GB2580394A - A vehicle door - Google Patents

A vehicle door Download PDF

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Publication number
GB2580394A
GB2580394A GB1900296.3A GB201900296A GB2580394A GB 2580394 A GB2580394 A GB 2580394A GB 201900296 A GB201900296 A GB 201900296A GB 2580394 A GB2580394 A GB 2580394A
Authority
GB
United Kingdom
Prior art keywords
handle
door
latch
sensor
actuator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1900296.3A
Other versions
GB201900296D0 (en
Inventor
William Patterson Patrick
John Syvret Andrew
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dyson Technology Ltd
Original Assignee
Dyson Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dyson Technology Ltd filed Critical Dyson Technology Ltd
Priority to GB1900296.3A priority Critical patent/GB2580394A/en
Publication of GB201900296D0 publication Critical patent/GB201900296D0/en
Priority to PCT/GB2019/053555 priority patent/WO2020144452A1/en
Publication of GB2580394A publication Critical patent/GB2580394A/en
Withdrawn legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B85/00Details of vehicle locks not provided for in groups E05B77/00 - E05B83/00
    • E05B85/10Handles
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B81/00Power-actuated vehicle locks
    • E05B81/12Power-actuated vehicle locks characterised by the function or purpose of the powered actuators
    • E05B81/18Power-actuated vehicle locks characterised by the function or purpose of the powered actuators to effect movement of a bolt or bolts
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B81/00Power-actuated vehicle locks
    • E05B81/54Electrical circuits
    • E05B81/64Monitoring or sensing, e.g. by using switches or sensors
    • E05B81/76Detection of handle operation; Detection of a user approaching a handle; Electrical switching actions performed by door handles
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B81/00Power-actuated vehicle locks
    • E05B81/54Electrical circuits
    • E05B81/90Manual override in case of power failure
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B79/00Mounting or connecting vehicle locks or parts thereof
    • E05B79/10Connections between movable lock parts
    • E05B79/20Connections between movable lock parts using flexible connections, e.g. Bowden cables
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B81/00Power-actuated vehicle locks
    • E05B81/54Electrical circuits
    • E05B81/64Monitoring or sensing, e.g. by using switches or sensors
    • E05B81/76Detection of handle operation; Detection of a user approaching a handle; Electrical switching actions performed by door handles
    • E05B81/77Detection of handle operation; Detection of a user approaching a handle; Electrical switching actions performed by door handles comprising sensors detecting the presence of the hand of a user

Landscapes

  • Lock And Its Accessories (AREA)

Abstract

A vehicle door comprises an outer door panel 203 having an aperture 207 above which is a handle assembly 211 concealed behind the door panel. Accessed preferably via an undercut 206 in the door, the handle is movable downwards to act on a mechanical linkage to release a latch mechanism 210. Preferably a detent retains the handle in a rest position, the detent may be an over-sized bulbous protrusion locating in a recess in the handle (312, 313, fig.3a). An electric actuator may be included operable by a sensor to provide electronic un-latching. The sensor may be on the handle and may be button or capacitive touch-responsive sensor. Preferably operation of the sensor is in a direction orthogonal to the downward pivotal manual movement of the handle such that pulling on the handle outward releases the latch electronically and manual operation of handle provides mechanical unlatching when there is no power.

Description

A VEHICLE DOOR
Field of the Invention
The present invention relates to a vehicle door comprising a latch assembly for releasably latching the door in a closed position.
Background of the Invention
Vehicle doors are usually provided with a latch assembly for releasably holding the door in the closed position. The latch assembly usually comprises a striker mounted to the door frame, a latch movably mounted to the trailing edge of the door for releasably engaging the striker, and a handle that is movable to actuate the latch to disengage the striker. The handle may tend to be aesthetically unsightly. Furthermore, the handle the handle may tend to disrupt airflow moving over the vehicle so increasing aeroclynamic drag.
Summary of the Invention
A first aspect of the present invention provides a vehicle door comprising, a door panel having an aperture, and a latch assembly comprising, a handle located behind the door panel at a position above the aperture, a latch movable between a locked position and an unlocked position, and a mechanical linkage connecting the handle to the latch, wherein the handle is movable downwards to act on the linkage to move the latch from the locked position to the unlocked position.
In this arrangement the handle is separated from the exterior of the vehicle by the door panel. The handle is therefore hidden from the view of a user observing the door. Consequently the aesthetic of the door may be improved. Moreover, the door panel may shield the handle from an airflow passing over the exterior surface of the vehicle. Consequently aerodynamic drag exerted on the door as it moves through an airflow may be reduced. A user situated beside the door may still however access the handle via the aperture to facilitate actuation of the latch and so opening of the door.
A problem associated with locating the handle behind the door panel however is that, because the handle is hidden from the view of a user, the handle may be susceptible to accidental use by a user in the course of exerting a pulling force on the door. This could result in inadvertent actuation of the latch from the locked to the unlocked positions.
Inadvertent actuation of the latch could result in damage to the latch assembly or otherwise cause its malfunction. However, movement of the handle downwards, i.e. in a generally vertical direction, is unintuitive in the action of opening a vehicle door outwards, i.e. in a generally horizontal direction. It is thus expected that a user is unlikely to inadvertently exert a downwards force on the handle sufficient to move the handle downwards in the course of opening the door. Therefore in this arrangement the likelihood of the latch assembly being damaged through inadvertent actuation of the latch is reduced.
Furthermore, the Z-direction dimension of the door, that is the horizontal depth of the door, may tend to be relatively small to avoid excessive intrusion of the door into the space it closes. Conversely, the travel of the handle required to act on the mechanical linkage to move the latch from the locked position to the unlocked position may tend to be relatively great, typically at least equal to the throw of the latch. Where the handle is located behind the door panel, that is within the door, travel of the handle in the Z-direction of the door could be unacceptably limited by the door panel, or conversely an unacceptable increase in the Z-direction depth of the door may be required to accommodate the travel of the handle in the Z-direction. However, movement of the handle downwards, that is generally in the vertical, or Y-direcdon, reduces the Z-direction space required to be provided to accommodate the handle. Consequently the handle may be located in a space having a relatively small Z-direction, or horizontal dimension.
The aperture may extend underneath the handle and the handle may be movable downwards through the aperture. In other words, the handle may be arranged over the aperture, and the aperture may be sized to permit the handle to be at least partially lowered through the aperture. Locating the handle over the aperture has the first arrangement that a user may easily and comfortably access the handle through the aperture. Further, because in this arrangement the handle can move through the aperture, a relatively long travel of the handle between rest and operative positions can be comfortably accommodated. In the alternative, if the handle were not movable through the aperture, for a given travel the handle may be required to be located at a position significantly higher than the aperture to accommodate sufficient travel of the handle towards the aperture. Such an increased distance between the handle and the aperture may make accessing the handle through the aperture uncomfortable or otherwise difficult for a user.
The latch assembly may comprise a brake acting on the handle or on the mechanical linkage for resisting downwards movement of the handle. For example, the brake may comprise a member arranged to exert frictional resistance on the mechanical linkage or on the handle, or alternatively could comprise a spring arranged to bias the handle to a rest position and to be tensioned by movement of the handle away from the rest position. This arrangement has the effect of increasing the effort required to he exerted on the handle by a user to move the handle downwards and so actuate the latch from its locked to its unlocked position via the mechanical linkage As a result the risk of inadvertent actuation of the latch via the mechanical linkage is reduced.
The handle may be movable in the downwards direction between a rest position and an operative position, the assembly may comprise a detent that retains the handle in the rest position, and the detent may be adapted to release the handle for movement towards the operative position only when the second force exerted on the handle exceeds a threshold force. The rest and operative positions of the handle may correspond to the locked and unlocked positions respectively of the latch. The detent may act on the mechanical linkage or on the handle directly. The detent may thus act to resist movement of the handle in the second direction so inhibiting operation of the mechanical release system. As a result the risk of inadvertent operation of the mechanical release system is reduced.
The detent may act to exert a retaining force on the handle that is maximal when the handle is at the rest position hut minimal as soon as the handle is released for movement to the operative position. Consequently the handle is effectively retained in the rest position by the detent but when released is easily moved to the operative position.
It should be understood from reading this specification as a whole that a number of detent mechanisms may suitably function to retain the handle in the rest position.
Fundamentally, what is required is means for retaining the handle in the rest position until acted on by a force acting in the second direction exceeding a threshold, at which time the handle is released by the detent to move in the second direction towards the operative position. In the specific example of the invention described herein the detent takes the form of a catch which engages the handle to retain the handle in the rest position and which is configured to deform elastically under an applied load exceeding a predetermined threshold to permit disengagement from the handle so releasing the handle for movement in the downward direction to the operative position. As an exemplary alternative however a breakable member could be provided which, when intact acts to retains the handle in the rest position, and which is configured to break sacrificially when acted on by a force exceeding the threshold to release the handle for movement to the operative position.
The detent may he adapted to release the handle only when a downward force exerted on the handle exceeds 50 N. That is to say, the detent may be adapted to retain the handle in the rest position until a force having a component exceeding 50 N in the downward direction is applied to the handle. Consequently movement of the handle in the downwards direction towards the operative position is prevented even if subjected to a force acting in the downward direction below this threshold. As a result the risk of inadvertent actuation of the latch via the mechanical linkage is reduced.
A threshold of 50 N is considered to represent a good balance between requiring a force that is sufficiently high such that the handle would not be expected to be subjected to incidental forces of that magnitude, so avoiding inadvertent operation of the mechanical release systems, yet not so high as to make it prohibitively difficult for a user to intentionally operate the mechanical release systems. It will he appreciated in this respect however that the particular-threshold of 50 N represents a lower bound to a range of thresholds thought to represent a good balance between the above factors for the specific application described in detail herein, namely, for a door of a passenger car. It should be appreciated though that in other applications, for example, in applications where it is expected that the handle may be subjected to incidental forces in the second direction exceeding 50 N, the detent may be adapted to present a greater retaining force. For example, in alternative applications the detent may be adapted to release the handle for movement to the operative position only when the second force exceeds one of the higher thresholds of 75 N, 100 N, 125 N, 150 N, 200 N, or even greater still.
The latch assembly may further comprise an electric actuator connected to the latch and and a sensor for operating the actuator, and the sensor may be arranged to operate the actuator to move the latch from the locked to the unlocked position in reaction to a first force excited on the handle in a first direction, and the handle may be movable in a second direction to act on the linkage to move the latch from the locked to the unlocked position in reaction to a force exerted on the handle in a direction other than downwards. In other words, the sensor may be arranged to detect non-downward force exerted on the handle and so permit unlocking of the latch electronically by the handle via the electric actuator.
This electronic release, 'e-release', function may advantageously provide a relatively 'light' operation, because the user is only required to operate the electronic trigger, for example, to throw a switch or trigger a touch-responsive sensor. This light operation may be preferred by a user for its ease of use and perceived refinement.
In this arrangement the latch assembly of the present invention may thus usefully be operated such that the e-release system is used by a user as a primary release function for unlocking the latch, thereby benefitting from the associated ease of use and improved refinement characteristics in normal operation, whilst the mechanical release function may serve as a backup usable in the event of failure of the e-release function.
Because, in this arrangement, the e-release and mechanical release systems are operable by a common handle, certain disadvantages associated with the provision of separate handles, such as the additional volume, material expense, and complexity added to the assembly by separate handles, are avoided.
Moreover, because the e-release and mechanical release systems of the door latch assembly are operated by forces applied to the conunon handle in different directions, specifically, because the mechanical release system is operated by a force applied to the handle in a first, downward, direction, and the e-release system is operated by a force applied to the handle in a second, non-downward, direction, the risk of inadvertent operation of either system is reduced. Consequently the likelihood of damage or malfunction being caused to the latch assembly by simultaneous operation of both the e-release and mechanical release systems is reduced.
Further, in this arrangement the movement of the handle to operate the mechanical release systems is in the second direction rather than in the first direction. As a result, the extent of movement of the handle in the first direction may be reduced. Consequently, the handle may acceptably be located in a space having a relatively low dimension in the first direction. By way of example, this may permit the handle to be oriented in a space such that the e-release system is operated by application of a force to the handle in the direction of a minor dimension of the space, which may be a preferred direction for applying a force to the handle, because the handle may then be movable to operate the mechanical release system in the different, downward, direction which may be a major dimension of the space.
By way of example, the handle may be arranged to exert a force on the sensor to operate the actuator to move the latch from the locked to the unlocked position in reaction to a force exerted on the handle in a second, non-downward, direction. As an exemplary alternative, the handle may be arranged to move in a non-downward direction in reaction to a force exerted on the handle in the second direction, and the sensor may be arranged to sense such movement of the handle and in response operate the actuator to move the latch from the locked to the unlocked position.
The sensor may be arranged to operate the actuator to move the latch from the locked to the unlocked position in reaction to a force exerted on the handle in a direction that is nonparallel to the downwards direction. In particular, the sensor may be arranged to operate the actuator to move the latch from the locked to the unlocked position in reaction to a force exerted on the handle in a direction that is orthogonal to the downwards direction. That is to say, the latch assembly may he configured such that the handle acts on the mechanical linkage in reaction to a downwards force exerted on the handle, and so that the handle acts on the sensor in reaction to an applied force in a nonparallel, and preferably orthogonal, direction. This may further reduce the likelihood of inadvertent operation of either of the e-release and mechanical release systems because the likelihood of a user inadvertently applying to the handle mutually non-parallel or orthogonal forces may be expected to be low. As a result occurrences of damage or malfunction associated with simultaneous operation of the e-release and mechanical release systems may be reduced.
It should be understood that in the context the term 'orthogonal' mean approximately, rather than geometrically exactly, orthogonal. In particular, with the stated aim of reducing the likelihood of inadvertent operation of either of the e-release of mechanical release systems, it will be appreciated that it is not necessary that the two directions extend exactly mutually orthogonally to achieve the advantage.
The sensor may be mounted on the hanclle. In this arrangement a user grasping the handle may in a single action trigger the sensor to operate the actuator and exert a pulling or pushing force on the handle to open a door to which the handle is attached. In particular, mounting the sensor to the handle may make the sensor more responsive to a user grasping the handle and reduce the force required to be exerted by a user on the handle in the first direction to trigger the sensor. As an exemplary alternative the sensor could he provided separately to the handle and the handle could be movable also in reaction to the force exerted on the handle in the direction other than downwards to act on the sensor to operate the actuator to move the latch.
In an embodiment described in detail herein the sensor is a switch capable of switching electrical current. In an alternative embodiment the sensor could be a non-switching device arranged to sense a force exerted on the handle in the first direction. Such a non-switching device could in turn co-operate with a switch operable to switch electrical current to selectively energise the electrical actuator. For example, the sensor could alternatively comprise a device with electrical characteristics which change in reaction to a force exerted on the handle in the first direction, and the change in electrical characteristics of the sensor could be used as trigger to throw a switch to selectively energise the electrical actuator The sensor may he a touch-responsive, or tactile, sensor. That is to say, the sensor may be responsive to mere contact by a user. A touch responsive sensor may allow easier operation of the electric actuator by the user and may improve the perceived refinement and mechanical resilience of the latch assembly.
The sensor may he a capacitive sensor. A capacitive sensor may advantageously provide reliable and consistent operation.
The latch assembly may further comprise a striker for releasable engagement by the latch. The latch and striker may thus co-operate to create a releasable connection between two relatively movable parts of a closure.
A second aspect of the present invention provides a vehicle comprising a door frame and a door according to the preceding statement, wherein the door is movable relative to the frame between a closed position and an open position and the striker is mounted to the door frame. The latch and striker may thus co-operate to create a releasable connection between the door and the door frame.
The sensor may be arranged to operate the actuator to move the latch from the locked position to the unlocked position in reaction to a force exerted on the handle acting in the direction of movement of the door from the closed position to the open position, i.e. in a generally horizontal direction. That is to say, the handle may be mounted to the door in an orientation such that a force applied to the handle in the direction of opening of the door will operate the e-release system. Consequently, operation of the e-release system and opening the door of the vehicle may be performed by a user by a single intuitive action on the handle. By way of example, this effect could be achieved by locating the sensor on an inner side of the handle, i.e. on a side of the handle that faces in the opposite direction to the direction of opening of the door. Alternatively, the handle could be arranged to move relative to the door in the direction of opening of the door to act on the sensor.
Brief Description of the Drawings
In order that the present invention may be more readily understood, embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which: Figure 1 is a schematic aerial view of a vehicle comprising a door and a latch assembly therefor embodying the present invention; Figures 2a and 2b are side and end elevation views respectively of the door showing schematically the door handle assembly, latch mechanism, electrical circuit and mechanical linkage of the door latch assembly; Figures 3a, 3b and 3c are outer side, inner side and end views respectively of the door handle assembly showing the handle in rest and operative positions; Figures 4a and 4b show schematically the latch mechanism showing the latch thereof in its locked and unlocked positions respectively; Figures 5a and 5b depict the door schematically in end cross-sectional views showing a user applying to the door handle assembly a first force acting in a first direction to operate an actuator of the latch mechanism to move the latch of the latch mechanism from its locked to its unlocked position; and Figures 6a and 6b depict the door schematically in end cross-sectional views showing a user applying to the door handle assembly a second force acting in a second direction to act on the mechanical linkage to move the latch of the latch mechanism from its locked position to its unlocked position.
Detailed Description of the Invention
Referring firstly to Figures 1, 2a and 2b, a vehicle, which in the example takes the form of a passenger car 101, comprises a body structure 102 defining a passenger cabin 103 for accommodating passengers. The body structure 102 comprises 'A', 'B' and 'C' pillar pairs 104, 105, 106, which together with floor 107 and roof (not visible in the Figures) structures form frames to door openings, such as door opening 108, in the side of the body structure 102 to permit passenger ingress and egress from the cabin 103. The car 101 further comprises a plurality of doors 109, 110, 111, 112, each hingedly connected to the body structure 102 adjacent a respective door opening to selectively close the door opening. Each door 109 to 112 is provided with a door latch assembly, such as door latch assembly 201 associated with door 109, for releasably latching the door in a closed position relative to its respective door opening.
Each of the doors 109 to 112 is substantially alike, as is the operation of the latch assembly of each door. For brevity therefore only door 109 and latch assembly 201 will be described in detail herein, on the understanding that the same teachings are applicable to doors 110 to 112 and their assoc iatedlike latch assemblies.
Door 109 is hingedly mounted at its leading edge 202 to A-pillar 104a for hinged 30 movement relative to the door opening 108 in the outward direction Z between a closed position in which the door closes the door opening 108, and the open position illustrated in Figure 1 in which the door is moved clear of the door opening to permit passenger ingress and egress from the passenger compartment. The door 109 comprises an outer panel 203 forming an exterior surface of the vehicle, an inner panel 204 forming an interior surface of the vehicle bounding the passenger cabin 103, and a window pane 205. The outer panel 203 has an inwardly concave portion which forms an undercut 206 extending along the length of the door. An aperture 207 is formed in the roof of the undercut portion 206 extending through the outer panel 203. A well 208 is formed within the space between the outer panel 203 and the inner panel 204 above the aperture 207 and open at its lower end to the aperture 207.
The door latch assembly, indicated generally at 201, comprises a striker 209, a latching mechanism 210 for releasably engaging the striker 209, a handle assembly 211 for actuating the latching mechanism 210 to disengage the striker 209, an electrical circuit 212 electrically connecting the handle assembly 211 to the latching mechanism 210, and a mechanical linkage 213 mechanically connecting the handle assembly 211 to the latching mechanism 210.
The striker 109 is mounted to the forward edge of the B-pillar 105a and projects into the door opening 108. The striker 109 has a generally U-shaped form comprising a pair of parallel posts joined at their base ends to the B-pillar 105a. The latching mechanism 210 is mounted to the trailing edge 214 of the door 109 and comprises a movably carried latch 215. The latch 215 is movable between a locked position in which the latch 215 engages the striker 209 to latch the door in the closed position, and an unlocked position in which the latch 215 disengages the striker 209 to allow the door to be opened. The striker 209 and the latching mechanism 210 will be described in further detail with particular reference to Figures 4a and 4b.
The handle assembly 211 is mounted to the door within the well 208 and is accessible through the aperture 207 in the outer body panel 203 to a user standing outside of the vehicle. The handle is arranged to be manipulable by a user outside of the vehicle for actuation of the latch 215 of the latching mechanism 210 between its locked and unlocked positions via the electrical circuit 212 and the mechanical linkage 213. The handle assembly 211 will be described in further detail with reference to Figures 3a to 3c.
The electrical circuit 212 is adapted to transmit an electrical signal between the handle assembly 211 and the latching mechanism 210 to permit electric actuation of the latch 215 of the latching mechanism 210 by the handle assembly 211. In the example, the electrical circuit 212 comprises electrical wires 216, 217 for carrying electrical current and an electrical control unit 218 adapted to receive an input electrical signal from the handle assembly 211 indicating an 'unlock' operation performed on the handle assembly 211 by a user, process the electrical signal, and transmit a corresponding electrical 'unlock' signal to the latching mechanism 210 to cause the latch 215 to be moved to its unlocked position.
The mechanical linkage, indicated generally at 213, is arranged for transmitting mechanical force between the handle assembly 211 and the latch 215 of the latching mechanism 210 to permit mechanical actuation of the latch 215 of the latching mechanism 210 by the handle assembly 211. In the example, the mechanical linkage 213 comprises a Bowden cable connected at one end to the handle assembly 211 and at the other end to the latch 215. The mechanical linkage 213 thus acts to translate all unlock' movement of the handle assembly 211 by a user to movement of the latch 215 to its unlocked position.
Because the handle assembly 211 is connected to the latching mechanism 210 via both the electrical circuit 212 and the mechanical linkage 213. the latch 215 may be actuated by the handle assembly 211 either electrically or mechanically. This has the advantage that in normal operation the latch 215 may be actuated by the handle assembly 211 electrically via the electrical circuit 212. but in the event of failure of the electrical circuit 212 the mechanical linkage 213 may be used to mechanically actuate the latch 215 by the handle assembly 211. The operation of the electrical circuit 212 and the mechanical linkage 213 will be described further with reference to Figures 5a, 5b, 6a and 6b.
Referring next in particular to Figures 3a, 3b and 3c, the handle assembly 211 comprises a support plate 301 and a handle 302 movably mounted to the support plate 301.
The support plate 301 is adapted for rigid mounting to the door 109 of the vehicle by fasteners penetrating through the support plate into the structure of the door. The support plate 301 has an inner side 303 which in the installed condition shown previously in Figure 2b is arranged to face inwardly of the vehicle and an outer side 304 arranged to face outwardly of the vehicle against a surface of the well 208 of the door 109.
The handle 302 comprises a lever 305 and a sensor assembly 306. The lever 305 is pivotally mounted to the support plate 301 proximal a first end by pivot pin 307 which permits rotational movement of the handle 302 relative to the support plate 301 in the Y-direction between a rest position 'R' and an operative position '0'. The pivot pin 307 substantially prevents movement of the lever 305 relative to the support plate 301 in the Z-direction such that a Z-direction force applied to the lever 305 is transmitted to the support plate 301.
The sensor assembly 306 is disposed on an inner side of the lever 305. The sensor assembly 306 comprises a base part 307 fixed to the inner side of the lever 305, a relatively movable switch plate 308 movably carried by the base part 307, and an electrical switch device 309 mounted to the base part 307 and located between the base part 307 and the switch plate 308. The switch plate 308 is movable relative to the base part 307 in the Z-direction between the illustrated un-pressed position in which the switch plate 308 is clear of the switch device 309 and a de-pressed position in which the switch plate 308 acts on the switch device 309. The switch plate 308 is biased to the un-pressed position by a biasing spring (omitted from the Figures) which acts between the base part 307 and the switch plate 308. Thus in reaction to a force acting in the Z-direction exerted by a user on the switch device 309 via the switch plate 308, the lever 305 exerts a conesponding counter force on the switch device 309 via the base plate 307.
The switch device 309 is a momentary action push to make switch. The switch device 309 is electrically coupled to the electrical circuit 212 and is configured to complete an electrical connection of the electrical circuit 212 when acted on by the switch plate 308. The electrical controller 218 is configured to interpret a circuit made by the switch device 309 as an 'unlock' command and transmit a corresponding 'unlock' signal to the latching mechanism 210 to cause the latch 215 to be moved from a locked to an unlocked position in the way that will be described further with reference to Figures 4a and 4b. Exerting a force on the switch plate 308 of the handle 302 in the Z-direction thus causes the switch device 309 to operate the electrical circuit 212 to electrically actuate the latch 215 of the latching mechanism 210.
As an exemplary alternative to the sensor assembly 306 comprising the switch device 309, the sensor assembly 306 could alternatively comprise a touch-responsive sensor device, for example, a capacitive touch sensor, responsive to the touch of a user's hand, and adapted to cooperate with the electrical controller 218 to detect a force exerted by a user on the handle acting in the Z-direction. In this alternative arrangement the touch-responsive sensor could be mounted to the inner surface of the lever 305 for contact directly by a user's hand and so the movable switch plate 308 may be omitted. Similarly, in this alternative construction a force exerted on the touch-responsive sensor in the Z-direction is countered by a corresponding force exerted by the lever 305 on the sensor.
The Bowden cable of the mechanical linkage 213 is shown more clearly in Figures 3a to 3c. As shown in the Figures, the Bowden cable comprises an inner cable 310 that is movable within a hollow outer cable housing 311. As is conventional, the inner cable 310 is substantially axially inextensible and the outer housing 311 is substantially axially incompressible. An end of the inner cable 310 is secured to the handle 302 close to the distal end of the handle. An end of the outer housing 311 is secured to the support plate 301 at a position above the point of attachment of the inner cable 310 to the handle 302. The Bowden cable is arranged such that in the rest position R of the handle the inner cable 310 is not tensioned by the handle, but such that movement of the handle 302 about the pivot pin 307 in the Y-direction to the operative position () tensions the inner cable 310 to exert a pulling force on the latch 215 of the latching mechanism 210 to cause the latch 215 to be moved from a locked to an unlocked position in the way that will be described further with reference to Figures 4a and 4b The handle assembly 211 further comprises a detent mechanism acting between the support plate 301 and the handle 302 functional to releasably retain the handle 302 in the rest position R. In the example the detent mechanism comprises a catch 312 formed by the support plate 301 and a correspondingly shaped recess 313 formed by the handle 302. The head of the catch 312 is oversized compared to the mouth of the recess 313 such that the catch is retained in the recess thereby preventing movement of the handle 302 in the Y-direction away from the rest position R and so avoiding tensioning of the inner cable 310 of the mechanical linkage 213.The head of the catch 312 is resiliently deformable and is configured to deform under an applied load exceeding a predetermined threshold acting in the Y-direction to permit withdrawal of the catch from the recess so releasing the handle 302 for movement. In the example the catch 312 and recess 313 pair are adapted such that a threshold force of at least approximately 50 Newtons acting in the Y-direction is required to be exerted between the recess and the catch before the handle 302 is released for movement towards the operative position.
The detent mechanism thus functions to resist movement of the handle 302 relative to the support plate 301 in the Y-direction away from the rest position R until a release force that is sufficient in magnitude to pull the catch 312 from the recess 313 is applied to the handle 302, whereupon the handle 302 is released for movement in the Y-direction to the operative position 0 thereby tensioning the inner cable 310 of the mechanical linkage 213.
Referring next to Figures 4a and 4b, the latching mechanism 210 comprises a housing 401 which houses the latch 215 and an electric actuator 402. As previously described, the latching mechanism 210 co-operates with a post of the striker 209 when the door is in the closed position to thereby latch the trailing edge 214 of the door 109 to the B-pillar 105A The housing 401 is generally cuboid in shape and has a generally square opening 403 in the front thereof for exposing the latch 215 to the striker 209. The housing 401 is provided with fasteners 404 for securing the latching mechanism 210 to the trailing 10 edge 214 of the door 109.
The latch 215 has the form of a hook and is rotatable within the housing 401 between the 'locked' position shown in Figure 5a in which the latch 215 hooks around the post of the striker 209 to prevent its withdrawal, and the 'unlocked' position shown in Figure 5h in which the latch 215 is rotated clear of the aperture such that the striker 209 may be withdrawn from the latching mechanism.
The actuator 402 is located within the housing 401 and comprises a rotary servomotor having a rotatable spindle 403 on which the latch 215 is mounted by an interference fit for rotation with the spindle and which thereby defines an axis of rotation of the latch 215. The actuator 402 is electrically coupled to the electrical control unit 218 of the electrical circuit 212 by wiring 217. The actuator 402 is thus controllable by the electrical control unit 218 to move the latch between the locked and unlocked positions on receipt from the electrical control unit 218 of an 'unlock' signal.
The latch 215 is further mechanically coupled to a second end of the inner cable 310 of the Bowden cable. The outer housing 311 of the Bowden cable is attached to the housing 401 of the latching mechanism 210. The latch 215 is thus further rotatable about the axis of rotation defined by the spindle 403 between the locked and unlocked positions by a pulling force exerted on the latch 215 by the Bowden cable.
Referring next particularly to Figures 5a and 5b, the well 208 of the door 109 is formed at a position above the aperture 207 by a well structure 501 located within the space 502 between the outer panel 203 and the inner panel 204 and fixed to the outer panel 201 The handle assembly 211 is located in the well 208. In this arrangement the handle assembly 211 is thus shielded from the exterior of the vehicle by the outer panel 203. Advantageously this may improve the aerodynamics of the vehicle as compared to a handle assembly located on the exterior surface of the vehicle. Furthermore, in this arrangement the handle is occluded from the normal view of a user standing outside the vehicle which may be considered more aesthetically pleasing. The handle assembly 211 however remains accessible to a person standing outside of the vehicle via the aperture 207 in the outer panel 203.
The outer side 304 of the support plate 301 of the handle assembly 211 is fixed to an inner side of the well structure 501 and the inner side 303 faces inwardly of the vehicle.
As previously described, movement of the handle 302 in the Z-direction relative to the support plate 301 is substantially prevented by the pivot pin 307. Consequently, a force applied by the user in the Z-direction on the switch plate 308 of the handle 302 will tend to depress the switch plate 308 against the switch device 309 and so operate the switch device 309 to transmit the 'unlock' signal to the electrical control unit 218 of the electric circuit 212. The electrical control unit 218 may then in turn energise the actuator 403 of the latching mechanism 210 to rotate the latch 215 between the locked and unlocked positions. Consequently, a force applied by a user on the switch plate 308 of the handle 302 in the Z-direction will cause the actuator 402 of the latching mechanism 210 to move the latch 215 to the unlocked position thereby releasing the door 109 for opening.
Further, because the handle 302 is arranged such that the switch plate 308 moves between the un-pressed and depressed positions in the Z-direction of the vehicle, that is 30 generally in the direction of opening of the door, a force maintained on the handle 302 in the first direction after operation of the switch device 309 and actuation of the latch 215 to the unlocked position will tend to cause the door 109 to open from its closed to its open position. Consequently in this arrangement unlocking of the latching mechanism 210 via the electrical circuit 212 and opening of the door may he performed by a user applying a force to the handle 302 in a continuous intuitive action.
Referring finally to Figures 6a and 6b, the handle 302 is arranged in the well 208 so as to be movable within the well 208 in the downward direction between the rest position R shown in Figure 6a and the operative position 0 shown in Figure 6b.
As previously described with reference to Figures 3a and 3b, the detent mechanism acts to retain the handle 302 in the rest position R in which the Bowden cable of the mechanical linkage is un-tensioned by the handle 302. A user applying a downward force to the handle 302, that is a force in the Y-direction, against the resistance of the detent mechanism may overcome the detent and move the handle 302 downwards in the well 209 through the aperture 207 in the outer panel 203. Movement of the handle 302 downwards relative to the support plate 301 pulls the inner cable 311 of the Bowden cable relative to the outer housing 312, which in turn causes the Bowden cable to actuate the latch 215 of the latching mechanism 210 to its unlocked position in which the latch 215 disengages the post of the striker, thus releasing the door 109 for opening by a user. Subsequent to the unlocking operation the user may then open the door 109 by applying to the handle 302 a second force acting in the outwards Z-direction.
Because the direction of movement of the handle 302 to actuate the latch 215 from its locked position to its unlocked position via the mechanical linkage 213 is different to the direction of opening of the door 109 from its closed to its open positions, the likelihood of an user who means to open the door inadvertently operating the mechanical linkage 213 so as to mechanically actuate the latch 215 is reduced. Specifically, it is expected that a user is unlikely to inadvertently apply to the handle 302 a downwards force sufficient to cause the handle 302 to move in the downward direction against the retaining force of the detent. Consequently, the likelihood of inadvertent actuation of the latch 215 via the mechanical linkage 213 is reduced.
Furthermore, because the handle 302 is arranged to move downwards within the well 208 to mechanically actuate the latch 215 via the linkage 213, rather than moving in the outward, Le in the Z-direction, of the door, the handle may permissibly be located in the well 208 despite its relatively small Z-direction dimension.

Claims (13)

  1. Claims 1. A vehicle door comprising: a door panel having an aperture; and a latch assembly comprising: a handle located behind the door panel at a position above the aperture; a latch movable between a locked position and an unlocked position; and a mechanical linkage connecting the handle to the latch, wherein the handle is movable downwards to act on the linkage to move the latch from the locked position to the unlocked position.
  2. 2. A door as claimed in claim 1, wherein the aperture extends underneath the handle and the handle is movable downwards through the aperture.
  3. 3. A door as claimed in claim 1 or claim 2, wherein the handle is movable downwards between a rest position and an operative position, the latch assembly comprises a detent that retains the handle in the rest position, and the detent is adapted to release the handle for movement to the operative position only when a downward force exerted on the handle exceeds a threshold force.
  4. 4. A door as claimed in claim 3, wherein the detent is adapted to release the handle only when a downward force exerted on the handle exceeds 50 N.
  5. 5. A door as claimed in any preceding claim, further comprising an electric actuator connected to the latch and a sensor for operating the actuator, wherein the sensor is arranged to operate the actuator to move the latch from the locked position to the unlocked position in reaction to a force exerted on the handle in a direction other than downwards.
  6. 6. A door as claimed in claim 5, wherein the sensor is arranged to operate the actuator to move the latch from the locked position to the unlocked position in reaction to a force exerted on the handle in a direction that is nonparallel to the downwards direction.
  7. 7. A door as claimed in claim 5 or claim 6. wherein the sensor arranged to act on to operate the actuator to move the latch from the locked to the unlocked position in reaction to a force exerted on the handle in a direction that is orthogonal to the downwards direction.
  8. 8. A door as claimed in any one of claims 5 to 7, wherein the sensor is mounted to the handle.
  9. 9. A door latch assembly as claimed in any one of claims 5 to 8, wherein the sensor is a touch-responsive sensor.
  10. 10. A door latch assembly as claimed in any one of claims 5 to 9. wherein the sensor is a capacitive sensor.
  11. 11. A door as claimed in any preceding claim, wherein the latch assembly further comprises a striker for releasable engagement by the latch.
  12. 12. A vehicle comprising a door frame and a door according to claim 11, wherein the door is movable relative to the frame between a closed position and an open position and the striker is mounted to the door frame.
  13. 13. A vehicle as claimed in claim 12 when dependent on claim 5, wherein the handle is arranged to act on the sensor to operate the actuator to move the latch from the locked position to the unlocked position in reaction to a force exerted on the handle acting in the direction of movement of the door from the closed position to the open position.
GB1900296.3A 2019-01-09 2019-01-09 A vehicle door Withdrawn GB2580394A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB1900296.3A GB2580394A (en) 2019-01-09 2019-01-09 A vehicle door
PCT/GB2019/053555 WO2020144452A1 (en) 2019-01-09 2019-12-16 A vehicle door

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1900296.3A GB2580394A (en) 2019-01-09 2019-01-09 A vehicle door

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GB201900296D0 GB201900296D0 (en) 2019-02-27
GB2580394A true GB2580394A (en) 2020-07-22

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Family Applications (1)

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GB1900296.3A Withdrawn GB2580394A (en) 2019-01-09 2019-01-09 A vehicle door

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WO (1) WO2020144452A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0828116A (en) * 1994-07-12 1996-01-30 Nissan Motor Co Ltd Back door handle for vehicle
GB2548145A (en) * 2016-03-10 2017-09-13 Bentley Motors Ltd Door handle assembly
KR20180092108A (en) * 2017-02-08 2018-08-17 공주대학교 산학협력단 Door handle take-out device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004011715A1 (en) * 2004-03-10 2005-09-29 Adam Opel Ag Motor vehicle with a central locking
DE102006027473A1 (en) * 2006-06-12 2007-12-13 Huf Hülsbeck & Fürst Gmbh & Co. Kg Actuator I
JP5619073B2 (en) * 2012-05-18 2014-11-05 株式会社ホンダロック Unlatch device for vehicle door

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0828116A (en) * 1994-07-12 1996-01-30 Nissan Motor Co Ltd Back door handle for vehicle
GB2548145A (en) * 2016-03-10 2017-09-13 Bentley Motors Ltd Door handle assembly
KR20180092108A (en) * 2017-02-08 2018-08-17 공주대학교 산학협력단 Door handle take-out device

Also Published As

Publication number Publication date
GB201900296D0 (en) 2019-02-27
WO2020144452A1 (en) 2020-07-16

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