GB2563475A - Dimmable light source - Google Patents

Dimmable light source Download PDF

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Publication number
GB2563475A
GB2563475A GB1803352.2A GB201803352A GB2563475A GB 2563475 A GB2563475 A GB 2563475A GB 201803352 A GB201803352 A GB 201803352A GB 2563475 A GB2563475 A GB 2563475A
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GB
United Kingdom
Prior art keywords
led
light
emitting device
board
control circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1803352.2A
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GB2563475B (en
GB201803352D0 (en
Inventor
Paul Bayes Kevin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Broseley Ltd
Original Assignee
Broseley Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Broseley Ltd filed Critical Broseley Ltd
Priority to GB1803352.2A priority Critical patent/GB2563475B/en
Publication of GB201803352D0 publication Critical patent/GB201803352D0/en
Publication of GB2563475A publication Critical patent/GB2563475A/en
Priority to JP2020568854A priority patent/JP7424642B2/en
Priority to AU2019226704A priority patent/AU2019226704A1/en
Priority to AU2019226708A priority patent/AU2019226708A1/en
Priority to JP2020568855A priority patent/JP7406258B2/en
Priority to EP19715187.1A priority patent/EP3760004B1/en
Priority to PCT/GB2019/050554 priority patent/WO2019166808A1/en
Priority to EP19715186.3A priority patent/EP3760003A1/en
Priority to US16/977,032 priority patent/US11134557B2/en
Priority to ES19715187T priority patent/ES2927415T3/en
Priority to CA3131649A priority patent/CA3131649A1/en
Priority to DK19715187.1T priority patent/DK3760004T3/en
Priority to PT197151871T priority patent/PT3760004T/en
Priority to US16/977,028 priority patent/US11832367B2/en
Priority to HUE19715187A priority patent/HUE059801T2/en
Priority to PCT/GB2019/050558 priority patent/WO2019166812A1/en
Priority to CA3131650A priority patent/CA3131650A1/en
Priority to PL19715187.1T priority patent/PL3760004T3/en
Priority to CN201980029038.2A priority patent/CN112056008A/en
Priority to CN201980029034.4A priority patent/CN112056007B/en
Application granted granted Critical
Publication of GB2563475B publication Critical patent/GB2563475B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238Arrangement or mounting of circuit elements integrated in the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/235Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S9/00Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
    • F21S9/02Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
    • F21S9/03Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator rechargeable by exposure to light
    • F21S9/037Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator rechargeable by exposure to light the solar unit and the lighting unit being located within or on the same housing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/10Controlling the intensity of the light
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/357Driver circuits specially adapted for retrofit LED light sources
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/37Converter circuits
    • H05B45/3725Switched mode power supply [SMPS]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/32Pulse-control circuits
    • H05B45/325Pulse-width modulation [PWM]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/37Converter circuits
    • H05B45/3725Switched mode power supply [SMPS]
    • H05B45/38Switched mode power supply [SMPS] using boost topology

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

A dimmable light-emitting device 10 comprises a LED light source 40 and a lamp base assembly 20 configured to fit a light-bulb socket. The base assembly comprises a hollow portion and a LED control circuit for dimming the LED light source, the LED control circuit entirely housed within the hollow portion of the base assembly. The LED light source may comprise one or more LED filaments. The base assembly may further house a network communication board for remotely controlling the light-emitting device. The light-emitting device may comprise a power source, such as a photovoltaic cell or battery, whereby the LED control circuit may be powered exclusively by the power source.

Description

Dimmable Light Source
Technical· Field
Aspects of the invention generally relate to dimmable light sources systems. More particularly, aspects of the invention relate to dimmable light-emitting diode (LED) bulbs. Furthermore, aspects of the invention relate to dimmable light-emitting diode filament bulbs.
Background
LED lights have been used for years in applications requiring relatively-low energy lamps. LEDs are efficient, long-lasting, cost-effective and environmentally friendly. As LED lights are increasingly and more widely used in daily life, the demand for dimmable lights has also increased.
A problem with existing dimmable LEDs is that the electronics required to control the dimming of the light are relatively large compared to the total size of the bulb, obstructing the light emitted by the light source. Furthermore, such chunky electronics are unsightly, resulting in an unusual shape of the light bulb or in part of the bulb being covered, unlike traditional incandescent light bulbs that the public is used to. This can deter users from choosing the dimmable light bulb over the more traditional light bulbs that they would typically have in their household. Wall mounted dimmers are also traditionally used, the invention therefore seeks to obviate these.
Embodiments of the present invention seek to overcome the above-mentioned problems, amongst others.
Summary of Invention
In an independent aspect of the invention there is provided a dimmable light-emitting device according to claim 1.
Advantageously, all of the control electronics are fully housed within the base assembly of the lightbulb, and do not protrude within the bulb housing the filament, therefore exposing as much of the light as possible. This obviates the need for a cover of the light bulb.
Preferably, the base assembly is configured to fit a screw portion.
In a further subsidiary aspect, the base assembly is configured to fit a bayonet portion.
Preferably, the base assembly is configured to fit an E26 or E27 light bulb socket. The dimmable light-emitting device therefore may be made to look like a traditional light bulb and appeal aesthetically to the general public. E26 / 230 V bulbs are used in Europe, while the E26 / 110V are used in the USA.
Preferably, the device further comprises a power source electrically connected to the LED control circuit, wherein the LED control circuit is powered exclusively by the power source. That is, the LED control circuit does not draw power from the mains which power the LED source. This has a number of advantages, including:
• The device can be more easily be configured to provide the power required.
• A clean isolation barrier is provided between low voltage and mains voltage.
For example, the power source may be comprised within the hollow portion of the base assembly.
In one embodiment, the power source is a photovoltaic (PV) cell facing the LED light source. For example, the PV cell may be made from PV tape that is easy and convenient to include within the base assembly. This advantageously captures enough power for topping up a battery that powers the LED control circuit.
Preferably, the device further comprises a network communications board (optionally Bluetooth) for remotely controlling the dimmable light-emitting device. This enables the device to be remotely controlled, for example via a mobile phone application.
Optionally, the network communications board has DALI (Digital addressable lighting interface) compatibility. DALI compatibility allows control of the device at least partially via mains power.
In some embodiments, the network communications board comprises the LED control circuit. That is, the communication and control boards are on the same board. Alternatively, the network communications and LED control circuits are on separate boards. Separating or de-coupling the communications board from the dimming board has a number of advantages over an integrated board, including:
• Increased robustness and minimum electrical disturbance.
• Additional space on the PCB provides options for design and manufacture testing which otherwise would not be possible to incorporate.
In preferred embodiments, the power source is located between the network communications and LED control circuit boards. In other words, the battery is ‘sandwiched’ between the two boards. For example, the battery is planar and in parallel planes relative to the two boards wither side of the plane of the battery. This sequence or configuration minimises space for fitting in a typical light bulb base, at the same time enabling a robust and remotely controllable dimming of the device.
In some embodiments, there is provided a control device for dimming a dimmable lightemitting device as described above, the control device comprising a network communications board disposed in parallel to a LED control circuit board, the control device further comprising a power source for exclusively powering the LED control circuit board, the power source being located between the network communications board and the LED control circuit board.
In some embodiments, a universal dimmer comprises a control device as described above. This advantageously enables control and dimming of further light sources.
Brief description of the figures
The invention will be described by reference to the following figures, in which:
Figure 1 schematically shows a light source;
Figure 2 shows a space model for dimmer on board”, DoB, electronics within a E27 light bulb base;
Figure 3 shows a perspective view from above of the space model of Figure 2;
Figure 4 shows a space model for printed circuit boards (PCB);
Figures 5A to 5C show further models of a space model for DoB electronics within a light bulb base;
Figures 6A to 6C show views of a space model of DoB circuitry and battery inside a E27 light bulb base;
Figure 7 shows schematically DoB circuitry;
Figure 8 shows schematically a Bluetooth circuit for the DoB;
Figure 9 shows schematically a microcontroller (MCU) circuit for the DoB;
Figures 10A and 10B respectively show top and bottom views of a DoB PCB layout;
Figure 11 shows examples of pulse-width modulated (PWM) signals by DC electronics for driving the dimming of a LED;
Figure 12 shows a linear drive output from the DoB;
Figures 13 and 14 show test results for European (230V) and US (110V) drive voltages;
Figure 15 is a schematic circuit diagram for a driver;
Figure 16 is a table showing test results for the driver;
Figure 17 shows an example driver board output;
Figure 18 shows a PV charging circuitry example;
Figure 19 shows an example circuit using PV cell and DoB (Boost Intergrated Circuit, IC”). The title of this figure may be: LTC3105 400mA Step-Up DC/DC Converter with Maximum Power Point Control and 250mV Start-Up.
Figure 20 shows an example Boost Intergrated Circuit (IC) simulated schematic;
Figure 21 shows a circuit for powering the DoB with an inductorless switching regulator. The title of this figure may be: SR086/SR087 Adjustable Offline Inductorless Switching Regulators.
Figure 22 shows example board sizes;
Figure 23 shows elements of a universal dimming interface;
Figure 24 shows example DoB measurements.
Detailed description
In the following text, the terms light-emitting device, light source, light bulb” and lamp” may be used interchangeably to refer to a variety of light source configuration.
Figure 1 shows schematically a LED lamp 10 for replacing an incandescent bulb in a common household light bulb socket. The lamp 10 has a base assembly 20 having a hollow cylindrical portion, a bulb assembly 30 and a LED source 40. The LED is powered from the mains via the base assembly 20. The bulb assembly 30 is preferably made from a transparent material such as glass.
The base assembly 20 is made from a suitable metallic material and is configured to fit an E26 or E27 light bulb socket. The light bulb socket has inner threads which correspond to threads 21 on lamp 10. The base assembly 20 preferably looks the same as a screw” of a typical light bulb. The tip 22 of the base assembly 20 touches a contact in the bottom of the light bulb socket when lamp 10 is fully screwed into the socket to power the LED from the mains.
As schematically shown in Figure 2, the base assembly 20 houses the electronics of the lamp, including a dimmer on board” DoB in space 50, so that the LED 40 is exposed as much as possible. In this example, the dimmer used is a 4W 2-step dim PCB (printed circuit board). The space 50 made available inside the base assembly 20 fully houses the DoB electronics including a varistor component of the 2-step dim PCB.
Space 50 therefore represents a keep-out region for dimmer electronics and extends more roughly to the base of the usable space. The small dome 60 shown at the bottom of the rim portion (or base) of the base assembly 20 is shown for completeness but is not envisaged to house electronics due to the relatively small volume and a requirement for electrical connection through the centre of the dome and through tip 22.
Figure 3 is a perspective aerial view of the base assembly 20 of Figure 2. Indicated in Figure 4 is a PCB area 55. Between 1 to 3 PCBs may advantageously fit in the proposed PCB area 55.
While the varistor is not fitted to the 5.6W variant, the components on this version of the 2-step dim PCB are mounted on the underside, with the top side left clear This could be inverted using a 4W or else an additional clearance will be required from the 2-step dim circular board face; 1.2mm for one half of the 2-step dim PCB and 2.8mm on the other half. The dimming of the LEDs is driven by DC electronics using a pulse-width modulated (PWM) signal. The level of dimming at any particular time is defined by the duty-cycle of the PWM signal, which is simply the amount of time in a period that the signal is on for. An example of PWM signal is shown in Figure 11. The PWM signal is used to chop the AC signal feeding the LED driving circuitry, thus dimming them. The PWM signal is produced by a timer in a microcontroller (MCU), which is itself software controlled.
Optionally, network control of the lamp is possible. In preferred embodiments, wireless communication for remote operation of the DoB is envisaged. In particular, a multi-protocol, 2.4gHz device may be used to support various protocols such as Wi-Fi, ZigBee, Thread and Bluetooth mesh. Bluetooth is preferable to connect to a mobile device such as mobile phone for example. Bluetooth, traditionally, is a paired technology whereby two devices must be connected to each other (and no one else) in order to communicate data. Bluetooth 5 meshnetworking allows a Bluetooth device to communicate with more than one other device in a wider network. Accordingly, the mesh capability of Bluetooth 5 enables grouping and control of multiple lighting devices. Pulse-width modulated (PWM) dimming with a coprocessor model is preferred, whereby a Blue Gecko” solution from Silicon Labs is used as a traditional model alongside a microcontroller (MCU). Bluetooth 5 offers an alternative to traditional network communications systems such as DALI and is of particular interest due to the availability of Bluetooth on mobile phones.
In alternative embodiments, DALI compatibility is envisaged in order to allow control at least partially via mains power. Primarily, it is a wireless network control but DALI compatibility means being able to integrate as at least part of a primarily wired controlled system. This might be to allow signals via the wires to a wireless repeater which can speak the DALI language which can then be understood by the lamp. In that sense, the lamp is able to understand the language but cannot itself be directly controlled via a mains contact point. For example, the MCU device may comprise a DALI stack.
A Bluetooth module may optionally connect to an external antenna. This overcomes any poor RF performance due to a Faraday cage” effect of the metallic base assembly of the lamp. Alternatively, an internal antenna may be used to reduce cost and complexity of manufacturing.
Dimmers may include a Triac or MOSFET for example. The inventors found that PWM control and smooth dimming of a 4W lamp is achievable for example with a S124 MCU. Preferred embodiments have no heat pipe. Nevertheless, optionally a heat protection may be included such as a thermistor for shutting off operation if the device were to overheat. A heat pipe option may also envisaged, to spread heat from the DoB to the LED/filaments or vice versa.
Testing examples
In an example, Bluetooth connection was set up between a mobile phone application (App) and a Bluetooth communication adapter board. With this set up, 4W and 10W LED bulbs may be respectively dimmed and brightened remotely via the App. During normal operation, the PWM frequency is preferably 900Hz, up to 1kHz.
The bulbs may be dimmed and brightened by the DoB smoothly and without a flicker. The drive output was measured in terms of volts against a dimmer setting 10 - 100 in steps of
10. As shown in Figure 12, the drive output from the DoB is output linearly, in proportion across the range.
The DoB may be powered by both UK and US voltage supply for example. For example, the DOB may be powered via a variac set to 110V. Example results for testing the drive at both 230V and 110V are shown in the table of Figure 13, plotted in Figure 14. As can be seen from Figure 14, both 110V and 230V drive voltages produced linear results.
In a test example, a 4W driver was used, with a filament wiring of 4 x 40mm and a ST644S-E27-1800K bulb. The internal filament wiring is schematically shown in Figure 15. In this configuration, the LED filaments 110 are all wired in series from one point (A) of the DoB to another (B), point B representing the anode of the first LED. Each LED 110 in the diagram represents a LED filament. Connecting the multimeter 220 in series in this configuration allows for measuring the voltage and the current flowing through the bulb filaments supplied by the driver. In a measurement, there was a 40V voltage across each of the filaments, resulting in 160V overall.
As can be seen from the table in Figure 16, the voltage between an App settings 0 and 10 is growing and then stabilizes. The current is increasing over the entire range. Figure 17 shows a near linear current draw, with points 10 to 100 being represented on the graph.
In another test example, a 13W driver was used, with a filament wiring of 4 x 40mm and a ST64-4S-E27-1800K bulb.
In a significant embodiment, the dimming circuitry is powered independently to the LED/filament. That is, the dimmer does not draw power from the grid, but from a separate source. Optionally, the electronic control can draw power from the LED/filament but not from the mains.
A number of ways to harvest power for the dimming circuitry are envisaged:
Harvesting from 2-step dimming circuit
A solution for harvesting from the 2-step dimming circuit would be a preferred option (requiring minimal components). It is envisaged that the 230V is stepped down by the dimming circuit, the LED filaments themselves providing a step down and rectification function.
Provision of a step down power circuit
A standard step down and rectification circuit has been simulated which would provides the necessary power input to the circuit. This type of circuit however would require the use of large capacitors and/or resistors.
Battery power
Using battery power essentially replaces the power as provided say from a USB connector with a battery. A small coin battery is envisaged which can be housed alongside and with the on-board dimmer. This approach has a number of advantages:
• It can easily be configured to provide the power required (power requirements could change if other communications systems such as WiFi are incorporated at a later date).
• It enables more options to fit all of the electronics to fit within a E26/E27 base assembly.
• The DoB is decoupled from the 2-step dimming board meaning that the technology is more portable.
• A clean isolation barrier is provided between low voltage and mains voltage.
Harvesting coupled with battery power
It is further envisaged to use re-chargeable batteries, a charge circuit and a source of energy. One option for the energy source is the 2-step dimming board, however this would couple the solution to the dimming board (i.e. not universal). A further, preferred, option is to use a flexible solar cell located within the base assembly 20 (within the diameter of the threaded portion) and facing the filament.
The solar cell could be made from a photovoltaic (PV) tape for example that could harvest energy from the light emitted from the LED, providing enough power to top up a battery to control the electronics. This solution offers a number of advantages including extending battery life.
In another embodiment, both the communications board and the control board are on the same board. In another embodiment, there is a communications board separate to a control board, for example sandwiching the power source. Separating or de-coupling the communications board from the dimming board has a number of advantages over an integrated board, including:
• The PCB design is more robust and provides options if required to alleviate EMC or electrical disturbance.
• Additional space on the PCB provides options for design and manufacture testing which otherwise would not be possible to incorporate.
Figures 6A to 6C show views of a space model of DoB circuitry and battery inside a E27 light bulb base, wherein the communications board 70 and the circular dimming board 90 are separate, located either side of battery 80. The communications board 7 may be a Bluetooth device. Figure 8 shows schematically a Bluetooth circuit for the DoB. The MCU 95 is located in space 50. Figure 9 shows schematically a microcontroller (MCU) circuit for the DoB. A DoB PCB layout is shown in Figures 10A and 10B.
Power harvesting for trickle charging a battery uses a rechargeable battery, a charging circuit, and a source of energy. In an example, a Photovoltaic cell (PV) is used as energy source, directly harvesting energy from the light emitted from the bulb. The typical hardware blocks required for charging battery from a PV are shown in Figure 18: light source, PV, Boost IC, rechargeable battery and load (DoB and Communication electronics).
The Photovoltaic Cell (PV) draws power from a light source such as the LED bulb according to aspects of the invention. Power from the PV is fed into input of Boost IC for converting to usable form (e.g. 4.2V). The output of Boost IC is used to charge a battery. The battery and Boost IC is used to power load (e.g. DoB and Communications electronics).
The PV cell component is preferably a PV solar tape. For example, PV tape may be provided in rolls , preferably separated in 10cm sections. PV solar tape is a flexible organic solar cell foil with optional semi-transparent lined adhesive on the front or backside and functions as a solar sticker.
A simulation of the solution and required hardware blocks was performed using a Boost IC. The diagram shown in Figure 19 shows a typical application of Boost IC, containing the following hardware blocks: a PV cell 130 and battery. In practice, the load (DoB and Communication electronics) would be connected to the point Vout in Figure 19. Further details of this circuit may be obtained from:
http://cds.linear.com/docs/en/datasheet/3105fb.pdf
Powering electronics externally
In alternative embodiments, it is possible to power the DoB and communications electronics from an external source such as USB, transformer or adaptor. All three options may be considered as part of a universal dimmer solution.
Power from a USB socket and cable could be used to provide power to the DoB and Communications electronics. This may be achieved for example by wiring a micro socket to the VJN and GND1 test points on the DoB electronics. An off the shelf adapter board such as the one below or custom PCB would need to be developed and added to the DoB electronic design. A standard micro USB cable could then be connected between this socket and a standard USB adapter to provide power to the DoB and communications electronics.
Powering via a transformer is an alternative solution akin to having a combination of an external unit and the bulbs. For example, An AC/DC Converter could be used to power the DoB and communications electronics directly from mains (230V). The external unit in effect houses the step down power circuitry. It has the advantage over the provision of a step down power circuit as it does not impact the goal of dimming electronics in the board, but does mean that wiring the bulbs and siting the transformer would not make the offering easily installable and retrofittable.
A more generic option would be to use an off the shelf power adaptor and barrel connector wired to the DoB and communications electronics.
All these three power options make use of a transformer to convert for example 230V to 5V. Powering using a transformer advantageously removes the need for any connectors as it can be wired directly to the DoB and communication electronics. An advantage is that it can be wired directly into an existing lighting circuit, therefore the DoB electronics can be powered in parallel to the bulbs that they are controlling.
Powering electronics from the driver circuitry
In alternative embodiments, the DoB and communications board may be powered from driver circuitry elements either internally or externally from the board. Taking power from inside the bulb means access to neutral and both sides of the mains which makes the stepping down from mains power to the 3V power easier to achieve. The essence for this requirement is similar to that given above for the solar charging input in that the charge could be held in a capacitor or battery. The level and amount of the charge would change and may in some instances be negligible (e.g. if it were possible to utilise the power directly with minimal step down).
Inductorless Switching Regulator
Powering the DoB and Communications board may be powered from an IC without using a transformer or inductor, which are typically physically large components. A transformer is typically the standard method used when stepping down from 230VAC to a smaller DC voltage. However, there are ICs that make use of alternative methods to step down voltage. One such component is the SR086.
A typical application circuit is shown in Figure 21, comprising 4 resistors, 4 capacitors, 1 bridge rectifier, a fuse, a visitor, a transistor and the IC (SR086) itself. Applying this to the DoB, the bridge rectifier and fuse can be ignored as they are already included as part of the DoB schematic. Using a value of 82K for R1, this would set the value of Vout to 9.2V. Vout is internally used in the SR086 to power a 3V3 linear regulator which has a 60mA output current. This would provide more than enough headroom to power the DoB circuitry. Further details with regard to figure 21 may be obtained from the following website: http://ww1.microchip.com/downloads/en/DeviceDoc/20005544A.pdf
In terms of size, the largest components in this circuit would be the regulator itself (5mm x 6.2mm), the transistor (11.5mm x 6.7mm) and the 470uF capacitor which has a 10mm diameter. The other components in the typical application need to be carefully selected in order to have the right power ratings for the application but would be physically smaller than these three main parts. The 470uF could also be reduced; this value was chosen to accommodate a load of 100mA on Vout, whereas in practice the DoB represents a maximum load of 25mA.
Figure 22 indicates an estimate of the required board size (square with 25 mm sides) for accommodating this solution. Accordingly, the components could fit on a board size of 625mm2 (just under 1 square inch). The usable surface area of a board this size would in fact be 1250 mm2 as both sides of the board can be used to fit components.
The size of the board required to support this solution is a lot smaller than a similar transformer based circuit. Furthermore, although the component count is similar, the physical sizes of each component allow for greater flexibility in how the board is designed at the layout stage.
The universal dimming interface
A universal dimmer interface includes dimming, communication, and power source elements. Each dimmer / communications combination would require powering from one power source. Figure 23 shows the components of a universal dimming interface: a DoB, a power source (e.g. 20-25 ma) and a load (e.g. 40V), and a communications board/electronics. The power source which drives the electronics is independent from the electronics. The DoB is load in this example is set at 128W limited by a bridge rectifier.
The design of the DoB was described above. The dimensions of the DoB, whilst relevant to embodiments that fit in a light bulb socket (i.e. E27), are not essential here and it will be appreciated that they can vary.
The design for the communication board based on the use of Bluetooth and for use in conjunction with the trialled DoB was described above. The dimensions of the board as noted above apply. However, the fit of the antenna will need to be considered in any one specific design.
Additional communications options and their fit with the design have been considered:
1) Wireless network option □ Bluetooth mesh - the Bluetooth module trialled is mesh capable.
□ Space for alternative or additional mesh networks has been allowed on the communications board.
2) Wired communications option □ The requirement for integration of DALI, DMX has been considered.
□ These options would require power to be supplied through to the DoB. External power options have been considered and recommended and these could be used to facilitate this functionality.
□ The MCU has been chosen so that it could accommodate a DALI stack and the option of adding in the software required for DALI and DMX control.
Combinations of the communications options are envisaged to provide generality. For example, a wired DALI connected solution could then be coupled with a Bluetooth wireless solution. Each could use the same dimmer board.
The power source preferably provides a voltage of 4.2V and current: 20-25 mAh. For a standalone option, i.e. where the DoB electronics is self-powered, a means of supplying power from a constant rechargeable source is required. Essentially this will require a capacitor to store change and a rechargeable battery has been used in the demonstrator. The battery in this example has a capacitance of 75mAh and therefore in parallel with charging circuitry will provide 3 hours of headroom and on a constant charge will power the DoB and Communications electronics. This is sufficient to provide the constant power to the battery over a battery life which could then power the bulb for a typical life-time. A number of methods have been investigated for the provision of this constant changing, one using a solar source as described above. The inventors found that a load of 64W (8 bulbs attached) can be fully dimmed and brightened, with a predicted maximum of 128 W of bulbs.
Figure 24 shows example DoB measurements. The usable surface area of both sides of the board is approximately 680.2mm2. Given that the board is densely populated, this can be taken as the minimum surface area required to house the components that make up the DoB. This would mean that components could be placed on a board that contains an equivalent surface area.
The DoB prototype has been designed with the E27 (27mm) bulb in mind. The size reflects the outer dimensions of the thread. An E26 (26mm) therefore has an external diameter of 26mm. In this example, the DoB is designed to fit inside the holder. The inside measurement is 26mm for the E27 and presumed 25 mm for the E26. The DoB with a diameter of 22mm theoretically fits.
In general however, the shape and dimensions of the board can be varied, and, in addition, 5 boards can be stacked within a space. It is therefore sensible to consider the finite limit on the board area, or real estate, required for components to fit. EMC, antenna, rf and safety considerations also need to be taken into account. Each implementation can be customised. As a starting point, the basic real-estate required for the DoB electronics as a minimum is set as that designed for the E27 bulb at 680.2mm2.

Claims (7)

1. A dimmable light-emitting device, comprising:
a LED light source;
a base assembly configured to fit a light-bulb socket, the base assembly comprising a hollow portion;
a LED control circuit for dimming the LED light source, the LED control circuit being entirely housed within the hollow portion.
2. A dimmable light-emitting device according to claim 1, wherein said LED light source comprises one or more LED filaments.
3. A dimmable light-emitting device according to either claim 1 or claim 2, wherein the base assembly is configured to fit an E26 or E27 light bulb socket.
4. A dimmable light-emitting device according to any of the preceding claims, further comprising a power source electrically connected to the LED control circuit, wherein the LED control circuit is powered exclusively by the power source.
5. A dimmable light-emitting device according to claim 4, wherein the power source is comprised within the hollow portion of the base assembly.
6. A dimmable light-emitting device according to claim 4 or claim 5, wherein the power source is a photovoltaic cell facing the LED light source.
7. A universal dimmer comprising a control device according to claim 6.
30 10 18
7. A dimmable light-emitting device according to any one of the preceding claims, further comprising a network communications board for remotely controlling the dimmable light-emitting device.
8. A dimmable light-emitting device according to claim 7, wherein the network communications board has DALI compatibility.
9. A dimmable light-emitting device according to claim 7 or claim 8, wherein the network communications board comprises the LED control circuit.
10. A dimmable light-emitting device according to any of claims 1 to 8, wherein the network communications and LED control circuits are on separate boards.
11. A dimmable light-emitting device according to claim 10, when dependent on claims 3 to 5, wherein the power source is located between the network communications and LED control circuit boards.
12. A control device for dimming a dimmable light-emitting device according to any one of the preceding claims, the control device comprising a network communications board disposed in parallel to a LED control circuit board, the control device further comprising a power source for exclusively powering the LED control circuit board, the power source being located between the network communications board and the LED control circuit board.
13. A universal dimmer comprising a control device according to claim 12.
Amendments to the claims have been filed as follows:
Claims
1. A dimmable light-emitting device, comprising:
a LED light source;
a base assembly configured to fit a light-bulb socket, the base assembly comprising a hollow portion;
a LED control circuit for dimming the LED light source, the LED control circuit being entirely housed within the hollow portion;
a power source electrically connected to the LED control circuit, wherein the LED control circuit is powered exclusively by the power source;
wherein said base assembly comprises a circumferential wall configured to fit a lightbulb socket; said circumferential wall having at its distal extremity a rim; said rim defining an end of said base assembly; a first board being exposed for receiving wireless communications through the space defined by said rim; and a second board located behind said first board and incorporating said LED control circuitry for dimming said LED light source, wherein the power source is located between the first and second boards; both the power source and the second board being located below the rim of said circumferential wall.
2. A dimmable light-emitting device according to claim 1, wherein said LED light source comprises one or more LED filaments.
3. A dimmable light-emitting device according to either claim 1 or claim 2, wherein the base assembly is configured to fit an E26 or E27 light bulb socket.
4. A dimmable light-emitting device according to any preceding claims, wherein the power source is a photovoltaic cell facing the LED light source.
5. A dimmable light-emitting device according to any one of the preceding claims, further comprising a network communications board for remotely controlling the dimmable light-emitting device.
6. A control device for dimming a dimmable light-emitting device according to any one of the preceding claims.
GB1803352.2A 2018-03-01 2018-03-01 Dimmable light source Active GB2563475B (en)

Priority Applications (20)

Application Number Priority Date Filing Date Title
GB1803352.2A GB2563475B (en) 2018-03-01 2018-03-01 Dimmable light source
CN201980029034.4A CN112056007B (en) 2018-03-01 2019-02-28 Dimmable light source
ES19715187T ES2927415T3 (en) 2018-03-01 2019-02-28 dimmable light source
PT197151871T PT3760004T (en) 2018-03-01 2019-02-28 Dimmable light source
AU2019226708A AU2019226708A1 (en) 2018-03-01 2019-02-28 Dimmable light source
JP2020568855A JP7406258B2 (en) 2018-03-01 2019-02-28 dimmable light source
EP19715187.1A EP3760004B1 (en) 2018-03-01 2019-02-28 Dimmable light source
PCT/GB2019/050554 WO2019166808A1 (en) 2018-03-01 2019-02-28 Dimming systems
EP19715186.3A EP3760003A1 (en) 2018-03-01 2019-02-28 Dimming systems
US16/977,032 US11134557B2 (en) 2018-03-01 2019-02-28 Dimmable light source
JP2020568854A JP7424642B2 (en) 2018-03-01 2019-02-28 dimming system
CA3131649A CA3131649A1 (en) 2018-03-01 2019-02-28 Dimming systems
DK19715187.1T DK3760004T3 (en) 2018-03-01 2019-02-28 DIMMABLE LIGHT SOURCE
AU2019226704A AU2019226704A1 (en) 2018-03-01 2019-02-28 Dimming systems
US16/977,028 US11832367B2 (en) 2018-03-01 2019-02-28 Dimming systems
HUE19715187A HUE059801T2 (en) 2018-03-01 2019-02-28 Dimmable light source
PCT/GB2019/050558 WO2019166812A1 (en) 2018-03-01 2019-02-28 Dimmable light source
CA3131650A CA3131650A1 (en) 2018-03-01 2019-02-28 Dimmable light source
PL19715187.1T PL3760004T3 (en) 2018-03-01 2019-02-28 Dimmable light source
CN201980029038.2A CN112056008A (en) 2018-03-01 2019-02-28 Light modulation system

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