HRP20010561A2 - Method for producing an asphalt product, an asphalt product mixture and mixture apparatus - Google Patents
Method for producing an asphalt product, an asphalt product mixture and mixture apparatus Download PDFInfo
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- HRP20010561A2 HRP20010561A2 HR20010561A HRP20010561A HRP20010561A2 HR P20010561 A2 HRP20010561 A2 HR P20010561A2 HR 20010561 A HR20010561 A HR 20010561A HR P20010561 A HRP20010561 A HR P20010561A HR P20010561 A2 HRP20010561 A2 HR P20010561A2
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- reactive
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- asphalt
- asphalt product
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- 239000010426 asphalt Substances 0.000 title claims description 124
- 239000000203 mixture Substances 0.000 title claims description 102
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000654 additive Substances 0.000 claims description 52
- 239000007767 bonding agent Substances 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 41
- 238000002156 mixing Methods 0.000 claims description 41
- 239000010410 layer Substances 0.000 claims description 33
- 239000012190 activator Substances 0.000 claims description 32
- 239000004575 stone Substances 0.000 claims description 32
- 238000010276 construction Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 27
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 19
- 230000000996 additive effect Effects 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 17
- 239000011230 binding agent Substances 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 13
- 239000008187 granular material Substances 0.000 claims description 12
- 239000004576 sand Substances 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000003921 oil Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000007792 addition Methods 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 4
- 239000000314 lubricant Substances 0.000 claims description 4
- 239000011707 mineral Substances 0.000 claims description 4
- 229920005615 natural polymer Polymers 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 229920001059 synthetic polymer Polymers 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000002918 waste heat Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 239000011324 bead Substances 0.000 claims 1
- 239000003086 colorant Substances 0.000 claims 1
- 238000005067 remediation Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 230000008439 repair process Effects 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000013521 mastic Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
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- 239000002994 raw material Substances 0.000 description 3
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- 230000003213 activating effect Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 241000283070 Equus zebra Species 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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- 238000012552 review Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
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- 230000035900 sweating Effects 0.000 description 1
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- 238000012384 transportation and delivery Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
- E01C19/104—Mixing by means of movable members in a non-rotating mixing enclosure, e.g. stirrers
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1059—Controlling the operations; Devices solely for supplying or proportioning the ingredients
- E01C19/1068—Supplying or proportioning the ingredients
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/46—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing and placing the materials, e.g. slurry seals
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/30—Coherent pavings made in situ made of road-metal and binders of road-metal and other binders, e.g. synthetic material, i.e. resin
Description
Predmetni izum se odnosi na postupak za proizvodnju asfaltnog proizvoda i smjese asfaltnog proizvoda iz dodatnih materijala, uz primjenu reaktivnog dodatka, aktivatora i reaktivnog vezivnog sredstva za stvrdnjavanje, koje sadrži bazno sredstvo za povezivanje i tekuću komponentu. Izum se nadalje odnosi i na primjenu asfaltne smjese prema ovom izumu. Izum se odnosi i na uređaj za miješanje za proizvodnju smjese asfaltnog proizvoda iz dodatnih materijala, jednog ili više reaktivnih dodataka i aktivatora te jednog reaktivnog vezivnog sredstva za stvrdnjavanje, koji sadrži bazno sredstvo za povezivanje i tekuću komponentu. The present invention relates to a process for the production of an asphalt product and a mixture of asphalt products from additional materials, with the use of a reactive additive, an activator and a reactive binder for hardening, which contains a base binder and a liquid component. The invention also relates to the application of the asphalt mixture according to this invention. The invention also relates to a mixing device for producing a mixture of asphalt product from additional materials, one or more reactive additives and activators, and one reactive binder for hardening, which contains a base binder and a liquid component.
Primjerice za vrijeme popravaka kanalskih okana, udarnih rupa, za zatvaranje drenažnih jaraka, kod radova niveliranja ili asfaltiranja malih površina kućnih prilaza ili unutarnjih dvorišta, kod proizvodnje podova hodnika (dvorana) i u mnogobrojnim drugim slučajevima potrebne su relativno male količine građevnog materijala, tako da transportiranje kamionima nije niti isplativo niti je tehnički i građevinski izvedivo. potrošnja materijala za miješanje je ipak toliko velika da je donošenje građevnog materijala u kantama ili vrećama (npr. hladna smjesa) neekonomično zbog ispadanja materijala kao i zbog povećanih troškova. For example, during the repair of canal shafts, potholes, for closing drainage ditches, when leveling or asphalting small areas of house driveways or inner yards, when manufacturing corridor (hall) floors and in many other cases, relatively small amounts of building material are needed, so that transportation it is neither profitable nor technically and constructionally feasible for trucks. however, the consumption of mixing materials is so high that bringing building materials in buckets or bags (eg cold mix) is uneconomical due to the loss of material as well as increased costs.
Asfalt je prema njemačkoj terminologiji smjesa bitumena i zrnatih dodataka. Često asfaltni proizvodi umjesto bitumena sadrže zamjenske dodatke, kao na primjer sintetičke ili prirodne polimere ili smole. Za predmetni izum se i takve smjese bez bitumena smatraju asfaltom. Asfalt se koristi u mnoge svrhe, prvenstveno za presvlačenje sloja ceste, ali također i za podove hala, brtvljenje, sabirne posude, brane itd. Zbog toga se asfalt proizvodi i ugrađuje u različitim oblicima izvedbe. According to German terminology, asphalt is a mixture of bitumen and granular additives. Often, asphalt products contain substitute additives, such as synthetic or natural polymers or resins, instead of bitumen. For the present invention, such mixtures without bitumen are also considered asphalt. Asphalt is used for many purposes, primarily for road surfacing, but also for hall floors, sealing, collecting vessels, dams, etc. As a result, asphalt is produced and installed in various forms of performance.
Asfalt se uglavnom proizvodi na slijedeće navedene načine: Asphalt is mainly produced in the following ways:
1. Vrući asfalt u obliku valjanog asfalta: 1. Hot asphalt in the form of rolled asphalt:
U jednom fiksnom uređaju za miješanje asfalta se kamenje zagrijava s određenom zrnatom smjesom na ca. 180 do 200°C i pri tome se suši. Nakon toga se umiješa vrući bitumen sa 180°C u odgovarajućoj količini (4-8%). Smjesa se tada skladišti u grijanim silosima ili se odmah transportira kamionima na gradilište. Tamo se vruća smjesa polaže kod temperature koja odgovara za asfaltiranje, te se mora sabiti valjcima pri temperaturama od najmanje 130°C. In one fixed asphalt mixing device, the stones are heated with a specific granular mixture at approx. 180 to 200°C and drying. After that, hot bitumen at 180°C is mixed in the appropriate amount (4-8%). The mixture is then stored in heated silos or immediately transported by truck to the construction site. There, the hot mixture is laid at a temperature suitable for asphalt paving, and must be compacted with rollers at temperatures of at least 130°C.
Kod primjene odgovarajuće mekih kvaliteta sredstava za povezivanje, koja nadalje utječu na slabu otpornost (čvrstoću) asfaltne prevlake koja se iz njih proizvodi, valjani asfalt se može ugrađivati i kod temperatura od 90 do 120°C, i tada se govori o "toplom asfaltu". When applying the appropriate soft qualities of bonding agents, which further affect the low resistance (strength) of the asphalt coating produced from them, rolled asphalt can be installed at temperatures from 90 to 120°C, and then it is called "warm asphalt". .
2. Vrući asfalt u obliku lijevanog asfalta 2. Hot asphalt in the form of cast asphalt
U stabilnom uređaju za miješanje ili često u mobilnom malom uređaju za miješanje se sitnozrnato kamenje zagrijava na ca. 200 do 300°C i pri tome suši. Nakon toga se umiješa odgovarajuća količina (6-15%) vrućeg bitumena s ca. 200 do 250°C. Smjesa se mora unutar kratkog vremena (oksidacijska razgradnja sredstva za povezivanje kod tih visokih temperatura) transportirati na gradilište i u pravilu se ugrađuje ručno ili u slučaju velikih gradilišta pomoću specijalnih strojeva za lijevanje asfalta kod temperatura oko 200°C Sabijanje nije potrebno. In a stationary mixing device or often in a mobile small mixing device, the fine-grained stones are heated to approx. 200 to 300°C and drying. After that, an appropriate amount (6-15%) of hot bitumen is mixed with approx. 200 to 250°C. The mixture must be transported to the construction site within a short time (oxidative decomposition of the bonding agent at these high temperatures) and is usually installed manually or, in the case of large construction sites, using special asphalt casting machines at temperatures around 200°C. Compaction is not necessary.
3. Hladni načini asfaltiranja 3. Cold paving methods
U stacionarnom uređaju za miješanje se umjereno vlažno kamenje miješa s hladnim tekućim emulzijama bitumena, vozi se do gradilišta, ugrađuje sa strojevima za polaganje i izravnavanje asfalta i zatim se sabija teškim valjcima. Smjesa takve vrste je prikladna za izgradnju nosivih slojeva u donjoj cestovnoj mreži. Sadržana voda mora postepeno ishlapiti, a isto tako dolazi do postepenog stvrdnjavanja. Ovakvi načini gradnje su vezani na toplo vrijeme, stvrdnjavanje traje dugo, tjednima i mjesecima, a ponekad godinama do postizanja krajnje čvrstoće. In a stationary mixer, moderately wet stones are mixed with cold liquid bitumen emulsions, driven to the construction site, installed with asphalt paving and leveling machines and then compacted with heavy rollers. A mixture of this type is suitable for the construction of bearing layers in the lower road network. The contained water must gradually evaporate, and gradual hardening also occurs. These types of construction are linked to warm weather, hardening takes a long time, weeks and months, and sometimes years to reach ultimate strength.
Drugi oblik hladne gradnje je prikladan za proizvodnju tankih gornjih slojeva za održavanje postojećih asfaltnih cesta. Također se i ovdje radi s bitumenskim emulzijama kao sredstvima za vezanje, proces miješanja kamenja i bitumenskih emulzija se vrši na samovoznim radnim strojevima. Također i ova vrsta gradnje zahtjeva po mogućnosti toplo vrijeme i temperature podloge od ca. +10°C. Another form of cold construction is suitable for the production of thin top layers for the maintenance of existing asphalt roads. Here too, bitumen emulsions are used as binding agents, the process of mixing stones and bitumen emulsions is carried out on self-propelled work machines. Also, this type of construction requires, if possible, warm weather and substrate temperatures of approx. +10°C.
Svim do sada poznatim načinima asfaltiranja, koji su radi pregleda prije navedeni, zajedničko je to, da se mogu ugrađivati za vrijeme toplijeg godišnjeg doba, ili da se svježe miješana vruća smjesa još prije hlađenja mora obraditi. Osobito ovaj zadnji zahtjev uvjetuje korištenje dovoljne količine smjese i odgovarajuće veliku brzinu polaganja. Kod malih ili najmanjih zahvata ili reparaturnih radova vrlo često se ne može udovoljiti ovom zahtjevu. Uz to su, bez iznimke, sva postrojenja za vruće miješanje u periodima smrzavanja, a to su u pravilu mjeseci od prosinca do ožujka, iz pogonsko-tehničkih i građevno-ergonomskih razloga zatvorena. Građevni materijal, vrući asfalt, tada nije na raspolaganju. All of the previously known methods of asphalting, which are listed above for the sake of review, have in common that they can be installed during the warmer season, or that the freshly mixed hot mixture must be processed before cooling. This last requirement in particular requires the use of a sufficient amount of mixture and a correspondingly high laying speed. In the case of small or minor procedures or repair works, this requirement cannot be met very often. In addition, without exception, all hot mixing plants are closed during freezing periods, which are usually the months from December to March, for operational-technical and construction-ergonomic reasons. The construction material, hot asphalt, is not available at that time.
Praksa u građevinarstvu pokazuje da upravo u to vrijeme nastaju mnoge štete na asfaltnim cestama (primjer: udarne rupe uslijed oštećenja ceste od mraza) ili treba izvršiti važne popravke prije zime. Practice in the construction industry shows that it is at this time that many damages occur on asphalt roads (example: potholes due to frost damage to the road) or important repairs need to be made before winter.
Prema stanju tehnike takvi radovi se trebaju vršiti samo s hladnom smjesom na bazi tekućeg ulja ili otapala. Hladna smjesa je s jedne strane štetna za okolinu (mineralna ulja koja mogu eluirati ili emisija otapala), a s druge strane ima samo ograničena građevno-tehnička svojstva čvrstoće, tako da građevinski radovi imaju ograničen vijek trajanja ili se u toplije godišnje doba moraju ponovno izvoditi s vrućom smjesom, što znači da predstavljaju samo privremeno rješenje. According to the state of the art, such work should only be done with a cold mixture based on liquid oil or solvent. On the one hand, the cold mixture is harmful to the environment (mineral oils that can elute or emission of solvents), and on the other hand, it has only limited construction-technical properties of strength, so that construction works have a limited service life or must be carried out again in warmer seasons with hot mixture, which means that they represent only a temporary solution.
Cilj predmetnog izuma je stvaranje potpuno nove asfaltne smjese za građevinarstvo, koja je prikladna za male građevinske zahvate s malom potrošnjom smjese po jedinici vremena i koja se može koristiti i u hladnijim godišnjim dobima kada vruća smjesa nije na raspolaganju. Nadalje se treba pronaći postupak za proizvodnju i daljnju obradu smjese asfaltnog proizvoda, uređaj za proizvodnju i njena primjena. The aim of the present invention is to create a completely new asphalt mixture for construction, which is suitable for small construction operations with low consumption of mixture per unit of time and which can be used even in colder seasons when hot mixture is not available. Furthermore, a process for the production and further processing of the asphalt product mixture, a production device and its application should be found.
Izum se bazira na sustavu reaktivnog stvrdnjavajućeg sredstva za povezivanje koje je opisano u AT 406 375 B. Pomoću ovog patenta se štiti kemijski sastav vezivnog sredstva i pokazane su mogućnosti primjene pri proizvodnji hladne smjese (zahtjevi 12 i 13). The invention is based on the system of a reactive hardening agent for bonding, which is described in AT 406 375 B. This patent protects the chemical composition of the bonding agent and shows the possibilities of application in the production of cold mixture (claims 12 and 13).
Do sada su se za upotrebu jedne takve smjese sve komponente do aktivatora prethodno izmiješale u pogonima za proizvodnju asfalta, pakirale i transportirale do mjesta korištenja i tamo po potrebi miješale s aktivatorom. Pri nanošenju u odgovarajuće tankim slojevima, u praksi se prethodna smjesa nanosi na željeno mjesto i vlazi s aktivatorom. Dakle ne miješa se s aktivatorom, tako da može doći do nehomogene raspodjele aktivatora, a time i do nehomogenog stvrdnjavanja asfaltnog proizvoda. Nadalje se aktivator nanosi prekomjerno i nema kontrole nad tim, koliko se aktivatora ugradilo. Budući da se kao aktivator prvenstveno koristi voda, koja se uglavnom može naći na gradilištu i s ekološkog stanovišta nije opasna, postoji opasnost od smrzavanja kod radova po zimi. Daljnja loša strana prethodnog miješanja svih komponenata osim aktivatora je ta, da se ta smjesa samo ograničeno može čuvati, naime u najpovoljnijem slučaju oko pola godine. Ambalaža u kojoj se treba moći dobro zatvoriti, kako bi se spriječila reakcija prethodno pripremljene smjese sa zrakom, osobito s vlagom sadržanom u zraku. Nadalje se uslijed prethodnog miješanja dobiva čvrsti odnos smjese koji je optimalan samo za određenu primjenu i ne može se prilagoditi uvjetima na gradilištu. Until now, for the use of such a mixture, all the components up to the activator were previously mixed in asphalt production facilities, packed and transported to the place of use and mixed with the activator there if necessary. When applying in suitably thin layers, in practice the previous mixture is applied to the desired place and moistened with the activator. Therefore, it does not mix with the activator, so that an inhomogeneous distribution of the activator can occur, and thus inhomogeneous hardening of the asphalt product. Furthermore, the activator is applied excessively and there is no control over how much activator is incorporated. Since water is primarily used as an activator, which can mostly be found on the construction site and is not dangerous from an ecological point of view, there is a risk of freezing during winter work. Another disadvantage of pre-mixing all components except the activator is that this mixture can only be stored for a limited time, namely in the best case for about half a year. Packaging in which it should be possible to close well, in order to prevent the reaction of the previously prepared mixture with the air, especially with the moisture contained in the air. Furthermore, as a result of pre-mixing, a solid mixture ratio is obtained, which is optimal only for a specific application and cannot be adjusted to the conditions on the construction site.
Zadatak ovog izuma je izbjegavanje navedenih loših strana. The task of this invention is to avoid the mentioned disadvantages.
Zadatak će se riješiti na taj način, da se dodaci prethodno pomiješaju s aktivatorom ili reaktivno stvrdnjavajućim sredstvom za vezivanje i tako se miješaju s preostalim komponentama. Time je osigurano da se ili aktivator, koji potiče reakciju ili je ubrzava, ili reaktivno stvrdnjavajuće sredstvo za povezivanje homogeno raspoređuje kao reakcijska komponenta, prije nego dođe do reakcije. Aktivator je isto tako sadržan u smjesi u prethodno određenoj ograničenoj količini. The task will be solved in such a way that the additives are pre-mixed with an activator or a reactive hardening binding agent and thus mixed with the remaining components. This ensures that either the activator, which promotes the reaction or accelerates it, or the reactive curing bonding agent is homogeneously distributed as a reaction component, before the reaction takes place. The activator is also contained in the mixture in a predetermined limited amount.
Ostale preporučive izvedbe ovog izuma proizlaze iz donjih patentnih zahtjeva. Other recommended embodiments of this invention follow from the patent claims below.
Smjesa asfaltnog proizvoda prema izumu se nadalje hladno ili toplo miješa (20 do 70°C), može se hladno ugraditi i hladno sabiti, te postiže svoju čvrstoću pomoću kemijske reakcije, a ne pomoću procesa hlađenja. The mixture of the asphalt product according to the invention is further mixed cold or hot (20 to 70°C), can be cold incorporated and cold compacted, and achieves its strength by means of a chemical reaction, not by means of a cooling process.
Nikakva supstanca, kao što je otapalo ili voda, ne mora izaći iz obloge i zbog toga ne treba računati ni na kakvo skupljanje ili stvaranje pukotina. No substance, such as solvent or water, has to escape from the coating and therefore no shrinkage or cracking should be expected.
Do povećanja čvrstoće dolazi u vrlo kratkom vremenu (nekoliko sati) i pri tome ne dolazi do zagađenja okoline (nema ispuštanja otapala). The increase in strength occurs in a very short time (a few hours) and there is no pollution of the environment (no release of solvents).
Konačna kvaliteta asfaltnog proizvoda prema izumu odgovara u potpunosti svojstvima poznatih asfaltnih proizvoda. Slojevi asfalta prema ovom izumu se ne moraju prije nadogradnje ukloniti, kao što je to slučaj kod uobičajene hladne smjese. The final quality of the asphalt product according to the invention fully corresponds to the properties of known asphalt products. Asphalt layers according to this invention do not have to be removed before upgrading, as is the case with the usual cold mixture.
Može se ostvariti naknadni koncept sirovine, time da sredstvo za povezivanje sadrži dosta sirovine. The subsequent concept of raw material can be realized, in that the connecting means contains a lot of raw material.
Kod pripreme dodataka ne mora doći do totalnog sušenja kao do sada, već je dopuštena i preporučiva preostala vlaga od 3%. When preparing additives, total drying does not have to occur as before, but a remaining moisture of 3% is allowed and recommended.
Dovoženje materijala za oblogu na gradilište nije potrebno, jer se asfaltni proizvod prema izumu proizvodi na licu mjesta. Bringing the coating material to the construction site is not necessary, because the asphalt product according to the invention is produced on site.
Pokazale su se velike prednosti u energetskoj bilanci kod proizvodnje, obrade i dostave. Great advantages have been shown in the energy balance of production, processing and delivery.
Asfaltni proizvod prema ovom izumu se i u malim količinama (od 200 kg) može ekonomski proizvoditi (vruća smjesa od 100 tona, asfalt za lijevanje od 5 tona) i može se proizvoditi i postavljati i u ono godišnje doba, kada niti jedna smjesa iste kvalitete ne stoji na raspolaganju. The asphalt product according to this invention can be economically produced even in small quantities (from 200 kg) (hot mix of 100 tons, asphalt for casting of 5 tons) and can be produced and installed even in that season, when no mixture of the same quality is available Available.
Omogućavaju se građevinska tehnička rješenja koja do sada nisu bila moguća (na primjer teško pristupna mjesta kao gradska unutarnja dvorišta blokova kuća). Construction technical solutions that were not possible until now are being made possible (for example, hard-to-access places such as city inner courtyards of blocks of houses).
Također se izbjegava gomilanje otpada, jer se koriste mali paketi (plastična ili limena ambalaža, vrećice itd.). The accumulation of waste is also avoided, because small packages are used (plastic or tin packaging, bags, etc.).
Smjesa asfaltnog proizvoda prema izumu se može proizvoditi na različite načine, tako da se mogu postići svojstva koja ima brtveni asfalt, lijevani asfalt, valjani asfalt, sve do drenažnog asfalta. The mixture of asphalt product according to the invention can be produced in different ways, so that the properties of sealing asphalt, cast asphalt, rolled asphalt, all the way to drainage asphalt can be achieved.
Postupak prema izumu se može koristiti i za reparaturu pokrovnih (gornjih) slojeva (na primjer "orošena" obrada površine). The method according to the invention can also be used for the repair of the covering (upper) layers (for example, "sprayed" surface treatment).
Smjesa asfaltnog proizvoda se može proizvesti na bazi recikliranog asfaltnog granulata umjesto kamenog materijala (ušteda sirovine, osobito povoljno uslijed malog doziranja sredstva za povezivanje). Nadalje se kao dodaci mogu koristiti porozni materijali, kao Leca, pjenasto staklo itd., ili gumeni granulat sam ili kao smjesa s kamenim materijalom. The mixture of the asphalt product can be produced on the basis of recycled asphalt granulate instead of stone material (saving raw materials, especially advantageous due to the small dosage of the binding agent). Furthermore, porous materials can be used as additives, such as Leca, foam glass, etc., or rubber granulate alone or as a mixture with stone material.
Smjesa asfaltnog proizvoda se može proizvesti i koristiti i u boji, što odgovarajuće proširuje njezino područje primjene i na ekonomičan način osigurava opasna mjesta. The mixture of asphalt product can be produced and used in color as well, which accordingly expands its area of application and economically secures dangerous places.
Uređaj za miješanje prema izumu je naznačen time, da uređaj sadrži uređaj za miješanje šarži s miješalicom, koji se montira na vozilo ili na prikolicu vozila i da je na vozilu predviđen spremnik za dodatne materijale. Smjesa asfaltnog proizvoda se može proizvesti na licu mjesta u potrebnoj količini i u smjesi koja odgovara primjeni i uvjetima na mjestu ugradnje. Nadalje otpada proces punjenja u ambalažu. The mixing device according to the invention is indicated by the fact that the device contains a device for mixing batches with a mixer, which is mounted on a vehicle or on a vehicle trailer and that a container for additional materials is provided on the vehicle. The mixture of the asphalt product can be produced on site in the required quantity and in a mixture that suits the application and the conditions at the installation site. Furthermore, the process of filling into the packaging is wasted.
Po mogućnosti je šaržna mješalica prinudna mješalica. Preporuča se između izlaznog otvora spremnika za dodatke i ulaznog otvora šaržne smjese postavljanje transportne trake za doziranje dodataka u šaržnu miješalicu, pomoću koje se željena količina dodataka može jednostavno i bez puno rada dozirati u šaržnu miješalicu. Preferably, the batch mixer is a forced mixer. It is recommended to place a conveyor belt between the outlet opening of the additive container and the inlet opening of the batch mixture, for dosing additives into the batch mixer, by means of which the desired amount of additives can be dosed into the batch mixer easily and without much work.
Nadalje, uređaj sadrži spremnik prema izumu za pojedine komponente ili proizvoljne prethodne smjese pojedinih komponenata, to znači od osnovnih sredstava za povezivanje, tekuće komponente i isto tako reaktivnog dodatka odnosno reaktivnih dodataka i aktivatora, te su ti spremnici preko vodova i uređaja za doziranje povezani s prostorom za miješanje šaržne mješalice. Tako se mora još samo podesiti željeni odnos miješanja kako bi se proizvela hladna smjesa. Furthermore, the device contains a container according to the invention for individual components or arbitrary previous mixtures of individual components, that means from basic means for connecting, liquid components and also reactive additives or reactive additives and activators, and these containers are connected via lines and dosing devices to mixing space of the batch mixer. Thus, one only has to adjust the desired mixing ratio in order to produce a cold mixture.
Preporuča se da dno i vanjska stijenka šaržne mješalice budu izvedeni s dvostrukom stijenkom, tako da prostor u dnu može prihvatiti grijaći element, osobito plinski gorionik i da je povezan s prostorom u vanjskoj stjenci. Na taj način se može šaržna mješalica zagrijati na radnu temperaturu od 40-70°C Vrući zrak ili vrući plin plinskog gorionika struji iz prostora na dnu u prostor vanjske stijenke i tako ravnomjerno zagrijava sadržaj šaržne mješalice. It is recommended that the bottom and outer wall of the batch mixer be double-walled, so that the space in the bottom can accommodate a heating element, especially a gas burner, and is connected to the space in the outer wall. In this way, the batch mixer can be heated to an operating temperature of 40-70°C. Hot air or hot gas from the gas burner flows from the space at the bottom to the space of the outer wall and thus evenly heats the content of the batch mixer.
Po mogućnosti se mješalica postavlja na poklopac šaržne mješalice postavljene nasuprot dnu, tako da ležajevi i brtve mješalice ne budu izložene prekomjernoj temperaturi. If possible, the mixer is placed on the cover of the batch mixer placed opposite the bottom, so that the bearings and seals of the mixer are not exposed to excessive temperature.
Prema posebnom obliku izvedbe na gornjem rubu vanjske stijenke se predviđa izlazni otvor koji je preko crijeva ili preko cijevi povezan sa spremnikom za kameni materijal. Tako vrući zrak ili vrući plin struji preko crijeva ili cijevi u spremnik za dodatke i zagrijava ih. According to the special design, an exit opening is provided on the upper edge of the outer wall, which is connected to the tank for stone material via a hose or a pipe. So hot air or hot gas flows through the hose or pipe into the accessory tank and heats it up.
Nadalje spremnik za dodatke sadrži uređaj za grijanje koji za rad koristi plin, ulje, otpadnu toplinu ispušnih plinova ili rashladnog kružnog toka motora vozila ili mikrovalnu energiju. Furthermore, the accessory tank contains a heating device that uses gas, oil, waste heat from the exhaust gases or the cooling circuit of the vehicle's engine or microwave energy to operate.
Osobit oblik izvedbe uređaja za miješanje je naznačen time, da se na vozilu predviđaju uređaji za zasjecanje, struganje i drobljenje površinskih slojeva obloga kao i transporter za odvoženje usitnjenog materijala slojeva površinskih obloga u uređaj za miješanje šarže, uređaj za kontinuirano dodavanje smjese asfaltnog proizvoda i jedan valjak za sabijanje. The special design of the mixing device is characterized by the fact that the vehicle is equipped with devices for cutting, scraping and crushing the surface layers of coatings, as well as a conveyor for transporting the shredded material of the layers of surface coatings into a batch mixing device, a device for continuously adding the mixture of asphalt product and one compaction roller.
Primjeri izvedbe: Performance examples:
1. Smjesa asfaltne obloge za zatvaranje drenažnih jaraka 1. Asphalt coating mixture for closing drainage ditches
U mobilni uređaj za miješanje prema ovom izumu, koji je opremljen jednim prinudnim uređajem za miješanje šarže ili protočnim uređajem za miješanje koji kontinuirano radi, stavlja se 80 kg pijeska 0/2 s odgovarajućom podjelom zrna i 120 kg kamenog zrna 2/6 (sveukupna vlaga kamenog materijala mora biti ispod 3 tež.% sadržaja vode). Dodatak se može ovisno o godišnjem dobu obraditi uz trenutnu temperaturu skladišta ili se u miješalici može lagano predgrijati (40 do 70°C). Kao izvor energije za predgrijavanje može služiti plinski ili uljni plamenik ili otpadna toplina motora teretnog vozila (ispušni plinovi, kružni rashladni tok). U jednoj osobitoj izvedbenoj varijanti se može za predgrijavanje dodataka koristiti mikrovalna energija, na primjer u obliku mikrovalnog protočnog grijača. In a mobile mixing device according to the present invention, which is equipped with a single forced batch mixing device or a continuously operating flow mixing device, 80 kg of sand 0/2 with appropriate grain distribution and 120 kg of rock grain 2/6 (total moisture stone material must be below 3 wt.% water content). Depending on the season, the additive can be processed at the current temperature of the warehouse or it can be slightly preheated in a mixer (40 to 70°C). A gas or oil burner or waste heat from a truck engine (exhaust gases, circular cooling flow) can serve as an energy source for preheating. In one particular embodiment, microwave energy can be used for preheating the accessories, for example in the form of a microwave flow heater.
Preko dozatora se, ovisno o potrebnom sadržaju sredstva za povezivanje, može staviti 10 do 30 kg tekućeg, reaktivno stvrdnjavajućeg sredstva za povezivanje u hladnom stanju ili odgovarajuće predgrijanog na 20 do 70°C u miješalicu kao i l do 10 kg reaktivnog dodatka koji potiče reakciju stvrdnjavanja. Through the dispenser, depending on the required content of the bonding agent, 10 to 30 kg of liquid, reactively hardening bonding agent can be placed in a cold state or suitably preheated to 20 to 70°C in the mixer, as well as 1 to 10 kg of a reactive additive that promotes the hardening reaction .
Nakon određenog perioda miješanja od nekoliko minuta se svježe proizvedena smjesa obloge prazni preko uređaja za ispuštanje na dnu direktno u drenažni jarak koji treba zatvoriti ih' u pokretnu škrinju. Smjesa koja se u tom periodu može dobro natapati odvozi se do mjesta ugradnje, nivelira pomoću prikladnog uređaja za niveliranje, ručno ili strojno se nanosi i konačno sabija pomoću vibracione ploče, valjka ili sabijača. After a specific mixing period of a few minutes, the freshly produced coating mixture is emptied via the discharge device at the bottom directly into the drainage ditch, which should be closed in a movable chest. The mixture, which can soak well during this period, is transported to the installation site, leveled using a suitable leveling device, applied manually or mechanically and finally compacted using a vibrating plate, roller or compactor.
Za bolje prianjanje na dno i bokove, može se prije postavljanja sloja nanijeti na podlogu prvi namaz reaktivno stvrdnjavajućeg sredstva za povezivanje. For better adhesion to the bottom and sides, a first coat of reactive curing bonding agent can be applied to the substrate before laying the layer.
Vrijeme aktiviranja sistema reaktivno stvrdnjavajućeg sredstva za povezivanje se može tako podesiti, da proces stvrdnjavanja započne neposredno nakon sabijanja i na taj način brzo stvrdnjavanje omogućava vožnju po napunjenom drenažnom jarku odmah ili unutar nekoliko sati. Nakon otprilike jednog dana drenažni jarak poprima svojstva kao da je zatvoren s uobičajenim vrućim asfaltom. The activation time of the system of reactive hardening agent for connection can be adjusted so that the hardening process starts immediately after compaction and in this way fast hardening enables driving on a filled drainage ditch immediately or within a few hours. After about a day, the drainage ditch takes on properties as if it were closed with ordinary hot asphalt.
2. Smjesa asfaltne obloge u boji, primjerice za izvođenje zebre (pješačkog prijelaza) 2. Mixture of asphalt covering in color, for example for making a zebra (pedestrian crossing)
U postupku analognom izvedbenom primjeru 1 se dodaci, reaktivni dodatak i odgovarajućom bojom pigmentirano reaktivno stvrdnjavajuće sredstvo za povezivanje prerađuju u obojenu smjesu asfaltnog sloja. Alternativno se može koristiti nepigmentirano reaktivno stvrdnjavajuće sredstvo za povezivanje, a pigment boje, po mogućnosti u količini od l do 10% od ukupne smjese, se dodaje pri procesu miješanja. In a procedure analogous to embodiment 1, additives, reactive additive and reactive hardening agent pigmented with the appropriate color are processed into a colored mixture of the asphalt layer. Alternatively, a non-pigmented reactive bonding agent can be used, and the color pigment, preferably in an amount of 1 to 10% of the total mixture, is added during the mixing process.
Za obojene asfaltne proizvode se ne mogu koristiti bazna sredstva koja sadrže bitumen, već se koriste svijetli transparentni sintetski ili prirodni polimeri ili smole. Base materials containing bitumen cannot be used for colored asphalt products, but light transparent synthetic or natural polymers or resins are used.
3. Smjesa asfaltne obloge za poboljšanje obrade suviše zamašćenog površinskog sloja 3. Asphalt coating mixture for improving the processing of an excessively greasy surface layer
Način obrade površinskog sloja je uobičajen način koji se koristi za sabijanje ili povećanje prianjanja postojećih slojeva asfalta. Obično se prskanjem nanosi tanak sloj sredstva za povezivanje (kao emulzija ili tekući bitumen), a zatim se posipa sa zrnatim kamenim materijalom. Uslijed prevelikog opterećenja zbog prometa, ponekad može doći do toga da se zrnati kamen u tragu kotača jako utisne u podlogu ili se nedovoljno čvrst zrnati materijal uništi, tako da se sredstvo za povezivanje izlaze prevelikom pritisku i nastaje sredstvom za povezivanje prezamašćena, ljepljiva vlažna obloga kolnika. Isti problem može nastati ako se kod izvođenja predozira sredstvo za povezivanje za površinsku obradu. Surface treatment is a common method used to compact or increase the adhesion of existing asphalt layers. Typically, a thin layer of bonding agent (such as emulsion or liquid bitumen) is applied by spraying and then sprinkled with granular stone material. Due to excessive traffic load, it can sometimes happen that the granular stone in the track of the wheel is strongly pressed into the substrate or the insufficiently solid granular material is destroyed, so that the binding agent is released under too much pressure and the binding agent creates an over-greased, sticky wet pavement coating. . The same problem can arise if the bonding agent for surface treatment is overdosed during execution.
U jednoj posebnoj izvedbenoj varijanti ovog izuma, može se samo kod ljetnih temperatura obloge, kod kojih dolazi do "znojenja", suviše zamašćena površina se može strojno prosjecati i izgrebati i taj materijal obloge se može staviti u prinudnu miješalicu. U prinudnoj miješalici se miješaju dodatni jako čvrsti zrnati kameni materijal, reaktivno sposobni udio tekućeg ulja reaktivno stvrdnjavajućeg sredstva za povezivanje (ali ne samo sredstvo za povezivanje) kao i reaktivni dodatak i u slučaju potrebe se dodaje aktivator. Na taj način se postiže s jedne strane smanjenje sadržaja sveukupnog sredstva za povezivanje i s druge strane tvrđe sredstvo za povezivanje materijala obloge. Nakon homogenog miješanja smjesa se odmah ponovno ugrađuje i valja. Preporučivo je da se prinudna mješalica konstruira kao pokretan stroj koji ujedinjuje sve radne procese, tako da se sve radne faze kod polakog prelaženja oštećenih dijelova izvedu u jednom jedinom radnom hodu. In one particular embodiment of this invention, it is possible only at summer temperatures of the coating, where "sweating" occurs, the excessively greasy surface can be mechanically cut and scratched and this coating material can be placed in a forced mixer. In the forced mixer, additional very solid granular stone material, the reactive part of the liquid oil of the reactive hardening bonding agent (but not only the bonding agent) as well as the reactive additive are mixed and, if necessary, an activator is added. In this way, on the one hand, a reduction in the content of the overall bonding agent is achieved, and on the other hand, a harder bonding agent for the lining material is achieved. After homogeneous mixing, the mixture is immediately incorporated again and rolled. It is recommended that the forced mixer be constructed as a moving machine that unites all work processes, so that all work phases are performed in one single work step when slowly moving damaged parts.
Ova tehnologija omogućava reparaturu bez većih ometanja tekućeg prometa, puštanje u promet može uslijediti unutar nekoliko minuta do nekoliko sati. Prema dosadašnjem stanju tehnike mogu se "znojne površine11 popraviti s većim ili manjim troškovima samo This technology enables repairs without major disruptions to current traffic, the release into traffic can take place within a few minutes to a few hours. According to the current state of the art, "sweaty surfaces"11 can be repaired with higher or lower costs only
- prevlačenjem drugog asfaltnog sloja - by covering the second asphalt layer
- glodanjem - milling
- dodatnim posipanjem zrnatog kamenog materijal (sa nesigurnim uspjehom i dodatnim ugrožavanjem prometa). - additional sprinkling of granular stone material (with uncertain success and additional endangerment of traffic).
4. Asfaltna proizvodna smjesa za punjenje nosivog sloja s otvorenim porama ili odgovarajuća primjena za brtvljenja u visokogradnji 4. Asphalt production mixture for filling the bearing layer with open pores or suitable application for sealing in high-rise construction
Uslijed sve više pojačanog prometa, osobito u vrijeme ljetnih putovanja kao i istovremeno slabog budžeta cestogradnje događa se da se radovi vezani na cestogradnju mogu izvoditi u jednom kasnijem vremenskom razdoblju godine. Tako se uvijek ponovno događa, da se asfaltni nosivi slojevi izrađuju kratko prije početka zime, tako da se pokrovni sloj asfalta potreban za brtvljenje vodopropusnog nosivog sloja više ne može nanositi. Posljedice su teška oštećenja od mraza u vezanoj i nevezanoj gornjoj gradnji za vrijeme zime. As a result of increasingly increased traffic, especially during summer travel, as well as a simultaneously weak budget for road construction, it happens that works related to road construction can be carried out in a later time period of the year. So it always happens again, that the asphalt bearing layers are made shortly before the beginning of winter, so that the covering layer of asphalt needed to seal the waterproof bearing layer can no longer be applied. The consequences are severe frost damage in the attached and unattached superstructure during the winter.
S tehnologijom predmetnog izuma moguće je proizvesti ekstremno tanke, a time i jeftine brtvene slojeve, koji osiguravaju brtvljenje nosivog sloja i osiguranje od vode koja prodire. With the technology of the present invention, it is possible to produce extremely thin, and thus inexpensive sealing layers, which ensure sealing of the bearing layer and protection against penetrating water.
Budući da se kod ugradnje treba računati s relativno hladnom temperaturom podloge, kod tog oblika izvedbe se koristi niskoviskozno reaktivno stvrdnjavajuće sredstvo za povezivanje s odgovarajuće visokim udjelom reaktivnog tekućeg ulja. U pokretnoj prinudnoj miješalici se dodatno treba umiješati u reaktivno stvrdnjavajuće sredstvo za povezivanje reaktivni dodatak, kao i prirodni asfaltni prah ili odgovarajući tvrdi bitumen pretvoren u prah. Ta smjesa se ispušta na podlogu koja se treba zabrtviti preko perforirane šablone u obliku mnogobrojnih tankih odvojaka i pomoću krutog gumenog noža za struganje na podlozi ostavljaju tragove (pruge), da ne nastaje višak materijala, nego se "jako smanjuje1'. Na taj način se sakuplja glavna količina reaktivno stvrdnjavajućeg sredstva za povezivanje u udubinama hrapave površine odnosno na mjestima s grubim zrnom na podlozi, dakle točno tamo, gdje treba doći do brtvljenja. Neposredno nakon toga u istoj radnoj brzini reaktivno stvrdnjavajućeg sredstva za povezivanje se raspršuje tanak sloj finog zrnatog kamena veličine zrna 0,5 do 4 mm, kako bi se film sredstva za povezivanje smanjio s obzirom na promet i kako bi se osiguralo minimalno prianjanje. Unutar nekoliko sati se ti slojevi asfalta mogu opteretiti i pustiti u promet Jedna vrlo slična varijanta izvedbe se koristi kod brtvljenja zgrada, na primjer betonskih deka. Po mogućnosti se za to dodatno koriste vlakna iglastog filca položena u slojeve više ili manje napunjene mineralnom tvari iz reaktivno stvrdnjavajućeg sredstva za povezivanje. S takvim sistemom se mogu konstruirati i brtvene kade (posude). Since a relatively cold temperature of the substrate must be taken into account during installation, a low-viscosity reactive hardening agent is used in this form of construction for connection with a correspondingly high proportion of reactive liquid oil. A reactive additive, as well as natural asphalt powder or suitable hard bitumen turned into powder, should be additionally mixed into the reactive hardening agent in a mobile forced mixer. This mixture is dropped onto the substrate, which needs to be sealed via a perforated template in the form of numerous thin branches, and with the help of a rigid rubber scraping knife, traces (streaks) are left on the substrate, so that there is no excess material, but it is "reduced greatly1". collects the main amount of the reactive hardening bonding agent in the recesses of the rough surface, i.e. in the places with coarse grain on the substrate, i.e. exactly where the sealing should take place. grain size 0.5 to 4 mm, in order to reduce the binding agent film with regard to traffic and to ensure minimal adhesion. Within a few hours, these asphalt layers can be loaded and put into traffic. A very similar version of the design is used in sealing of buildings, for example concrete blankets. Preferably, needle felt fibers laid in layers more or less filled with mineral matter from the reactive hardening bonding agent. Sealing tubs (containers) can be constructed with such a system.
5. Smjesa asfaltnog proizvoda za proizvodnju vodonepropusnog zapornog sloja u vodogradnji (brtveni mastiks) 5. Asphalt product mixture for the production of a watertight barrier layer in plumbing (sealing mastic)
U jednom izvedbenom primjeru 1 analognog načina rada odgovarajuće se miješaju sitnozrnata zrna kamena gusto postavljena od linije filtera mineralne tvari s odgovarajućom količinom reaktivno stvrdnjavajućeg sredstva za povezivanje, tako da nastaje gusta smjesa bogata sredstvom za povezivanje, koja se dodaje uobičajenom vrućem asfaltnom mastiksu, kakav se koristi za brtveni asfalt, a koji odgovara svojim vodootpornim svojstvima. In one exemplary embodiment 1 of the analogous mode of operation, fine-grained stone grains densely placed from the mineral filter line are properly mixed with an appropriate amount of reactive hardening binding agent, so that a thick mixture rich in binding agent is formed, which is added to the usual hot asphalt mastic, such as used for sealing asphalt, which corresponds to its waterproof properties.
Mastiks takve vrste se primjerice koristi u gradnji brana, ako se radi o tome da treba priključiti brtvu asfaltne jezgre vodonepropusno na betonski stup. Sa tehnologijom prema izumu se može izbjeći akutna opasnost od opeklina za osoblje gradilišta pri radu s vrućim asfaltnim mastiksom. Mastic of this type is used, for example, in the construction of dams, if it is a question of connecting an asphalt core seal watertight to a concrete pillar. With the technology according to the invention, the acute risk of burns for construction site personnel when working with hot asphalt mastic can be avoided.
6. Smjesa asfaltne obloge za obojenu konstrukciju asfaltnih ili betonskih površina 6. Asphalt coating mixture for colored construction of asphalt or concrete surfaces
U postupku sličnom izvedbenom primjeru 2 i 4 miješa se obojeno pigmentirano, reaktivno stvrdnjavajuće sredstvo za povezivanje u prinudnoj miješalici sa sitnozrnatom (0,1 do 2mm) smjesom pijeska. Nakon miješanja svih komponenti se sredstvo za povezivanje pomoću sistema noža za nanošenje ili široke nazubljene lopatice raspoređuje na podlogu koju treba prevući ravnomjerno raspoređuje u tankom sloju i u slučaju potrebe zaglađuje gumenom lopaticom. Neposredno nakon toga se sloj sredstva za podmazivanje ravnomjerno raspoređuje s uobičajenim dekor-pijeskom (u pravilu toplo emajlirani kvarcni pijesak) odgovarajuće veličine zrna (1 do 4 mm) i utiskuje u sredstvo za podmazivanje pomoću lakih valjaka ili drugih prikladnih uređaja za prešanje. Nakon toga slijedi stvrdnjavanje sredstva za podmazivanje, a time i same dekorativne obojene obloge. Do stvrdnjavanja može doći i uz pomoć dovedene aktivirajuće topline, koja može ubrzati proces. Kao izvor aktivirajuće topline je u najjednostavnijem slučaju prikladan plamen plinskog gorionika ili površinsko zračilo sa plinskim plamenom (takozvani replaster) ili mikrovalni uređaj za grijanje odgovarajuće konstrukcije. U maloj mjeri se može nedovoljno vezano koturno zrno nakon stvrdnjavanja sloja, dakle nakon nekoliko minuta do sati okrenuti. In a procedure similar to embodiments 2 and 4, a colored, pigmented, reactive hardening bonding agent is mixed in a forced mixer with a fine-grained (0.1 to 2 mm) sand mixture. After mixing all the components, the bonding agent is distributed on the substrate to be coated using the application knife system or a wide toothed spatula, evenly distributed in a thin layer and, if necessary, smoothed with a rubber spatula. Immediately afterwards, the lubricant layer is evenly distributed with the usual decorative sand (usually warm enamelled quartz sand) of the appropriate grain size (1 to 4 mm) and pressed into the lubricant using light rollers or other suitable pressing devices. This is followed by the hardening of the lubricant, and thus the decorative colored coating itself. Hardening can also occur with the help of supplied activating heat, which can speed up the process. As a source of activating heat, in the simplest case, the flame of a gas burner or a surface radiator with a gas flame (so-called replaster) or a microwave heating device of suitable construction is suitable. To a small extent, the insufficiently bonded coil grain can be turned after the layer has hardened, i.e. after a few minutes to hours.
U jednoj drugoj varijanti izvedbe ovog postupka se može umjesto pigmentiranog reaktivnog sredstva za povezivanje upotrijebiti nepigmentirano ili neutralno pigmentirano sredstvo za povezivanje. Kao veličina zrna za raspršivanje se umjesto lakiranog raspršivog pijeska koristi sivi ili smeđi granit, zeleni diabaz, crveno sitnozrnato površinsko kamenje (porphyr) ili bijeli mramor itd. Sada postoji mogućnost mijenjanja primjene šablona kod procesa raspršivanja u određenim uzorcima, na primjer u jednoj vrsti uzorka pločnika (taraca) s dimenzijama od 50 x 50 cm, kao i mijenjanja načina raspršivanja. Na taj način se može postići jedna vrsta efekta prirodnog kamenog pločnika. Dodatno se mogu prije procesa stvrdnjavanja utisnuti u asfaltne slojeve utiskivala, tako da nastaje efekt fuga pločnika. In another embodiment of this procedure, a non-pigmented or neutrally pigmented bonding agent can be used instead of a pigmented reactive bonding agent. As the grain size for spraying, instead of varnished spraying sand, gray or brown granite, green diabase, red fine-grained surface stones (porphyry) or white marble are used, etc. Now it is possible to change the application of the stencil in the spraying process in certain samples, for example in one type of sample pavements (ceilings) with dimensions of 50 x 50 cm, as well as changing the spreading method. In this way, a kind of natural stone pavement effect can be achieved. Additionally, before the hardening process, they can be pressed into the asphalt layers of embossers, so that the effect of pavement joints is created.
S ovom novom tehnikom obloga se mogu dosadne crne asfaltne površine na vrlo jeftin način pretvoriti u površine koje optički odgovaraju prirodnom kamenu. With this new cladding technique, boring black asphalt surfaces can be turned very cheaply into surfaces that optically match natural stone.
7. Smjesa asfaltne obloge na bazi reciklirajućeg asfaltnog granulata 7. Asphalt coating mixture based on recycled asphalt granulate
U postupku analognom izvedbenom primjeru 1 ne koriste se kao dodatak prirodni kameni materijali, nego asfaltni granulat prikladan za ponovnu primjenu. Male potrebne količine reaktivnog sredstva za povezivanje u odnosu od samo 2-3 tež.% sveukupne smjese omogućavaju ekonomski način gradnje, prije svega stoga što nije nužno potrebno sušenje većinom vlažnog reciklirajućeg granulata, a granulat se u slučaju potrebe može neposredno preraditi tamo gdje će biti kod procesa glodanja ili pripreme, a da se pri tome ne treba transportirati okolnim putem preko stacionarnog uređaja za miješanje. In the procedure analogous to embodiment 1, natural stone materials are not used as an addition, but asphalt granulate suitable for reuse. The small required amounts of reactive binding agent in the ratio of only 2-3 wt.% of the overall mixture enable an economical method of construction, primarily because drying of the mostly wet recycled granulate is not necessarily necessary, and the granulate can be processed directly where it will be, if necessary. during the milling or preparation process, without having to be transported on the surrounding road via a stationary mixing device.
8. Smjesa asfaltnog proizvoda za zatvaranje fuge između zida zgrade i asfaltne površine ili na području pločnika 8. Asphalt product mixture for sealing the joint between the building wall and the asphalt surface or on the pavement area
U granulat koji se tvornički priprema iz monozrnatog pijeska (po mogućnosti veličine zrna 1-8 mm), stavlja se reaktivno sredstvo za povezivanje (8-12 tež.%) i reaktivni dodatak u fugu koja se treba napuniti i u toku prerade se tada zalijeva s aktivatorom. Supstanca aktivatora koja prodire u šupljinu monozrnatog granulata potiče reakciju stvrdnjavanja, tako da na gradilištu nije potreban direktan proces miješanja ili zagrijavanja, kao što je inače uobičajeno i potrebno kod radova na zalijevanju fuga. Aktivator po potrebi sadrži također i polimer modificiranu komponentu sredstva za povezivanje, tako da kod stvrdnjavanja istovremeno dolazi i do polimernog modificiranja. In the granulate that is prepared in the factory from single-grained sand (preferably grain size 1-8 mm), a reactive bonding agent (8-12 wt.%) and a reactive additive are placed in the joint to be filled and during processing it is then poured with activator. The activator substance that penetrates into the cavity of the single-grained granulate promotes the hardening reaction, so that there is no need for a direct mixing or heating process on the construction site, as is usually necessary for work on grouting joints. If necessary, the activator also contains a polymer-modified component of the connecting agent, so that during curing, polymer modification occurs simultaneously.
Ovaj postupak se može vršiti i u obojenoj izvedbenoj varijanti, tako da se ova vrsta punjenja fuga prvenstveno koristi i na području betona ili na području pločnika s prirodnim kamenom. Naročita prednost je ta, da fuge dulje vrijeme ostaju vodonepropusne, jer je šupljikav sastav zrna sličan drenažnom asfaltu. This procedure can also be performed in a colored variant, so this type of joint filling is primarily used in the area of concrete or in the area of pavements with natural stone. A particular advantage is that the joints remain waterproof for a long time, because the porous composition of the grains is similar to drainage asphalt.
9. Smjesa asfaltnog proizvoda za mostove i izvođenje visokokvalitetnih dilatacionih fuga 9. Mixture of asphalt product for bridges and execution of high-quality expansion joints
Prijelaz ceste na most je mjesto koje je izloženo izrazito velikom opterećenju, jer s jedne strane neprestano dolazi do vibracija, a s druge strane oba građevna tijela imaju različite karakteristike toplinskog istezanja. Za izradu takvih dilatacijskih fuga za mostove pokazao se dobrim takozvani Thorma-Joint-postupak. To je postupak vrućeg zalijevanja, za čije izvođenje se prije svega izrađuje dilatacijsko područje po cijeloj dužini ceste oko 50 cm širine u debljini asfaltnog sloja kolnika i nakon toga se po cijeloj dužini naizmjence puni sredstvom za vruće povezivanje i zrnatim kamenom veličine zrna od ca. 10 mm. Na taj način nastaje veliki broj malih područja istezanja, jer elastično sredstvo za povezivanje okružuje zrnati kamen kao debela koža. Istovremeno zrnati sastav osigurava stabilnost (izdržljivost) i nosivost. The transition of the road to the bridge is a place that is exposed to extremely high loads, because on the one hand there are constant vibrations, and on the other hand, both building bodies have different characteristics of thermal expansion. For making such expansion joints for bridges, the so-called Thorma-Joint-process has proven to be good. It is a hot pouring procedure, for the execution of which, first of all, a dilatation area is created along the entire length of the road, about 50 cm wide in the thickness of the asphalt pavement layer, and then it is alternately filled along the entire length with a hot bonding agent and granular stone with a grain size of approx. 10 mm. In this way, a large number of small areas of stretching are created, because the elastic bonding agent surrounds the granular stone like a thick skin. At the same time, the granular composition ensures stability (durability) and load-bearing capacity.
Ovaj vrući postupak se može sa smjesom asfaltnog proizvoda prema izumu izvesti i hladno. Osobita prednost pri tome je, da se time mogu izvoditi i manje fuge za mostove, jer je trošak vezan na strojeve i tehniku minimalan. Prvo se nanosi sloj elastomer-modificiranog, reaktivno stvrdnjavajućeg sredstva za povezivanje u dilatacionu fugu, nakon toga se smjesa asfaltnog sloja prema izumu nanosi na nekoliko centimetara debljine i sabija, tako da kamen sadržan u smjesi može duboko prodrijeti u sredstvo za povezivanje. Tada se nanosi slijedeći sloj reaktivno stvrdnjavajućeg sredstva za vezanje, zatim se opet stavlja smjesa asfaltnog sloja itd. dok se ne ispuni sveukupna debljina obloge. Unutar nekoliko sati cjelokupni sistem otvrdnjuje i dobiva se dilataciona fuga s izvrsnom sposobnošću istezanja. This hot process can also be carried out cold with the mixture of the asphalt product according to the invention. A special advantage is that smaller joints for bridges can be made with it, because the cost related to machines and technology is minimal. First, a layer of elastomer-modified, reactively hardening bonding agent is applied to the expansion joint, after which the asphalt layer mixture according to the invention is applied to a thickness of several centimeters and compacted, so that the stone contained in the mixture can penetrate deeply into the bonding agent. Then the next layer of reactive hardening binder is applied, then the asphalt layer mixture is applied again, etc. until the overall thickness of the lining is filled. Within a few hours, the entire system hardens and an expansion joint with excellent stretchability is obtained.
Sada treba opisati i miješalicu prema izumu pomoću izvedbenog primjera prikazanog na crtežu. Now the mixer according to the invention should be described using the exemplary embodiment shown in the drawing.
Na jednom vozilu 2 se nalazi veliki spremnik 3 s kamenim materijalom, na primjer sa zrnatim kamenom, koji se istovariti preko izlaznog otvora 4. Kod istovara zrnatog kamena on pada na transportnu traku 6 koja je postavljena ispod izlaznog otvora i odatle u ulazni nastavak 5 prinudne mješalice 1, koja se postavlja na platformu 16 na stražnjem dijelu vozila 2. On one vehicle 2, there is a large tank 3 with stone material, for example with granular stone, which is unloaded through the exit opening 4. When unloading the granular stone, it falls onto the conveyor belt 6, which is placed under the exit opening, and from there into the inlet section 5 of the forced mixer 1, which is placed on the platform 16 at the rear of the vehicle 2.
Također su na vozilu montirana dva spremnika 7 i 8, koji sadrže preostale komponente asfaltne smjese. Na primjer spremnik 8 bi mogao sadržavati jednu smjesu od baznog sredstva za povezivanje i tekuće komponente, a spremnik 7 reaktivni dodatak. Dozirni uređaji 10 predaju unaprijed određene količine iz spremnika 7 i 8 u prostor za miješanje prinudne mješalice 1. Dozirni uređaji 10 bi se mogli regulirati isto tako kao i poklopac izlaznog otvora 4 spremnika 3 pomoću upravljačkog uređaja 17, na kojem se podešavaju količine doziranja, i u kojem bi se mogli pohraniti (memorirati) već iskušani recepti za različite hladne smjese koje odgovaraju različitim primjenama. Two containers 7 and 8, which contain the remaining components of the asphalt mixture, are also mounted on the vehicle. For example, container 8 could contain a mixture of base bonding agent and liquid components, and container 7 a reactive additive. Dosing devices 10 deliver predetermined quantities from containers 7 and 8 to the mixing space of forced mixer 1. Dosing devices 10 could be regulated in the same way as the cover of the outlet opening 4 of container 3 by means of the control device 17, on which the dosage amounts are adjusted, and in which could store (memorize) tried-and-tested recipes for different cold mixes that suit different applications.
Prinudna mješalica 1 je u svojem donjem dijelu prikazana u presjeku i vidljivo je da su i dno 11 i vanjska stijenka 12 izvedeni s dvostrukom stijenkom. U prostor 13 na dnu 11 smješta se plinski gorionik 14, koji prinudnu miješalicu 1 zagrijava na radnu temperaturu od 40 - 70°C. Vrući plin izlazi iz prostora 13 u dno 11 u prostor vanjske stijenke 12 i prolazi kroz izlazni otvor u vanjskoj stijenki 12 i crijevo 15 u spremnik 3, gdje predgrijava zrnati kamen. Forced mixer 1 is shown in its lower part in section and it is visible that both the bottom 11 and the outer wall 12 are made with a double wall. A gas burner 14 is placed in the space 13 at the bottom 11, which heats the forced mixer 1 to an operating temperature of 40 - 70°C. The hot gas exits from the space 13 into the bottom 11 into the space of the outer wall 12 and passes through the outlet opening in the outer wall 12 and the hose 15 into the tank 3, where it preheats the granular stone.
Kako se ležajevi i brtve mješalice 18 ne bi izlagali prevelikoj vrućini, mješalica se postavlja na dno 11 poklopca prinudne mješalice 1 postavljene na suprotnoj strani. Poluga mješalice (ili ručica) 19 strši prema dolje u prinudnu miješalicu 1, kao što se vidi kroz otvor poklopca 20 koji se može zatvoriti. So that the bearings and seals of the mixer 18 are not exposed to excessive heat, the mixer is placed on the bottom 11 of the cover of the forced mixer 1 placed on the opposite side. A mixer lever (or handle) 19 projects downwardly into the forced mixer 1, as seen through a closable cover opening 20.
Kako bi se sada za neposredno slijedeću preradu proizvela hladna smjesa, uzima se iz spremnika 3 otvaranjem izlaznog otvora 4 zrnati kamen i dozira se preko transportne trake 6 i ulaznog nastavka 5 u prinudnu miješalicu 1. Zatim se preko upravljačke jedinice 17 i dozirnih jedinica 10 doziraju odgovarajuće količine preostalih komponenata iz spremnika 7 i 8 i preko vodova 9 u prinudnu miješalicu 1. Nakon perioda miješanja od 2 do 4 minute postignuto je potpuno oblaganje zrnatog kamena i prinudna mješalica se uz stalno miješanje prazni preko hidraulički pokretane leptiraste zaklopke na dnu. In order to now produce a cold mixture for the immediately following processing, granular stone is taken from the container 3 by opening the outlet opening 4 and dosed via the conveyor belt 6 and the inlet extension 5 into the forced mixer 1. Then, via the control unit 17 and the dosing units 10, they are dosed appropriate amounts of the remaining components from containers 7 and 8 and through lines 9 into forced mixer 1. After a mixing period of 2 to 4 minutes, complete coating of the granular stone was achieved and the forced mixer is emptied with constant mixing through the hydraulically operated butterfly valve at the bottom.
Pomoću mobilnog uređaja za miješanje prema izumu hladna smjesa se može proizvesti na svakom potrebnom mjestu, u proizvoljnom odnosu miješanja i u svakoj željenoj količini. Pomoću grijaćeg elementa na dnu prinudne mješalice moguća je upotreba tijekom cijele godine, čak i kod niskih zimskih temperatura. With the help of the mobile mixing device according to the invention, the cold mixture can be produced at any required location, in an arbitrary mixing ratio and in any desired quantity. Using the heating element at the bottom of the forced mixer, use is possible throughout the year, even at low winter temperatures.
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AT0055300U AT4686U1 (en) | 2000-07-27 | 2000-07-27 | MIXING DEVICE FOR COLD MATERIAL |
EP00128141A EP1176257B1 (en) | 2000-07-27 | 2000-12-21 | Process for making an asphalt and mixing device |
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FR2860011B1 (en) * | 2003-09-19 | 2006-09-15 | Screg Grands Travaux | PROCESS FOR MANUFACTURING COLD-BITUMINOUS ENROBE AND DEVICE |
DE102004006624B4 (en) * | 2004-01-29 | 2006-01-19 | Helga Nowack | Apparatus and process for the production of liquid, bituminous cold mix |
DE102005032148A1 (en) * | 2005-07-07 | 2007-01-11 | Ute Gaul | Compact protective layer for a road surface comprises using a grain-graded mineral material mixture with a bitumen-containing binder layer coated with chippings and a bitumen-containing binder layer coated with sand as uppermost layer |
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EP2516345B1 (en) | 2009-12-21 | 2020-08-12 | Soiltec GmbH | Composite pavement structure |
ITBO20100251A1 (en) * | 2010-04-23 | 2011-10-24 | Palzenberger Walter | KIT, AND ITS MOBILE SYSTEM, FOR THE PRODUCTION AND SPILLING OF AN ACTIVE BITUMINOUS CONGLOMERATE |
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WO2012091707A1 (en) | 2010-12-29 | 2012-07-05 | Reynolds Presto Products Inc. | Colored composite pavement structure |
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US3206319A (en) * | 1962-07-17 | 1965-09-14 | Corson G & W H | Load supporting composition |
DE1719348C3 (en) * | 1967-07-25 | 1975-01-23 | Deitermann, Werner, 4354 Datteln | Process for the preparation of a self-hardening mixture for building purposes |
US4272212A (en) * | 1979-06-15 | 1981-06-09 | Andrew J. Bauer, Jr. | Method and apparatus for rejuvenating and recycling asphalt |
US5026206A (en) * | 1990-03-30 | 1991-06-25 | Oconnor Patrick L | Pavement and base recycle method and apparatus |
AT406375B (en) | 1996-05-17 | 2000-04-25 | Vialit Gmbh Oesterr | REACTIVE AND COLD-CURING BINDING AGENT OR BINDING SYSTEM AND METHOD FOR PRODUCING THE BINDING AGENT |
-
2000
- 2000-07-27 AT AT0055300U patent/AT4686U1/en not_active IP Right Cessation
- 2000-12-21 AT AT00128141T patent/ATE368770T1/en active
- 2000-12-21 DE DE50014529T patent/DE50014529D1/en not_active Expired - Lifetime
- 2000-12-21 EP EP00128141A patent/EP1176257B1/en not_active Expired - Lifetime
- 2000-12-21 PT PT00128141T patent/PT1176257E/en unknown
-
2001
- 2001-07-26 HR HR20010561A patent/HRP20010561B1/en not_active IP Right Cessation
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Publication number | Publication date |
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EP1176257A2 (en) | 2002-01-30 |
DE50014529D1 (en) | 2007-09-13 |
EP1176257A3 (en) | 2003-01-02 |
AT4686U1 (en) | 2001-10-25 |
HRP20010561B1 (en) | 2008-12-31 |
EP1176257B1 (en) | 2007-08-01 |
ATE368770T1 (en) | 2007-08-15 |
PT1176257E (en) | 2007-11-13 |
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