GB2566157B - Surgical tables - Google Patents

Surgical tables Download PDF

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Publication number
GB2566157B
GB2566157B GB1814161.4A GB201814161A GB2566157B GB 2566157 B GB2566157 B GB 2566157B GB 201814161 A GB201814161 A GB 201814161A GB 2566157 B GB2566157 B GB 2566157B
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Prior art keywords
trend
column
movable framework
surgical table
axis
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GB201814161D0 (en
GB2566157A (en
Inventor
Clayton Matt
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Eschmann Holdings Ltd
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Eschmann Holdings Ltd
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Priority to GB1814161.4A priority Critical patent/GB2566157B/en
Priority claimed from GB1714131.8A external-priority patent/GB2566076B/en
Publication of GB201814161D0 publication Critical patent/GB201814161D0/en
Publication of GB2566157A publication Critical patent/GB2566157A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G13/00Operating tables; Auxiliary appliances therefor
    • A61G13/02Adjustable operating tables; Controls therefor
    • A61G13/04Adjustable operating tables; Controls therefor tiltable around transverse or longitudinal axis
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B9/00Tables with tops of variable height
    • A47B9/20Telescopic guides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G13/00Operating tables; Auxiliary appliances therefor
    • A61G13/02Adjustable operating tables; Controls therefor
    • A61G13/06Adjustable operating tables; Controls therefor raising or lowering of the whole table surface

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Accommodation For Nursing Or Treatment Tables (AREA)

Description

SURGICAL TABLES
[01 j The present invention i elates io surgical tables.
[02] Surgical tables, or operating tables, comprising a base for standing on a floor, a column extending from the base, and a tabletop providing a patient support surface are well known. There is a general need in the art for surgical tables to have variable height to enable the tabletop to be ioeated at a selected height which is most suitable for the required surgical, therapeutic or diagnostic treatment of a patient positioned on the surgical table. The column is extendable, typically by a telescoping arrangement, to allow the column to be moved between contracted and extended positions in order to lower and/os raise the tabletop to a desired height.
[03j There is a particular need in the art for the column to have a wide range of lengths to enable the tabletop to be located at. any position within a wide range of heights. The column has a most contracted configuration and a most extended configuration, and the distance separating those configurations constitutes the operating range of the column. The column is adapted to be movable to any position within that operating range.
[04] It is particularly desired for the column to be structured so that when the column is in the most contracted configuration, at which the tabletop is at the lowest position of the height range, the height of the tabletop above the floor on which the surgical table is standing ss as low as possible. A low operating height for the surgical table can provide easier loading and unloading of the patient onto and from the surgical table Also, a low operating height for the surgical table can more easily permit laproscopic surgery and improves the ergonomics of the table for the surgeon.
[051 However, it is also particularly desired for the column to be structured so that when the column is in the most extended configuration, at which the tabletop is at the highest position of the height range, the height of the tabletop above the floor on which the surgical table is standing is as high as possible. A high operating height for the surgical table may be required for some operating procedures, for example orthopaedic surgery.
[06] Therefore there is a need for a wide operating range for the tabletop height and also the ability to provide as low a heigh· as possible for the lowest position of tlie tabletop within that operating range. [07] Still further, the tabletop of the surgical table is generally required to be movable, relative to the column so as to be tiltable about two orthogonal horizontal axes, namely a tilt axis extending longitudinally along the length of the tabletop and a trend axis extending transversely across the length of the tabletop.
[08] The structure of the tabletop and the column, and of the actuator mechardsms to move the tabletop relative to the column about the tilt axis and/or the trend axis, must enable free movement about the tilt axis and/or the trend axis over a wide range of tilt/trend angles, and over a wide range of table operating heights.
[09] Therefore there is a need for a wide operating range for the tabletop height, and also the ability to provide as low a height as possible for the lowest position of the tabletop within that operating range while still permitting wide tilt/trend functionality.
[010] In addition, there is a generally need for the column and the associated actuator mechanisms which raise and lower the tabletop to have a small cross-sectional area, with small length (in the table lengt.h direction) and width (in the table width direction), so that the “footprint” of the column in minimised. This in turn can permit the dimensions of the base to be minimised, which assists access to the patient by medical personnel.
[011J Finally, the weight of patients is generally increasing as a result of increasing obesity in some countries. The column must be capable of bearing a vertical load of, for example, more than 500 kg and must be capable of bearing a correspondingly high offset load, when the tabletop is tilted about the trend or tilt axis.
[0121 Current commercial surgical operating tables have a typical minimum operating height of 580 to 600 mm or higher. In this specification the “minimum operating height” of an operating table means the minimum height of all parts of the entire tabletop surface, including the part of the. tabletop that is located directly above the column, relative to the floor when the operating table is free-standing on the floor. The measurement is made without any mattresses which are conventionally removably placed onto the tabletop. The operating table may have a base which is movable, for example incorporating castors, or fixed, for example having fixed feet.
[013] The requirement that the height must be measured for all parts of the entire tabletop surface means, for example, that the minimum height cannot be measured simply by measuring the height, of a head portion of the tabletop when the head portion is lowered into a trend configuration, and so the head portion is a lowermost part of the tabletop and the centre and leg parts of the tabletop are significantly higher, with the leg portion being higher than the part of the tabletop that is located directly above the column.
[0141 There is a need in the art to provide a surgical table which has a lower minimum operating height, but which can also have a wide range of height adjustment, high trend and reverse trend angles and a small column footprint.
[015j There is a need for a surgical table with a more compact mechanism, for disposing a tabletop in a wide range of different configurations.
[016] The present invention provides a surgical table according to claim 1.
[017] Optional and/or preferred features are defined in the dependent claims.
[018] Preferred embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings, in which:-
Figure 1 is a schematic side view of a surgical table which may additionally include a tilt mechanism as illustrated in Figures 19 to 25 in accordance with embodiments of the present invention;
Figures 2a and 2b are each is a schematic perspective side view from above of the column and a mechanism for controlling the trend angle and height of a trend frame of the surgical table, of Figure 1, respectively showing the column at. minimum height and the trend frame at minimum height and the column at minimum height and the trend frame at maximum height;
Figure 3 is a schematic side view of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure 1, showing the column at minimum height and the trend frame at minimum height;
Figure 4 is a schematic side view of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of .Figure 1, showing the column at minimum height and the trend frame at maximum height;
Figure. 5 is a schematic side view of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure 1, showing the column at minimum height and the trend frame at an intermediate height, and with the trend frame at a reverse trend angle of 45c; Figure 6 is a schematic side view of the column and the. mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure 1, showing the column at maximum height and the trend frame at maximum height;
Figures 7a, 7b and 7c are schematic side views of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure I, showing the trend axis at an intermediate height and the trend frame respectively m a horizontal configuration, in a reverse trend configuration and in a trend configuration;
Figures Sa, 8b and 8c are schematic side views of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure 1, showing the trend axis at ft minimum height and the trend frame respectively m a horizontal configuration, in a reverse trend configuration and in a trend configuration;
Figure 9 is a schematic side view of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure I, showing the column at an intermediate height and the trend frame in a reverse trend configuration;
Figure 10 is a schematic perspective side view of an embodiment of a stabiliser for the mechanism foi controlling the trend angle and height of the trend frame of the surgical table of Figure 1:
Figure 11 is a schematic cross-section through the stabiliser of Figure 10;
Figure 12 is a schematic phut view of the column and the mechanism for controlling the trend angle and height of the trend frame of the surgical table of Figure 1;
Figure 13 is a schematic bottom view from below of the column of the surgical table of Figure 1; Figures 14a and 14b are each a schematic perspective view of a locking and/or braking mechanism of the surgical table of Figure 1 at respective different heights of the movable framework relative to the column;
Figure 15 illustrates a cable management system for the column of the surgical table of 'figure 1, with the column m a contracted configuration.
Figure 16 illustrates the cable management system of Figure 15, with the column in an extended configuration;
Figures 17a and 17b schematically illustrate the cable configuration in the cable management system of Figure 15 when the column is in the contracted or extended configuration respectively;
Figure 18 is a schematic perspective side view from above of a column and a mechanism for controlling the trend angle, and height of a trend frame of a surgical table which may additionally include a tdt mechanism as illustrated in Figures 19 to 25 in accordance with a further embodiment of the present invention;
Figure 19 is a schematic perspective view of a tilt mechanism of a surgical table in accordance with an embodiment of the present invention;
Figures 20a and 20b illustrate a tilt frame of the tilt mechanism of Figure 19 rotated about the tilt axis at two opposite end positions relative to a central level position;
Figure 21 is a schematic perspecti ve view of a tilt mechanism of a surgical table in accordance with a further embodiment of the present invention;
Figure 22 is a schematic perspective view of a tilt mechanism of a surgical table in accordance with a further embodiment of the present invention;
Figure 23 is a schematic perspecti ve view from; one end view of a tilt mechanism of a surgical table in accordance with a further embodiment of the present invention with the tilt frame in a level configuration;
Figure 24 is a schematic perspective view from the opposite end of the a tilt mechanism of Figure 23 with the tilt frame in a level configuration; and
Figure 25 is a schematic side view of the tilt mechanism of Figure 23 with the tilt frame in an inclined configuration.
[0191 Referring to Figures 1 to 17b, a surgical table, designated generally as 2. comprises a base 4 or standing on a floor. The base 4 typically includes wheels for moving the table 2 along the floor. Alternatively, the base 4 may be fixed, for example having fixed feet. A column 6 of adjustable height is mounted on and extends from the base 4. A tabletop S, which provides a patient support surface 10. is supported above the column 6.
[0201 As described hereinafter, the surgical table 2 includes a mechanism for inclining the tabletop 8 relative to the column 6 by inclining the tabletop 8 about transverse and longitudinal horizontal axes of the tabletop 8. Inclination about the transverse horizontal axis of the tabletop 8 Is referred to in the art as: “trending", while inclination about the longitudinal horizontal axis of the tabletop 8 is referred to as “tilting'’. Compound movements also are possible, in which the tabletop 8 is inclined about both the transverse and longitudinal axes of the tabletop 8 at the same time.
[021 j As used herein, the longi tudinal axis of the tabletop 8 is tlie major axis of the tabletop 8 and the transverse axis of the tabletop 8 is the orthogonal minor axis of the tabletop 8. The longitudinal direction of the tabletop 8 is parallel to the major axis and the transverse direction of the tabletop 8 is parallel to the minor axis. That is, the transverse direction of the tabletop 8 is perpendicular to, or orthogonal to, the longitudinal direction of tabletop 8.
[02.2] As depicted in Figure I, the tabletop 8 is typically divided into five sections, namely a head section 12, an upper torso section 14, a lower torso section 16 and a pair of laterally adjacent leg sections 18, of which only one is shown in Figure 1. The lower torso section 16 is coupled to the column 8 Each of tlie sections of the tabletop 8 provides a portion of the patient support surface 10, and each of the sections has a respective separate mattress (hot illusii ated) removably fitted to the respective section. As is well known in the art, the tabletop sections can be individually moved relative to an adjacent section and some sections can be detached from the tabletop 8.
[023] Referring in particular to Figures 6, 12 and 13, the column 6 comprises a plurality of column elements 30, 82, 34 which form a telescoping assembly 36. The telescoping assembly 36 surrounds an ad.uai.ot 37, which is shown schematically and in phantom in Figure i3, for raising and lowering the column 6. The actuator 37 comprises a column drive mechanism located within the inner column element 34 of the plurality of column elements 30, 32, 34. The plurality of column elements comprises an outer column element 30 and an inner column element 34. The outer column element 30 externally surrounds the inner column element 34 and defines art external surface 38 of the column 6 when the column elements 30, 32, 34 are telescoped into a contracted configuration. The plurality of column elements further comprises at least one intermediate column element 32 between the outer column element 30 and the inner column element 34. In the illustrated embodiment there is only one intermediate column element. 32, although a telescoping series of plural intermediate column elements 32 may be provided, [024] Tlte actuator 37 typically comprises an electric actuator 37. The actuator 37 is coupled between the outer column element 30 and the base 4 and drives the outer column element 30 upwardly and downwardly relative to the base 4, with the plurality of column elements 30, 32, 34 being coupled together so as to be raised or lowered in synchronism. The actuator 37 has an uppei end 39 coupled to a drive surface 41 affixed to the outer column element 30 of the plurality of column elements, and the drive surface 41 is a provided by a plate 43 located inwardly of, and affixed to, the outer column element 30, [025] The actuator 37 may comprise a two-stage synchronised telescopic leadscrew, or ballscrew/leadscrew combination. The lifting load is directed entirely through the leadscrew ballscrew/leadscrew combination and there are no axial bearings required to support the lifting load. Alternatively, the actuator 37 may comprise two ballscrews, or a leadscrew/ballscrew combination. In this specification a baliscrew comprises a type of leadscrew and so when a reference is made, herein to a leadscrew' that term may also be construed to encompass a baliscrew.
[026] Position sensors and high/iow limit switches may be provided on the column 6. End stops may be provided to limit the high/iow positions of the plurality of column elements.
[027] The column 6 comprises a plurality of linear motion guide units 40 between each pair of adjacent column elements 30, 32, 34, The linear motion guide units 40 me recirculating ball- type linear guides. The linear motion guide «nits 40 extend in a telescoping direction D and are mutually spaced. There is a pair of lineai motion guide units 40 between each pair of adjacent column elements 30, 32. 34. The linear motion guide units 40 of each pair are located on opposite sides of the trend axis T-T and on opposite sides of a tilt axis X-X orthogonal to the trend axis T-T.
[028] The column 6 has a substantially rectangular cross-section, which in the illustrated embodiment is a square cross-section, for example having dimensions of ISO mm x ISO mm. Each pair of linear motion guide units 40 are located at opposite corners 42 of the rectangular cross-section.
[029] The column elements 30, 32, 34 are thin-walled tubular sections. The linear motion guide units 40 located at opposite comers 42a, 42b, 42c, 42d of the rectangular cross-section maximise, the torsional rigidity of the column strucune arid equalise the offset load capability in both the cranial and caudal directions The maximum footprint of the column 6 is typically 180 mm x 180 ram.
[0301 As shown in the illustrated embodiment, the column 6 has one intermediate column element 32 between the outer column element 30 and the inner column element 34. A first pair of linear motion guide units 40a, 40b between the outer column element 30 and the intermediate column element 32 ate located at. first opposite corners 42a, 42b of the rectangular cross-section and a second pair of linear motion guide units 40c, 40d between the inner column element 34 and the intermediate column element .32 are located at second opposite corners 42c, 42d of the rectangular cross-section [031 ] Each linear motion guide unit 40 comprises an elongate channel 44 fixed to one column element of the pair of adjacent column elements and an elongate bar 46 fixed to the other column element of the pair of adjacent column elements, the elongate bar 46 being slidable in the elongate channel 44. Bearings, not shown, are provided between the elongate bar 46 and the elongate channel 44 to provide a low friction slider arrangement. Preferably, the elongate channel 44 is fixed to an outer column element of the pair of adjacent column elements and the elongate bar 46 is fixed to the inner column element of the pair of adjacent column elements.
[032] As shown particularly in Figures 2a to 13, the surgical table 2 incorporates a mechanism for controlling the trend angle and height of a trend frame 50, which Is beneath the tabletop 8. The trend frame 50 can be rotated about a trend axis, and the angle of inclination of the trend frame 50 sets the trend angle of the tabletop 8.
[033] Referring in particular to Figures 2a to 8c, a movable framework 50, constituting a trend frame 50, is mounted between the tabletop 8 and the column 6, The movable framework 50 enables at least a part of the tabletop 8, for example the lower torso section 16, to be rotatable about the trend axis T-T. The trend axis T-T extends through the movable framework 50 in a transverse direction across the tabletop 8. The tilt axis X-X extends through the movable framework 50 and is orthogonal to the trend axis T-T. The tilt axis X-X is parallel to a central longitudinal axis C-C of the tabletop 8.
[0341 The trend ft ante 50, provided by the movable fratnework· 50, is adapted to move about the trend axis T-T, and a tilt frame (not shown) is mounted above the movable framework 50 at the pivot points 500 shown in Figure 2a to enable the tilt frame to move independently by a separate drive system (not shown) about the tilt axis X-X. Various drive systems for such a tilt frame are known to those skilled in the art. The lower surface of the tabletop 8 is directly fitted to the tilt frame. The tilt frame is located above the trend axis T-T.
[035] Accordingly, movement of the movable framework 50 about the trend axis T-T, or when the trend axis T-T is translated upwardly or downwardly, causes corresponding movement of the tabletop 8 which is fitted to tire tilt frame carried by the trend frame 50, provided by ihe movable framework 50, and the tilt frame can further impart additional tilting motion and positioning io ihe tabletop 8.
[036] A first actuator mechanism 52 is coupled to the movable framework 50 and arranged to raise and lower the movable framework 50 relative to the column 6 and to rotate the movable framework 50 about ihe trend axis T-T The first actuator mechanism 52 is external of the column 6.
[037] The first actuator mechanism 52 comprises first and second actuators 54, 56 The first actuator 5-4 is connected to a first portion 58, preferably located at one end, of the movable framework 50 and the second actuator 56 is connected to a second portion 60, preferably located at an opposite end, of the movable framework 50. The first and second portions 58, 60 are mutually spaced and located on opposite sides of the trend axis T-T and on opposite sides of the tilt axis X-X. The movable framework 50 is substantially rectangular and the first and second portions 58,60 are located at diagonally opposite cornet's 62, 64 of the movable framework 50. The movable framework 50 has a rigid frame having opposite first and second end portions .58, 60 mutually spaced a fixed distance.
[038] In the embodiment, the first and second actuators 54. 56 are the only actuators coupled between the column 6 and the movable framework 50 for causing movement, of the movable framework 50 relative to the column 6.
[039] The first actuator 54 has an upper first end 66 connected to the first portion 58 of the movable framework 50. The first actuator 54 has a lower second end 68 coupled to the column 6. The second actuator 56 has an upper first end 70 connected to the second portion 60 of ihe movable framework 50 and a lower second end 72 coupled to the column 6. The second end 68, 72 of each of the first and second actuators 54, 56 Is coupled to an externa! surface 74 of the column 6.
[0401 The first and second actuators 54, 56 each comprise an electric motor 76, which comprises an elongate element 78 having an upper end 80 connected by a pivot joint 82 to the movable framework 50 and a drive assembly 84 for extending, or retracting, the elongate element 78 so as respectively to raise, or lower, Ihe respective first and second portions 58, 60 of the movable framework 50.
[041] In the illustrated embodiment, the elongate element 78 comprises a leadscrew 86 and the drive assembly 84 is adapted to rotate the leadscrew 86 to extend, or retract, the leadscrew 86 so as respectively to raise, or lower, the respective first and second portions 58.60 of the movable framework 50.
[0421 In an alternative embodiment, the elongate element 78 may comprise a hydraulically operated piston. Any other type of actuator may be used that is suitable io raise, or lower, the respective first, and second portions 58, 60 of the movable framework 50. The present invention Is not limited to any particular di ive mechanism for the first and second actuators 54, 56.
[043] First and second stabilisers 88, 90 are also provided. Each first and second stabiliser 88, 90 is associated with a respective one of the first and second actuators 54, 56. However, in a modified embodiment only one of the actuators is provided with a stabiliser.
[0441 The stabiliser 88, 90 comprises an extendable assembly which is fitted between the movable framework 50 and a lower mount pivotally coupled to the column 6, typically the lower mount being pivotally coupled to the drive assembly 84. An upper end of the extendable assembly is fitted to an upper end of the elongate element 78 of the respective actuator 54, 56. In the illustrated embodiment, the extendable assembly and the elongate element 78 of the respective actuator 54, 56 are in parallel, but in alternative embodiments a non-parallel arrangement may be provided.
[045] In the illustrated embodiment, each stabiliser 88, 90 comprises a rigid elongate guide rod 92. which is parallel to the elongate element 78 of the respective first or second actuator 54, 56. The guide rod 92 is fitted at its upper end 83 to the respective pivot joint 82.
[0461 A hollow' guide 94 slidably receives the lower portion 81 of the guide rod 92 and is pivotally coupled to the column 6. The guide rod 92 is slidable within the hollow guide 94 when the respective elongate element 78 is extended or ienacted. The guide rod 92 and hollow guide 94 form the extendable assembly. The fitting between the upper end 83 of the guide rod 92 and the respective pivot joint 82 is translationally fixed, and so the guide rod 92 and its associated elongate element 78 commonly move translationally when the elongate, element 78 is extended or retracted by operation of the respective electric motor' 76.
[047] The first and second stabilisers 88, 90 function to minimise the lateral loading acting on the first and second actuators 54, 56, in particular the elongate elements 78. The first and second stabilisers 88, 90 each ensure that the actuator loading is essentially in-line with the axis of the respective elongate element 78. Accordingly, buckling loads on tire elongate element 78 are minimised, particularly when the elongate element 78 is in a highly extended position 'which is required for certain configurations of the movable framework 50, i.e. the trend frame 50, as discussed below.
[048] The first and second stabilisers 88, 90 also function to provide a hard end stop for the respecti ve elongate elements 78 when the elongate element 78 is in the most extended or most retracted configuration. As shown in the structure of the stabilisers 88, 90, which is shown in Figures 10 and 11, tin s is provided by stop members 91, 93 that are fitted to the guide rod 92 and are respectively urged against a respective movement limiter 95, 97 of the hollow guide 94 to define a maximum upward or downward position tor the guide rod 92 relative to the hollow guide 94 and thereby limit the maximum upward exiension or downward retraction of the elongate element 78. Stop member 91 and movement limiter 95 define a minimum-dimension contracted position for the first and second stabilisers 88, 90 and stop member 93 and movement limiter 97 define a maximum-dimension extended position for the first and second stabilisers 88, 90.
[049] One or more position sensors are located on each of the first and second stabilisers 88, 90 to enable the translational position of the guide rod 92, and thereby the. associated elongate element 78, to-be detected, in the illustrated embodiment, a contracted position sensor 99a comprises a magnet 20la on an tipper end of the elongate element 78 and a magnetic sensor 203a on the hollow guide 94 and an extended position sensor 99b comprises a magnet 201b (shown in phantom) on a lower end of the elongate element 78 and a magnetic sensor 203b on the hollow guide 94. The position sensors 99a, 99b ears permit the position of the elongate element 78 relative to an upper or lower limit io be detected. [050] The provision of a hatd end stop and position sensoi s 99a, 99b on the first and second stabilisers 88, 90 rather than directly on the associated elongate element 78, i.e. helical screw, of the first and second actuators 54, 56 provides the advantages as compared to known designs where such functions are provided directly on the helical screw. Locating a hard end stop or position sensor on a helical screw is difficult to implement because the screw runs through the gearbox of the drive assembly 84 and ends stops on a helical screw may interfere with the maximum stroke or maximum or minimum height achievable by the elongate element 78.
[051] By locating the hard end stop and position sensors 99a, 99b on the first and second stabilisers 88, rather than on the elongate element 78, the required functions to detect and limit the position of the elongate element 78 are achieved indirectly by detecting and controlling the. associated guide rod 92 without compromising the stroke range and freedom of motion of the elongate element 78.
[052] The drive assembly 84 of each first and second actuator 54, 56 is pivotally connected to the movable framework 50 by a pivot mount 51. Therefore each of the first and second actuators 54, 56, including a respective electric motoi 76, elongate element 78, and drive assembly 84, and a respective one of the first and second stabilisers 88, 90, is rotatable about the respective pivot mount 51.
[053] The first and second actuators 54, 56 can be operated independently so as to be driven in the same or opposite directions. Therefore the rotational orientation of the first and second actuators 54, 56 about the respective pivot mount 51 can be different, [054] The first and second actuators 54, 56, and correspondingly the respectively associated first and second stabiliser 88, 90, are not oriented m a geometrically vertical orientation, i.e. aligned with the direction of orientstiort of the column 6, but instead are inclined to the vertical, i.e. aligned to the direction of orientation of the column 6.
[055] The elongate element 78 is linear and is inclined at an acute angle from a plane including a longitudinal axis of the column 6 and the trend axis T-T so that the upper end 80 is oriented further from the plane than a lower portion 85 of the elongate element 78. The elongate elements 78 of the first and second actuators 54, 56 are oriented in opposite directions from the plane. The acute angle of inclination of each elongate element 78 from the plane decreases as ihe extension of the elongate element 78 increases.
[056] The angles of the first and second actuator* 54, 56 to the vertical when extended or retracted depends on various parameters, including the length of the actuator when extended or retracted, the horizontal distance separating the Sower pivots of the first and second actuator 54,56 [which is typically from 60 to 100 mm) and the length of the movable framework 50 between the upper pivots of the first, and second actuator 54. 56. In one embodiment, when the first ot second actuator 54, 56 is configured so that the respective leadscrew 86 is fully retracted, so as to sower ihe respective first or second portion 58, 60 of the movable framework 50, the first or second actuator 54, 56 is in a first pivot position in which the leadscrew 86 is oriented at a relatively large acute angle ('for example 10 to 25°) relative to the vertical, i.e. the direction of orientation of the column 6, the angle also being dependent upon the height of the other actuator, [057] Correspondingly, in that embodiment, when the first or second actuator 54, 56 is configure·] so that the respective leadscrew 86 is fully extended, so as to raise the respective first or second portion 58, 60 of the movable framework 50, the first or second actuate» 54, 56 is in a second pivot position in which the leadscrew 86 is extended and at a relatively small acute angle (for example 6 to 16°) relative to the vertical, i.e. the direction of orientation of the column 6, the angle also being dependent upon the height of the other actuator.
[058] When the firs; and second actuate»s 54, 56 ate both fully retracted in that embodiment, each leadscrew 86 is oriented at an acute angle of from 18 to '25° relative to the vertical. When the firs» and second actuators 54, 56 are both fully extended in that embodiment, each leadscrew 86 is oriented al ao acute angle of from 12 io 1.7° relative to the vertical. When one of the first and second actuators 54, 56 is fully extended and the other of the first and second actuators 54. 56 is fully retracted, the extended leadscrew 86 is oriented at an acute angle of from 5 Io 8° relative io the vertical and the retracted leadscrew 86 is oriented at .an acute angle of from. 9 to 13° relative to the vertical.
[059] The movable framework 50 defines an interna! opening 98 which is larger than an upper end 100 of the column 6. The first actuator mechanism 52 is capable of lowering the movable framework 50 relative to the column 6 to a lowermost position in which the movable framework 50 is below the upper end 100 of the column 6 and annuiarly surrounds the column 6. In the lowermost position the trend axis T-T is below the upper end 100 of the column 6, and extends through an upper pari of the outet column element 30 which surrounds the inner column element 34 when the column elements 30, 32, 34 are telescoped into ihe contracted configuration, and typically the movable framework 50 is entirely below the upper end 100 of the column 6.
[060] The first actuator mechanism 52 is capable of raising tbe movable framework 50 relative to the column 6 io an uppermost position in which the movable framework 50 is above the upper end 1.00 of the column 6. In the uppermost position the trend axis T-T is above the upper end 100 of the column 6, and is spaced by a spacing height from ao uppermost part of the column 6, and typically the movable framework 50 is above, preferably entirely above, the upper end 100 of the column 6. The first actuator mechanism 52 is fitted to the outer column element 30 and when the column elements 30, 32, 34 me. telescoped into an extended configuration the first actuator mechanism 52, the movable framework 50 and the tabletop 8 are raised relative to the base 4.
[061] In the illustrated embodiment two linear guide mechanisms 102 are provided on opposite sides of the column 6. Each linear guide mechanism 102 extends along at least a part of the column 6. Each linear guide mechanism 102 comprises a first part 104 coupled to the column 6 and a second part 106 coupled to the movable framework 50. Each linear guide mechanism 102 comprises a respective pair of first and second parts '1.04, 106.
[0621 The first and second parts 104, 106 arc relatively movable along a linear axis 1..4.., shown in Figure 5, of tire linear guide mechanism 102 to enable the movable framework 50 to be translated along the linear axis L-L by relative movement of the firs; and second parts .104, 106. The first part 104 is a fixed linear guide member 110, fixed to the column 6, and the second part 106 is a movable linear guide member 112, coupled to the movable framework 50 at a trend pivot 1 IS. The first pari 104 is an elongate channel 114 and the second pari 106 is an elongate slider 116 within the channel 114, although the opposite configuration may be employed.
[063] in the illustrated embodiment, the two linear guide mechanisms 102 are raised or lowered .synchronously with the raising or lowering of the trend pivots .118. The two linear guide mechanisms 102 ensure that the trend pivots 1 IS can only move vertically.
[064] Optionally, the linear guide mechanisms 102 may be provided with a locking mechanism to lock the linear guide mechanism 102 at a selected height, and thereby lock the trend pivots 118, and the trend axis T-T, at a selected height.
[065] Additionally or alternatively, tlte linear guide mechanisms 102 may be provided with a braking mechanism which can be activated to brake the movement of the linear guide mechanisms 102. Both the locking mechanism and the braking mechanism act to take tit least a proportion of the applied tabletop load from the first and second actuators 54, 56.
[066] I'lte locking and/or braking mechanism may he an electric actuator, a hydraulic cylinder or a locking gas spring, ail of which constructions are know?: to those skilled in the art.
[067] Referring additionally to Figure 14, a brace mechanism 103 is coupled to, and mounted between, the pair of linear guide mechanisms 102. The brace mechanism prevents twisting of the trend pivot 118 and the associated linear guide mechanisms 102. The brace mechanism 108 comprises a brace element 12.0 having a. central plate member 122 and two opposite end plate members .124, 126 that are orthogonal to the central plate member .122 and oriented in a common direction. A free end 128 of each end plate member 124, 126 is rigidly affixed, for example by holts or screws, to a. respective movable linear guide member 112, and thereby coupled to the movable framework 50, [068] The brace mechanism 108 functions to connect together the pair of linear guide mechanisms 102 for the trend pivot so that the movable framework 50 does not twist when tinder a high applied mechanical load, for example particularly when a heavy patient is on the tabletop 8. The brace mechanism 108 ensures that the two opposite linear guide mechanisms 102 are located at the identical height.
[069] A twisting force applied to the movable framework 50, i.e. the trend frame 50, at least partly about an axis extending orthogonal to the trend axis T-T, acting for example to urge one lateral side of dte movable framework 50 downwardly relative to the opposite lateral side of the movable framework 50, is resisted by the brace mechanism 108. The plate members 122. 124, 126 are typically composed of heavy gauge steel so as to exhibit high rigidity and resistance to shear forces tn die plane of the respective plates.
[0701 In a preferred modification to increase the rigidity of the brace mechanism 108, as shown in Figure 12 the central plate member 122 is movably fitted to the column 6 by one or more linear brace guides 121 which extend along the column 6. Each linear brace guide 121 has a 1'ixed Imear brace gutde member 123, fixed to the column 6, and a movable linear brace guide member 125, coupled to the movable framework 50. The movable linear brace guide member 12,5 is an elongate channel 130 and the fixed linear brace guide member 123 is an elongate slider 132 within the channel 130, although die opposite configuration may be employed.
[071 ] The first actuator mechanism 52 is fitted to an external surface 136 of the outer column element 30. The linear guide mechanisms 102, and when present the one or more linear brace guides 124, are also fitted to the outer column element 30, in particular to the external surface 136 of the outer column element 30. When the column elements 30, 32, 34 are telescoped into an extended configuration, the linear guide mechanisms 302 and the brace mechanism 108 are raised relative to the base 4.
[0721 The movable framework 50, and consequently the tabletop 8 thereon, is supported on the column 6 (i) by the first and second actuators 54, 56 and the respective associated stabilisers 88, 90 and (iii by the linear guide mechanisms 102 and the associated brace mechanism 108. In order to provide enhanced resistance of the surgical table 2. to twisting forces which may be encountered m use, rather than over-strengthening the actuators 54, 56., stabilisers 88, 90, linear guide mechanisms 102 and/or brace mechanism 108, which would enlarge the weight and dimensions of the column and would reduce the ability of the column to be contracted to a low height, and increase component costs, the surgical table 2 is preferably provided with a further twist-resisting mechanism. The twist-resisting mechanism may comprise a connection between at least one of the actuator/stabiliser assemblies and the column 6 at a location between the upper and iower ends of the actuator/stabiliser assembly so that twisting of the actuator/stabiliser assembly relative to the column 6 is prevented or at least minimised. One embodiment of a twist-resisting mechanism is shown hi Figures 1 to 6 and 9.
[073] Referring to Figure 9,. to provide a twist-resisting mechanism 900 at least one of the hollow guides 94, forming a stabiliser body, is slidably and rotatably connected to the column 6 via pin bearing member 901 on the hollow guide 94. The pin bearing member 901 is slidably received in an arc-like slot 902 in a bracket 903 that is fitted to the column 6. This provides a slot and bearing arrangement 904 to allow ihe stabiliser body and the associated actuator to rotate about a horizontal axis at pivot mount 51 but prevents torsional rotation of the stabiliser body and the associated actuator and rotation of the stabiliser body and the associated actuator about any other axis.
[074] The slot and bearing arrangement 904 provides a reinforcement against twisting within the tabletop 8 that may be created by an operator-applied load acting on the side of the table 2. The slot and bearing arrangement 904 also minimises any buckling load acting on the stabilisers 88, 90 and elongate elements 78 of the first and second actuators 54, 56.
[075] As shown in Figures 14a and 14b, the locking and/or braking mechanism 101 comprises an assembly of two oppositely oriented vertically oriented gas springs 801a, 801b. .A first, lower, gas spring 801a has a free end 803a of a piston element 804a pivotally fitted to the brace mechanism 108 by a rigid plate 805 fixed to, and extending downwardly from, the brace mechanism 108. A second, upper, gas spring 801b has a free end 803b of a piston element 804b pivotally fitted io the column 6. Each gas spring 80la, 801b has a respective cylinder element 802a, 802b. The two cylinder elements 802a, 802b are connected to each other so as to be fixed together in a vertical direction. The two cylinder elements 802a, 802b may optionally additionally be ί I) slidably fitted to the brace mechanism 1.08 or the column 6 by a sliding joint (not shown· and/or (iii guided by a guide device (not shown), in each case to ensure vertical motion of the gas springs 80la, 801b and prevent lateral deflection of the assembly of two oppositely oriented vertically oriented gas springs SOIa, SO lb when under load.
[076] In the illustrated embodiment the locking and/or braking mechanism 101 is fitted directly to the brace mechanism 108 and thereby indirectly to the linear guide mechanisms 102 to which the brace mechanism 108 is coupled, in an alternative embodiment, the locking and/or braking mechanism 101 is fitted directly to one or both of the linear guide mechanisms 102. in each embodiment, the locking and/or braking mechanism 101 can provide a locking and/or braking function between the movable framework 50, and theieby the tabletop 8, and the column 6.
[077] Figure 14a illustrates the position and configuration of the gas springs 80.1a, 801b when the movable framework 50 is at maximum height, relative to the column 6. The brace mechanism 10S is in a high position and the gas springs SOIa, 801b are both fully contracted. Figure 14b illustrates the position and configuration of the gas springs 801a, 801b when the movable framework 50 is at minimum height relative to the column 6. The brace mechanism 108 is in a low position and the gas springs 801a, 80.1b are both fully extended.
[078] The gas springs 801a, 801b may be controlled in known manner, for example by a solenoid control, to provide: a braking function for downward or upward movement of the movable framework 50 relative to the column 6; a lift function for raising the movable framework 50 relative to the column 6; and/or a Socking function for locking the position of the movable framework 50 relative to the column 6. The double gas spring arrangement can provide a iow contracted height and a high stroke, corresponding with the movement iange of the movable framework 50 and the column 6.
[0791 Giber locking and/or braking mechanisms will be apparent to those skilled in the rat. For example, a single gas spring and solenoid actuator assembly may be provided between the movable framework and tlie column, and/or a rail clamp may be provided on the brace mechanism for selectively clamping, using an actuatoi, to one or more rails fitted to the column, [080] When tlie locking and/or braking mechanism 101 is configured to provide a lift function, the locking and/or braking mechanism 10.1 may comprise a second actuator mechanism coupled to the linear guide mechanism 102 and arranged to cause relative movement of the first and second parts 104, 106 thereby to raise and lower the trend axis T-T relative to the column 6.
[0811 In the surgical table 2 of the illustrated embodiment, a lifting and orienting mechanism for the trend frame 50, which is movable framework 50, is fitted around the outside of the column. The lifting and orienting mechanism comprises the first actuator mechanism 52, which in turn comprises the first and second actuators 54. 56. The first and second actuators 54, 56 can have a baliscrew or leadscrew construction.
[082] Each respective electric motor 76 drives the respective elongate element 78 through a gearbox in the electric motor 76. Tlte first and second actuators 54, 56 are positioned so that the trend frame 50 is supported on opposite sides of the column 6, each side extending trans verse to the trend axis T-T and constituting a “front” or “rear” side of the column 6 as would bs understood by those skilled in the ait, at diagonally opposite comers of the trend frame 50.
[083] The linear guide mechanisms 102 on opposite sides of the column 6 allow the central trend pivot axis T-T to be raised and lowered and act as trend pivot guides. The opposite trend pivots 118 are mounted to the linear guide mechanisms 102 and can mo ve vertically along the direction of the column 6, guided by the linear guide mechanisms 102.
[084] The brace mechanism 108 connects together the trend pivot guides. The brace mechanism 108 nitty have sufficient stiffness and resistance to twisting to brace the. opposite trend pivots 118 so that the opposite trend pivots 1.18 are maintained at exactly the same height, although the stiffness may be enhanced by at least one linear brace guide 124 between the brace mechanism 108 and the column 6. The trend frame 50 pivots about the opposite trend pivots 11.8 and is located between the first and second actuatois 54, 56 and the lilt frame. Tlie trend frame 50 has a high degree of freedom of motion, as described in further -detail below.
[085] The operation of the surgical table 2 will now be described.
[086] As described above, the surgical table 2 incorporates a mechanism for controlling the trend angle and height of a trend frame 50, which is beneath the tabletop 8. The trend frame 50 can be rotated about attend axis, and the angle of inclination of the trend fsarne 50 sets the trend angle of the tabletop 8. The height of the column 6 can be controlled independently from the height of the trend frame 50.
[087] Figures 2b and 4 show the column 6 at minimum height and the movable framework 50, constituting the trend frame 50, at maximum height In this configuration, the elongate elements 78 of the first and second actuators .54, 56 and the first and second stabilisers 88. 90 are extended (and these dements are frilly extended at 45 degree trend/reverse trend angles). In this configuration, the linear guide mechanisms 102 ate fully extended, to pro vide the brace mechanism ! 08 in a full y raised position.
The first and second stabilisers 88, 90 and the brace mechanism 108 prevent twisting of the movable framework 50 under the action of any applied load on the table 2.
[0881 The trend axis T-T is raised relative to the column 6. The movable framework 50 is raised relative to the column 6 to an uppermost position in which the movable framework 50 is above the upper end 100 of the column 6, the trend axis T-T is above the upper end 100 of the column 6, and the movable framework 50 is entirely above the upper end 100 of the column 6. The column elements 30. 32, 34 are telescoped into a contracted configuration. The movable framework 50 and the tabletop 8 are raised relative to the base 4 by the first and second actuators 54, 56.
[089] In this configuration, the trend axis T-T is typically 410 mm above the bottom of the column 6 which is mounted on the base 4. This configuration could be used as a rest position for the surgical, table T T T T T 22: : : : :w: : : : SSSSS Tw ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
[090] When it is desired to lower the tabletop 8 even further, for example to transfer a patient onto or front the tabletop 8, the movable framework 50 can be lowered even further, which lowers the. tabletop 8 supported thereby.
[091] Accordingly, Figures 2a and 3 shows the column 6 at minimum height and the movable framework 50, constituting the trend frame 50, at minimum height. In this configuration, the elongate elements 78 of the first and second actuators 54, 56 are fully retracted.
[092] The trend axis T-T is lowered relative to the column 6. The movable framework 50 is lowered relative to the column 6 to a lowermost position in which the movable framework 50 is below the upper end 100 of the column 6 and annularly surrounds the column 6. In the lowermost position the trend axis T-T is below the upper end 100 of the column 6 and extends through an upper part of the outer column element 30 and the movable framework 50 is entirely below the tipper end 100 of the. column 6.
[093] In this configuration, the trend axis T-T is typically 290 nun above the bottom of the column 6 which is .mounted on the base 4 and the column height is typically less than 380 rum above the base 4.
[094] When it is desired to incline the tabletop at a trend angle, as shown in Figure 5 the column 6 can be set at its minimum height, as described above, and the trend frame 50 can be set at. an intermediate height, and with the trend frame 50 at a forward or reverse trend angle of up to 45°. The trend angle may be controlled by providing that one of the elongate elements 78 of the first and second actuators 54, 56 is retracted (in Figure 5, second actuator 56) and the other of the elongate elements 78 of the first and second actuators 54, 56 (in Figure 5, first, actuator 54) is extended.
[095] At the maximum trend angle of + 45° or -45° (or even greater trend angle values) one of the elongate elements 78 of the first and second actuators 54, 56 is fully retracted and the other of the elongate elements 78 of the first and second actuators 54. 56 is fully extended. This provides a large range of trend angles, over an angular range of 90c, from endpoints of ---45° to -45° even when the column 6 is fully retracted, and so the tabletop 8 is at a relatively low height, with the trend axis typically being no more titan 410 mm above the base 4.
[096] Figure 6 shows the fully extended column 6 at maximum height and the movable framework 50 of the trend frame 50 also at maximum height relative to the column 6. In this configuration, the elongate elements 78 of the fiist and second actuators 54, 56 are extended (and these elements are fully extended at 45 degree trend/reverse trend angles!. In this configuration, the linear guide mechanisms 102 are fully extended, to provide the brace mechanism 108 in a fully raised position. The trend axis T-T is raised relative to the column 6 to the uppermost position as described above.
[097] In this configuration, the trend axis T-T is typically 945 mm above the bottom of the column 6 which is mounted on the base 4.
[098] The above-described lifting and orienting mechanism for the trend frame 50 permits a number of different motions which cast be selected by the user by controlling the first and second actuators 54, 56. The particular structural relationship between the first and second actuators 54, 56 and the trend frame 50 achieves a remarkable variety and range of motions of the trend frame 50.
[099] The trend frame 50, and therefore the tabletop 8, can be rotated into either reverse trend or trend by driving either each of the first and second actuators 54, 56 individually or both of ihe first and second actuators 54, 56 at the same time in opposite directions, depending upon the initial position of the trend axis T-T relative to the column 6. Operating two trend actuators together has the benefit, of increasing the speed of trend movement as a result of a reduction in the distance that each trend actuator, namely the first and second actuators 54, 56, has to drive for any given change in trend ot reverse trend angle. [0100] In particular, the trend frame 50 can be raised or lowered, with the trend frame at any given orientation, for example level, i.e. horizontally oriented. This function is achieved by driving both of the first and second actuators 54, 56 simultaneously in the same direction, i.e. extending to raise elongate element 78 or retracting to lower elongate element 78. and at the same translational rate. The position of the trend axis T-T is correspondingly raised or lowered, which raises or lowers the brace mechanism 108 coupled to the pair of linear guide mechanisms 102 fitted to the outer column element 30 of the extendable column 6.
[0101] The trend frame 50 can therefore be raised or lowered relative to the outer column element 30 of the column 6, and, independently therefrom, the outer column element 30 can be raised or lowered relative to the base 4 of the surgical table 2 since the column 6 is extendable. The cumulative effect is that the vertical motion of the trend frame 50 relative to the base 4 of the surgical table 2 can combine the vertical motion of the trend frame 50 relative to the column 6 in an additive sense with vertical motion of the extendable column 6.
[0102] The iota! range of vertical motion of the trend frame 50 relative to the base 4 of the .surgical table 2 is very high, and hsghet than known surgical tables. Consequently, the lowermost position of the tabletop 8 is very low, and the highest position is very high, a-s compared to known surgical tables. [0103] In addition, the trend frame 50 can he raised or lowered so as to orient the trend frame at any given orientation relative to the horizontal, i.e. to a reverse trend orientation (with the lower torso section 16 coupled to the trend frame 50 inclined so that the head section 12 of the tabletop 8 is above the leg sections 18 of the tabletop 8) or to a trend orientation (with the lower torso section 16 coupled to the trend frame 50 inclined so that the head section 12 of the tabletop 8 is below the leg sections 18 of the tabletop 8). This function is achieved, depending upon the start position of the tabletop 8 and the trend frame 50, by driving one or both of the first and second actuators 54, 56.
[0104] For example, if the tabletop 8 and the trend frame 50 are initially level relative to the horizontal, as shown in Figure 7a, the first and second actuators 54, 56 can be driven simultaneously in opposite directions, i.e. extending to raise one elongate element 78 and retracting to lower the other elongate element 78, and at the same translational rate, which may be termed a symmetric mode to achieve a reverse trend position as shown in Figure 7b or a trend position as shown in Figure 7c.
[0105] When the first and second actuators .54, 56 are driven simultaneously m opposite directions, the vertical position of the trend axis T-T is stationary, and the trend frame 50 rotates about the trend axis T-T. Driving the first and second actuators 54, 56 simultaneously in opposite directions, provides the advantage that very fast trend, or reverse trend, movement can be achieved. The enhanced speed is achieved since both sides of the trend frame 50 are raised or lowered relative to the trend axis T-T, and so the translational distance that each of the first and second actuators 54, 56 need to extend or retract is minimised for a given change in trend angle. The reduced actuator driving distance for a given change in trend angle permits faster trend movement.
[0106] It is very desirable tor the surgical table to reduce the time period to achieve a trend position, for example from a horizontal position, since in many surgical procedures it may be necessary in an emergency to put the surgical table into a trend position to maximise blood flow to the patient's head as quickly as possible, [0107] Alternatively, tlte trend frame 50 can he raised or lowered so as to orient the trend frame at any given orientation relative to the horizontal, i.e. to a reverse trend orientation or to a trend orientation by driving only one of the first and second actuators 54, 56, or by driving both of the first and second actuators 54, 56 m an asymmetric mode, i.e. the first and second actuators 54, 56 are driven in other than an opposite and simultaneous maimer.
[0108] For example if the tabletop 8 and the trend frame 50 are initially level relati ve to the horizontal, and the tabletop 8 is at a minimum height, as shown in Figure 8a, the second actuator 56 can be undriven so that its elongate element 78 is stationary, and remains retracted, and the first actuator54 can be driven in an upward direction, i.e. extending to raise its elongate element 78, as shown in Figure 8b. The pivot joint 82 of the second actuator 56 thereby defines the effective trend axis Ti -Tl for the trend frame 50.
The central trend axis T-T is correspondingly raised relative to the effective trend axis Tl-Tl and the rotational motion of the trend frame 50 is about the effective trend axis Tl-Ti rather than the central trend axis T-T.
[01091 Conversely, as shown In Figure 8c if the first actuator 54 is undriven, and remains retracted, and the second actuator 56 is driven to extend the elongate element 78, the pivot joint 82 of the first actuator 54 thereby defines a second effective trend axis T2-T2 for the trend frame 50. Furthermore, the trend or reverse trend position can he achieved by lowering one of the first and second actuators 54, 56 and keeping staliouaiy the other of the first and second actuators 54, 56.
[0110] It may be seen that by providing a mounting for the central trend axis T-T which can move vertically, by vertical motion of the opposite trend pivots 118 which are mounted to the linear guide mechanisms 102, and by providing that the first and second actuators 54, 56 can be driven entirely independently, the effective trend axis, i.e. the axis that the trend frame 50 actually pivots about during a trend or reverse trend motion, can be selectively located at one of three positions, namely the trend pivots 118 (defining trend axis T-T), the pivot joint 82. of the second actuator 56 (defining trend axis T1 -Tl) or the pivot joint 82 of the first actuator 54 (defining trend axis T2--T2).
[0111] Yet further, as shown in Figure 9, if both of the first and second actuators 54, 56 are driven simultaneously but other than both (i) in opposite directions and (ii) simultaneously, then the effective trend axis 200, i.e. the axis that the trend frame 50 actually pivots about during a trend or reverse trend motion, can be virtually located at any position between the pivot joint 82 of the first actuator 54 (T2-T.2) and the pivot joint 82 of the second actuator 56 (Tl-Tlt. For example if the first actuator 54 Is raised at a velocity of X m/s and the second actuator 56 is lowered at a velocity of -2X m/s, the effective trend axis 200 is virtually located at a position between the trend pivots 118 and the pivot joint 82 of the second actuator 56 t'Ti-Tl).
[Oi l 21 It may therefore be seen that by varying the relative velocity and direction of motion of the firs; and second actuators 54, 56, the location of the effective trend axis, which may be at. a physical pivot or at a virtual pivot, can he at arty position from, and including, the physical pivot joint 82 of the first actuator 54 (defining trend axis T2-T2) to, and including, the physical pivot joint 82 of the second actuator 56 (defining trend axis Ti-T 1), and may be at the physical trend ps vots 118 (defining trend axis T-T), os' any position therebetween as a virtual pivot.
[01131 A control mechanism 150, illustrated schematically in Figure 1 as a wireless control, may be provided to cause the height of the effective trend axis to bs variable within a first dimensional range and to cause, the location of the effective trend axis in a direction orthogonal to the transverse axis to be variable within a first dimensional range.
[0.114] By providing an ability to select the location of the effective trend axis across the length of the trend frame 50, i.e. in a direction along the central axis C-C. the relationship between the trend/reverse trend orientations and height of the tabletop 8 has a very high freedom of movement.
[01151 For example, if the tabletop 8 is initially in a medium height horizontal position, the tabletop 8 can be driven to a trend position very quickly by simultaneously driving the fust and second actuate».* 54, 56 in opposite directions, which lowers the head and raises the feet of the patient, and the effective trend axis would be at the physical trend pivots 118 [defining trend axis T-T).
[0116] However, if the tabletop 8 is initially in a low height horizontal position, it may not be possible fur· her to lower the head to a trend position simply by rotating the trend frame 50 about the central trend axis T-T defined by the trend pivots .118, because the head section 12 may already be at its minimum height.
[0117] Therefore, the tabletop 8 can be driven to a trend position quickly by only driving the first actuator 54 and by keeping the second actuator 56 stationary. This inclines tbe entire tabletop 8, and raises the feet of the patient, but keeps the head of the patient, at substantially the same height relative to the floor. The effective trend axis would he at the physical pivot joint 82 of the second actuator 56 (defining trend axis Tl -Tl).
[0118] This provides the advantage that the tabletop 8 can quickly attain a trend position from a low initial height merely by liking the tabletop about a selected non-central trend axis and without requiring the entire tabletop to be raised m height; in contrast, in known surgical tables it would be necessary to raise the entire tabletop relative to the floor to achieve a trend position from an initial low tabletop starting position, which would delay and slow down the trend operation.
[0119] Conversely, if the tabletop 8 Is initially in a high height horizontal position, and it is possible further to lower the head towards the floor into a trend posit ion, the trend frame 50 may be rotated about an effective trend axis at the physical pivot joint 82 of the fust actuator 54 (defining trend axis T2-T2), because, the leg sections 18 may already be at their maximum height. Therefore, the tabletop 8 can be driven to a trend position quickly by only driving the second actuator 56 and by keeping the first actuator 54 stationary.
[0120] It should be clear that any non-symmetric simultaneous motion of the first and second actuators 54, 56 can locate the effective trend axis at any physical or virtual pivot in the distance extending from the physical pivot joint 82 of the first actuator 54 to the physical pivot joint 82 of the second actuator 56, which further enhances the versatility, with regard to height and speed, of achieving the trend/reverse trend orientations of the tabletop 8.
[0121 ] Of course·, this versatility is further enhanced by providing the lifting and orienting mechanism for the trend frame 50 on she extendable column 6 which can be independently driven front the first and second actuators 54, 56 which drive the trend frame 50.
[0122] Consequently, ihe versatility, with regard to height and speed, of achieving the trend/reverse rend orientations of the tabletop 8 are significantly higher than as compared to known surgical tables. [0.123] Figures 12 and 13 show that the footprint 700 of the column 6, and the mechanism for controlling the trend angle and height of the trend frame 50, is small, when the column and the mechanism are fully retracted. The footprint of the combination of both the column 6 and the first and second actuators 54, 56 typically has a length ('along the longitudinal axis of the tabletop 8) of 330 mra or less and a width (along the transverse axis of (he tabletop 8) of 305 mm.
[0124] Figures 15, 16 and 17a and 17b illustrate a cable management system for the column 6. Figuse 15 illustrates the column in a contracted configuration and Figure 16 illustrates the column in an extended configuration, and the cable management system 300 is configured to be retractable and extendable corresponding to the column 6 without causing a kinking, and damage to cables within the cable management system 300. Figures 17a and 17b schematically illustrate the cable configuration when the column 6 is in the contracted or extended configuration respectively.
[01251 In the surgical table 2, power and control cables 302 need to be connected between the base 4 and the tabletop 8. The cables 302 extend up the column 6 from the base 4 to be connected as required within the tabletop 8.
[0126] A. pair of flexible chain cable guides 304, 306 are provided. A first cable guide 304 has a first end portion 308 fitted, directly or indirectly, to the base 4 and a second end portion 310 fitted, directly or indirectly, to the intermediate column element 32 (or one intermediate column element 32 if there are plural telescoped intermediate column elements). A second cable guide 306 has a first end portion .312. fitted, directly or indirectly, to the intermediate column element 32 and a second end portion 314 fitted, directly or indirectly., to the outer column element 30.
[0127] The first, end portion 308 of the firs; cable guide 304 is connected to a lower elongate bracket 316, which includes one or more fitting holes 31 7 for fitting the lower elongate bracket 316 to the base 4 by screws. The Iowei elongate bracket 3.16 defines an elongate guide slot 318 which is upwardly oriented and within which first end portion 308, and the adjacent portion of the first cable guide 304, are received. The lower elongate bracket 316 is fitted, directly or indirectly, to the base 4.
[0128] The second end portion 310 of the first cable guide 304 is connected to a cent re bracket 320 from which extends an elongate wall 322 which is upwardly oriented. The centre bracket 320 is fitted, directly or indirectly, to a lower part 324 of the intermediate column element 32. The second end portion 310, and the adjacent portion of the fust cable guide 304, can be aligned against one face 326 of the elongate wall 322.
[0129] The first end portion 312 of the second cable guide 306 is connected to the centre bracket 320 on an opposite side from the second end portion 310 of the first cable guide 304. The first end portion 312, and the adjacent portion of the second cable guide 306, can be aligned against the opposite face 328 of the elongate wail 322.
[0130] The second end portion 314 of the second cable guide 306 is connected to a higher bracket 330 which is fitted, directly or indirectly, to a lower part 332 of the outer column element 30 The higher bracket. 330 defines a guide slot 334 which is upwardly oriented and within which second end portion 314 is received. The guide slot 334 of the higher bracket 330 is shorter than the elongate guide slot 3.18 of the lower elongate bracket. 316, [0131 j The first and second cable guides 304, 306 each comprise a flexible chain 336 which is formed of a plurality of linked elements 338 The elements 338 each have a central channel portion 340 so that the resultant flexible chain 336 has a central elongate channel 342 along its length. One or more cables 302 is received in the elongate channel 342. 10132] The cables 302 from the base 4 entei the first end portion 308 of the first cable guide 304. exit tbs second end portion 3 .10 of the firs; cable guide 304 in the. vicinity of the centre bracket 320, then enter the first end portion 31.2 of the second cable guide 306 and exit the second end portion 314 of the second cable guide 306 to be connected io the tabletop 8.
[0133] As shown in Figure 15, in the vicinity of the centre bracket 320, the cables 302 hang down as a downwardly depending .loop 344 from the centre bracket 320. The downwardly depending loop 344 is located at a substantially centra! position across a lateral width of the cable managemerU system 300. The pair of flexible chain cable guides 304, 306 therefore provide that the cables 302 are secured in a fixed loop 344 at the central position 321, provided by the centre bracket 320, of the cable management system 330 where the cables connect together the two flexible chain cable guides 304, 306.
[01341 A generous bend radius can be provided at this central position 32 ! which can be equivalent to the bend radii provided at the top of each upwardly extending loop 345, 347 of the respective flexible chain cable guides 304, 306. A typical width of the cable management system 330 is about 180 mm. [0185] As shown in Figure 17a, in the contracted configuration of the column 6, the cables 302 have three large radius bends at loops 844, 845 and 347 and the cables 302. are fixed at three- points corresponding to the iower elongate bracket 816, the centre bracket 320 and the higher bracket 330. The cables 302 generally form an m-shape. The centra! part of the cables 302 is guided by the centre bracket 320.
[0136] As shown in Figure 17b, m the extended configuration of the column 6, the cables 302 still have three large radius bends at loops 344, 345 and 347. The cables 302 generally torn·· a stepped m-shape. The central part of the cables 302 remains guided by the centre bracket 320.
[0137] As compared to a. typical conventional S-shape arrangement for the cables extending up a column of a surgical table, in which the cables are not directly supported ai the centre of the S-shape, the central bracket prevents the cables and associated cable guides from sagging at the central position. This minimises stress at the central position, as the centra! position is driven by the column and therefore the cables are fully supported at the centre. This also reduces cable stress at the top loop 347.
[0138! In the illustrated embodiment, first and second cable guides 804, 306 are provided and these may be provided by two individual cable guides that intersect at the centre bracket 32.0, or alternatively a single cable guide member is provided which is bent at. the centre bracket 32.0 to form the first and second cable guides 304, 306.
[01391 'The first and second cable guides 304, 306 are composed of a polymer, for example polypropylene. These cable guides are known in the art, and a suitable cable guide is sold on commerce under the trade mark “energy chain ®” by Igus (UK) Limited of Northampton, UK.
[0140] In the contracted configuration the first and second cable guides 304, 306 are laterally adjacent, and form a shape of an inverted W, and the cable management system 300 has a minimum total height, and in the extended configuration the second cable guide 306 is substantially above the first cable guide 304 and the cable management system 300 has a maximum total height.
[0141] As shown in Figure 15, when the column 6 is in the contracted configuration, each of the first and second cable guides 304, 306 is in a contracted configuration and has a minimum total height. Also, since the first, and second cable guides 304. 306 are in a side-by-side configuration because the lower part 324 of the intermediate column element 32 and the lower part 3.32 of the outer column element 30 are aligned and adjacent to the base 4, the total height of the entire cable management system 300 is minimised.
[0.142] As shown in Figure 17a, the first and second cable guides 304. 306 are each configured to be, in the contracted configuration, in the form of an inverted U, and thereby have substantially parallel pairs of upright opposed legs 346, 348 and 350, 352 of substantially the same length. Each pair of legs 346, 348 and .350, 352 is interconnected at the respective upper ends 354, 356 by a transverse interconnection 358, 360. in the illustrated embodiment, in which the column 6 has a contracted height of typically less than 380 min, the first and second cable guides 304, 306 each have a contracted height of typically 250 mm.
[0143] In the contracted configuration, the elongate guide slot 318 of the lower elongate bracket 316, the elongate wall 322 of the centre bracket 320, and the guide slot 334 of the higher bracket. 330 all assist the fust and second cable guides 804, 306 assuming the desired contracted configuration of minimum total heigh; and with the first and second cable guides 304, 806 being each configured in. the form of an inverted ii. This avoids damage and kinking of the cables in the contracted configuration. [0144] As shown in Figures 16 and 17b, in contrast, when the column 6 is in the extended configuration, each of the first and second cable guides 304, 306 is in an extended configuration and has a maximum total height. The first and second cable guides 804, 306 are each configured in the form of an inverted J. The opposed legs 346, 348 and 350, 352 of each pair have different length. In the. firs; cable guide 304, the leg 346 connected to the base 4 is longer titan the leg 348 connected to the intermediate column element 32. In the second cable guide 306, the leg .350 connected to the intermediate column element 32 is longer than the leg 352 connected to the outer column element 30. [0145 ] In the illustrated embodiment, in which the column 6 has a contracted height of typically less than 880 mm, the total extended height from tbe cable entrance 362 of the first, cable guide 304 at first end portion 308 to the cable exit 366 from the second cable guide 306 at second end portion 314 is typically 525 mm.
[01461 In the extended configuration, the elongate guide slot 318 of the lower elongate bracket 316, the elongate wail 322 of the centre bracket 320, and the guide slot 334 of the higher bracket 330 again ail assist the first and second cable guides 304, 306 assuming the desired extended configuration of maximum total height and with the first and second cable guides 304, 306 being each configured in the. form of an inverted J with substantially parallel legs. Again, this avoids damage and kinking of the cables in the extended configuration, and when transit toning between the extended configuration and the contracted configuration.
[0147] The lower elongate bracket 316, the centre bracket 320, and the higher bracket 330 are typically-composed of sheet metal. These brackets prevent excess cable pressure, otherwise generated by the spring tension in the cables, particularly when the cables are bent around a tight radius. Such excess cable pressure would cause unwanted lateral movement and sagging of the first and second cable guides 304, 306.
[0148] The cable management system 330 enables a low contracted height to be achieved in combination with a high stroke. The cables can be connected from the base 4 to the top section of the column 6 without requiring the cables to extend upwardly along the full contracted heigh· of the column. [0149] in the extended position, the cables connect securely to t he top element 30 of the column 6 but tlte uppermost part of the cable management system 300 remains located a distance significantly below the upper end 100 of the column 6.
[01501 This assists minimising the footprint of the column 6 and assists permitting clearance for other table components, particularly the trend frame 50, in extreme trend positions.
[0151] m an alternative embodiment. as illustrated in Figure 18, instead of the brace mechanism there is provided a second actuator mechanism 408 which is coupled to the linear guide mechanism 102. The brace mechanism is passive and unpowered, and in that embodiment the power for lifting and tilting the trend frame 50 is provided by the fiist and second actuators.
[0152] in the embodiment comprising the second actuator mechanism 408, the second actuator mechanism 408 is active and powered, and in this embodiment additional power, additional to that provided by the first and second actuators, for lifting and tilting the trend frame 50 is provided by the second actuator mechanism 408.
[0153] Although only one linear guide mechanism 102 may optionally be provided, in the illustrated embodiment the second actuator mechanism 408 is arranged to cause relative movement of the first and second parts .104, 106 thereby to raise and lower the trend axis T-T relative to the column 6. Like the first actuator mechanism 52, the linear guide mechanism 102 and second actuator mechanism 408 are externa! of the. column 6. The second actuator mechanism 408 comprises a pivotable arm 418 having a first end 420 pivotally attached to the second part 106 and a second end 422 pivotally coupled to a third linear actuator 424. The arm 418 is pivoted about a pivot 426 located between the first and second ends 420, 422 and fixed to the column 6. A pin 428 is mounted on the second part. 106 and the first end 420 has a slot 430 in which the pin 428 is received. The pin 428 is slidable along the slot 430 when the arm 418 is pivoted about, the pivot 426, [0154] In the illustrated embodiment two linear guide mechanisms 102 are provided on opposite sides of the. column 6, and correspondingly the second actuator mechanism 408 comprises two pivotable arms 418, each pivotable arm 418 being attached to a respective second part 106 and coupled to the third linear actuator 424. The second end 422 of each pivotable arm 41S is pivotally coupled to the third linear actuator 424 by a drive rod 432 which is pivotally fitted between the second ends 422. The drive rod 432 is pivotally fitted to a movable end 434 of an elongate linear drive member 436 of the third linear actuator 424.
[0155] The arrangement is such that linear movement of the third linear actuator 424 causes rotation of the arm 418 about the pivot -426 and movement of the second part 106 thereby to raise and lower the trend axis T-T relative to the column 6. Typically, the second actuator mechanism 408 incorporates a locking mechanism for locking the trend axis T-T at a selected height position relative to the column 6, the locking mechanism being incorporated within the third linear actuator 424.
[0!56] When it is desired to raise the trend axis T--T relative to the column 6, the elongate linear drive member 436 of the third linear actuator 424 is retracted so that the pivotable arms 4.18 are rotated fin a clockwise direction in the Figure) to push up the movable linear guide member 112, coupled to the movable framework 50 at the trend pivot.
[0157] When it is desired to lower the trend axis T-T relative to the column 6, the elongate linear drive member 436of the third linear actuator 424 is extended so that the pi votable arms 418 are rotated (in an anti-clockwise direction in the Figure) to push down the movable linear guide member 112, coupled to the movable framework 50 at. the trend pivot.
[0158] Referring to Figure 19, there is shown a schematic perspective view of a tilt mechanism 450 of he: surgical table 2 in accordance with an embodiment of the present invention Figures 20a and 20b illustrate a tilt frame. 452. of the tilt mechanism 450 rotated about the tilt axis X-X at two opposite end positions relative to a central level position.
[0.159] As described above, the surgical table 2 has a trend mechanism for enabling at least a part of the tabletop 8 to be. independently rotated about the trend axis T-T which extends in a transverse direction across the tabletop 8. The trend mechanism enables at least a part of the tabletop 8 to be rotated about the trend axis T-T. The tilt mechanism 450 is located between the tabletop 8 and the trend mechanism for enabling at least a part of the tabletop 8 io be independently rotated about the tilt axis X-X which extends in a longitudinal direction along the tabletop 8. The tilt frame 452 is located above the trend ax is T-T.
[0160] The tilt axis X-X extends through the tilt frame 452 comprising a second movable framework. As described above, the trend and tilt mechanism comprises the trend frame 50, which comprises a first movable framework mounted to at least one of the base 4 and the column 6. A first drive system, comprising the first and second actuators 54, 56, is fitted between the trend frame 50 and at least, one of tire base 4 and the column 6 for rotating the trend frame 50 about the trend axis T-T.
[0161] The tilt frame 45 2, which comprises a second movable framework, is mounted between the trend frame 50 and the tabletop 8. The tilt axis X-X extends through the trend frame 50 and the lilt frame 452. A pivotable connection 453 is oriented along the tilt axis X-X and interconnects the trend frame 50 and she tilt frame 452. Typically, the trend frame 50 is located within the tilt frame 452.
[0162] The tilt axis X-X is above the trend axis T-T. The tih frame 452 is above the trend frame 50. The tilt frame 452 surrounds the trend frame 50. The trend frame 50 and the tilt frame 452 are annular and the tilt frame 452 annuiarly surrounds the trend frame 50.
[0168] A second drive system 454 <« fitted between the trend frame 50 and the tilt frame 452 for rotating the tilt frame 452 about the tilt axis X-X. The second drive system 454 is adapted to rotate the tilt frame 452 about the tilt axis X-X over a tilt angle range of at least 50°, for example by a tilt angle of at least +/- 25° from a central level position. Typically, the second drive system 454 is fitted within the tilt frame 452 above the trend axis T-T.
[0164] Accordingly, the second drive system 454 is a drive arrangement to allow table top tilt movement. The tilt frame movement is independent to and isolated from trend movement unlike some systems used on conventional operating tables where the tilt and trend drive actuators are both connected back to the column. With the latter conventional anangement, trend movement can instigate small amounts of tilt movement without tbe lilt drive being operated, which is not desirable.
[0165] With the structural arrangement of the preferred embodiments of the present invention, the tilt frame 452 is intentionally fitted outside of the trend fiame 50 and rotates about the trend frame 50 and not the column 6. This structural arrangement prevents skewing of the tabletop 8, i.e. the tabletop being moved out of line with the longitudinal axis of the base 4) when both trend and tilt are applied, that would otherwise occur if the tilt frame was fitted inside the trend frame to rotate about the column and with the trend frame rotating about the tilt frame.
[0166] In the embodiment illustrated in Figure 19, and Figures 20a and 20b, the second drive system. 454 comprises a rack and pinion drive system 454 The rack and pinion drive system 454 comprises a curved rack 456 fitted to the trend frame 50, a rotatable pinion 458 fitted to the tilt frame 452 and a drive motor 460 connected to the pinion 458 for rotating the pinion 458. In this embodiment, the pinion 458 is located above the rack 456. The drive motor 460, with gearbox 461. is fitted to the tilt frame 452. [0167] The curved rack 456 typically has a diameter of at least 100 mm, optionally from 100 to 110 mm. Typically, an uppermost portion 462 of the curved rack 456 is no more than 105 mm above the tilt axis X-X, optionally from 95 to 105 mm above the tilt axis X-X.
[0168] The second drive system 454 preferably further comprises helical or split gears between tire drive motor 460 and the pinion 458 In addition. tbe rack 456 and pinion 458 preferably have respective helical teeth which mutually engage between the rack 456 and pinion 458.
[0169] These features are preferably provided to minimise backlash in the tilt mechanism 450, which therefore minimises movement or free play in the tabletop 8. The position of the pinion 458 relative to the rack 456 may be adjustable so that a close mesh between the rack 456 and pinion 458 can be reliably achieved.
[0170] Preferably, the tilt, mechanism 450 also comprises a force applicator 414 which car; be switched between an operative mode in which a force is applied to the rack and pinion drive system tilt mechanism 450 to enhance engagement between the rack 456 and pinion 458 and an inoperative mode in which the force is not applied or is reduced as compared to the operative mode.
[0172] In an alternative embodiment illustrated in Figure 21, a rack and pinion drive system 504 comprises a curved rack 506 which is located above the pinion 508. The curved rack 506 fitted to the trend frame 50, the rotatable pinion 508 is fitted to the tilt frame 502 and a drive motor 510, fitted to the tilt frame 502, is connected to the pinion 508 for rotating the pinion 508.
[0172] Again, the curved rack 506 typically has a diameter of at least 100 mm, optionally from 105 to 115 mm. Typically, an uppermost portion of the curved rack 506 is less than 105 mm above the tilt axis X-X, optionally from 80 to 90 mm above the tilt axis X-X. 10173] In the embodiments of Figures 19 to 21, as shown in Figure 19. at least one damper element 412 (schematically illustrated) may be fitted between the trend frame 50 and the tilt frame 402 for damping the motion of the tilt frame 402 about the tilt axis X-X. The damper element 412 typically comprises a gas spring or a rotary damper. In addition, a braking system 414 (schematically illustrated) may be fitted to the tilt frame 402 tor braking the motion of the tilt frame 402 about the tilt axis X-X. Typically, the braking system 414 comprises an electrical brake.
[0174] The embodiments of Figures 19 to 21 provide a drive arrangement to allow table top tilt movement. Tire tilt frame 402, 502 movement is independent io, and isolated from, the trend frame 50 movement. In contrast, some systems used on conventional surgical operating tables provide that the tilt and trend drive actuators are both connected back to the column; with such an arrangement, trend movement can instigate small amounts of tilt movement without the tilt drive being operated, which introduces clearly undesirable tilt movement.
[0175] The embodiments of Figures 19 to 21 also provide that the tilt frame 402, 502 is fitted outside of the trend frame 50 and rotates about tlie trend frame 50 and not the column 6. This prevents the tabletop skewing (i.e. the tabletop being moved out of line with the longitudinal axis of the base; when both trend and t ilt are applied, that would otherwise occui if the tilt frame is fitted inside the trend frame and rotates about the column with the trend frame rotating about the tilt frame.
[0176] The tilt drive mechanism includes a motor and gearbox drive unit with a curved rack and pinion arrangement to allow tilt movement of the tabletop over a lilt angle range. The tilt angle range is a minimum of 25° in either direction from a level position, providing a minimum total tilt angle movement of at least 50°. The large rack diameter enables high torque transmission loads to be achie ved in combination wiih a low overall height for the combination of the trend and tilt mechanism and die column, for example having a vertical distance of less than 105 mm from the top of the curved rack tribe tilt pivot axis T-T. This small vertical height of the tilt drive mechanism helps to achieve a low minimum overall tabletop height, typically less than 510 mm from the floor to top of table top, in conjunction with the trend mechanism and column as described with reference to Figures 1 to 14. [0177] In a further embodiment, as illustrated in Figure 22, the tilt drive system 600 comprises a belt drive system 604. As shown in Figure 22, the belt drive system 604 comprises an endless belt 606 fitted io the tilt frame 602 via a rotatable driven element 612 such as a pulley wheel. A rotatable drive element 60S, sath as a pulley wheel, is fitted io the ’rend trams 50 and engages the belt 606. A drive motor 610 Is connected Io the rotatable drive element 608 for rotating the drive element 608. As the drive motor 610 rotates the drive element 608 in one of two opposite rotational directions, the endless belt 606 correspondingly rotates the rotatable driven element 612 and rotates the till frame 602 about a desired ti.lt. angle in a desired tilt direction. Alternatively, the endless belt may be Fitted io the trend frame 50 and the rotatable drive element is fitted to the tilt frame 602.
[0178] A further embodiment of the present invention is illustrated in Figures 23. 24 and 25. According to this embodiment, as foi the fust embodiment, a surgical table comprises a base for standing on a floor; a column mounted on and extending from the base; and a tableton providing a patient support surface. As shown in Figures 23, 24 and 25, a movable framework 760 is provided to which at least a part of the tabletop (not shown) is directly or indirectly fitted. A rack and pinion mechanism 762 is fitted to the movable framework 760 between the tabletop and the column for enabling the movable framework 700, and the part of the tabletop fitted thereto, to be rotated about a pivot axis 704.
[0179] In the illustrated embodiment, the pivot axis 704 is a tilt axis extending in a longitudinal direction along the tabletop, and the movable framework 700 is a tilt frame '700 pivotally fitted around a trend frame 50 as described above for the. embodiment of Figures 2 to 17b.
[0180] The rack and pinion mechanism 702 comprises a pair of opposed first and second curved racks 706, 708 mounted on opposite sides of the pivot axis 704. The racks 706, 708 face inwardly towards the pivot axis 704 and are oriented upwaidly. A pair of first and second rotatable pinions 710, 712 is provided, and each first and second pinion 710. 712 arranged to engage a respective first and second curved rack 706, 708. Each curved rack '706, 708 typically has a radius of at least 200 sum, optionally from 200 io 230 mm. Each pinion 710, 712 typically has a radius of at. least 30 mm, optionally from 30 to 45 rum, for example about 38 ram.
[0181] In this embodiment, the movable framework 706 is a fit st movable framework, in particular a tilt frame pivotable about the tilt axis, and the curved racks 706, 708 are fitted to a second movable framework, in particular a trend frame pivotable about the trend axis, located beneath the first movable framework 700.
[0182] Adri ve system 714, including a drive motor 716 and gearbox /17, is connected to die pinions 710, 712 for rotating the first and second pinions 710, 712 in a common rotational direction, ln other words, as shown in the side views of Figures 23 and 24, when the first pinion 716 is rotated in a clockwise direction, the second pinion 712 is rotated in a clockwise direction, and vice versa. The drive system 714 is configured so that the first and second pinions 716, 712 move in opposite respective upward or downward directions along the respective first anti second curved racks 706, 708 to rotate the movable framework 700 about the pivot axis 762.
[0183] The drive system 714 is fitted to the movable framework 700. Tbe firs; and second pinions 710, 712 are fitted to the movable framework 700. The curved racks 706, 708 are fitted to the trend frame. Tbe drive system 714 comprises a primary drive wheel 722 which is coupled, directly as illustrated or by additional gear wheels (not shown), to the first and second pinions 710, 712. The drive motor 716 is adapted to be driveable in opposite rotational directions to rotate the primary drive wheel 722 in opposite rotational directions and thereby pivot the movable framework 700 in opposite rotational directions.
[0184] The movable framework 700 is configured to be pivotable about the pivot axis 704 lu opposite rotational directions about a central position of the movable framework, 700 In the central position, the first and second pinions 710, 7 12 each engage the respective first and second curved racks 706, 70S, as shown in Figures 23 and 24 , [01851 Furthermore, the first and second pinions each engage the respective firs; and second curved racks 706, 708 over a preset, angular range of the movable framework 700 about the central position. Typically, the preset anguiai range extends to at least +/- 5° about the central position, for example at least +/- 7° about the central· position.
[0186] Outside the preset angular range, as shown in Figure 25 an upper pinion of the first and second pinions 710, 712 is above, and out of contact with, the respective first and second curved rack 706, 708 and the lower pinion of the first and second pinions 710, 712 remains engaged with the respective first and second curved rack 706. 708.
[01871 Each curved rack 706, 708 has an ripper free end 718, 720 and ihe respective first, and second pinion 710, 712 is configured to be located above the respective first and second cutved rack 706, 708 outside the preset angular range.
[0188] In an alternative embodiment, the movable framework 700 is configured to be pivotable about the trend axis extending in a transverse direction across the tabletop. The pivot axis 702 is the trend axis. The curved racks 706, 708 are fitted to the column and are in a fixed position relative, to the column.
[0189] The twin rack and pinion inclination mechanism of Figures 23, 24 and 25, whether used to incline a tdt. frame about a tilt axis, with the tilt frame mounted on a trend frame, or whether used to incline a trend frame about a trend axis, with the trend frame mounted on a column or a tilt, frame, provides a number of advantages, in particular, by providing a twin rack and pinion inclination mechanism, at low inclination angles both pinions are engaged with a respective curved rack, so the load on each rack/pinion is low, but the total load and torque applied by the pair of racks and pinions can be very high. Furthermore, the diameter of each curved rack can be high, and the diameter of the pinions can also be high, and so the number of teeth engaged between each rack and associated pinion can also be high, thereby enhancing the contact area between the rack and pinions to allow high torque transmission These high torques can be achieved at low angles of inclination of the movable framework, while keeping the height of the torque transmission system low.
[0190] When used for inclining a trend frame, the twin rack and pinion inclination mechanism of Figure.'. 23, 24 and 25 can he fitted around a column, for example when the trend pivot is fitted to tire column, and below the top of the column. This provides the advantage of a low overall tabletop height. [0191] The preferred embodiments of the present invention can provide that the ancillary actuator for controlling the height of the trend axis relative to the column can be locked, either directly by a locking mechanism therein or by using a separate braking mechanism. This minimises undesirable lateral movement or free play in the tabletop. 11)192] It may therefore be seen that the preferred embodiments of the present invention can provide a highly versatile column and trend mechanism which can provide a wide range of trend angles and a wide range of tabletop heights in a compact unit having a small footprint. The column has a small footprint yet high loading capacity and high loi.sionnl: igidiiy. The column has a small height yet a high stroke.
[0193] In the preferred embodiments of the present invention, leadscrew actuators are used in which the lifting load is entirely through the Ieadscrews. Accordingly, no rotary bearings are required to support the toad on the tabletop.
[0194] In the preferred embodiments of the present invention, the trend frame actuators can be driven synchronously with column height adjustment.
[0195] In the preferred embodiments of the present invention, position sensors can be integrated into the column sections.
[0196] The preferred embodiments of the present invention can provide a minimum tabletop height (excluding mattress thickness of no greater than 510 mm from the floor surface.
[0197] The preferred embodiments of the present invention can provide a minimum column height of less than 380 nun from the base of the surgical table. The trend pivot is below the top of the column and is less than 290 nun from the base of the surgical table. A low minimum tabletop height is achieved because component or assemblies above the. column ears be lowered directly onto the column without the need for clearance above the column. In contrast, in a conventional surgical table design with fixed trend pivot positions, clearance above the column is required to allow for trend and tilt movement. By providing an adjustment of the position of the trend pivot relative to the column height, the height adjustment of the tabletop can be increased compared to the height adjustment of only the column, while still facirtt.ati.ng a low minimum tabletop height.
[0198] The contracted height to stroke ratio is maximised by using through-spindle electric actuators, in which the screw can be dri ven through the gearbox, in the preferred embodiments of the invention. This in turn provides that a low table height and large trend angles can be achieved. The use of such actuators provides that the gearbox does not add to the height of the actuator compared to conventional actuators that have the screw connected directly above the gearbox.
[0199] The preferred embodiments of the present invention can also provide a tabletop height adjustment range of up to 645 mm.
[0200] The preferred embodiments of the present invention can provide that (he ratio of the overall column and trend frame height extension to the minimum height of the column and trend frame is far higher than is currently achieved by any commercially available surgical table. For example, the surgical table of the present invention can piovide that the ratio between the extended maximum height of the tabletop from the floor and the retracted minimum height of the tabletop from the floor Is at least 2.!, and typically greater than 2.25. These dimensions can provide a trend pivot centre height, from the base of the surgical table, with a maximum/minimum ratio of at ieast 3.22 (calculated as [(290 -·-645)/2901). Correspondingly, these dimensions can provide, a trend pivot centre height, from the floor, with a maximum/minimum ratio of at least 2.26 (calculated as [(510 + 645)/5101).
[0201] The prefened embodiments of the present invention can also provide a. column freight adjustment range of at least 525 mm, [0202] The preferred embodiments of the present invention can also provide a vertical lifting capacity of 550 kg and an offset loading moment capacity of at least 1600 Nm, [0203] The preferred embodiments of the present invention can provide large, steep trend angles of at least 45 degrees, typically up ίο 90° from endpoints of + 45” to - 45':', at low column heights while still providing sufficient clearance lot table coverings and ancillary components around the column. The trend axis, and trend frame, can be raised above the column to provide a high level of clearance from the column to permit large trend angles even at low tabletop heights.
[02041 The preferred embodiments of the present invention can provide two actuators which support offset loads on the trend frame, which impioves the dynamic lifting performance and offset loading capacity at a given trend angle. Furthermore, more compact and less powerful actuators can be employed to achieve a high dynamic performance.
[0205] The preferred embodiments of the present invention can provide a stabiliser system which minimises lateral loading on the actuators for raising the trend frame and varying the trend angle, providing that the actuator loading is primarily in line with the axis of the elongate element of the actuator. This reduces bucking loads on the actuators, particularly at high extension dimensions, for example up to 210 mm, for the elongate element of the actuator. The stabiliser system can enable the use of smaller diameter elongate elements of the. actuators, with correspondingly smaller drive systems and gearboxes, permits a smaller footprint, large tilt and trend angles and maximum patient imaging on opposite sides of the column. The stabiliser system can also minimise free play or movement in the tabletop by minimising lateral movement in the actuator system. Hard end stops may be integrated into the stabi User system to securely ii mit the effective range of movement of the actuators. Position sensors can be integrated into the stabiliser system, remote from the actuators and the associated drive systems. [0206] Various modifications can be made to the above-described embodiments without departing from the scope of the present invention, which is defined by the claims.

Claims (23)

CLAIMS;
1. A surgical table comprising: a base for standing on a floor; a column mounted on and extending from tbe base; a tabletop providing a patient support surface; and a trend and tih mechanism between the tabletop and at least one of the column and the base for enabling at least a part of the tabletop to be independently rotated about a. trend axis, the trend axis extending in a transverse direction across the tabletop, and a tilt axis, the tilt axis extending through the second movable framework in a longitudinal direction along the tabletop, wherein the trend and tih mechanism comprises: a first movable framework mounted to at least one of the base arid the column, the first movable framework being rotatable about the trend axis which extends through the first movable framework; a first drive system fitted between the first movable framework arid at least one of the base and th.e column foi rotating the first movable framework about the trend axis; a second movable framework mounted between the first movable framework and the tabletop and rotatable about a tilt axis which extends through the first and second movable frameworks, the second movable framework being located above the trend axis, and wherein the tilt axis is above, the trend axis, a pivotable connection oriented along the tilt axis interconnecting the first and second movable frameworks; and a second drive system fitted within the second movable framework above the trend axis for rotating the second movable framework about the tilt axis.
2. A surgical table according to claim 1, wherein the second movable framework surrounds the first movable framework.
3. A surgical table according to claim 2, wherein the first and second movable frameworks are annular and the second movable framework annuiarly surrounds the first movable framework.
4. A surgical table according to any one of claims 1 to 3, wherein the second movable framework is above the first movable framework.
5. A surgical table according to any one of claims 1 to 4, wherein the second drive system comprises a rack and pinion drive system.
6. A surgical table according io claim 5. wherein the rack and pinion drive system comprises a curved rack fitted to the first movable framework, a rotatable pinion fitted io the second movable framework, and a drive motor connected to the pinion for rotating the pinion.
7. A surgical table according to claim 6. wherein the pinion is located above the rack.
8. A surgical table according to claim 6, wherein the rack is located above the pinion,
9. A surgical fable according to any one of claims 6 to 8, wherein the drive motor is fitted to the second movable framework.
10. A surgical table according io any one of claims 6 to 9, wherein the curved rack has a diameter of at least 100 ram, or from 105 to 115 mm.
11. A surgical table according to any one of claims 6 to 10, wherein an uppermost portion of the curved rack is less than 105 mm above the tilt axis, or from 80 to 90 rnm above the tilt axis.
12. A surgical table according to any one of claims 6 to 11, wherein the second drive system further comprises helical or split gears between the drive motor and the pinion.
13. .A surgical table according to any one of claims 6 to 12, wherein the rack and pinion have respective straight or helical teeth which mutually engage between the tack and pinion.
14. A surgical table according to any one of claims 6 to 13, further comprising a force applicator which can be switched between an operative mode in which a force is applied to the rack and pinion drive system to enhance engagement between the rack and pinion and an inoperative mode in which the force is not applied or is reduced.
15. A surgical table according to any one of claims 1 to 4, wherein the second drive system comprises a belt drive system,
16. A surgical table according to claim 15, wherein the belt drive system comprises an endless belt fitted to the second movable framework, a rotatable drive element fitted to the first movable framework and engaging the belt, and a drive motor connected to the rotatable drive element for rotating the drive element.
17. A surgical table according to claim 15, wherein the belt drive system comprises an endless belt fitted to the first movable framework, a rotatable drive element fitted to the second movable framework and engaging the belt, and a drive motor connected to the rotatable drive element for rotating the drive dement.
18. A surgical table according to any one of claims I to 17, further comprising at least one damper element between the fust and second movable framewoiks for damping the motion of the second movable framework about the tilt axis.
19. A sujgical table according to claim 18, wherein the damper element comprises a gas spring or a rotary damper.
20. A surgical table according to any one of claims I to 19, further comprising a braking system fitted to the second, movable framework for braking the motion of the second mo vable framework about the tilt axis.
21. A surgical table according to claim 20, wherein the braking system comprises an electrical brake.
22. A surgical table according to any one of claims 1 io 21, wherein the second drive system is adapted to rotate the second movable framework about the tilt axis over a tilt angle range of at least 50°.
23. A surgical table according to any one of claims 1 to 22, wherein the second drive system is adapted to rotate the second movable framework about the tilt axis by a tilt angle of at ieast +/- 25° from a central level position.
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US12121477B2 (en) * 2017-09-04 2024-10-22 Steris Solutions Limited Surgical tables

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WO2001072226A1 (en) * 2000-03-29 2001-10-04 Stille Surgical Ab Surgical table with displacement arrangement
WO2003030802A2 (en) * 2001-10-08 2003-04-17 Eschmann Holdings Limited Surgical tables

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HU212376B (en) * 1992-09-22 1996-06-28 Demed Orvosi Keszuelekgyarto K Movement for the positioning of operating-tables

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Publication number Priority date Publication date Assignee Title
WO2001072226A1 (en) * 2000-03-29 2001-10-04 Stille Surgical Ab Surgical table with displacement arrangement
WO2003030802A2 (en) * 2001-10-08 2003-04-17 Eschmann Holdings Limited Surgical tables

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12121477B2 (en) * 2017-09-04 2024-10-22 Steris Solutions Limited Surgical tables

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