojen na duži niz tubinga 134 ili na kraći niz tubinga 136. Regualacija se obavlja ventilom 262. U daljnjoj izvedbi ovaj sustav sadržava i spremnik za tekući otpad 280 s posebnim niskotlačnim cjevovodom 292 povezan sa visokotlačnom pumpom 260 i visokotlačnim cjevovodom 294 koji je spojen na kraći niz tubinga 136. Radi upravljanja sustavom isti sadržava PLC 270 i upravljački panel 272, a sastavni dio sustava može biti i sustav za mjerenja koji je povezan sa PLC-om 270 i upravljačkim panelom 272 tako da se na temelju rezultata mjerenja u realnom vremenu upravlja cijelim sustavom za tajno zbrinjavanje usitnjenog otpada. Nadalje ovaj sustav može sadržavati spremnik kaše za utiskivanje 252, spremnik sa kemikalijama i dodacima 254 i crpku za kemikalije 256 tako da se pomoću predmetne crpke za kemikalije 256 iz spremnika za kemikalije i dodatke 254 kaši za utiskivanje u spremniku kaše za utiskivanje 252 dodaju po potrebi kemikalije i dodaci kojima se kondicionira kaša radi postizanja boljih svojstava za utiskivanje u bušotinu 100. Kao dodatak za kondicioniranje se koristi bentoniti , s time da je udio bentonita koji se dodaje u kašu za utiskivanje od 5% do 6%. Transport krupnog otpada 225 sa spremišta krupnog otpada 200 se uobičajeno obavlja transportnom trakom 220. Sitne čestice otpada 240 nastale mljevenjem i usitnjavanjem se pohranjuju u spremnik za sitne čestice otpada 242. Iz tog spremnika se transportiraju putem transportne trake 220 u spremnik za kašu 244 gdje se čestice otpada miješaju s vodom ili nekim drugim fluidom radi dobivanja kaše pogodnih fizikalnih svojstava kako bi se mogla utiskivati u bušotinu. Radi izbjegavanja slijeganja te kaše, spremnik za kašu 244 je opremljen miješalicom 246 i pumpom za cirkuliranje 248 koje imaju zadaću da održavaju kašu u pogodnom stanju za transport cjevovodima 290,292. Sa visokotlačnog cjevovoda 290 u dijelu sustava u kojem se nalazi spremnik za tekući otpad 280 ostvaruje se veza prema cijevi za utiskivanje tekućeg otpada 294, dok pak se sa visokotlačnog cjevovoda 290 u dijelu sustava u kojem se nalazi spremnik kaše za utiskivanje 252 se ostvaruje veza prema cijevi za utiskivanje tekuće mješavine sitnih čestica otpada 296. Here, the method and technology for deep compaction of sludge from waste water and waste treatment plants and for the permanent disposal of shredded waste includes a mill for crushing and shredding waste 230, a slurry tank 244, a pipeline 290, 292, a slurry pump 250, a high-pressure pump 260 and the equipment of the well for the process of deep compaction of the waste as previously exposed. The system functions in such a way that the mill for crushing and pulverizing waste 230 grinds coarse waste 225 into small waste particles 242, which are then mixed with water or another liquid, resulting in a slurry that is temporarily stored in the slurry tank 244, and is sent through the low-pressure pipeline 290 using the slurry pump 250, it is sent to the high-pressure pump 260, by means of which this slurry is pressed into the well 100. The high-pressure pipeline 292 can be connected to a longer series of tubing 134 or to a shorter series of tubing 136. Regulation is performed by a valve 262. In a further embodiment, this system contains and a tank for liquid waste 280 with a special low-pressure pipeline 292 connected to a high-pressure pump 260 and a high-pressure pipeline 294 that is connected to a shorter series of tubing 136. To control the system, it contains a PLC 270 and a control panel 272, and an integral part of the system can also be a system for measurement which is connected to the PLC 270 and the control panel 272 so that based on the measurement results in real time the control through the entire system for the secret disposal of shredded waste. Furthermore, this system may include a slurry tank for pressing 252, a tank with chemicals and additives 254, and a pump for chemicals 256 so that by means of the subject pump for chemicals 256 from the tank for chemicals and additives 254, slurry for pressing in the tank for pressing slurry 252 is added as needed chemicals and additives used to condition the slurry in order to achieve better properties for pressing into the well 100. Bentonite is used as a conditioning additive, with the proportion of bentonite added to the slurry for pressing being from 5% to 6%. The transport of large waste 225 from the storage of large waste 200 is usually carried out by a conveyor belt 220. Small waste particles 240 produced by grinding and shredding are stored in a container for small waste particles 242. From this container, they are transported via a conveyor belt 220 to a slurry container 244, where waste particles are mixed with water or some other fluid in order to obtain a slurry with suitable physical properties so that it can be pressed into the well. In order to avoid the settling of the slurry, the slurry tank 244 is equipped with a mixer 246 and a circulation pump 248, which have the task of maintaining the slurry in a suitable condition for transport by pipelines 290, 292. From the high-pressure pipeline 290 in the part of the system in which the tank for liquid waste 280 is located, a connection is made to the pipe for pressing liquid waste 294, while from the high-pressure pipeline 290 in the part of the system in which the tank for pressing slurry 252 is located, a connection is made to pipes for pressing a liquid mixture of small waste particles 296.
Claims (16)
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HRP20201648AA HRP20201648A1 (en) | 2020-10-14 | 2020-10-14 | Method and technology for deep pressing in of sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, procedure for deep pressing in of waste and wellbore equipment for deep waste impression procedure |
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HRP20201648AA HRP20201648A1 (en) | 2020-10-14 | 2020-10-14 | Method and technology for deep pressing in of sludge from wastewater and waste treatment devices and for permanent disposal of grounded waste, procedure for deep pressing in of waste and wellbore equipment for deep waste impression procedure |
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