GB2619366A - Building Materials and Method of Production thereof - Google Patents

Building Materials and Method of Production thereof Download PDF

Info

Publication number
GB2619366A
GB2619366A GB2214810.0A GB202214810A GB2619366A GB 2619366 A GB2619366 A GB 2619366A GB 202214810 A GB202214810 A GB 202214810A GB 2619366 A GB2619366 A GB 2619366A
Authority
GB
United Kingdom
Prior art keywords
product
binder
insulation
structural
combination
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
GB2214810.0A
Other versions
GB202214810D0 (en
Inventor
David Allison Leigh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Newall Plant Ltd
Original Assignee
Newall Plant Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Newall Plant Ltd filed Critical Newall Plant Ltd
Publication of GB202214810D0 publication Critical patent/GB202214810D0/en
Publication of GB2619366A publication Critical patent/GB2619366A/en
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00—Hydraulic cements
    • C04B7/24—Cements from oil shales, residues or waste other than slag
    • C04B7/28—Cements from oil shales, residues or waste other than slag from combustion residues, e.g. ashes or slags from waste incineration
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/022—Carbon
    • C04B14/026—Carbon of particular shape, e.g. nanotubes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/22—Glass ; Devitrified glass
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38—Fibrous materials; Whiskers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04—Macromolecular compounds
    • C04B16/06—Macromolecular compounds fibrous
    • C04B16/0616—Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B16/065—Polyacrylates; Polymethacrylates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04—Macromolecular compounds
    • C04B16/06—Macromolecular compounds fibrous
    • C04B16/0675—Macromolecular compounds fibrous from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04—Macromolecular compounds
    • C04B16/08—Macromolecular compounds porous, e.g. expanded polystyrene beads or microballoons
    • C04B16/082—Macromolecular compounds porous, e.g. expanded polystyrene beads or microballoons other than polystyrene based, e.g. polyurethane foam
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0016—Granular materials, e.g. microballoons
    • C04B20/002—Hollow or porous granular materials
    • C04B20/0036—Microsized or nanosized
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0048—Fibrous materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/14—Polyepoxides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/16—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00129—Extrudable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00137—Injection moldable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00146—Sprayable or pumpable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062—Gypsum-paper board like materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Nanotechnology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

An insulation composition comprising incinerator bottom ash mixed with binder and any one or combination of reinforcing media, fire retardant additives, and/or water. The binder may be organic and/or inorganic, and may include polyols, one or more isocyanates, and may form one or more polyurethanes. The binders may be crosslinked polymers and may be moisture curing. The fire retardant additive may be phosphate based, and the reinforcing media may comprise any one or combination of glass fibres, plastic fibres, graphene, glass nanoparticles, or graphene nanoparticles. A structural product is defined and formed from the same composition, and may be formed into drywall, cladding, and interior construction, exterior, insulation, and/or flooring panels. The product can also be bricks or blocks and may include shaped insulation components. The binder of the insulation composition or structural product may include urea formaldehyde, acrylics, or epoxy resins. The composition or product may include 10-40wt% of binder. A method of manufacturing an insulating material or structural product is also defined, comprising mixing incinerator bottom ash with any one or combination of binder, reinforcing media, fire retardant additives, and/or water, and the mixture may be dried, cured, extruded, moulded, or sprayed as a wet product before drying.

Description

Building Materials and Method of Production Thereof The present invention discloses a structural product and insulation board or panel to be used in the construction sector.
Although the following method refers exclusively to insulation board or building panels the skilled person will appreciate that the present invention can be used is constructing other building materials and is not restricted to panels.
Bottom ash is formed from the non-combustible residue of combustion in a 10 power plant, boiler, furnace, incinerator and/or the like. Burying bottom ash presents a serious environmental hazard and the toxic residues can leach into the watercourse.
Bottom ash has been used as an aggregate in concrete and concrete product formation however there remains a large amount of bottom ash going to 15 landfill.
It is therefore an aim of the present invention to provide a material that addresses the above-mentioned problems.
It is a further aim of the present invention to provide environmentally friendly products that address the abovementioned problems.
In a first aspect of the invention there is provided an insulation composition or material, said composition including bottom ash mixed with any one or any combination of binder, reinforcing media, fire retardant additives, and/or water.
In a preferred embodiment the bottom ash is mixed with one or more 25 binders and any one or any combination of binder, reinforcing media, fire retardant additives, and/or water.
Typically the binder can be any one or any combination of organic or inorganic binder.
In one embodiment the binders include polyols. Typically the binder includes one or more isocyanates. Further typically the binder forms one or 5 more polyurethanes.
In one embodiment the binders are crosslinked polymers. Optionally the binders can be moisture curing. Further optionally the binding material can include catalysts. In addition water can be added.
In one embodiment the fire or flame retardant additive is phosphate based.
In one embodiment the reinforcing media includes any one or any combination of glass fibres and/or plastic fibres, graphene and nanoparticles of the same.
In one embodiment the insulation composition or material is formed into a structural product. Typically the structural products include drywall or 15 interior construction panels, exterior panels and/or cladding. Further typically the products include insulation panels and flooring panels.
In one embodiment the structural products are bricks, blocks, structural blocks and/or the like. Typically, the products include concrete and brick alternatives.
In one embodiment the products include shaped insulation components. Typically the shaped components include insulation for pipes or other conduit parts, underfloor, wall and/or roof insultation.
In one embodiment the product can include road surfaces and structural blocks for sea defences.
Typically the binders include urea formaldehyde, acrylics or epoxy resins. Further typically the acrylics include pure acrylics and styrene acrylics. epoxy resins.
J
Typically the products include between 10-40 % by weight of binder.
In a second aspect of the invention there is provided a method of manufacturing an insulating product or material, said method comprising mixing bottom ash with any one or any combination of binder, reinforcing media, fire retardant additives, and/or water.
In a preferred embodiment the bottom ash is mixed with one or more binders and any one or any combination of binder, reinforcing media, fire retardant additives, and/or water.
In One embodiment the mixture is pressurised to manufacture a moulded 10 product.
In one embodiment the mixture or product is dried and/or cured.
In one embodiment the mixture is extruded, cast, moulded, and sprayed to form a product. Typically the mixture is extruded, cast, moulded, and/or sprayed as a wet product Specific embodiments of the invention are now described.
The insulation product comprises bottom ash and any one or any combination of: Binders -Crosslinking, moisture-curing polyols, with or without catalyst, including but not limited to Isocyanate and with or without the addition of 20 water.
Flame Retardant Additive -Including but not limited to phosphate based fire retardant aditives to increase fire performance Nanothechnology Additives -Including but not limited to Graphene, for purposes including, but not limited to, structural improvement, increased 25 conductivity and improved gas impermeability additives.
The structural product contain-s any one or any combination of: Binder Group 1 -Urea formaldehyde Binder Group 2 -Acrylic, including pure acrylic and styrene acrylics Binder Group 3 -2-Part Epoxy Resins Nanothechnology Additives -Including but not limited to Graphene, for 5 purposes including, but not limited to, structural improvement, increased conductivity and improved gas impermeability.
Flame Retardant Additive -Including but not limited to phosphate based fire retardant additives Structural Reinforcing Additives -Incorporation of, but not limited to, additives such as glass fibres and plastic fibres In one embodiment the composition or material includes substantially 10, 20, 30, 40, 50, 60, 70, 80, or 90 percent bottom ash by weight.

Claims (20)

  1. Claims 1. An insulation composition, said composition including incinerator bottom ash mixed with binder and any one or any combination of reinforcing media, fire retardant additives, and/or water.
  2. 2. An insulation composition according to claim 1 wherein the binder can be any one or any combination of organic or inorganic binder.
  3. 3. An insulation composition according to claim 2 wherein the binders include polyols.
  4. 4. An insulation composition according to claim 2 wherein the binder 10 includes one or more isocvanates.
  5. 5. An insulation composition according to claims 3 and 4 wherein the binder forms one or more polyurethanes.
  6. 6. An insulation composition according to claims 2-5 wherein the binders are crosslinked polymers.
  7. 7. An insulation composition according to claims 2-6 wherein the binders are moisture curing.
  8. 8. An insulation composition according to any preceding claim wherein the fire or flame retardant additive is phosphate based.
  9. 9. An insulation composition according to any preceding claim wherein the 20 reinforcing media includes any one or any combination of glass fibres and/or plastic fibres, graphene, glass nanoparticles or graphene nanoparticles.
  10. 10. A structural product formed from incinerator bottom ash mixed with binder and any one or any combination of reinforcing media, fire retardant 25 additives, and/or water.
  11. 11. A structural product according to claim 10 wherein said product is formed into dryw, all or interior construction panels, exterior panels and/or cladding.
  12. 12. A structural product according to claim 10 wherein the products include insulation panels and flooring panels.
  13. 13. A structural product according to claim 10 wherein the structural products are bricks, blocks, structural blocks and/or the like.
  14. 14. A structural product according to claim 10 wherein the products include shaped insulation components.
  15. 15. An insulation composition or structural product according to any preceding claim wherein the binders include urea formaldehyde, acrylics or epoxy resins.
  16. 16. An insulation composition or structural product according to any preceding claim wherein said composition or product contains between 1015 40 % by weight of binder.
  17. 17. A method of manufacturing an insulating material or structural product, said method comprising mixing incinerator bottom ash with any one or any combination of binder, reinforcing media, fire retardant additives, and/or water.
  18. 18. A method according to claim 17 wherein the mixture is pressurised to manufacture a moulded product.
  19. 19. A method according to claim 17 or 18 wherein the mixture or product is dried and/or cured.
  20. 20. A method according to claim 17 wherein the mixture is extruded, cast, 25 moulded, and/or sprayed to form a product and the mixture is extruded, cast, moulded, and/or sprayed as a wet product before drying.
GB2214810.0A 2022-05-31 2022-10-07 Building Materials and Method of Production thereof Pending GB2619366A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB2208081.6A GB202208081D0 (en) 2022-05-31 2022-05-31 Building materials and methods of production thereof

Publications (2)

Publication Number Publication Date
GB202214810D0 GB202214810D0 (en) 2022-11-23
GB2619366A true GB2619366A (en) 2023-12-06

Family

ID=82324175

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB2208081.6A Ceased GB202208081D0 (en) 2022-05-31 2022-05-31 Building materials and methods of production thereof
GB2214810.0A Pending GB2619366A (en) 2022-05-31 2022-10-07 Building Materials and Method of Production thereof

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GBGB2208081.6A Ceased GB202208081D0 (en) 2022-05-31 2022-05-31 Building materials and methods of production thereof

Country Status (1)

Country Link
GB (2) GB202208081D0 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050163969A1 (en) * 2004-01-23 2005-07-28 Wade Brown Filled polymer composite and synthetic building material compositions
US20070222106A1 (en) * 2006-03-24 2007-09-27 Century-Board Usa, Llc Extrusion of polyurethane composite materials
US20090295021A1 (en) * 2008-05-27 2009-12-03 Century-Board Usa, Llc Extrusion of polyurethane composite materials
WO2011058574A2 (en) * 2009-11-12 2011-05-19 Joshi Pradeep Vasant A composition suitable for use in building construction
WO2012073258A2 (en) * 2010-11-30 2012-06-07 Pradeep Vasant Joshi A composition suitable for use in building construction
KR102044338B1 (en) * 2019-09-23 2019-11-14 임채현 Heat resistant sheet for ship engine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050163969A1 (en) * 2004-01-23 2005-07-28 Wade Brown Filled polymer composite and synthetic building material compositions
US20070222106A1 (en) * 2006-03-24 2007-09-27 Century-Board Usa, Llc Extrusion of polyurethane composite materials
US20090295021A1 (en) * 2008-05-27 2009-12-03 Century-Board Usa, Llc Extrusion of polyurethane composite materials
WO2011058574A2 (en) * 2009-11-12 2011-05-19 Joshi Pradeep Vasant A composition suitable for use in building construction
WO2012073258A2 (en) * 2010-11-30 2012-06-07 Pradeep Vasant Joshi A composition suitable for use in building construction
KR102044338B1 (en) * 2019-09-23 2019-11-14 임채현 Heat resistant sheet for ship engine

Also Published As

Publication number Publication date
GB202208081D0 (en) 2022-07-13
GB202214810D0 (en) 2022-11-23

Similar Documents

Publication Publication Date Title
EP2417078B1 (en) Method for the production of building materials and building products manufactured thereby
CN108797837B (en) Polyurethane composite light wallboard and preparation method thereof
MX2012006015A (en) Heat-insulating, fire-proof, water-resistant, permeable-to-air, flexible lightweight concrete.
KR102274310B1 (en) Eco-friendly polymer mortar coposition for improving long-term durability and method of cross section recovery using the same
CN1543445A (en) Method for producing concrete or mortar using a vegetal aggregate
WO2016181174A1 (en) Method of producing concrete from waste material and waste-based concrete made using said method
KR102322804B1 (en) Eco-friendly polymer mortar coposition for improving long-term durability, chemical resistanc and adhesion and method of cross section recovery using the same
JP2000314191A (en) Improved building material using plastics material, improved building structural portion produced by using the material, and method for producing the same
EP3994109B1 (en) Insulation material and a method for its production
GB2619366A (en) Building Materials and Method of Production thereof
CN103387376A (en) Lightweight building top panel and manufacturing method thereof
US1751690A (en) Waterproof fire-resistant plastic composition
US20210155544A1 (en) Cellulose-Based Aggregate Admix
JP2008511436A (en) Improved method for the production of a composition for producing a partition based on different materials, the composition and the partition thus obtained
CN108585615A (en) A kind of resistance to compression light fire-proof plank and preparation method thereof
US1226779A (en) Composition of matter for making fireproof and waterproof boards.
JP4814154B2 (en) Refractory composition using waste gypsum, refractory molded body, refractory coating structure, and method for forming refractory coating layer
CN110655351B (en) Multifunctional wallboard and preparation method thereof
CA3077533A1 (en) Building component
SK500372010A3 (en) Ecological building material and method for producing thereof
CN113735551A (en) Residue soil base baking-free light thermal insulation material and preparation method and application thereof
SK5393Y1 (en) Mixture for building purposes
HU193555B (en) Process for producing shaped bodies, first of all building units
SK5925Y1 (en) Ecological building material and method for its use
SK500012011U1 (en) Method of building construction and its parts from ecological building material