GB774177A - Improvements in or relating to sinter magnesia - Google Patents

Improvements in or relating to sinter magnesia

Info

Publication number
GB774177A
GB774177A GB17275/53A GB1727553A GB774177A GB 774177 A GB774177 A GB 774177A GB 17275/53 A GB17275/53 A GB 17275/53A GB 1727553 A GB1727553 A GB 1727553A GB 774177 A GB774177 A GB 774177A
Authority
GB
United Kingdom
Prior art keywords
per cent
weight
sintering
magnesium hydroxide
magnesium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB17275/53A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dortmund Hoerder Huettenunion AG
Wintershall AG
Original Assignee
Dortmund Hoerder Huettenunion AG
Wintershall AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dortmund Hoerder Huettenunion AG, Wintershall AG filed Critical Dortmund Hoerder Huettenunion AG
Publication of GB774177A publication Critical patent/GB774177A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/02Magnesia
    • C01F5/06Magnesia by thermal decomposition of magnesium compounds
    • C01F5/08Magnesia by thermal decomposition of magnesium compounds by calcining magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/03Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

Abstract

In the production of sinter magnesia by sintering artificially produced magnesium hydroxide with the aid of known sintering agents, the magnesium hydroxide employed is an artificially produced finely crystalline brucite of which at least 90 per cent, by weight has a particle size of up to 100m , which brucite contains 1 per cent by weight or less of impurities other than materials which on sintering are converted to magnesia, and which brucite is so reactive that when heated to a temperature of 950 DEG C., it contains periclase crystals having a diameter of 20-50m . The starting material is suitably prepared by precipitating magnesium hydroxide from a magnesium salt solution containing an ammonium salt by means of ammonia. The ammonia may be introduced in a quantity approximately twice the theoretical quantity together with the magnesium salt solution into a neutral or ammoniacal liquor, at a temperature above 40 and below 80 DEG C. The sintering may be effected with for example 6 to 8 per cent. by weight of ferric oxide, together with calcium preferably such that the molecular ratio of CaO : Fe2O3 in the additive is greater than 2 and preferably greater than 4. The calcium may suitably be added as calcium phosphate such as Thomas meal, phosphate rock, phosphorites or bone ash. Magnesium or other alkaline earth metal phosphates or iron or manganese phosphates may also be employed with or without the addition of ferric oxide. Sintering may also be effected with the addition of clay or chromium ore. According to examples (1) a solution of ammonia is added at 30 DEG C. to a solution containing magnesium sulphate with a small proportion of ammonium sulphate. After about 4 hours at 50 to 70 DEG C. precipitation of magnesium hydroxide is complete and the hydroxide so produced is filtered, washed and dried at 250 DEG C. It contains 94 per cent. by weight of magnesium hydroxide as brucite and 4.2 per cent. by weight of magnesium sulphate. The magnesium hydroxide may be mixed with the usual sintering agent and the mixture granulated with water or sulphite liquor as a binding agent, calcined at 680 DEG C. and sintered in a rotating shaft furnace at 1600 DEG C. At a temperature of 950 DEG C., that is after calcination but before sintering, the brucite contained periclase crystals having a diameter of 20 to 50m ; (2) Magnesium hydroxide as in (1) above is mixed with 10 per cent. by weight of calcium ferrite and the mixture granulated with water or sulphite liquor after which it is calcined at 690 DEG C. and burnt at 1600 DEG C. to form sinter magnesia. The sinter is ground such that 40 per cent. by weight has a granule size less than 0.15 mm.. and 60 per cent. by weight has a size between 0.15 and 3 mm.; the ground material is then mixed with sulphite liquor as a binding agent and pressed into moulds at a 1000 kg/cm2 pressure and burnt at 1500 DEG C. The product has a 99 per cent. by volume open pores and 23.7 per cent. by volume of total pores. The product softened at 1730 DEG C. Further examples relate to the employment as a sintering agent of 5 per cent. by weight of Thomas meal and 5 per cent. by weight of an ore containing lime and phosphate to yield a product after sintering containing 89.2 per cent. magnesia, 4.2 per cent. calcium oxide, 2.9 per cent. ferric oxide and 0.6 per cent. maganese oxide, 0.26 per cent. aluminium oxide and 1.5 per cent. silica, the employment as sintering agent of 15 per cent. by weight of ground Moroccan phosphate, and to sintering with the addition of 10 per cent. by weight of calcium hydogen phosphate. Specifications 583,009 [Group V] and 693,108 are referred to.ALSO:In the production of sinter magnesia by sintering artificially produced magnesium hydroxide with the aid of known sintering agents, the magnesium hydroxide employed is an artificially produced finely crystalline brucite of which at least 90 per cent by weight has a particle size of up to 100 m , which brucite contains 1 per cent by weight or less of impurities other than materials which on sintering are converted to magnesia, and which brucite is so reactive that when heated to a temperature of 950 DEG C., it contains periclase crystals having a diameter of 20-50 m . The starting material is suitably prepared by precipitating magnesium hydroxide from a magnesium salt solution containing an ammonium salt by means of ammonia. The ammonia may be introduced in a quantity approximately twice the theoretical quantity together with the magnesium salt solution into a neutral or ammoniacal liquor, at a temperature above 40 DEG and below 80 DEG C. The sintering may be effected with for example 6 to 8 per cent by weight of ferric oxide, together with calcium preferably such that the molecular ratio of CaO : Fe2O3 in the additive is greater than 2 and preferably greater than 4. The calcium may suitably be added as calcium phosphate such as Thomas meal, phosphate rock, phosphorites or bone ash. Magnesium or other alkaline earth metal phosphates or iron or manganese phosphates may also be employed with or without the addition of ferric oxide. Sintering may also be effected with the addition of clay or chromium ore. According to examples (1) a solution of ammonia is added at 30 DEG C. to a solution containing magnesium sulphate with a small proportion of ammonium sulphate. After about 4 hours at 50 to 70 DEG C. precipitation of magnesium hydroxide is complete and the hydroxide so produced is filtered, washed and dried at 250 DEG C. It contains 94 per cent. by weight of magnesium hydroxide as brucite and 4,2 per cent. by weight of magnesium sulphate. The magnesium hydroxide may be mixed with the usual sintering agent and the mixture granulated with water or sulphate liquor as a binding agent, calcined at 680 DEG C. and sintered in a rotating shaft furnace at 1600 DEG C. At a temperature of 950 DEG C., that is after calcination but before sintering, the brucite contained periclase crystals having a diameter of 20 to 50m . (2) Magnesium hydroxide as in (1) above is mixed with 10 per cent. by weight of calcium ferrite and the mixture granulated with water or sulphite liquor after which it is calcined at 690 DEG C. and burnt at 1600 DEG C. to form sinter magnesia. The sinter is ground such that 40 per cent by weight has a granule size less than 0,15 mm. and 60 per cent by weight has a size between 0,15 and 3mm.; the ground material is then mixed with sulphite liquor as a binding agent and pressed into moulds at a 1000 kg/cm2 pressure and burnt at 1500 DEG C. The product has a 99 per cent. by volume open pores and 23,7 per cent. by volume of total pores; the product softened at 1730 DEG C. Further examples relate to the employment as a sintering agent of 5 per cent. by weight of Thomas meal and 5 per cent. by weight of an ore containing lime and phosphate to yield a product after sintering containing 89,2 per cent magnesia, 4,2 per cent. calcium oxide, 2,9 per cent. ferric oxide and 0,6 per cent. manganese oxide, 0,26 per cent. aluminium oxide and 1,5 per cent. silica, the employment as sintering agent of 15 per cent. by weight of ground Moroccan phosphate, and to sintering with the addition of 10 per cent. by weight of calcium hydrogen phosphate. Specifications 583,009 and 693,108 [Group III] are referred to.
GB17275/53A 1952-07-24 1953-06-22 Improvements in or relating to sinter magnesia Expired GB774177A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE774177X 1952-07-24

Publications (1)

Publication Number Publication Date
GB774177A true GB774177A (en) 1957-05-08

Family

ID=6686008

Family Applications (1)

Application Number Title Priority Date Filing Date
GB17275/53A Expired GB774177A (en) 1952-07-24 1953-06-22 Improvements in or relating to sinter magnesia

Country Status (1)

Country Link
GB (1) GB774177A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110668477A (en) * 2019-11-01 2020-01-10 中冶焦耐(大连)工程技术有限公司 Process and system for producing sintered magnesia by taking magnesium hydroxide as raw material
CN115818991A (en) * 2022-11-16 2023-03-21 山东众森科技股份有限公司 Cementing material and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110668477A (en) * 2019-11-01 2020-01-10 中冶焦耐(大连)工程技术有限公司 Process and system for producing sintered magnesia by taking magnesium hydroxide as raw material
CN110668477B (en) * 2019-11-01 2023-09-19 中冶焦耐(大连)工程技术有限公司 Process and system for producing sintered magnesia by taking magnesium hydroxide as raw material
CN115818991A (en) * 2022-11-16 2023-03-21 山东众森科技股份有限公司 Cementing material and preparation method thereof
CN115818991B (en) * 2022-11-16 2024-02-27 山东众森科技股份有限公司 Cementing material and preparation method thereof

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