GB2556351A - Electrical vehicle and battery unit arrangement for electrical vehicle - Google Patents

Electrical vehicle and battery unit arrangement for electrical vehicle Download PDF

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Publication number
GB2556351A
GB2556351A GB1705780.3A GB201705780A GB2556351A GB 2556351 A GB2556351 A GB 2556351A GB 201705780 A GB201705780 A GB 201705780A GB 2556351 A GB2556351 A GB 2556351A
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GB
United Kingdom
Prior art keywords
battery unit
arrangement
vehicle
electrical vehicle
unit arrangement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1705780.3A
Other versions
GB201705780D0 (en
GB2556351B (en
Inventor
lam Albert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Detroit Electric EV Technologies Zhejiang Ltd
Original Assignee
Detroit Electric EV Technologies Zhejiang Ltd
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Priority to GB1705780.3A priority Critical patent/GB2556351B/en
Publication of GB201705780D0 publication Critical patent/GB201705780D0/en
Priority to PCT/IB2018/052505 priority patent/WO2018189677A2/en
Publication of GB2556351A publication Critical patent/GB2556351A/en
Application granted granted Critical
Publication of GB2556351B publication Critical patent/GB2556351B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/66Arrangements of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B60K2001/0438Arrangement under the floor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0455Removal or replacement of the energy storages
    • B60K2001/0472Removal or replacement of the energy storages from below
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

An electrical vehicle 100 including a vehicle chassis, a battery unit arrangement 130 and an electric motor arrangement 140 that that receives electrical power from the battery unit arrangement to propel the vehicle, and a vehicle cabin 150. The battery unit arrangement is accommodated in a floor region of the vehicle beneath the cabin. The vehicle includes an engagement or attachment mechanism (Fig.4, 400) for retaining the battery unit arrangement onto the chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement. The engagement mechanism includes an emergency release element 170 for automatically releasing the battery unit arrangement in an event of the vehicle experiencing a frontal or head-on collision. The emergency release element may be triggered by the downward and rearward movement of a structural element (Fig.4, 430) of the crumple zone of the vehicle. The battery unit may be L-shaped (Fig.6, 610), with an angled profile. The emergency release element may release the battery unit upon detection of a collision by a sensor arrangement (Fig.9, 910).

Description

(71) Applicant(s):
Detroit Electric EV Limited
No.528 Lvyuan Road, Yixing City, Jiangsu Province, 214200, China (72) Inventor(s):
Albert Lam (56) Documents Cited:
DE 102012105298A1 US 20150197144 A1
DE 102011080053A1 US 20130248268 A1 (58) Field of Search:
INT CL B60K, B60L, B60R, B60S Other: EPODOC, WPI, Fulltext (74) Agent and/or Address for Service:
Basck Ltd
Saxon Road, CAMBRIDGE, Cambridgeshire, CB5 8HS, United Kingdom (54) Title of the Invention: Electrical vehicle and battery unit arrangement for electrical vehicle Abstract Title: Emergency detachment of vehicle battery pack (57) An electrical vehicle 100 including a vehicle chassis, a battery unit arrangement 130 and an electric motor arrangement 140 that that receives electrical power from the battery unit arrangement to propel the vehicle, and a vehicle cabin 150. The battery unit arrangement is accommodated in a floor region of the vehicle beneath the cabin. The vehicle includes an engagement or attachment mechanism (Fig.4, 400) for retaining the battery unit arrangement onto the chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement. The engagement mechanism includes an emergency release element 170 for automatically releasing the battery unit arrangement in an event of the vehicle experiencing a frontal or head-on collision. The emergency release element may be triggered by the downward and rearward movement of a structural element (Fig.4, 430) of the crumple zone of the vehicle. The battery unit may be L-shaped (Fig.6, 610), with an angled profile. The emergency release element may release the battery unit upon detection of a collision by a sensor arrangement (Fig.9, 910).
Figure GB2556351A_D0001
FIG. 2
Figure GB2556351A_D0002
170
1/5
Figure GB2556351A_D0003
130
FIG. 3
2/5
440
Figure GB2556351A_D0004
130
FIG. 4
Figure GB2556351A_D0005
FIG. 5
150
Figure GB2556351A_D0006
630 610
FIG. 6
3/5
Figure GB2556351A_D0007
Figure GB2556351A_D0008
FIG. 8
Figure GB2556351A_D0009
630
FIG. 9
4/5
Figure GB2556351A_D0010
FIG. 10
Figure GB2556351A_D0011
FIG. 11
5/5 ^1200
Figure GB2556351A_D0012
FIG.12
ELECTRICAL VEHICLE AND BATTERY UNIT ARRANGEMENT FOR ELECTRICAL VEHICLE
TECHNICAL FIELD
The present disclosure relates to electrical vehicles. Moreover, the present disclosure concerns battery unit arrangements for aforementioned electrical vehicles. Additionally, the present disclosure is concerned with methods of employing the aforesaid battery unit arrangements. Furthermore, the present disclosure relates to software products stored on machine-readable data storage carrier and executable upon computing hardware for implementing aforesaid methods.
BACKGROUND
Conventionally, pure electrical vehicles and hybrid vehicles (wherein the hybrid vehicles include a combination of electrical motor and internal combustion engine arrangements) are well known. Recently, improvements in lithium polymer battery technologies have enabled contemporary electrical vehicles to provide a driving range per full battery charge that is comparable to conventional internal combustion engine vehicles provided with fuel tanks full of combustible fuel.
Usually, for reasons of providing satisfactory vehicle handling performance and safety, it is necessary for the battery units to be mounted in a region between front and rear wheel axles of the electrical vehicles, and preferably at a location that results in a low centre-of25 gravity for the electrical vehicles. Additionally, it is known to mount battery units in a rear boot region and within a floor region of high performance electrical vehicles. However, for reducing manufacturing costs, and improving safety, it is generally not desirable to employ multiple battery units within an electrical vehicle. Additionally, other design constraints pertain for such electrical vehicles, such as accessibility for repairing and/or replacing the battery units, and also providing cooling to the battery units when high-performance is desired.
Additionally, the location of the battery units should enable a reduction of risk of electrical shock to passengers of the electrical vehicle, for example, in an event of collision of the electrical vehicle.
From the foregoing, it will be appreciated that designing and mounting a battery unit in an electrical vehicle is not a trivial design exercise, and many different conflicting constraints have to be satisfied.
SUMMARY
The present disclosure seeks to provide an improved electrical vehicle, wherein a battery unit arrangement thereof is mounted in an improved manner onto a chassis of the electrical vehicle.
The present disclosure also seeks to provide an improved battery unit arrangement for an electrical vehicle.
Moreover, the present disclosure seeks to provide a method of employing a battery unit arrangement in an electrical vehicle.
The present disclosure also seeks to provide a software product recording for implementing a method of employing a battery unit arrangement in an electrical vehicle.
According to a first aspect, there is provided an electrical vehicle including a vehicle chassis, front and rear sets of wheels, a battery unit arrangement and an electric motor arrangement that is operable to receive electrical power from the battery unit arrangement to propel the electrical vehicle, and a vehicle cabin including a seat arrangement for accommodating one or more users of the electrical vehicle, characterized in that:
(i) the battery unit arrangement is accommodated in at least a floor region of the electrical vehicle beneath the vehicle cabin; and (ii) the electrical vehicle includes an engagement mechanism for retaining the battery unit arrangement onto the vehicle chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement, and the engagement mechanism includes an emergency release element for automatically releasing the battery unit arrangement in an event of the electrical vehicle experiencing a frontal collision.
According to a second aspect, there is provided a battery unit arrangement for an electrical vehicle, wherein the electrical vehicle includes a vehicle chassis, front and rear sets of wheels, a battery unit arrangement and an electric motor arrangement that is operable to receive electrical power from the battery unit arrangement to propel the electrical vehicle, and a vehicle cabin including a seat arrangement for accommodating one or more users of the electrical vehicle, characterized in that:
(i) the battery unit arrangement is operable to be accommodated in at least a floor region of the electrical vehicle beneath the vehicle cabin; and (ii) the electrical vehicle includes an engagement mechanism for retaining the battery unit arrangement onto the vehicle chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement, and the engagement mechanism includes an emergency release element for automatically releasing the battery unit arrangement in an event of the electrical vehicle experiencing a frontal collision.
According to a third aspect, there is provided a method of employing a battery unit arrangement, characterized in that the method includes:
(i) accommodating the battery unit arrangement in at least a floor region of the electrical vehicle beneath the vehicle cabin; and (ii) employing an engagement mechanism for retaining the battery unit arrangement onto the chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement, and arranging for the engagement mechanism to include an emergency release element for automatically releasing the battery arrangement in an event of the electrical vehicle experiencing a frontal collision.
According to a fourth aspect, there is provided a software product recording on machine-readable data storage media, characterized in that the software product is executable upon computing hardware for implementing a method of employing a battery unit arrangement.
It will be appreciated that features of the present disclosure are susceptible to being combined in various combinations without departing from the scope of the present disclosure as defined by the appended claims.
The present invention is included in the general business context, which aims to substitute vehicles powered by traditional fuels, for example gasoline or diesel, by electric vehicles. In particular, the present invention is intended for use in electric vehicles used within cities, which can be highly beneficial to the local environment due to significant reduction of gaseous emissions as well as significant reduction of noise. Overall environmental benefits can also be significant when electric vehicles are charged from renewable energy sources.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the present disclosure will now be described, by way of example only, with reference to the following diagrams wherein:
FIG. 1 is a schematic illustration of an electrical vehicle, in accordance 5 with an embodiment of the present disclosure;
FIGs. 2 and 3 are schematic illustrations of the electrical vehicle of FIG.
having experienced a frontal collision, in accordance with an embodiment with the present disclosure;
FIG. 4 is a schematic illustration of an engagement mechanism for io retaining the battery unit arrangement onto a vehicle chassis, in accordance with an embodiment of the present disclosure;
FIG. 5 is a schematic illustration of an engagement mechanism in an electrical vehicle having experienced a frontal collision (such as the electrical vehicle of FIG. 2), in accordance with an embodiment of the present disclosure;
FIG. 6 is a schematic illustration of an electrical vehicle, in accordance with another embodiment of the present disclosure;
FIGs. 7 and 8 are schematic illustrations of the electrical vehicle of FIG. 20 6 having experienced a frontal collision, in accordance with an embodiment with the present disclosure;
FIG. 9 is a schematic illustration of an electrical vehicle, in accordance with yet another embodiment of the present disclosure;
FIG. 10 is a schematic illustration of a battery unit arrangement, in 25 accordance with an embodiment of the present disclosure;
FIG. 11 is a schematic illustration of a workshop for servicing a battery unit arrangement of an electrical vehicle, in accordance with an embodiment of the present disclosure; and
FIG. 12 is an illustration of steps of a method of employing a battery 5 unit arrangement in an electrical vehicle, in accordance with an embodiment of the present disclosure.
In the accompanying drawings, an underlined number is employed to represent an item over which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined io number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.
DETAILED DESCRIPTION OF EMBODIMENTS
In overview, embodiments of the present disclosure are concerned with electrical vehicles, wherein their battery units are mounted substantially in a floor region of the electrical vehicles, and optionally extend into a region behind passenger seats of the electrical vehicles. The battery unit is provided with a mounting arrangement that is operable to disengage the battery unit in a severe frontal crash situation or when required for maintenance and/or replacement purposes. Optionally, under severe crash conditions, when released from the electrical vehicle, the battery unit is operable to separate into multiple sub-units that are less hazardous.
Referring to FIG.l, illustrated is a schematic illustration of an electrical vehicle 100, in accordance with an embodiment of the present disclosure. The electrical vehicle 100 includes a vehicle chassis (not
Ί shown), front and rear sets of wheels 100, 120, a battery unit arrangement 130 and an electric motor arrangement 140 that is operable to receive electrical power from the battery unit arrangement 130 to propel the electrical vehicle 100. Furthermore, the electrical vehicle 100 includes a vehicle cabin 150 including a seat arrangement 160 for accommodating one or more users of the electrical vehicle 100. As shown, the battery unit arrangement 130 is accommodated in at least a floor region of the electrical vehicle 100 beneath the vehicle cabin 150. Additionally, the electrical vehicle 100 includes an io engagement mechanism for retaining the battery unit arrangement 130 onto the vehicle chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement 130. The engagement mechanism includes an emergency release element 170 for automatically releasing the battery unit arrangement 130 in an event of the electrical vehicle 100 experiencing a frontal collision.
Referring now to FIGs. 2 and 3, illustrated are schematic illustrations of the electrical vehicle 100 having experienced a frontal collision, in accordance with an embodiment with the present disclosure. As shown, the emergency release element 170 has been released and consequently, the battery unit arrangement 130 has been disengaged from the vehicle chassis.
Referring to FIG. 4, illustrated is a schematic illustration of an engagement mechanism 400 for retaining the battery unit arrangement 130 onto a vehicle chassis, in accordance with an embodiment of the present disclosure. As shown, the engagement mechanism 400 includes the emergency release element 170 for automatically releasing the battery unit arrangement 130 in an event of an electrical vehicle (such as the electrical vehicle 100 of FIG. 1) experiencing a frontal collision. Furthermore, the emergency release element 170 is operable to be triggered by a structural element 430 of a frontal region of the vehicle chassis that is designed to undergo a submarining trajectory AA' in the event of the electrical vehicle experiencing a frontal collision. As shown, the submarining trajectory A-A' refers to a combined downward movement (along top-bottom direction of the electrical vehicle) and forward movement (along a direction parallel to an elongate front-rear axis of the electrical vehicle) of the structural element 430, resulting in an inclined movement thereof (such as a submarine vessel executing a downward movement while going subsurface and simultaneously moving forward). Additionally, the io structural element 430 is associated with a crumple zone element 440 that is accommodated in a crumple zone of the electrical vehicle. It will be appreciated that the electrical vehicle may comprise a crumple zone including one or more crumple zone elements 430 and other types of rigid vehicle chassis elements. Furthermore, the one or more crumple zone elements 430 may be configured to partially absorb energy (such as kinetic energy) of a collision. In such an instance, the absorption of the energy may allow prevention of severe injuries to one or more users, namely passengers, of the electrical vehicle.
Referring to FIG. 5, illustrated is a schematic illustration of an engagement mechanism 400 in an electrical vehicle having experienced a frontal collision (such as the electrical vehicle of FIG. 2), in accordance with an embodiment of the present disclosure. As shown, the crumple zone element 440 has been subjected to impact of the frontal collision of the electrical vehicle and consequently, has been crumpled (or crushed). Furthermore, the structural element 430 has executed a movement along the submarining trajectory A-A' and also, has triggered the emergency release element 170. Additionally, in response to triggering of the emergency release element 170, the battery unit arrangement 130 has been released from the vehicle chassis.
It will be appreciated that the electrical vehicle may comprise a crumple zone in other parts thereof, such as a rear of the electrical vehicle. In an example, the engagement mechanism 400 may be operable to automatically release the battery unit arrangement 130 in an event of the electrical vehicle experiencing a collision from rear of the electrical vehicle. Optionally, the crumple zone element may 440 have a compressive strength that is configured to resist minor impact. For example, the crumple zone element 440 may not crumple in an event of the electrical vehicle bumping into an object while reversing (at low io speed) the electrical vehicle.
Optionally, the emergency release element 170 comprises at least one of a mechanical arrangement, an electromechanical arrangement, and/or an electromagnetic arrangement. For example, the emergency release element 170 comprises a mechanical arrangement such as a spring-loaded quick-release mechanism. In another example, the emergency release element 170 comprises an electromechanical arrangement such as a high speed electric actuator. In yet another example, the emergency release element 170 comprises an electromagnetic arrangement such as an electromagnetic latch.
Referring to FIG.6, illustrated is a schematic illustration of an electrical vehicle, such as the electrical vehicle 100, in accordance with another embodiment of the present disclosure. As shown, a battery unit arrangement is implemented as a battery unit 610 that forms at least a part of the floor of the electrical vehicle 100 and extends to a region behind the seating arrangement 160 of the cabin 150 of the electrical vehicle 100. Optionally, an upper outer surface 620 of the battery unit 610 forms a floor surface of the cabin 150 of the electrical vehicle 100. In an example, the upper outer surface 620 is provided with carpeting (not shown), such that removal of the battery unit 610 creates a hole (shown in FIG. 8) in the floor of the cabin 150. Furthermore, as shown, the battery unit 610 has substantially an L-shape. Optionally, a vertex of the L-shape has an angle of more than 90°. For example, the vertex of the L-shape may have an angle of 135°.
Referring now to FIGs. 7 and 8, illustrated are schematic illustrations of the electrical vehicle 100 of FIG. 6 having experienced a frontal collision, in accordance with an embodiment with the present disclosure. As shown, an emergency release element 630 has been released and in response thereto, the battery unit arrangement 610 has been disengaged from the vehicle chassis.
io Referring to FIG. 9, illustrated is a schematic illustration of an electrical vehicle, such as the electrical vehicle 100 of FIG. 6, in accordance with yet another embodiment of the present disclosure. Specifically, FIG. 9 illustrates a schematic illustration of the battery unit arrangement 610, for the electrical vehicle 100, which is operable to be accommodated in at least a floor region of the electrical vehicle 100 beneath the vehicle cabin 150. The electrical vehicle 100 includes an engagement mechanism for retaining the battery unit arrangement 610 onto the vehicle chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement 610, and the engagement mechanism includes an emergency release element 630 for automatically releasing the battery unit arrangement 610 in an event of the electrical vehicle 100 experiencing a frontal collision.
Optionally, the engagement mechanism is operatively coupled to a sensor arrangement 910 that is capable of sensing the event of the electrical vehicle 100 experiencing the frontal collision. In an embodiment, the sensor arrangement 910 includes a crash sensor. As shown, the sensor arrangement 910 is operatively coupled to a controller 920, wherein the controller 920 is operable to instruct the emergency release element 630 to release the battery unit arrangement 610 based on a sensed signal from the sensor arrangement 910. In an embodiment, the emergency release element 630 comprises at least one of an electromechanical arrangement and/or an electromagnetic arrangement (as described herein above). Optionally, the sensor arrangement 910 and the controller 920 may be part of a Battery Management System (BMS) of the electrical vehicle
100.
Referring to FIG. 10, illustrated is a schematic illustration of a battery unit arrangement 610, in accordance with an embodiment of the present disclosure. As shown, the battery unit arrangement 610 is io implemented as a battery unit comprising separable battery sub-units
1010 that are configured to accommodate battery modules (not shown), wherein each battery sub-unit 1010 comprises an access panel 1020. In an event of a collision, the battery sub-units 1010 may be operable to separate from each other to spatially separated individual battery sub-units 1010. In an embodiment, each battery sub-unit
1010 may have a terminal (electrical) potential that is sufficiently low to avoid being a safety hazard. For example, each battery sub-unit 1010 may have a terminal potential of less than 100 Volts. In such example, each battery sub-unit 1010 may be provided with a contactor that is further connected to a main contactor of the battery unit arrangement 610, wherein the contactors of the battery sub-units 1010 are operable to disconnect from the main contactor in the event of collision. It may be appreciated that in the event of a collision (such as an accident), electrical power connections to the battery unit arrangement 610 and other connections such as pipes carrying liquid coolant from a cooling arrangement, are configured to be rapidly released to reduce a risk of electrical shock to one or more users (namely passengers) of the electrical vehicle. Optionally, contactors within the battery unit arrangement 610 are switched to isolate power terminals of the battery unit arrangement 610, for example in an event of a major fault developing and/or a crash situation occurring.
It will be appreciated that the access panels 1020 of each battery subunit 1010 may enable a battery module included therein to be serviced (such as repaired or replaced) without needing to demount the entire battery unit arrangement 610 from the electrical vehicle. For example, a serviceman may be only required to unscrew one or more screws 1030 included in the access panel 1020 to open the access panel and perform the required servicing. Optionally, the access panels 1020 may be watertight. It will be appreciated that the watertight nature of the access panels 1020 may enable the battery unit arrangement 610 io to withstand water exposure in an event that water is used to extinguish fire caused by collision of the electrical vehicle (such as collision with a conventional internal combustion engine vehicle that may cause flammable hydrocarbon fuel included in a fuel tank of the conventional internal combustion engine vehicle to leak and subsequently ignite).
Referring to FIG. 11, illustrated is a schematic illustration of a workshop 1100 for servicing a battery unit arrangement of an electrical vehicle (such as the battery unit arrangement 610 of the electrical vehicle 600 of FIG. 6), in accordance with an embodiment of the present disclosure.
As shown, the workshop 1100 includes a service pit 1110 comprising a platform 1120. It will be appreciated that the battery unit arrangement 610 may be released from the electrical vehicle 100 and lowered onto the platform 1120 for servicing of the battery unit arrangement 610. Alternatively, the battery unit arrangement 610 may comprise access panels on the underside thereof to allow servicing to be performed without needing to demount the battery unit arrangement 610 from the electrical vehicle 100.
Referring to FIG. 12, illustrated are steps of a method 1200 of employing a battery unit arrangement for an electrical vehicle, in accordance with an embodiment of the present disclosure. At a step
1210, the battery unit arrangement is accommodated in at least a floor region of the electrical vehicle beneath a vehicle cabin. At a step 1220, an engagement mechanism is provided for retaining the battery unit arrangement onto the vehicle chassis, wherein the engagement mechanism is releasable for repairing or replacing the battery unit arrangement, and arranging for the engagement mechanism to include an emergency release element for automatically releasing the battery unit arrangement in an event of the electrical vehicle experiencing a frontal collision.
io The steps 1210 to 1220 are only illustrative and other alternatives can also be provided where one or more steps are added, one or more steps are removed, or one or more steps are provided in a different sequence without departing from the scope of the claims herein. For example, the method may also include the steps of receiving information pertaining to an electrical vehicle experiencing a frontal collision and further, releasing a battery unit arrangement of the electrical vehicle in the event of the electrical vehicle experiencing a frontal collision.
Furthermore, the method of employing the battery unit arrangement 610 is implemented on a software product recording on machine20 readable data storage media, characterized in that the software product is executable upon computing hardware. For example, the software product may be a data processing system of the electrical vehicle 600 (referred to as Software Application Management and Infotainment System or SAMI). In an example, the data processing system may be operable to process the sensed signal from the sensor arrangement 910 to obtain information indicative of an event of the electrical vehicle 600 having experienced a frontal collision. In such example, the data processing system may be operable to transmit a signal to the controller 920 to instruct further the emergency release element 630 to release the battery unit arrangement 610. In another example, the data processing system may be operable to receive information related to an event of an electrical vehicle 600 experiencing a frontal collision and consequently, inform emergency authorities (such as a first responder including fire-fighters, ambulance or police) about the collision.
The engagement mechanism of the present disclosure is operable to release the battery unit arrangement in an event of a frontal collision (such as an accident) and may provide one or more users of the electrical vehicle with improved safety. For example, spatially isolating io the battery unit arrangement and the electrical vehicle carrying one or more passengers may reduce a risk of electrical shock to the passengers from the battery unit arrangement and/or electrical power connections coupled to the battery unit. Additionally, the battery unit arrangement comprising separable battery sub-units that are operable to separate into individual spatially isolated components, further reduces the risk of electrical shock. Moreover, the battery unit arrangement is installed from underneath the electrical vehicle and allows the battery unit arrangement to be released using the engagement mechanism. Such an arrangement of the battery unit allows for repairing and/or replacing the battery unit in a time-efficient manner and with reduced effort. Optionally, each battery sub-unit is provided with an access panel for allowing individual battery modules to be serviced without disassembling the entire battery unit arrangement and/or demounting the entire battery unit arrangement from the electrical vehicle.
Modifications to embodiments of the present disclosure described in the foregoing are possible without departing from the scope of the present disclosure as defined by the accompanying claims. Expressions such as including, comprising, incorporating, have, is used to describe and claim the present disclosure are intended to be construed in a non15 exclusive manner, namely allowing for items, components or elements not explicitly described also to be present. Reference to the singular is also to be construed to relate to the plural.

Claims (14)

1. An electrical vehicle (100) including a vehicle chassis, front and rear sets of wheels (110, 120), a battery unit arrangement (130) and an electric motor arrangement (140) that is operable to receive
5 electrical power from the battery unit arrangement (130) to propel the electrical vehicle (100), and a vehicle cabin (150) including a seat arrangement (160) for accommodating one or more users of the electrical vehicle (100), characterized in that:
(i) the battery unit arrangement (130) is accommodated in at least io a floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and (ii) the electrical vehicle (100) includes an engagement mechanism (400) for retaining the battery unit arrangement (130) onto the vehicle chassis, wherein the engagement mechanism (400) is
15 releasable for repairing or replacing the battery unit arrangement (130), and the engagement mechanism (400) includes an emergency release element (170) for automatically releasing the battery unit arrangement (130) in an event of the electrical vehicle (100) experiencing a frontal collision.
2. An electrical vehicle (100) of claim 1, characterized in that the emergency release element (400) is operable to be triggered by a structural element (430) of a frontal region of the vehicle chassis that is designed to undergo a submarining trajectory (A-A') in the event of the
25 electrical vehicle (100) experiencing a frontal collision.
3. An electrical vehicle (100) of claim 1 or 2, characterized in that the emergency release element (170) comprises at least one of: a mechanical arrangement, an electromechanical arrangement, an
30 electromagnetic arrangement.
4. An electrical vehicle (100) of claim 2, characterized in that the structural element (430) is associated with a crumple zone element (440) that is accommodated in a crumple zone of the electrical vehicle (100).
5. An electrical vehicle (100) of claim 1 or 2, characterized in that the battery unit arrangement (130) is implemented as a battery unit (610) that forms at least a part of the floor of the electrical vehicle (100) and extends to a region behind the seating arrangement (160) of io the cabin (150) of the electrical vehicle (100).
6. An electrical vehicle (100) of claim 5, characterized in that the battery unit (610) has substantially an L-shape.
15
7. An electrical vehicle (100) of claim 6, characterized in that a vertex of the L-shape has an angle of more than 90°.
8. A battery unit arrangement (610) for an electrical vehicle (100), wherein the electrical vehicle (100) includes a vehicle chassis, front and
20 rear sets of wheels (110, 120), a battery unit arrangement (610) and an electric motor arrangement (140) that is operable to receive electrical power from the battery unit arrangement (610) to propel the electrical vehicle (100), and a vehicle cabin (150) including a seat arrangement (160) for accommodating one or more users of the
25 electrical vehicle (100), characterized in that:
(i) the battery unit arrangement (610) is operable to be accommodated in at least a floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and (ii) the electrical vehicle (100) includes an engagement mechanism
30 (400) for retaining the battery unit arrangement (610) onto the vehicle chassis, wherein the engagement mechanism (400) is releasable for repairing or replacing the battery unit arrangement (610), and the engagement mechanism (400) includes an emergency release element (170) for automatically releasing the battery unit arrangement (610) in an event of the
5 electrical vehicle (100) experiencing a frontal collision.
9. A battery unit arrangement (610) of claim 8, characterized in that the emergency release element (170) is operable to be triggered by a structural element (430) of a frontal region of the vehicle chassis that is io designed to undergo a submarining trajectory (A-A') in the event of the electrical vehicle (100) experiencing a frontal collision.
10. A battery unit arrangement (610) of claim 9, characterized in that the battery unit arrangement (610) comprises separable battery sub15 units (1010) that are configured to accommodate battery modules, wherein each battery sub-unit (1010) comprises an access panel (1020).
11. A battery unit arrangement (610) of claim 8, characterized in that
20 the engagement mechanism (400) is operatively coupled to a sensor arrangement (910) that is capable of sensing the event of the electrical vehicle (100) experiencing the frontal collision.
12. A battery unit arrangement (610) of claim 11, characterized in
25 that the sensor arrangement (910) includes a crash sensor.
13. A battery unit arrangement (610) claim 12, characterized in that the sensor arrangement (910) is operatively coupled to a controller (920), wherein the controller (920) is operable to instruct the
30 emergency release element (630) to release the battery unit arrangement (610) based on a sensed signal from the sensor arrangement (910).
14. A method of claim 13, characterized in that the method further includes:
(iii) receiving information pertaining to the electrical vehicle (100) 20 experiencing the frontal collision; and (iv) releasing the battery unit arrangement (610) of the electrical vehicle (100) in the event of the electrical vehicle (100) experiencing the frontal collision.
Intellectual
Property
Office
Application No: GB1705780.3 Examiner: Mr Vivek Raghavan
14. A battery unit arrangement (610) of any of the claims 8 to 13, characterized in that the emergency release element (630) comprises at least one of: an electromechanical arrangement, an electromagnetic arrangement.
15. A method of employing a battery unit arrangement (610) of claim 8, characterized in that the method includes:
(i) accommodating the battery unit arrangement (610) in at least a floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and (ii) employing an engagement mechanism (400) for retaining the battery unit arrangement (610) onto the chassis, wherein the engagement mechanism (400) is releasable for repairing or replacing the battery unit arrangement (610), and arranging for the engagement mechanism (400) to include an emergency release element (630) for automatically releasing the battery arrangement (610) in an event of the electrical vehicle experiencing (100) a frontal collision.
16. A method of claim 15, characterized in that the method further includes:
(iii) receiving information pertaining to the electrical vehicle (100) experiencing the frontal collision; and (iv) releasing the battery unit arrangement (610) of the electrical vehicle (100) in the event of the electrical vehicle (100) experiencing the frontal collision.
17. A software product recording on machine-readable data storage media, characterized in that the software product is executable upon computing hardware for implementing a method as claimed in claims 15 to 16.
AMENDMENTS TO CLAIMS HAVE BEEN FILED AS FOLLOWS
1. An electrical vehicle (100) including a vehicle chassis, front and rear sets of wheels (110, 120), a battery unit arrangement (130) and an electric motor arrangement (140) that is operable to receive
5 electrical power from the battery unit arrangement (130) to propel the electrical vehicle (100), and a vehicle cabin (150) including a seat arrangement (160) for accommodating one or more users of the electrical vehicle (100), characterized in that:
(i) the battery unit arrangement (130) is accommodated in at least a 10 floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and
CO o
CD (ii) the electrical vehicle (100) includes an engagement mechanism (400) for retaining the battery unit arrangement (130) onto the vehicle chassis, wherein the engagement mechanism (400) is releasable for
15 repairing or replacing the battery unit arrangement (130), and the engagement mechanism (400) includes an emergency release element (170) for automatically releasing the battery unit arrangement (130) in an event of the electrical vehicle (100) experiencing a frontal collision, and wherein the emergency release element (400) is operable to be
20 triggered by a structural element (430) of a frontal region of the vehicle chassis that is designed to undergo a submarining trajectory (A-A') in the event of the electrical vehicle (100) experiencing a frontal collision.
2. An electrical vehicle (100) of claim 1, characterized in that the 25 emergency release element (170) comprises at least one of: a mechanical arrangement, an electromechanical arrangement, an electromagnetic arrangement.
3. An electrical vehicle (100) of claim 1, characterized in that the 30 structural element (430) is associated with a crumple zone element (440) that is accommodated in a crumple zone of the electrical vehicle (100).
4. An electrical vehicle (100) of claim 1, characterized in that the 5 battery unit arrangement (130) is implemented as a battery unit (610) that forms at least a part of the floor of the electrical vehicle (100) and extends to a region behind the seating arrangement (160) of the cabin (150) of the electrical vehicle (100).
10 5. An electrical vehicle (100) of claim 4, characterized in that the battery unit (610) has substantially an L-shape.
CO o
CD
6. An electrical vehicle (100) of claim 5, characterized in that a vertex of the L-shape has an angle of more than 90°.
7. A battery unit arrangement (610) for an electrical vehicle (100), wherein the electrical vehicle (100) includes a vehicle chassis, front and rear sets of wheels (110, 120), a battery unit arrangement (610) and an electric motor arrangement (140) that is operable to receive
20 electrical power from the battery unit arrangement (610) to propel the electrical vehicle (100), and a vehicle cabin (150) including a seat arrangement (160) for accommodating one or more users of the electrical vehicle (100), characterized in that:
(i) the battery unit arrangement (610) is operable to be 25 accommodated in at least a floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and (ii) the electrical vehicle (100) includes an engagement mechanism (400) for retaining the battery unit arrangement (610) onto the vehicle chassis, wherein the engagement mechanism (400) is releasable for
30 repairing or replacing the battery unit arrangement (610), and the engagement mechanism (400) includes an emergency release element (170) for automatically releasing the battery unit arrangement (610) in an event of the electrical vehicle (100) experiencing a frontal collision, and wherein the emergency release element (170) is operable to be
5 triggered by a structural element (430) of a frontal region of the vehicle chassis that is designed to undergo a submarining trajectory (A-A') in the event of the electrical vehicle (100) experiencing a frontal collision.
OO
CO o
CD
8. A battery unit arrangement (610) of claim 7, characterized in that
10 the battery unit arrangement (610) comprises separable battery subunits (1010) that are configured to accommodate battery modules, wherein each battery sub-unit (1010) comprises an access panel (1020).
15 9. A battery unit arrangement (610) of claim 7, characterized in that the engagement mechanism (400) is operatively coupled to a sensor arrangement (910) that is capable of sensing the event of the electrical vehicle (100) experiencing the frontal collision.
20 10. A battery unit arrangement (610) of claim 9, characterized in that the sensor arrangement (910) includes a crash sensor.
11. A battery unit arrangement (610) claim 10, characterized in that the sensor arrangement (910) is operatively coupled to a controller
25 (9 20), wherein the controller (920) is operable to instruct the emergency release element (630) to release the battery unit arrangement (610) based on a sensed signal from the sensor arrangement (910).
30
12. A battery unit arrangement (610) of any one of the claims 7 to
11, characterized in that the emergency release element (630)
1903 18 comprises at least one of: an electromechanical arrangement, an electromagnetic arrangement.
13. A method of employing a battery unit arrangement (610) of claim
5 7, characterized in that the method includes:
(i) accommodating the battery unit arrangement (610) in at least a floor region of the electrical vehicle (100) beneath the vehicle cabin (150); and (ii) employing an engagement mechanism (400) for retaining the 10 battery unit arrangement (610) onto the chassis, wherein the engagement mechanism (400) is releasable for repairing or replacing the battery unit arrangement (610), and arranging for the engagement mechanism (400) to include an emergency release element (630) for automatically releasing the battery arrangement (610) in an event of
15 the electrical vehicle experiencing (100) a frontal collision.
GB1705780.3A 2017-04-10 2017-04-10 Electrical vehicle and battery unit arrangement for electrical vehicle Expired - Fee Related GB2556351B (en)

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PCT/IB2018/052505 WO2018189677A2 (en) 2017-04-10 2018-04-10 Electrical vehicle and battery unit arrangement for electrical vehicle

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GB201705780D0 (en) 2017-05-24
GB2556351B (en) 2018-12-12
WO2018189677A3 (en) 2018-11-22
WO2018189677A2 (en) 2018-10-18

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Owner name: DETROIT ELECTRIC EV LIMITED

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 20210410