GB2526066A - Self Correcting gas camera - Google Patents

Self Correcting gas camera Download PDF

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Publication number
GB2526066A
GB2526066A GB1407677.2A GB201407677A GB2526066A GB 2526066 A GB2526066 A GB 2526066A GB 201407677 A GB201407677 A GB 201407677A GB 2526066 A GB2526066 A GB 2526066A
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United Kingdom
Prior art keywords
camera
image
gas
confidence
level
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GB1407677.2A
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GB201407677D0 (en
Inventor
Roger Hutton
Paul Basham
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Crowcon Detection Instruments Ltd
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Crowcon Detection Instruments Ltd
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Priority to GB1407677.2A priority Critical patent/GB2526066A/en
Publication of GB201407677D0 publication Critical patent/GB201407677D0/en
Priority to PCT/GB2015/051279 priority patent/WO2015166265A1/en
Publication of GB2526066A publication Critical patent/GB2526066A/en
Withdrawn legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/0014Radiation pyrometry, e.g. infrared or optical thermometry for sensing the radiation from gases, flames
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/02Details
    • G01J3/0289Field-of-view determination; Aiming or pointing of a spectrometer; Adjusting alignment; Encoding angular position; Size of measurement area; Position tracking
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/28Investigating the spectrum
    • G01J3/2823Imaging spectrometer
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/025Interfacing a pyrometer to an external device or network; User interface
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/06Arrangements for eliminating effects of disturbing radiation; Arrangements for compensating changes in sensitivity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/06Arrangements for eliminating effects of disturbing radiation; Arrangements for compensating changes in sensitivity
    • G01J5/064Ambient temperature sensor; Housing temperature sensor; Constructional details thereof
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/08Optical arrangements
    • G01J5/0801Means for wavelength selection or discrimination
    • G01J5/0802Optical filters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/80Calibration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/002Investigating fluid-tightness of structures by using thermal means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/38Investigating fluid-tightness of structures by using light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0006Calibrating gas analysers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J2005/0077Imaging
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N2021/1793Remote sensing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis
    • G01N2021/3531Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis without instrumental source, i.e. radiometric
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air

Abstract

An imaging device for use in gas detection comprising a thermographic camera and a sensor for measuring temperature. The device is configured to generate a first thermal image of radiation of a first location using the camera, measure an ambient temperature of the location using the sensor and calculate a first value based on the temperature of a first portion of the first image and the measured ambient temperature. The first value of the first portion of the first image is compared to a predetermined value indicative of a detection limit of the camera and a level of confidence is assigned to a first area of the location corresponding to the first portion of the first image based on the comparison. In this way unreliable gas detections can be identified and taken into account. The first value may be the difference between the ambient temperature and the image temperature.

Description

Self-Correcting Gas Cifinera
Technical field of invention
The invention relates to improvements in imaging devices for use in gas detection, in particular passive optical imaging devices.
Background to the invention
The detection and monitoring of gas leaks and the build-up of gas is important in many industries, particularly in those involved in the processing of oil, gas and chemicals. In such industries, gas leaks can present a range of hazards depending on the nature of the gas, including harm to persons and the environment due to toxicity, and risk ofexplosion.
In response to this need, a number of different technologies have been developed to detect the presence of gases. One such technology uses passive optical imaging to detect potential gas leaks in an area corresponding to the field of view a thermographic camera. It is known for such a camera to image the thermal radiation emitted by background objects and structures in the field of view. Such cameras detect thermal radiation emitted by the background, and the subsequent absorption of the thermal radiation by gas in the field of view of the camera thus allowing for the presence of a gas to be detected. In such systems a gas leak may be imaged in real time, As different gases have unique optical absorption spectra, it is known to fit optical filters to the camera to allow different wavelength bands of radiation to be imaged in turn. Depending on the relative amount of radiation of each wavelength absorbed in the region of an image corresponding to a gas leak, the chemical composition of the gas can be determined.
However for the above technique to work effectively, passive optical thermal imaging devices require there to be a significant temperature difference between the background and gas to be detected. The exact value of this difference is related to a detection limit of the camera. For example, in order to detect a 10% lower explosion limit concentration (LEL,m) of methane gas, a temperature difference between the background and the gas of around 2K is typically required, depending on the characteristics of the particular camera being used, When the temperature difference between the background and environment is lower than the detection limit of the camera, environmental changes, such as the presence of fog, may lead to false positive detections.
Summary of invention
In order to mitigate at least some of the above problems, the present invention provides an imaging device for use in gas detection comprising a thermographic camera and a sensor for measuring the ambient temperature. The device is configured to generate a first thermal image of radiation of a first location using the camera, measure an ambient temperature of the location using the sensor, calculate a first value based on the temperature of a first portion of the first image and the measured ambient temperature, compare the first value of the first portion of the first image to a predetermined value indicative of a detection limit of the camera, and assign a level of confidence to an area of the location corresponding to the first portion of the first image based on the comparison.
Therefore, the present invention identifies situations where the difference between the background and the atmosphere is low which may result in false positive readings and ultimately allow for remedial action to be taken.
In a preferred embodiment device is further configured to detect gas using known gas detection analysis based on the level of confidence on the first area, For example in one embodiment, if the level of confidence for a certain area or gas cloud falls below a detection threshold value, the area is excluded from gas detection analysis. In this embodiment the device is ftirther configured to start gas detection analysis if the level of confidence of the area subsequently exceeds said detection threshold.
Preferably the first value is the difference in temperature between the ambient atmosphere and the background (which may constitute permanent structures or landscape), AT, although the skilled person will appreciate other values based on the temperature of the ambient air and of the background could also be used for the same purpose, Preferably the imaging device is configured to be used to survey one or more locations to identify regions or structures corresponding to a given level of confidence, For example, structures with a surface of a certain reflectivity may have a small value for AT, making detection of target gas leaks difficult using thermographic cameras. The imaging device would then indicate such surfaces to a user. The user would then be able to take appropriate action, for example painting the surface identified so as to a4just its reflectivity.
In a preferred embodiment the device further comprises a display, configured to display a visual image corresponding to the radiation imaged by the camera. Such a display allows a user to visually identifr gas leaks quickly, in addition to gas detection analysis performed by the device itself; thus providing an additional level of safety.
In a preferred embodiment the device is configured to display a visual indication when an area has a level of confidence below a certain threshold value, and indicate the part of the visual image corresponding to the area on the display. Advantageously this allows a user to easily identi& when false negative gas detection results may be obtained, in which area this may occur and take any necessary further action. In a further embodiment the device is also configured to issue an audible indication. In another embodiment only an audible indicator is provided by the device.
In a preferred embodiment the device is further configured to take a sequence of images to allow the area to be monitored in real time. In one embodiment, the camera may take images at a rate of 24 frames per second, alternatively at 30 frames per second, alternatively at 50 frames per second.
In another embodiment, the device is further configured to monitor the position of a non-static area corresponding to a given level of confidence in a sequence of images, and predict the location of the area in subsequent images. In a further embodiment the device can be configured to cease gas detection analysis when the area enters the field of view of the camera and commence gas detection analysis once the area has left the field of view. For example, such an area might correspond to cloud of fog, which leads to a AT being too low for reliable gas detection in the field of view, resulting in the device excluding the area when performing gas detection analysis. The device may predict how long the cloud of fog will obscure the view of the camera, and may further indicate this time to the user. Once the cloud of fog has left the field of view of the camera, gas detection analysis may include the area. By informing the user how long gas detection analysis will be unavailable, the user can take appropriate action, for example limiting access to the area by personnel. Furthermore, as the user knows when the gas detection analysis will be able to start in the area in advance, the time for which access to the area is limited can be minimised, thus reducing the impact on S In a preferred embodiment, the device further comprises a plurality of optical filters, wherein each filter is configured to prevent different selections of wavelengths being imaged by the camera, thus allowing the device to distinguish the chemical composition of gas being detected in a known way. In some embodiments, the filters are housed within the camera body itself In one embodiment a different confidence level is also based on potential gas to be detected.
For example, for the same T, the level of confidence may be higher for gas A than for gas B. In a further embodiment, when the level of confidence for gas A falls below a detection threshold but the level of confidence for gas B does not, gas detection analysis for gas A is ceased, but is continued for gas B. In a further embodiment, the device chooses one or more filters for use based on gases for which the level of confidence is above a certain detection threshold.
In another embodiment the device is further configured to provide a record of one or more of gas detection analysis data, level of confidence data, ambient temperature data, and background temperature data. Advantageously, this allows a user to analyse gas leak events retrospectively to assist in finding the location of leak sites, It also allows the user to retrospectively analyse areas susceptible to low confidence levels, for example during adverse weather conditions.
In some embodiments, the device further comprises memory, onto which the above data may be recorded. Such memory may be removable flash memory.
In a further embodiment the device may further comprise wireless communication circuitry.
Such circuitry beneficially allows one or more such devices to be remotely operated by an electronic device from a central location. This is particularly usefUl in situations when gas detection must be performed in hard to access locations, Furthermore wireless communication circuitry also allows the data discussed above to be downloaded to a centrally located data recording device, In another embodiment, the device comprises wired communication circuitry to allow communication over a wired connection instead providing the same benefits. In a further embodiment, the device comprises both wired and wireless communication circuitry.
S In some embodiments a remote heat source is provided. Such a heat source is positioned in the field of view of the thermographic camera, and is configured to generate thermal radiation of a known temperature. Preferably the heat source is configured to generate radiation across a range of temperatures, which the user can select between. Advantageously the heat source can be used to artificially generate a value of zT for a particular location that is large enough to allow effective gas detection. Therefore the heat source may be used to ensure a particular location is assigned a high level of confidence.
In further embodiments, the heat source is used to calibrate the imaging device by comparing the temperature of the heat source radiation as measured by the thermographic camera to the known value of the temperature of the heat source radiation. Preferably the calibration is repeated for heat source radiation at a plurality of different temperatures.
Other aspects of the invention will become apparent from the appended claim set.
Brief description of the figures
Figure 1 is a schematic of an imaging device for use in gas detection in accordance with the present invention; Figure 2 is a diagram illustrating the imaging device in operation; Figure 3 is a flow diagram outlining the method of determining the reliability of gas detection for an area imaged by the imaging device; Figure 4 is a flow diagram outlining the method of operating the imaging device when it is determined that gas detection is unreliable; and Figure 5 is a flow diagram outlining the method of operating the imaging device when it is determined that gas detection is reliable.
Description of an embodiment of the invention
Figure 1 shows a schematic of an imaging device for gas detection 100. The imaging device comprises: a thermographic camera 102 configured to image thermal radiation comprising optics 103; a temperature sensor 104 configured to measure ambient air temperature; and a processor 106 configured to perform gas detection analysis as described below, The imaging device further comprises a plurality of optical filters 108, communication circuitry 110, memory 112, and a display 114.
The temperature sensor 04 in a preferred embodiment is a thermocouple, though in further embodiments other temperature sensors may be used such as ptlOO devices or other JR thermal devices. In further embodiments the temperature sensor 104 is remote from the imaging device 100, in an example the temperature sensor is a remote thermocouple that wirelessly communicates with the imaging device.
The plurality of optical filters 108, held in an array, are provided so as to selective filter the radiation so as to enable the detection of certain gas types as is known in the art. In one embodiment the array is configured to be moved between a first position (not shown) and a second position (as shown in figure 2). When in the first position, light does not pass through the filters 108 and therefore the filters 108 do not affect the radiation imaged by the camera 102. When in the second position, the filters 108 are disposed so as to cover the optics 103 of the camera 102. The wavelength, and type, of filters is selected according to the types of gas to be detected. The selection of such filters is known in the art.
Alternatively the filters 108 do not move and are instead disposed such that different filters cover different parts of the sensor of the camera 102, thus different parts of the sensor array detect radiation having different bands of wavelengths. In this case the filters are preferably disposed between the optics 103 and the sensor array of the camera (not shown).
The imaging device 100 also comprises communication circuitry 110 configured to allow the transfer of data between the imaging device and an external/remote electronic device (not shown). The communication circuitry 110 is configured to allow both wired and wireless communication, preferably using known networking protocols such as FITTP or TCP. This beneficially allows the imaging device 100 to be remotely operated by the electronic device from a central location, for example a control room in a refinery. This is particularly useful in situations when gas detection must be performed in hard to access locations, Furthermore communication circuitry 110 also allows data to be sent from the imaging device to the electronic device. It is to be appreciated that other protocols may be used, and that communication circuitry 110 might only allow wired or wireless communication.
Memory 112 is included in the imaging device. Memory L12 may be present at the device itself; or at a remote location, the imaging device being configured to transmit data to the memory using communication circuitry t tO, Memory t t2 may take the form of non-removable memory, such as a hard disc drive (HDD) or solid state drive (SSD), removable memory, such as secure digital (SD) cards or USB flash drives, or both. Advantageously memory t t2 allows data generated by the imaging device 100 to be recorded, Such data may be used retrospectively to analyse gas leak events, the analysis being performed at either the imaging device 100 or at a remote location, The imaging device optionally comprises a display t t4. The display is configured to display a visual image corresponding to the radiation imaged by the camera 102. Such a display allows a user to visually identify gas leaks quickly, in addition to gas detection analysis performed by the device itself; thus providing an additional level of safety. In some examples the display 114 is configured to communicate with communication circuitry 110 via a wired or wireless connection and may be positioned remotely from the camera, Alternatively the display 114 may be fixed to the imaging device 100, Alternatively both a fixed display and a remote display may be provided.
For example, the imaging device may be configured to transmit data to one or more electronic devices at a remote location, such as a central control room. The control room would typically house a plurality of displays corresponding to a plurality of imaging devices, allowing a user to monitor multiple remote locations at once, The control room might also house the memory on which data is recorded.
Figure 2 shows the imaging device 100 in use, detecting a target gas leak from container 200, The camera 102 images thermal radiation emitted by background objects and structures 206, The processor calculates the blackbody temperature Ta 208 for each part of the image based on the wavelength of radiation detected.
Figure 2 shows a cloud of target gas 202 leaking from container 200. The target gas cloud 202 absorbs certain wavelengths of radiation emitted by the background objects 206 and emits characteristic radiation related to the temperature of the target gas Tc 204. Processor 106 is configured perform gas detection analysis whereby the change in temperature of the radiation imaged in certain parts of the image when the target gas enters the field of view of the camera 102 is detected. Processor 106 then causes the display 114 to display an indication that a target gas 202 has been detected and an indication of the part of the image in which the target gas 202 has been detected. The processor may also cause a speaker (not shown) to issue an audible warning. The display of the indications above and the issuance of an audible warning may together form an alert system as known in the art.
For example, on detection of a target gas, a known alert system housed in a control room may be used to alert a user, or users, to the detection of the target gas.
The imaging device 100 is also able to identi1' the chemical composition of the target gas cloud 202. One or more of the optical filters 108 may be moved from the first position to the second position. The processor t06 is configured to analyse the relative amount of radiation of certain wavelengths being imaged in the presence of the different filters 108, compare the resulting spectrum to known gases and thus determine the composition of the target gas 202.
It is noted that the identification of gas composition using different filters in this way is already known, The imaging device 100 is configured to determine a level of confidence on which to base gas detection analysis. For a thermographic camera with a given detection limit, its ability to detect a target gas is related to the relative temperature of the target gas and radiation from the background. The present invention compares the ambient temperature 2 tO of a location to the background temperature TB 208 in order to identify whether the temperatures of a target gas T0 204 and of the background TB 208 are sufficiently different for effective gas detection for a given region. n j
The imaging device optionally comprises a remote heat source (not shown), which may be positioned in the field of view of the camera 102. The heat source is configured to generate thermal radiation across a range of known temperatures, which the user can select between.
The heat source is used to calibrate the imaging device 100 by comparing the temperature of the heat source radiation as measured by the thermographic camera to the known value of the temperature of the heat source radiation. If the two values are different, the processor 106 corrects the output of the camera 102 such that the two temperatures are the same. Preferably the calibration is repeated for heat source radiation of different temperatures. Such calibration of the camera further helps ensure the accuracy of the camera over an extended period of time. In further embodiments, where the difference between the temperature of the heat source and the temperature as measured by the camera, is greater than a predetermined limit the processor 106 is further configured to emit a signal to indicate that the camera t02 is indeed of maintenance or repair. The signal, in an embodiment, is a warning message which is displayed on the display associated with the camera.
Figure 3 is a flowchart of the method used by imaging device 100 to determine the reliability of gas detection for each part of an image of thermal radiation imaged by the camera 02.
The following methodology is discussed with reference to a fixed single camera. The methodology may be extended to systems comprising multiple imaging devices 100, as well as image devices tOO which scans across an area, or portable imaging devices 100 which may be moved and placed in areas of interest.
At step S300, the thermographic camera t02 generates a thermal image of the location corresponding to its field of view, The generation of the thetmal image occurs in a known manner. When optical filters 108 are used, the camera 102 generates a different thermal image for each filter used.
At step S302, the imaging device 100 measures the ambient temperature TA 210 using temperature sensor 104. The ambient temperature is periodically updated, preferably the temperature is measured for each instance of a generation of a thermal image as per step S300.
At step S304, the imaging device 100 then uses processor 106 to determine the blackbody temperature TB 208 of each part of the image corresponding to the wavelength of radiation emitted by the background objects and structures 206 in the field of view of the camera 102.
In the present embodiment, each part of the image corresponds to a group of pixels of the camera's imaging sensor. However it is to be appreciated that using parts of the image corresponding to single pixels may also be effective.
The processor 106 is configured to calculate a first value based on TA 210 and TB 208 for each part of the image. The processor 106 in a preferred embodiment calculates the magnitude of the difference between the two values AT at step 5306. This first value is then compared to a predetermined threshold value Tc based on the detection characteristics of the sensor of the thermographic camera 102, and a level of confidence is assigned to each part of the image based on the comparison as described below. In further embodiments other measures of comparisons of TA 210 and TB 208 may be used.
If it is determined that AT is less than Tc for a part of the image at step S308, the imaging device determines that gas detection is unreliable for the location corresponding to that part of the image at step 5310, and the method continues to figure 4. If it is determined that AT is greater than or equal to Tc at step S3 t2 the imaging device determines that gas detection is reliable for the location corresponding to that part of the image at step S3 14, and the method continues to figure 5.
For example, Tc may correspond to the detection limit of the camera's sensor, If AT is determined to be less than Tc in one or more parts of the image, those parts of the image are assigned a low level of confidence as AT is below the detection limit. Similarly if AT is determined to be much greater than Tc in one or more parts of the image, those parts of the image are assigned a high level of confidence as AT is much greater than the detection limit.
In further embodiments if AT is determined to be only slightly greater than Tc, or to be exactly Tc, those parts of the image may be assigned an intermediate level of confidence to indicate that the reading should be treated cautiously as AT is close to, or at, the detection limit, Alternatively, the imaging device 00 is configured to perform steps S300 to S3 10 (or steps S300 to 5314, depending on the value of AT), then return to step S300. In this case no gas detection analysis is performed. When configured to follow these steps, the imaging device may be used to survey one or more locations, and identify areas which might have a low or intermediate level of confidence. It is to be appreciated however that the imaging device could still be used for surveying purposes when if gas detection is being performed.
For example, the imaging device could be used to survey an extended site such as an oil refinery. Certain structures on the site may have surfaces with a certain reflectivity or emissivity, such that zfl for the surfaces is likely to be small, and therefore the detection of gas using known passive thermal imaging techniques may be difficult, The imaging device is used to identify such surfaces and inform the user accordingly. The user may then take appropriate action, for example painting the surfaces to reduce their reflectivity.
Figure 4 is a flowchart of the method used by imaging device 100 if it is determined that the level of confidence is such that gas detection for the part of the image is deemed unreliable in step S310.
At step S400, the processor is configured exclude the part of the image from gas detection analysis as described above, In the present embodiment the processor is further configured to complete the step of causing the display 114 to display an indication that gas detection is deemed unreliable in that part of the image (step not shown), At step S402 the imaging device 100 is configured to return to step S300 to repeat the method for a subsequent thermal radiation image generated by the thermographic camera 102.
Returning to the example above, figure 4 corresponds to a situation in which one or more parts of the image has been assigned a low level of confidence. In this case T is less than the detection limit of the camera's image sensor, perhaps due to atmospheric conditions or due to the reflectivity of a background structure being high as described above. For these parts of the image, gas detection analysis is considered not to be reliable as the imaging device is operating beyond the detection limit of the camera. Accordingly these parts of the image are excluded from gas detection analysis to prevent potentially erroneous data being provided to the user, Preferably the user is alerted that the imaging device is considered not to able to detect target gas for a location corresponding to the parts of the image, Thus the user is able to take appropriate action as necessary.
Figure 5 outlines the method used by imaging device 100 if it is determined that the level of confidence is such that gas detection for the part of the image is deemed reliable in step S3 14.
At step S500, the processor is configured include the part of the image when performing gas detection analysis on the image as described above.
At step S502 the imaging device 100 is configured to return to step S300 to repeat the method for a subsequent thermal radiation image generated by the thermographic camera 102.
Figure 5 corresponds to a situation in which the level of confidence is either high or intermediate for a part of the image. In this case AT is either well above the detection limit of the camera's sensor, or is close to or at the detection limit respectively. For one or more parts of the image having a high level of confidence, gas detection analysis proceeds normally. For one or more parts of the image having an intermediate level of confidence, gas detection analysis may proceed as normal, though the imaging device may alert the user that the camera is operating in conditions close to its sensor's detection threshold, and indicate the parts of the image accordingly.
By implementing the method described in figures 3 to 5, the present invention advantageously identifies which parts of a thermal image of a location correspond to areas in which gas detection is likely to be reliable and areas in which it is not, By indicating this on a display (for example a remote display housed in a control room), the user is informed when and where it may be necessary to instigate additional safety measures, for example limiting personnel access to an area in which gas detection has been deemed unreliable.
The processor 106 may be further configured to track the value of AT for each part of a series of images, and predict the future value of AT in subsequent images. Thus if one or more parts of the image correspond to a low level of confidence, the processor is able to estimate when conditions will allow for the detection of gas in those parts, and cause the display to indicate this to a user.
U
The invention as described above may be particularly advantageous when the imaging device is being used to detect leaks of target gas in outdoor locations during adverse weather conditions, for example an oil refinery in foggy conditions. When a dense region of fog enters the camera's field of view, AT may fall below the detection limit associated with the thermographic camera's detector in one or more parts of the image. The imaging device excludes these parts of the image from gas detection analysis, thus preventing potentially erroneous data to the user. The imaging device provides a visual indication of the affected parts to the user, who is then able to take any appropriate action, such as limiting personnel access to the areas corresponding to the parts of the image with a low confidence level. The device then tracks the value of AT in each part of the image, and predicts when the fog is likely to have thinned enough to allow gas detection analysis to be performed in that part of the image. An indication of this time is provided to the user via the display, the user then being able to plan appropriate action accordingly. In cases where the fog does not completely dissipate, AT may by higher than the detection threshold of the camera's sensor, but may still be small in one or more parts of the image. In this case the user is informed that these parts have been assigned an intermediate confidence level, and the user thus knows that conditions may change such that AT falls below the threshold of the camera's sensor.
When a particular region is identified as having a low or intermediate level of confidence, the user may place the heat source in that particular region. Having measured the temperature of the background radiation emanating from the region, the user may then choose a temperature of radiation to be emitted by the heat source, such that AT is increased to a point at which the region may be assigned a high level of confidence. Thus the heat sonrce may also be used to enable gas detection in regions of low AT, in addition to calibrating the imaging device 100.
For example, on measuring AT for a particular location, the imaging device determines that a certain stmcture has a value of AT that is lower than the threshold of the sensor of the camera 102, for example due to the reflectivity or emissivity of the structure. The imaging device indicates this to the user, who then positions the heat source at the location, in front of the structure as seen by the camera, The user then chooses a temperature for the heat source. This temperature may be chosen such that it is greater than the measured ambient temperature by a certain amount, for example 10K. Alternatively the temperature could be based on the previously measured background radiation temperature. The heat source emits radiation at the
H
chosen temperature, effectively changing the temperature measured by the imaging device, such that AT is now high enough that the structure is assigned a high level of confidence.
Therefore as well as aiding in the calibration of the camera the heat source may proactively improve the camera's ability to detect gas in regions where the confidence level in a detection is sow.
In the embodiment above, the threshold value has been described as being based on the detection limit of the camera's image sensor. It is to be appreciated that if the sensor has a plurality of pixels with different detection limits, a different threshold value can be determined for each pixel. hi

Claims (19)

  1. Claims 1. An imaging device for use in gas detection comprising: a thermographic camera; and a sensor for measuring temperature; the device configured to: generate a first thermal image of radiation of a first location using the camera; measure an ambient temperature of the location using the sensor; calculate a first value based on a determined temperature for a first portion of the first thermal image and the measured ambient temperature; compare the first value of the first portion of the first image to a predetermined value indicative of a detection limit of the camera; and assign a level of confidence to the first portion of the first image based on the comparison.
  2. 2. The device of claim 1 further configured to detect the presence of a target gas in one or more portions of the first thermal image.
  3. 3 The device of any preceding claim, the device further configured to determine the level of confidence for the one or more portions of the first thermal in which the target gas is detected and in the event that the level of confidence exceeds a predetermined threshold generate signal to indicate the detection of the target gas.
  4. 4. The device of claim 3, the device further configured that in the event that the level of confidence is below the predetermined threshold generate signal to indicate the detection of the target gas is deemed unreliable.
  5. 5. The device of any preceding claim wherein the first value is the magnitude of the difference between the temperature of a first portion of the first image and the measured ambient temperature.
  6. 6. The device of any preceding claim further comprising a filter and configured to produce a plurality of thermal images to determine the species of gas detected.
  7. 7. The device of any preceding claim to generate a plurality of thermal images.
  8. 8. The device of claim 7 configured to identify a first region having a level of confidence lower than the predetermined threshold in successive images.
  9. 9. The device of claim 8 further configured to track the position of the first region over the successive images.
  10. 10. The device of claim 8 or 9 further configured to predict the position of the first region in subsequent images.
  11. 11. The device of any preceding claim further comprising a display, wherein the device is further configured to display a visual image on the display corresponding to the radiation imaged by the camera.
  12. 12. The device of any preceding claim wherein the level of confidence is based on a chemical composition of a target gas.
  13. 13. The device of any preceding claim further comprising a plurality of optical filters.
  14. 14. The device of claim 15 wherein each optical filter may be moved between a first position and a second position.
  15. 15. The device of claim 16 wherein in the second position, optical filters are disposed in the path of radiation to be imaged by the camera.
  16. 16. The device of any preceding claim further comprising wireless communication circuitry.
  17. 17. The device of any preceding claim further comprising wired communication circuitry.
  18. 18. The device of any preceding claim further comprising a remote heat source located in a field of view of the camera, wherein the heat source is configurable to generate thermal radiation at one or more known temperatures.
  19. 19. The device of claim 18 further configured to calibrate the thermographic camera based on the known temperawre of the thennal radiation generated by the heat source.
GB1407677.2A 2014-05-01 2014-05-01 Self Correcting gas camera Withdrawn GB2526066A (en)

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