GB2607591A - Apparatus, system and method for disassembling a product - Google Patents

Apparatus, system and method for disassembling a product Download PDF

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Publication number
GB2607591A
GB2607591A GB2108072.6A GB202108072A GB2607591A GB 2607591 A GB2607591 A GB 2607591A GB 202108072 A GB202108072 A GB 202108072A GB 2607591 A GB2607591 A GB 2607591A
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GB
United Kingdom
Prior art keywords
tool carrier
carrier platform
excavator
tool
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB2108072.6A
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GB2607591B (en
GB202108072D0 (en
Inventor
Clark Douglas
Dunbar Steven
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
William Clark & Son Parkgate Ltd
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William Clark & Son Parkgate Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by William Clark & Son Parkgate Ltd filed Critical William Clark & Son Parkgate Ltd
Priority to GB2108072.6A priority Critical patent/GB2607591B/en
Publication of GB202108072D0 publication Critical patent/GB202108072D0/en
Priority to PCT/GB2022/050623 priority patent/WO2022189794A1/en
Priority to EP22711292.7A priority patent/EP4305247A1/en
Publication of GB2607591A publication Critical patent/GB2607591A/en
Application granted granted Critical
Publication of GB2607591B publication Critical patent/GB2607591B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
    • E02F3/968Storing, handling or otherwise manipulating tools when detached from the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

An apparatus (14;114;214) for use in disassembling a product to be processed comprises a tool carrier platform (32;132;232) and a coupling arrangement (38;138;238) configured for coupling the tool carrier platform (32;132;232) to an excavator, crane or other materials handler machine (12;112;212) such that the apparatus (14;114;214) forms an attachment of said excavator, crane or other materials handler machine (12;112;212). The tool carrier platform (32;132;232) is configured to receive thereon one or more tools (34a,34b;134;234a,234b) for use in disassembling the product to be processed, the tool carrier platform (32;132;232) comprising a plurality of attachment locations (36;136;236) for receiving a selected one or more of said tools (34a,34b;134;234a,234b).

Description

APPARATUS, SYSTEM & METHOD FOR DISASSEMBLING A PRODUCT
FIELD
This relates to an apparatus, system and method for disassembling a product to be processed, for example for recycling.
BACKGROUND
The recycling of products forms a valuable source of new materials for industry as well as forming a key part of reducing waste.
Conventionally, many products are shredded in order to break them down so that any high value materials can be extracted.
However, some products pose a number of significant challenges to recyclers.
For example, as well as high value materials some products contain contaminants such as Lead which can prevent or at least significantly reduce the ability to extract value from the recycling process and/or which pose a safety risk to personnel.
Even some high value materials themselves can represent a contaminant when mixed together with other high value materials, as is the case in Copper contaminating shredded Steel.
As an alternative to shredding, some products may be disassembled manually.
However, in addition to being a slow process this typically requires a significant amount of labour and associated costs. Moreover, the handling of some products to be recycled is not possible manually, e.g. due to their weight and/size, and as noted above in some cases risks exposing personnel to hazardous materials.
SUMMARY
Aspects of the present disclosure relate to an apparatus, system and method for disassembling a product to be processed, for example for recycling and/or to extract valuable components thereof.
According to a first aspect, there is provided an apparatus for use in disassembling a product to be processed, the apparatus comprising: a tool carrier platform configured to receive thereon one or more tools for use in disassembling the product to be processed, wherein the tool carrier platform comprises a plurality of attachment locations for receiving a selected one or more of said tools; and a coupling arrangement configured for coupling the tool carrier platform to an excavator, crane or other materials handler machine such that the apparatus forms an attachment of said excavator, crane or other materials handler machine.
In use, the apparatus is coupled to and operable in conjunction with an excavator, crane or other materials handler machine, for example comprising one or more manipulators such as grapples. The manipulator(s) may be used to position the product to be processed on the tool carrier platform and/or disassemble the product to be processed in combination with the one or more tools mounted to the tool carrier platform.
Beneficially, the apparatus facilitates the disassembly and/or dismantling of a variety of products using an excavator, crane or other materials handler machine, permitting the product to be recycled and/or high value materials to be extracted safely and efficiently. The apparatus facilitates the disassembly and/or dismantling of a variety of products, including for example cables, consumer goods, vehicles, permitting high value materials to be extracted without the requirement for significant labour and/or risk of exposing personnel to potentially hazardous materials, such as Lead.
Moreover, the apparatus may increase the amount of high value materials that can be recovered during the recycling process when compared to the use of shedder separation techniques alone to recover high value materials such as Copper. The apparatus may also reduce the amount of contamination mix of different materials such as Copper contaminating shredded Steel.
As described above, the apparatus comprises a tool carrier platform configured to receive thereon one or more tools for use in disassembling and/or dismantling the product to be processed.
The tool carrier platform may be modular in construction. Alternatively, the tool carrier platform may comprise or take the form of a unitary construction.
The tool carrier platform may comprise a top portion. The top portion may define a working area of the apparatus.
In use, the product to be processed may be placed on the top portion of the tool carrier platform. The manipulator(s) may then be used to disassemble and/or dismantle the product to be processed in combination with the one or more tools mounted on the tool carrier platform.
The top portion may be configured to receive the one or more tools thereon. One or more of the plurality of attachment locations may be provided in the top portion of the tool carrier platform. In some instances, all or a majority of the attachment locations may be provided on the top portion.
The top portion may be configured to receive the product to be processed. The top portion may comprise or define a planar or substantially planar surface.
The apparatus may be configured so that the planar or substantially planar surface is oriented horizontally or substantially horizontally in use.
However, the apparatus may alternatively be configured so that the planar or substantially planar surface is angled, for example tilted to one side and/or upwards or downwards in use The top portion may be rectangular or substantially rectangular in shape.
The top portion may be constructed from a metallic material, such as Steel.
The top portion may comprise one or more plates.
The top portion may be modular in construction.
Beneficially, the provision of a modular top portion means that the configuration of the top portion and thus the apparatus can be readily adapted, for example based on the size or type of product to be processed.
The top portion may alternatively take the form of a unitary construction.
The tool carrier platform may comprise a support portion. The top portion may be provided on the support portion.
The top portion may be coupled, for example detachably coupled, to the support portion. The apparatus may be coupled, for example detachably coupled, to the support portion by one or more fasteners, such as bolts.
Alternatively, the support portion may be integrally formed with the top portion.
The tool carrier platform may comprise one or more ground-engaging members.
The tool carrier platform may comprise a plurality of ground-engaging members.
The ground-engaging members may comprise or take the form of at least one of: one or more feet; one or more wheels; one or more rollers; one or more skids; one or more castors; and/or one or more tracks.
The ground-engaging members may be disposed at any suitable location about the tool carrier platform.
One or more of the ground-engaging members may be coupled to or form part of the support portion.
In particular, one or more of the ground-engaging members may be disposed at or adjacent to a distal leading end of the tool carrier platform.
Beneficially, the ground-engaging members may support the tool carrier platform so that the mass of the product to be processed, the mass of the one or more tools and/or forces (for example impact forces) generated during use of the apparatus is/are transferred to the ground.
Where the ground-engaging member(s) take the form of one or more wheels, rollers, skids, castors and/or tracks, the ground-engaging members may facilitate manoeuvring of the apparatus, for example to facilitate coupling the apparatus to the excavator, crane or other materials handler machine and/or in use.
Beneficially, the apparatus may obviate or at least reduce the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus may also obviate or at least reduce the need for additional equipment, since the apparatus can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform. This in turn means that the infrastructure and/or operating costs associated with a given processing facility can be reduced. The footprint occupied by the processing facility may be reduced, such that processing facilities may be provided in locations not previously able to accommodate the range of processing equipment required to process products, reducing the requirement and environmental impact involved in transporting products over distance for processing.
The apparatus may comprise one or more stabiliser legs. The apparatus may comprise a plurality of stabiliser legs, for example two stabiliser legs.
In use, the one or more stabiliser legs may be utilised to keep the apparatus level and/or rigid by increasing the footprint of the apparatus.
The stabiliser legs may be adjustable. The stabiliser legs may be adjustable to change the orientation of the tool carrier platform, for example to orient the tool carrier platform so that the top portion is horizontal or substantially horizontal to the ground or to orient the tool carrier platform to a selected angle of inclination.
The stabiliser legs may be coupled to or form part of the support portion of the tool carrier platform.
The tool carrier platform may comprise an end portion.
The end portion may be disposed at and/or form the distal leading end of the tool carrier platform. The end portion may be disposed at and/or form a distal leading end of the apparatus.
The end portion may be formed into or may be coupled to a tool for use in disassembling the product to be processed.
The tool may comprise or take the form of a clamping tool.
The tool may comprise or take the form of a manipulator, for example a boom arm having a grapple.
As described above, the apparatus comprises a coupling arrangement for coupling the tool carrier platform to the excavator, crane or other materials handler machine such that the apparatus forms an attachment of said excavator, crane or other materials handler machine.
Beneficially, the coupling arrangement facilitates manoeuvring of the apparatus by the excavator, crane or other materials handler machine.
The apparatus may be configured for coupling to an undercarriage of the excavator, crane or other materials handler machine, for example a mounting bracket of the excavator, crane or other materials handler machine. In particular, the tool carrier platform may be configured for coupling to the undercarriage of the excavator, crane or other materials handler machine, for example the mounting bracket of the excavator, crane or other materials handler machine The tool carrier platform may be rigidly coupled to the excavator, crane or other materials handler machine, for example the mounting bracket of the excavator, crane or other materials handler machine. However, in particular embodiments the coupling arrangement may be configured to permit movement of the tool carrier platform relative to the excavator, crane or other materials handler machine.
The tool carrier platform may comprise a coupling portion.
The coupling portion may be coupled to the tool carrier platform, in particular the support portion of the tool carrier platform. Alternatively, the coupling portion may form part of the tool carrier platform, in particular the support portion of the tool carrier platform.
In particular, the coupling portion may be coupled to the support portion and/or the top portion of the tool carrier platform so as to permit one degree of freedom of movement, for example yaw of the tool carrier platform relative to the coupling portion.
The coupling portion may be pivotably coupled to the support portion and/or the top portion of the tool carrier platform, for example by an axle.
Alternatively, the coupling portion may be coupled to the support portion and/or the top portion of the tool carrier platform so as to permit two or more degrees of freedom of movement, for example yaw, pitch and/or roll of the support portion and/or the top portion of the tool carrier platform relative to the coupling portion. The coupling portion may be coupled to the support portion and/or the top portion of the tool carrier platform by a universal joint or the like.
The tool carrier platform may be configured for direct coupling to the excavator, crane or other materials handler machine.
In particular, the tool carrier platform may be configured for indirect coupling to the excavator, crane or other materials handler machine.
The apparatus may comprise an adapter configured to couple the tool carrier platform, in particular the coupling portion of the tool carrier platform, to the excavator, crane or other materials handler machine.
In use, the adapter may be interposed between the excavator, crane or other materials handler machine and the tool carrier platform, in particular the coupling portion of the tool carrier platform.
The adapter may be coupled on the one hand to the excavator, crane or other materials handler machine, for example the mounting bracket of the excavator, crane or other materials handler machine and on the other hand to the tool carrier platform, in particular the coupling portion of the tool carrier platform.
The adapter may comprise or take the form of a chassis coupler.
The adapter may be coupled to the tool carrier platform so as to permit one degree of freedom of movement, for example pitching of the tool carrier platform relative to the excavator, crane or other materials handler machine.
The adaptor may be pivotably coupled to the tool carrier platform, for example by one or more axles Alternatively, the adaptor may be coupled to the tool carrier platform so as to permit two or more degrees of freedom of movement, for example yaw, pitch and/or roll of the tool carrier platform relative to relative to the excavator, crane or other materials handler machine. The adaptor may be coupled to the tool carrier platform by a universal joint or the like.
As described above, the tool carrier platform comprises a plurality of attachment locations for receiving a selected one or more of said tools.
At least one of the plurality of attachment locations may be provided in the top portion At least one of the plurality of attachment locations may be provided in the support portion.
At least one of the plurality of attachment locations may be provided in the end portion.
At least one of the plurality of attachment locations may be provided on a top surface of the apparatus.
At least one of the plurality of attachment locations may be provided on a side and/or end surface of the apparatus.
The attachment locations may comprise bores.
The bores may be any suitable shape or dimension. One or more of the bores may be circular in shape.
The one or more bores may be configured to receive fasteners, such as bolts or screws. One or more of the bores may be square or rectangular in shape. One or more of the bores may define an elongate slot. Beneficially, the provision of a slot may provide a degree of adjustment in positioning of one or more of the tools.
One or more of the bores forming the attachment locations may be square, rectangular, triangular, elliptical, hexagonal, T-shaped, star-shaped, cross-shaped, elongate slot-shaped or any other suitable shape configured to receive a corresponding fastener and/or male portion of the tools.
The attachment locations may be arranged in any suitable arrangement. For example, the attachment locations may be arranged in a grid pattern, array (that is having a number of attachment locations arranged in rows and columns) or the like.
The apparatus may further comprise one or more access ports.
The access ports may comprise or take the form of bores.
The access ports may be any suitable shape or dimension. One or more of the access ports may be circular in shape. One or more of the access ports may define an elongate slot. One or more of the access ports may be square or rectangular in shape.
One or more of the access ports may be formed in the top portion. One or more of the access ports may be formed in an end and/or side of the apparatus, for example an end and/or side of the tool carrier platform.
The apparatus may comprise a power conveyance system. The power conveyance system may be configured to convey power from the excavator, crane or other materials handler machine to the apparatus and/or to the one or more tools mounted to the tool carrier platform.
Alternatively or additionally, the apparatus may comprise and/or may be coupled to an external power source, such as an engine, hydraulic power pack and/or electrical generator.
The power transmission arrangement may be disposed within the tool carrier platform. For example, the support portion may be configured to house the power transmission arrangement.
The power conveyance system may comprise or take the form of a fluid power conveyance system, for example a hydraulic power conveyance system. Alternatively or additionally, the power conveyance system may comprise or take the form of an electrical power conveyance system.
The power conveyance system may comprise one or more, and in particular a plurality of, hoses and/or cables.
The power conveyance system may comprise a manifold for facilitating coupling of the power conveyance system to the power system of the excavator, crane or other materials handler machine. The manifold may comprise a plurality of couplers, for example hydraulic quick connectors, for coupling the power conveyance system of the apparatus to the power system of the excavator, crane or other materials handler machine. The manifold may be disposed in the coupling portion of the tool carrier platform.
The hoses and/or cables of the power conveyance system may be connected at their proximal ends to the excavator, crane or other materials handler machine via the manifold. The distal ends of the hoses and/or cables of the power conveyance system may simply be pulled through bores in the top portion or may be coupled to couplers provided in the tool carrier platform, for example in the top portion or the support portion.
The apparatus may comprise, may be coupled to, or may be configured to communicate with a control system.
The control system of the apparatus may form part of or may be coupled to a control system of the excavator, crane or other materials handler machine. In use, the control system may permit the apparatus and/or the one or more tools to be controlled from the excavator, for example from the cab or elsewhere on the excavator, crane or other materials handler machine. Alternatively or additionally, the control system may communicate with a remote control station.
The control system may comprise or take the form of an electrical and/or electronic control system. Alternatively or additionally, the control system may comprise or take the form of a fluid-powered control system, for example a hydraulic control system.
The apparatus may comprise a communication arrangement for communicating control signals to/from the apparatus and/or the one or more tools. The communication arrangement may comprise or take the form of a wired (e.g. electrical and/or optical communication arrangement) and/or wireless (e.g. radio frequency) communication arrangement.
The apparatus may alternatively or additionally comprise one or more manipulators mounted to the tool carrier platform, in particular to the end portion and/or the support portion of the tool carrier platform. The manipulator may comprise a boom arm, robotic arm or the like. The manipulator may comprise a grapple.
According to a second aspect, there is provided a system for disassembling a product, the system comprising: the tool carrier apparatus of the first aspect, and one or more tools for use in disassembling the product to be processed.
As described above, the tool carrier platform is configured to receive one or more tools for use in disassembling the product to be processed.
The one or more tools may comprise or take the form of a shearing tool. The shearing tool may comprise or take the form of a V-shaped shear. The one or more tools may comprise or take the form of a scrap shear.
The one or more tools may comprise a clamping tool.
The one or more tools may comprise a manipulator. The manipulator may comprise a boom arm. The manipulator may comprise a grapple. The apparatus may comprise one or more grapple tip tools.
The one or more tools may comprise or take the form of a cable stripping apparatus.
According to a third aspect, there is provided a method of disassembling a product to be processed using the system of the second aspect.
The invention is defined by the appended claims. However, for the purposes of the present disclosure it will be understood that any of the features defined above or described below may be utilised in isolation or in combination. For example, features described above in relation to one of the above aspects or below in relation to the detailed description below may be utilised in any other aspect, or together form a new aspect.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other aspects will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 shows an exploded perspective view of a system for use in disassembling a product to be processed; Figure 2 shows an exploded perspective view of an apparatus for use in disassembling the product to be processed, and which forms part of the system shown in Figure 1; Figure 3 shows an enlarged view of part of a tool carrier platform of the apparatus shown in Figure 2; Figure 4 shows an enlarged cut-away view of another part of the tool carrier platform of the apparatus shown in Figure 2; Figure 5 shows an enlarged view of another part of the tool carrier platform of the apparatus shown in Figure 2; Figure 6 shows an exploded perspective view of the apparatus for use in disassembling the product to be processed, in a second configuration; Figure 7 shows a cut-away view of part of the apparatus shown in Figure 6; Figure 8 shows an exploded perspective view of an alternative system for use in disassembling the product to be processed; Figure 9 shows an exploded perspective view of an apparatus for use in disassembling the product to be processed, and which forms part of the system shown in Figure 8; Figure 10 shows an exploded perspective view of an alternative system for disassembling a product to be processed; Figure 11 shows an exploded perspective view of an apparatus for use in disassembling the product to be processed, and which forms part of the system shown in Figure 10; Figure 12 shows an enlarged view of part of a tool carrier platform of the apparatus shown in Figure 11; Figure 13 shows a clamping tool of the apparatus shown in Figure 11, in a retracted configuration; Figure 14 shows the clamping tool of the apparatus shown in Figure 11, in an extended configuration; Figure 15 shows an angled mounting portion of the apparatus shown in Figure 11; Figure 16 shows another angled mounted portion of the apparatus shown in Figure 11; Figure 17 shows a coupling portion and adaptor of the apparatus shown in Figure 11; Figures 18 and 19 show perspective views of the coupling portion of the apparatus shown in Figure 11; Figures 20 to 25 show perspective view of the apparatus for use in disassembling the product to be processed shown in Figure 11, in a number of different configurations; and Figure 26 shows a perspective view of an alternative system for use in disassembling a product to be processed.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring first to Figure 1 of the accompanying drawings, there is shown an exploded perspective view of a system 10 for disassembling a product to be processed. As shown in Figure 1, the system 10 comprises an excavator 12 and an apparatus 14 for disassembling the product to be processed (not shown).
As shown in Figure 1, the excavator 12 comprises a manipulator, generally denoted 16, which comprises a first arm member 18 in the form of boom arm, a second arm member 20 in the form of a stick and an attachment 22 in the form of a grapple.
While in the illustrated excavator 12, the manipulator 16 comprises two arm members 18, 20, it will be understood that the manipulator 16 may take other suitable forms. For example, the manipulator 16 may comprise one arm member or three or more arm members.
The first arm member 18 is pivotably coupled at its proximal end to a chassis 24 of the excavator 12. Movement of the first arm member 18 relative to the chassis 24 is effected by actuators 26, which in the illustrated excavator 12 take the form of hydraulic actuators The second arm member 20 is pivotably coupled at its proximal end to the first arm member 18. Movement of the second arm member 20 relative to the first arm member 18 is effected by an actuator 28, which in the illustrated excavator 12 takes the form of a hydraulic actuator.
The attachment 22 is coupled at a distal end of the second arm member 20. While in the illustrated excavator 12 the attachment 22 takes the form of a grapple it will be understood that the attachment 22 may alternatively comprise any suitable end effector. In the illustrated excavator 12, tool tips 30 are provided, the tool tips 30 configured to facilitate handling and/or disassembly of the product to be processed.
As shown in Figure 1 and referring also to Figures 2 and 3 of the accompanying drawings, the apparatus 14 comprises a tool carrier platform 32 configured to receive thereon tools 34a,34b for use in disassembling the product to be processed.
As shown, the tool carrier platform 32 comprises a plurality of attachment locations 36 for receiving a selected one or more of the tools 34a,34b.
The apparatus 14 further comprises a coupling arrangement, generally denoted 38, configured for coupling the tool carrier platform 32 to the excavator 12, more particularly a mounting bracket 40 of the excavator's undercarriage 42.
In use, the apparatus 14 is coupled to and operable in conjunction with the excavator 12, the manipulator 16 being used to position the product to be processed and/or disassemble the product to be processed in combination with the tools 34a,34b mounted to the tool carrier platform 32.
Beneficially, the apparatus 14 facilitates the disassembly and/or dismantling of a variety of products using the excavator 12, permitting the product to be recycled and/or high value materials to be extracted safely and efficiently. The apparatus 14 facilitates the disassembly and/or dismantling of a variety of products, including for example but not exclusively cables, consumer goods and/or appliances, and/or vehicles The apparatus 14 permits high value materials to be extracted without the requirement for significant labour and/or the risk of exposing personnel to potentially hazardous materials, such as Lead.
By way of example, when utilised with the cable stripping apparatus 34b the apparatus 14 is particularly suited to the stripping of cables which, due to their significant mass per unit length, are not possible to safely and/or efficiently handle manually. For example, the apparatus 14 facilitates the stripping of cables, e.g. armoured cables, having a diameter of 50 mm or greater, in particular cables having a diameter between 50 mm and 200 mm, which conventionally require significant labour and/or time to precut, feed and then separate the component parts of the cable. The apparatus 14 facilitates the stripping of significantly longer lengths of cable in a single operation than can be achieved via conventional means. The accurate and efficient stripping of cables using the present apparatus 14 facilitates reduced wastage in comparison to conventional equipment and processes, and thus increases the value that is able to be extracted from a given cable. Moreover, the accurate and efficient stripping of cables using the present apparatus 14 reduces the risk of contamination of the inner core and/or reduces or at least mitigates against the risk of personnel being exposed to potentially harmful materials such as Lead commonly found in such cables.
Moreover, the apparatus 14 increases the amount of high value materials that can be recovered during the recycling process when compared to the use of shedder separation techniques alone to recover high value materials such as Copper. The apparatus may also reduce the amount of contamination mix of different materials such as Copper contaminating shredded Steel.
The apparatus 14 obviates the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus 14 also obviates or at least reduces the need for additional equipment, since the apparatus 14 can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform 32. This in turn means that the infrastructure and/or operating costs associated with a given processing facility can be reduced. The footprint occupied by the processing facility may be reduced, such that processing facilities may be provided in locations not previously able to accommodate the range of processing equipment required to process products, reducing the requirement and environmental impact involved in transporting products over distance for processing.
As described above, the apparatus 14 comprises tool carrier platform 32 configured to receive thereon the one or more tools 34a,34b for use in disassembling and/or dismantling the product to be processed.
The tool carrier platform 32 comprises a top portion 44 which, in use, defines a working area of the apparatus 14. In the illustrated apparatus 14, the top portion 44 is rectangular or substantially rectangular in shape and defines a planar or substantially planar surface. The apparatus 14 is configured so that the planar or substantially planar surface defined by the top portion 44 is oriented horizontally or substantially horizontally in use.
In the illustrated apparatus 14, the top portion 44 is modular in construction, comprising a number of plates 46 (four plates 46 are shown in the illustrated apparatus 14).
Beneficially, the provision of a modular top portion 44 means that the configuration of the top portion 44 and thus the apparatus 14 can be readily adapted, for example based on the size or type of product to be processed.
As shown most clearly in Figure 3 of the accompanying drawings, the top portion 44 comprises a plurality of the attachment locations 36. In the illustrated apparatus 14, the attachment locations 36 are formed in an upper surface of the top portion 44. However, it will be understood that one or more of the attachment locations may alternatively or additionally be provided in a side surface or underside of the top portion 44.
The attachment locations 36 are formed by bores configured to receive fasteners 48 (shown in Figure 2), which in the illustrated apparatus 14 take the form of bolts. The bores forming the attachment locations 36 are circular and are configured receive the fasteners 48. However, it will be understood that the bores forming the attachment locations 36 may take a number of different forms and/or sizes. For example, one or more of the bores forming the attachment locations 36 may be square, rectangular, triangular, elliptical, hexagonal, T-shaped, star-shaped, cross-shaped, elongate slot-shaped or any other suitable shape configured to receive a corresponding fastener and/or male portion of the tools 34a,34b.
As shown in Figures 1, 2 and 3, the attachment locations 36 are arranged in a number of rectangular arrays (that is having a number of attachment locations 36 arranged in rows and columns). In the illustrated apparatus 14, each plate 46 comprises attachment locations. The attachment locations 36 of each plate 46 are arranged into 3 rectangular arrays each having 30 attachment locations (arranged in a 5 x 6 grid pattern). However, it will be understood that the attachment locations 36 may be arranged in any suitable numbers and/or patterns.
The apparatus 14 further comprises access ports 49a,49b. In use, the access ports 49a,49b facilitate access to the fasteners 48. As shown, the access ports 49a,49b take a number of different forms. In the illustrated apparatus 14, the access ports 49a,49b take the form of bores formed in the top portion 44. As shown most clearly in Figure 3, the bores forming the access ports 49a are also circular and in the illustrated apparatus 14 have a larger diameter than the bores forming the attachment locations 36. The bores forming the access ports 49b define elongate slots. However, it will be understood that the access ports 49a,49b may take a number of different forms and/or sizes.
Referring again to Figures 1 and 2, the tool carrier platform 32 further comprises a support portion 50 which supports the top portion 44. In the illustrated apparatus 14, the support portion 50 takes the form of a chassis or framework. As shown, in the illustrated apparatus 14 attachment locations 36 are also formed in the support portion 50. The attachment locations 36 are formed in an upper surface of the support portion 50. However, it will be understood that one or more of the attachment locations 36 may alternatively or additionally be provided in a side surface or underside of the support portion 50.
The tool carrier platform 32 further comprises a ground-engaging member 52. In the illustrated apparatus 14, the ground-engaging member 52 takes the form a foot or skid provided at a distal end of the tool carrier platform 32 and is integrally formed with support portion 50. However, it will be understood that the ground-engaging member 52 may comprise a separate component coupled to the support portion 50.
Beneficially, the ground-engaging member 52 supports the tool carrier platform 32 so that the mass of the product to be processed, the mass of the one or more tools 34a,34b and/or forces (for example impact forces) generated during use of the apparatus 14 is/are transferred to the ground.
As shown in Figures 1 and 2, the apparatus 14 further comprises stabiliser legs 54. In the illustrated apparatus 14, the stabiliser legs 54 are adjustable and are coupled to the support portion 50.
Beneficially, the stabiliser legs 54 permit the orientation of the tool carrier platform 32 to be adjusted to and/or maintained in a selected position, for example to orient the tool carrier platform 32 so that the top portion 44 is horizontal or substantially horizontal to the ground or to orient the tool carrier platform 32 to a selected angle of inclination.
The tool carrier platform 32 further comprises an end portion 56 disposed at and/or forming the distal leading end of the tool carrier platform 32. In the illustrated apparatus 14, the end portion 56 is integrally formed with the support portion 50. However, it will be understood that the end portion 56 may comprise a separate component coupled to the support portion 50.
As described above, the apparatus 14 comprises coupling arrangement 38 for coupling the tool carrier platform 32 to the excavator 12, more particularly the mounting bracket 40 on the excavator's undercarriage 42, such that the apparatus 14 forms an attachment of the excavator 12.
Beneficially, the coupling arrangement 38 facilitates manoeuvring of the apparatus 14 by the excavator 12 As shown most clearly in Figure 2, and referring now also to Figure 4 of the accompanying drawings, the coupling arrangement 38 comprises a coupling portion 58. The coupling portion 58 forms part of the platform 32 and is pivotably coupled to the support portion 50 of the tool carrier platform 32 by an axle 60.
In the illustrated apparatus 14, the tool carrier platform 32 is configured for indirect coupling to the excavator 12, the coupling arrangement 38 further comprising an adapter 62 configured to couple the tool carrier platform 32, in particular the coupling portion 58 of the tool carrier platform 32, to the excavator 12.
The adapter 62 is interposed between the excavator 12 and the coupling portion 58, the adapter 62 being coupled on the one hand to the mounting bracket 40 of the excavator 12 and on the other hand to the coupling portion 58. The adapter 62 may be fully mounted (via four connecting pins 63) or semi-mounted (only using the lower two pivot pins 63) so that the coupling arrangement 38 between the tool carrier platform 32 can float.
Referring now also to Figure 5 of the accompanying drawings, the apparatus 14 further comprises a power conveyance system, generally denoted 64, for conveying power from the excavator 12 to the one or more tools 34a,34b when mounted to the tool carrier platform 32.
As shown, the power conveyance system 64 comprises a manifold 66 for facilitating coupling of the apparatus 14 and/or the tools 34a,34b to the power system (not shown) of the excavator 12. The manifold 66 comprises a plurality of couplers 68, which in the illustrated apparatus 14 take the form of hydraulic quick connectors, for coupling the apparatus 14 and/or the tools 34a,34b to the power system of the excavator 12. In the illustrated apparatus 14, the manifold 66 is disposed in the coupling portion 58of the tool carrier platform 32.
Hoses, e.g. hydraulic hoses, and/or power cables 70 (two of which are shown in Figure 5) of the power conveyance system 64 are connected at their proximal ends to the manifold 66. The distal ends of the hoses and/or cables 70 are relayed and supported along the apparatus 14 and may simply be pulled through the access ports 49a,49b in the top portion 44 or may be coupled to couplers (not shown) provided in the tool carrier platform 32, for example in the top portion 44 or the support portion 50. The power conveyance system 64 further comprises hoses, e.g. hydraulic hoses, and/or power cables 71 (two of which are shown in Figure 5) for coupling the manifold 66 to the power system of the excavator 12.
As described above, the excavator 12 and the apparatus 14 together form a system 10 for disassembling a product to be processed, the tool carrier platform 32 configured to receive selected one or more of the tools 34a, 34b for use in disassembling the product to be processed.
In the illustrated system 10, the apparatus 14 is shown with two tools 34a, 34b.
The tool 34a takes the form of a shearing tool, more particularly a V-shaped scrap shear. The tool 34b takes the form of the cable stripping apparatus shown and described in UK Patent Application No. 2103304.8, the contents of which are incorporated herein by reference.
As described above, the apparatus 14 obviates the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus 14 may also obviate or at least reduce the need for additional equipment, since the apparatus 14 can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform 32.
For example, Figures 6 and 7 of the accompanying drawings show an alternative configuration of the apparatus 14. In this configuration, the tool carrier platform 32 is configured to receive a tool 72, which in the illustrated apparatus 14 takes the form of a manipulator. In the illustrated apparatus 14, the tool 72 is configured for coupling to the end portion 56 of the tool carrier platform 32.
As shown in Figure 6, the tool 72 comprises a first arm member 74 in the form of boom arm, a second arm member 76 in the form of stick and an attachment 78 in the form of a grapple. The first arm member 74 is pivotably coupled at its proximal end to a swivel base 80 configured for mounting to the end portion 56 of the tool carrier platform 32. Movement of the first arm member 74 relative to the swivel base 80 is effected by actuators 82. The second arm member 76 is pivotably coupled at its proximal end to the first arm member 74. Movement of the second arm member 76 relative to the first arm member 74 is effected by an actuator 84. The attachment 78 is rotatably coupled to a distal end of the second arm member 76.
As shown in Figure 7, the tool carrier platform 32 further comprises ground-engaging members 85. In the illustrated apparatus 14, the ground-engaging members take the form of wheels provided at a distal end of the tool carrier platform 32.
Beneficially, the ground-engaging members 85 support the tool carrier platform 32 so that the mass of the product to be processed, the mass of the tools and/or forces (for example impact forces) generated during use of the apparatus 14 is/are transferred to the ground. The provision of ground-engaging members 52 in the form of wheels also facilitates manoeuvring of the apparatus 14 by the excavator 12.
It will be understood that various modifications may be made without departing from the scope of the invention as defined in the claims.
For example, and referring now to Figures 8 and 9 of the accompanying drawings, there is shown an alternative system 110 for disassembling a product to be processed. As shown in Figure 8, the system 110 comprises an excavator 112 and an apparatus 114 for disassembling the product to be processed (not shown).
As shown in Figure 8, the excavator 112 comprises a manipulator, generally denoted 116, which comprises a first arm member 118 in the form of boom arm, a second arm member 120 in the form of a stick and an attachment 122 in the form of a grapple. While in the illustrated excavator 112, the manipulator 116 comprises two arm members 118, 120, it will be understood that the manipulator 116 may take other suitable forms. For example, the manipulator 116 may comprise one arm member or three or more arm members.
The first arm member 118 is pivotably coupled at its proximal end to a chassis 124 of the excavator 112. Movement of the first arm member 118 relative to the chassis 124 is effected by actuators 126, which in the illustrated excavator 112 take the form of hydraulic actuators.
The second arm member 120 is pivotably coupled at its proximal end to the first arm member 118. Movement of the second arm member 120 relative to the first arm member 120 is effected by an actuator 128, which in the illustrated excavator 112 takes the form of a hydraulic actuator.
The attachment 122 is coupled at a distal end of the second arm member 120. While in the illustrated excavator 112 the attachment 122 takes the form of a grapple it will be understood that the attachment 122 may alternatively comprise any suitable end effector.
Referring in particular to Figure 9, the apparatus 114 comprises a tool carrier platform 132 configured to receive thereon tools for use in disassembling the product to be processed. In the illustrated apparatus 114, the tool carrier platform 132 is configured to receive a tool 134 in the form of a wire stripper.
As shown, the tool carrier platform 132 further comprises a plurality of attachment locations 136 for receiving the tool 134 and/or other tools for use in disassembling the product to be processed.
The apparatus 114 further comprises a coupling arrangement, generally denoted 138, configured for coupling the tool carrier platform 132 to the excavator 112, more particularly the mounting bracket 140 of the excavator's undercarriage 142.
In use, the apparatus 114 is coupled to and operable in conjunction with the excavator 112, the manipulator 116 of the excavator 112 being used to position the product to be processed and/or disassemble the product to be processed in combination with the tool 134.
Beneficially, the apparatus 114 facilitates the disassembly and/or dismantling of a variety of products using the excavator 112, permitting the product to be recycled and/or high value materials to be extracted safely and efficiently. The apparatus 114 facilitates the disassembly and/or dismantling of a variety of products, including for example but not exclusively cables, consumer goods and/or appliances, and/or vehicles.
The apparatus permits high value materials to be extracted without the requirement for significant labour and/or risk of exposing personnel to potentially hazardous materials, such as Lead.
Moreover, the apparatus 114 increases the amount of high value materials that can be recovered during the recycling process when compared to the use of shedder separation techniques alone to recover high value materials such as Copper. The apparatus may also reduce the amount of contamination mix of different materials such as Copper contaminating shredded Steel.
The apparatus 114 obviates or at least reduces the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus 114 also obviates or at least reduces the need for additional equipment, since the apparatus 114 can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform 132. This in turn means that the infrastructure and/or operating costs associated with a given processing facility can be reduced. The footprint occupied by the processing facility may be reduced, such that processing facilities may be provided in locations not previously able to accommodate the range of processing equipment required to process products, reducing the requirement and environmental impact involved in transporting products over distance for processing.
As described above, the apparatus 114 comprises tool carrier platform 132 configured to receive thereon the one or more tools 134 for use in disassembling and/or dismantling the product to be processed.
As shown in Figure 9 of the accompanying drawings, the tool carrier platform 132 comprises a top portion 144, which, in use, defines a working area of the apparatus 114. In the illustrated apparatus 114, the top portion 144 is rectangular or substantially rectangular in shape and defines a planar or substantially planar surface. The apparatus 114 is configured so that the planar or substantially planar surface defined by the top portion 144 is oriented horizontally or substantially horizontally in use.
In the illustrated apparatus 114, the top portion 144 is modular in construction, comprising a number of plates 146 (four plates 146 are shown in the illustrated apparatus 114).
Beneficially, the provision of a modular top portion 144 means that the configuration of the top portion 144 and thus the apparatus 114 can be readily adapted, for example based on the size or type of product to be processed.
As shown most clearly in Figure 9, the top portion 144 comprises a plurality of the attachment locations 136. In the illustrated apparatus 114, the attachment locations 136 are formed in an upper surface of the top portion 144. However, it will be understood that one or more of the attachment locations 136 may alternatively or additionally be provided in a side surface or underside of the top portion 144. The attachment locations 136 are formed by bores configured to receive fasteners 148, which in the illustrated apparatus 114 take the form of bolts. The bores forming attachment locations 136 are circular and are configured receive the fasteners 148.
However, it will be understood that the bores forming the attachment locations 136 may take a number of different forms and/or sizes. For example, one or more of the bores forming the attachment locations 136 may be square, rectangular, triangular, elliptical, hexagonal, T-shaped, star-shaped, cross-shaped, elongate slot-shaped or any other suitable shape configured to receive a corresponding fastener and/or male portion of the tool 134 and/or other tools for use in disassembling the product to be processed.
As shown in Figure 9, the apparatus 114 further comprises access ports 149a,149b. In use, the access ports 149a,149b facilitate access to the fasteners 148 and/or hoses and/or cables of a power conveyance system (not shown) in a similar manner to that described above with respect to the apparatus 14. As shown, the access ports 149a,149b take a number of different forms. In the illustrated apparatus 114, the access ports 149a,149b take the form of bores formed in the top portion 144. The bores forming the access ports 149a are also circular and have a larger diameter than the bores forming the attachment locations 136. The bores forming the access ports 149b define elongate slots. However, it will be understood that the access ports 149a,149b may take a number of different forms and/or sizes.
The tool carrier platform 132 further comprises a support portion 150, which supports the top portion 144. In the illustrated apparatus 114, the support portion 150 takes the form of a chassis or framework. As shown, in the illustrated apparatus 114, the support portion 150 also has attachment locations 136. The attachment locations 136 are formed in an upper surface of the support portion 150. However, it will be understood that one or more of the attachment locations 136 may alternatively or additionally be provided in a side surface or underside of the support portion 150.
As shown in Figure 9, the tool carrier platform 132 further comprises an end portion 156 disposed at and/or forming the distal leading end of the tool carrier platform 132. The end portion 156 takes the form of a clamping tool 186. The clamping tool 186 formed by the end portion 156 takes the form of a clamp vice, more particularly a telescopic type clamp vice, for holding the product to be processed and/or components of the product to be processed to facilitate disassembly by the manipulator 116. As shown in Figure 9, the illustrated clamping tool 186 comprises a first clamp jaw 188 which is fixed relative to the end portion 156 and a second clamp jaw 190 which is mounted to an actuator 192. In the illustrated apparatus 114, the actuator 192 comprises or takes the form of a hydraulic linear actuator, which permits the relative separation of the first and second clamp jaws 188,190 to be adjusted.
As described above, the apparatus 114 comprises coupling arrangement 138 for coupling the tool carrier platform 132 to the excavator 112, more particularly the mounting bracket 140 on the excavator's undercarriage 142, such that the apparatus 114 forms an attachment of the excavator 112.
Beneficially, the coupling arrangement 138 facilitates manoeuvring of the apparatus 114 by the excavator 112.
As shown, the coupling arrangement 138 comprises a coupling portion 158. The coupling portion 158 forms part of the platform 132 and is pivotably coupled to support portion 150 of the tool carrier platform 132 by an axle 160.
In the illustrated apparatus 114, the tool carrier platform 132 is configured for indirect coupling to the excavator 112, the coupling arrangement 138 further comprising an adapter 162 configured to couple the tool carrier platform 132, in particular the coupling portion 158 of the tool carrier platform 132, to the excavator 112.
The adapter 162 is interposed between the excavator 112 and the coupling portion 158, the adapter 162 being coupled on the one hand to the mounting bracket 140 of the excavator 112 and on the other hand to the coupling portion 158. The apparatus 114 is semi-mounted to the excavator 112 (that is only fitted to the lower pivot pins 163 of the adaptor 162). This gives the apparatus 114 stability from the excavator 112 during use, and allows the apparatus 114 to be pushed and pulled by the excavator 112.
Moreover, semi-mounting the apparatus 114 to the excavator 112 allows the tool carrier platform 132 to flex up and/or down relative to the excavator 112, for example where the apparatus 114 is used on uneven ground.
In use, the apparatus 114 is coupled to and operable in conjunction with the excavator 112, the manipulator 116 being used to position the product to be processed and/or disassemble the product to be processed in combination with the tool 134 and end portion 156.
Referring now to Figures 10 to 25 of the accompanying drawings, there is shown an alternative system 210 for disassembling a product to be processed. As shown in Figure 9, the system 210 comprises an excavator 212 and an apparatus 214 for disassembling the product to be processed (not shown).
As shown in Figure 10, the excavator 212 comprises a manipulator, generally denoted 216, which comprises a first arm member 218 in the form of boom arm, a second arm member 220 in the form of a stick and an attachment 222 in the form of a grapple. While in the illustrated excavator 212, the manipulator 216 comprises two arm members 218, 220, it will be understood that the manipulator 216 may take other suitable forms. For example, the manipulator 216 may comprise one arm member or three or more arm members.
The first arm member 218 is pivotably coupled at its proximal end to a chassis 224 of the excavator 212. Movement of the first arm member 218 relative to the chassis 224 is effected by actuators 226, which in the illustrated excavator 212 take the form of hydraulic actuators.
The second arm member 220 is pivotably coupled at its proximal end to the first arm member 218. Movement of the second arm member 220 relative to the first arm member 218 is effected by an actuator 228, which in the illustrated excavator 212 takes the form of a hydraulic actuator.
The attachment 222 is coupled at a distal end of the second arm member 220. While in the illustrated excavator 212 the attachment 222 takes the form of a grapple it will be understood that the attachment 222 may alternatively comprise any suitable end effector.
As shown in Figure 10 and referring also to Figures 11 and 12 of the accompanying drawings, the apparatus 214 comprises a tool carrier platform 232 configured to receive thereon tools 234a,234b for use in disassembling the product to be processed.
As shown, the tool carrier platform 232 comprises a plurality of attachment locations 236 for receiving a selected one or more of the tools 234a,234b.
The apparatus 214 further comprises a coupling arrangement, generally denoted 238, configured for coupling the tool carrier platform 232 to the excavator 212, more particularly a mounting bracket 240 of the excavator's undercarriage 242.
In use, the apparatus 214 is coupled to and operable in conjunction with the excavator 212, the manipulator 216 being used to position the product to be processed and/or disassemble the product to be processed in combination with the tools 234a,234b mounted to the tool carrier platform 232.
Beneficially, the apparatus 214 facilitates the disassembly and/or dismantling of a variety of products using the excavator 212, permitting the product to be recycled and/or high value materials to be extracted safely and efficiently. The apparatus 214 facilitates the disassembly and/or dismantling of a variety of products, including for example cables, consumer goods, vehicles, permitting high value materials to be extracted without the requirement for significant labour and/or risk of exposing personnel to potentially hazardous materials, such as Lead.
Moreover, the apparatus 214 increases the amount of high value materials that can be recovered during the recycling process when compared to the use of shedder separation techniques alone to recover high value materials such as Copper. The apparatus may also reduce the amount of contamination mix of different materials such as Copper contaminating shredded Steel.
The apparatus 214 obviates the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus 214 also obviates or at least reduces the need for additional equipment, since the apparatus 214 can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform 232. This in turn means that the infrastructure and/or operating costs associated with a given processing facility can be reduced. The footprint occupied by the processing facility may be reduced, such that processing facilities may be provided in locations not previously able to accommodate the range of processing equipment required to process products, reducing the requirement and environmental impact involved in transporting products over distance for processing.
As described above, the apparatus 214 comprises tool carrier platform 232 configured to receive thereon the one or more tools 234a,234b for use in disassembling and/or dismantling the product to be processed. In the illustrated system 210, the apparatus 214 is shown with two tools 234a,234b.
The tool 234a takes the form of a cable stripping apparatus such as shown and described in UK Patent Application No. 2103304.8, the contents of which are incorporated herein by reference.
The tool 234b takes the form of a clamping tool, more particularly a telescopic type clamp vice, for holding the product to be processed and/or components of the product to be processed to facilitate disassembly by the manipulator 216.
As shown in Figures 10 and 11, and referring also to Figures 13 to 16 of the accompanying drawings, the illustrated clamping tool 234b comprises a first clamp jaw 288 and a second clamp jaw 290 which is mounted to an actuator 292, in the illustrated apparatus 214 a hydraulic linear actuator, which permits the relative separation of the first and second clamp jaws 288,290 to be adjusted.
The tool 234b further comprises an angled mounting portion 294, permitting the clamping tool 234b to be disposed at an angle with respect to top portion 244. The angle of inclination may be changed by utilising a different angled mounting portion 294b such as shown in Figure 16.
Referring again in particular to Figures 10, 11 and 12, the tool carrier platform 232 comprises a top portion 244which, in use, defines a working area of the apparatus 214. In the illustrated apparatus 214, the top portion 244 is rectangular or substantially rectangular in shape and defines a planar or substantially planar surface. The apparatus 214 is configured so that the planar or substantially planar surface defined by the top portion 244 is oriented horizontally or substantially horizontally in use.
In the illustrated apparatus 214, the top portion 244 is modular in construction, comprising a number of plates 246.
Beneficially, the provision of a modular top portion 244 means that the configuration of the top portion 244 and thus the apparatus 214 can be readily adapted, for example based on the size or type of product to be processed.
It will be recognised that the apparatus 214 differs from the apparatus' 14,114 in that the top portion 244 also forms or forms part of the end portion 256 of the apparatus 214. Beneficially, the apparatus 214 is thus able to accommodate plates 246 to the distal leading end of the apparatus 214, thereby providing a greater number of attachment locations 236 (for example, it can be seen that the illustrated apparatus 214 comprises five plates 246 rather than four as in the apparatus' 14,114).
As shown most clearly in Figure 12 of the accompanying drawings, the top portion 244 comprises a plurality of the attachment locations 236.
The attachment locations 236 are formed by bores configured to receive fasteners 248, which in the illustrated apparatus 214 take the form of bolts (shown in Figure 11). As shown in Figure 11, the bores forming the attachment locations 236 are circular and are configured receive the fasteners 248 (shown in Figure 11).
However, it will be understood that the bores forming the attachment locations 236 may take a number of different forms and/or sizes. For example, one or more of the bores forming the attachment locations 236 may be square, rectangular, triangular, elliptical, hexagonal, T-shaped, star-shaped, cross-shaped, elongate slot-shaped or any other suitable shape configured to receive a corresponding fastener and/or male portion of the tools 234a,234b.
As shown in Figure 11, in the illustrated apparatus 214, the attachment locations 236 are formed in an upper surface of the top portion 244. The end portion 256 also comprises a plurality of the attachment locations 236. Beneficially, this permits one or more tools 234a,234b to be attached for an end or side surface of the apparatus 214. The attachment locations 236 may also facilitate attachment of an extension 296 to the tool carrier platform 232 (shown in Figures 24 and 25).
As shown most clearly in Figure 12, the apparatus 214 further comprises access ports 249a,249b. In use, the access ports 249a,249b facilitate access to the fasteners 248. The access ports 249a,249b take a number of different forms. In the illustrated apparatus 214, the access ports 249a,249b take the form of bores formed in the top portion 244. The bores forming the access ports 249a are also circular and in the illustrated apparatus 214 have a larger diameter than the bores forming the attachment location 236. The bores forming the access ports 249b define elongate slots. However, it will be understood that the access ports 249a,249b may take a number of different forms and/or sizes.
The tool carrier platform 232 further comprises a support portion 250 which supports the top portion 244. In the illustrated apparatus 214, the support portion 250 takes the form of a chassis or framework. As shown, in the illustrated apparatus 214, attachment locations 236 are also formed in the support portion 250. The attachment locations 236 are formed in an upper surface of the support portion 250. However, it will be understood that one or more of the attachment locations 236 may alternatively or additionally be provided in a side surface or underside of the support portion 250.
The tool carrier platform 232 further comprises a ground-engaging member 252. In the illustrated apparatus 214, the ground-engaging member 252 takes the form a foot or skid provided at a distal end of the tool carrier platform 232 and is integrally formed with support portion 250. However, it will be understood that the ground-engaging member 252 may comprise a separate component coupled to the support portion 250.
Beneficially, the ground-engaging member 252 supports the tool carrier platform 232 so that the mass of the product to be processed, the mass of the one or more tools 234a,234b and/or forces (for example impact forces) generated during use of the apparatus 214 is/are transferred to the ground.
As described above, the apparatus 214 comprises coupling arrangement 238 for coupling the tool carrier platform 232 to the excavator 212, more particularly the mounting bracket 240 on the excavator's undercarriage 242, such that the apparatus 214 forms an attachment of the excavator 212.
Beneficially, the coupling arrangement 238 facilitates manoeuvring of the apparatus 214 by the excavator 212.
As shown most clearly in Figure 11, and referring now also to Figures 17 to 19 of the accompanying drawings, the coupling arrangement 238 comprises a coupling portion 258. The coupling portion 258 forms part of the platform 232 and is pivotably coupled to support portion 250 of the tool carrier platform 232 by an axle 260.
In the illustrated apparatus 214, the tool carrier platform 232 is configured for indirect coupling to the excavator 212, the coupling arrangement 238 further comprising an adapter 262 configured to couple the tool carrier platform 232, in particular the coupling portion 258 of the tool carrier platform 232 to the excavator 212.
The adapter 262 is interposed between the excavator 212 and the coupling portion 258, the adapter 262 being coupled on the one hand to the mounting bracket 240 of the excavator 212 and on the other hand to the coupling portion 258 of the tool carrier platform 232. The adapter 262 may be fully mounted (via all four connecting pins 263) or semi-mounted (only using the lower pivot pins 263 so that the coupling arrangement 238 can float.
Referring in particular to Figure 19, the apparatus 214 further comprises a power conveyance system, generally denoted 264, for conveying power from the excavator 212 to the one or more tools 234a,234b when mounted to the tool carrier platform 232.
As shown, the power conveyance system 264 comprises a manifold 266 for facilitating coupling of the apparatus 214 and/or the tools 234a,234b to the power system (not shown) of the excavator 212. The manifold 266 comprises a plurality of couplers 268, which in the illustrated apparatus 214 take the form of hydraulic quick connectors, for coupling the apparatus 214 and/or the tools 234a,234b to the power system of the excavator 212. In the illustrated apparatus 214, the manifold 266 is disposed in the coupling portion 258 of the tool carrier platform 232.
Hoses, e.g. hydraulic hoses, and/or power cables 270 (two of which are shown in Figure 19) of the power conveyance system 264 are connected at their proximal ends to the manifold 266. The distal ends of the hoses and/or cables 270 are relayed and supported along the apparatus 214 and may simply be pulled through the access ports 249a,249b in the top portion 244 or may be coupled to couplers (not shown) provided in the tool carrier platform 232, for example in the top portion 244 or the support portion 250. The power conveyance system 264 further comprises hoses, e.g. hydraulic hoses, and/or power cables 271 (two of which are shown in Figure 19) for coupling the manifold 266 to the power system of the excavator 212.
As described above, the apparatus 214 obviates the requirement for manual handling of the products to be processed and their components once the product has been disassembled. The apparatus 214 may also obviate or at least reduce the need for additional equipment, since the apparatus can be moved from one location to another and/or adapted by selecting a different tool or set of tools for coupling to the tool carrier platform 232.
It will be recognised that the apparatus 214 is highly adaptable and is capable of being configured in numerous different ways depending on the task at hand and/or product to be disassembled and/or dismantled.
Figures 20 to 23, for example, illustrate a number of different configurations of the apparatus 214 utilising two clamping tools 234b.
As described above, and referring to Figures 24 and 25 of the accompanying drawings, in the illustrated apparatus 214 the end portion 256 also comprises a plurality of the attachment locations 236. Beneficially, this permits one or more tools 234a,234b to be attached for an end or side surface of the apparatus 214. The attachment locations 236 may also facilitate attachment of extension 296 to the tool carrier platform 232.
It will also be recognised that the system and apparatus described herein may be utilised with any suitable materials handler machine. Figure 26 shows an alternative system 310 including a materials handler machine in the form of a crane 312 and apparatus 314. As shown in Figure 26, whereas the excavators 12,112,212 comprise tracks, the crane 312 takes the form of a wheeled vehicle. In the illustrated system 310, the apparatus 314 is substantially identical to the apparatus 214. However, it will be understood that the system 310 may alternatively utilise the apparatus 10 or the apparatus 110.
It will also be recognised that the system and apparatus described herein is capable of receiving a wide variety of different tools and may be configured to disassemble and/or dismantle a wide variety of products.
Other examples of tools can be, for example but not exclusively, cable shear blades inside the grapple legs, flat cut stripping tools, knife type tools for cutting products, a brush, e.g. rotary brush.
Examples of products which the apparatus and system can be used to disassemble include, for example but not exclusively electric motors, bed mattresses, heavy electrical cables, cars and vehicles, white goods such as washing machines, tumble driers, fridges, electrical and communication boxes and transformers, vehicle wheels, and electrical switchgear.

Claims (27)

  1. CLAIMS1. An apparatus for use in disassembling a product to be processed, the apparatus comprising: a tool carrier platform configured to receive thereon one or more tools for use in disassembling the product to be processed, wherein the tool carrier platform comprises a plurality of attachment locations for receiving a selected one or more of said tools; and a coupling arrangement configured for coupling the tool carrier platform to an excavator, crane or other materials handler machine such that the apparatus forms an attachment of said excavator, crane or other materials handler machine.
  2. 2. The apparatus of claim 1, wherein the tool carrier platform is modular in construction
  3. 3. The apparatus of claim 1 or 2, wherein the tool carrier platform comprises a top portion configured to receive the one or more tools thereon, wherein the top portion of the tool carrier platform comprises or defines a planar or substantially planar surface.
  4. 4. The apparatus of claim 3, wherein one or more of the attachment locations is provided in the top portion, a side portion and/or an underside of the tool carrier platform.
  5. 5. The apparatus of claim 3 or 4, wherein the apparatus is configured so that the planar or substantially planar surface is oriented horizontally or substantially horizontally.
  6. 6. The apparatus of claim 3, 4 or 5, wherein the top portion is modular in construction.
  7. 7. The apparatus of any one of claims 3 to 6, wherein the top portion comprises one or more plates.
  8. 8. The apparatus of any preceding claim, wherein the tool carrier platform comprises a support portion.
  9. 9. The apparatus of claim 8, when dependent on claim 3, wherein the top portion is coupled to the support portion.
  10. 10. The apparatus of claim 8 or 9, wherein one or more of the attachment locations is provided in the support portion.
  11. 11. The apparatus of any preceding claim, wherein the tool carrier platform comprises one or more ground-engaging members.
  12. 12. The apparatus of claim 11, wherein the ground-engaging members comprise or take the form of at least one of: one or more feet; one or more wheel; one or more roller; one or more skid; one or more castor; and/or one or more tracks.
  13. 13. The apparatus of any preceding claim, comprising one or more stabiliser legs.
  14. 14. The apparatus of any preceding claim, comprising an end portion, wherein the end portion is formed into or is coupled to a tool for use in disassembling the product to be processed.
  15. 15. The apparatus of claim 14, wherein the tool comprises or take the form of a: a clamping tool; or a manipulator.
  16. 16. The apparatus of any preceding claim, wherein the tool carrier platform comprises a coupling portion
  17. 17. The apparatus of claim 16, wherein the coupling portion is coupled to the support portion and/or the top portion of the tool carrier platform, so as to permit one or more degree of freedom of movement of the coupling portion relative to the support portion and/or the top portion of the tool carrier platform.
  18. 18. The apparatus of any preceding claim, comprising an adapter configured to couple the tool carrier platform to the excavator, crane or other materials handler machine.
  19. 19. The apparatus of any preceding claim, wherein at least one of the attachment locations comprises one or more bores configured to receive fasteners.
  20. 20. The apparatus of any preceding claim, wherein at least one of the attachment locations comprises an elongate slot.
  21. 21. The apparatus of any preceding claim, comprising a power conveyance system configured to convey power from the excavator, crane or other materials handler machine to the one or more tools mounted to the tool carrier platform.
  22. 22. The apparatus of claim 21, wherein the power conveyance system is configured to convey fluid, e.g. hydraulic, and/or electrical power from the excavator, crane or other materials handler machine to the one or more tools mounted to the tool carrier platform
  23. 23. The apparatus of claim 21 or 22, wherein the power conveyance system comprises a manifold for facilitating coupling of the power conveyance system to the power system of the excavator, crane or other materials handler machine.
  24. 24. The apparatus of any preceding claim, comprising one or more manipulators mounted to the tool carrier platform.
  25. 25. A system for disassembling a product, the system comprising: the tool carrier apparatus of any preceding claim; and one or more tools for use in disassembling the product to be processed.
  26. 26. The system of claim 25, wherein the one or more tools comprise or take the form of one or more of: a shearing tool; a clamping tool; one or more manipulator; and a cable stripping apparatus.
  27. 27. A method of disassembling a product to be processed using the system of claim or 26.
GB2108072.6A 2021-03-10 2021-06-05 Apparatus, system and method for disassembling a product Active GB2607591B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
GB2108072.6A GB2607591B (en) 2021-06-05 2021-06-05 Apparatus, system and method for disassembling a product
PCT/GB2022/050623 WO2022189794A1 (en) 2021-03-10 2022-03-10 Apparatus, system & method for disassembling a product
EP22711292.7A EP4305247A1 (en) 2021-03-10 2022-03-10 Apparatus, system & method for disassembling a product

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1785689A1 (en) * 2005-11-14 2007-05-16 NEXTER Systems Construction or military vehicle
US20140317967A1 (en) * 2013-04-24 2014-10-30 Caterpillar Inc. Excavator with Expanded Work Implement Compatibility
CN108716229A (en) * 2018-07-26 2018-10-30 徐工集团工程机械有限公司 Engineering truck

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1785689A1 (en) * 2005-11-14 2007-05-16 NEXTER Systems Construction or military vehicle
US20140317967A1 (en) * 2013-04-24 2014-10-30 Caterpillar Inc. Excavator with Expanded Work Implement Compatibility
CN108716229A (en) * 2018-07-26 2018-10-30 徐工集团工程机械有限公司 Engineering truck

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