GB2509082A - Turbine blade fastener accessible from outside blade - Google Patents
Turbine blade fastener accessible from outside blade Download PDFInfo
- Publication number
- GB2509082A GB2509082A GB1222943.1A GB201222943A GB2509082A GB 2509082 A GB2509082 A GB 2509082A GB 201222943 A GB201222943 A GB 201222943A GB 2509082 A GB2509082 A GB 2509082A
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- United Kingdom
- Prior art keywords
- turbine
- opening
- turbine blade
- blade
- root
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005520 cutting process Methods 0.000 description 2
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- 238000003801 milling Methods 0.000 description 2
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- 229920005989 resin Polymers 0.000 description 2
- 241000478345 Afer Species 0.000 description 1
- 241000937413 Axia Species 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B17/00—Other machines or engines
- F03B17/06—Other machines or engines using liquid flow with predominantly kinetic energy conversion, e.g. of swinging-flap type, "run-of-river", "ultra-low head"
- F03B17/061—Other machines or engines using liquid flow with predominantly kinetic energy conversion, e.g. of swinging-flap type, "run-of-river", "ultra-low head" with rotation axis substantially in flow direction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/12—Blades; Blade-carrying rotors
- F03B3/121—Blades, their form or construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B13/00—Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
- F03B13/12—Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy
- F03B13/26—Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using tide energy
- F03B13/264—Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates characterised by using wave or tide energy using tide energy using the horizontal flow of water resulting from tide movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
- F03D1/0658—Arrangements for fixing wind-engaging parts to a hub
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/60—Assembly methods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2280/00—Materials; Properties thereof
- F05B2280/60—Properties or characteristics given to material by treatment or manufacturing
- F05B2280/6003—Composites; e.g. fibre-reinforced
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/30—Energy from the sea, e.g. using wave energy or salinity gradient
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Oceanography (AREA)
- Power Engineering (AREA)
- Hydraulic Turbines (AREA)
Abstract
A composite turbine blade 4 is attached to a hub 8 by threaded fasteners 6, 18, 20. An elongate oval access opening, recess or window 24 is formed in the blade, to allow access for tightening a nut 6 from outside of the blade. The opening may have rounded ends to avoid stress concentrations, and the nut 6 may act on a bearing element 30. The nut may comprise a multi jack-bolt tensioner (nut tensioner figures 2-5). The opening may be wider towards the outside of the blade, to improve access for a spanner or wrench, whilst maximising blade strength. Where the blade root narrows rapidly from the connection, the openings could be open ended (figure 4). The connection between the blade root and hub may be non-planar, e.g. part conical or part spherical (figure 4).
Description
TURBINE BLADE
The present invention relates to a turbine blade, such as a water turbine blade or a wind turbine blade, [he present invention also relates to a turbine st.ich as a water turbine or a wind turbine incorporating such a blade. The present invention particularly relates to a turbine blade Jar use in a tidal generator.
Wind and tidal turbine blades are typically of laminated composite material (for fatigue resistance), bolted to the turbine hub using steel bolts. A connection therefore needs to he made between the bolts and the composite blade, Tidal hubs are usually sealed, and hence there is no access inside the hub for tightening the nuts on the blade connecting bolts. Small wind turbines also have limited or no manual access due to the size of the hub.
There are a number of known techniques to affix such. blades, In one known technique, each hub spindle includes an enlarged circuniferential flange to which the blade root is affixed using Tholts. However, that structure exhibits the problem of poor hydrodynamics. There are further problems in that despite a heavy and expensive spindle, the spindle is susceptible to fatigue failure at the internal radius of the flange.
In another known technique, the blade root incoiorates a radially outwardly directed circumferential flange, and studs are screwed into blind holes in a hub spindle. Nuts are fitted onto the outboard end of the studs, This an'angement suffers from the problem that the flanges are not strong enough when fhhricated from fibre reinforced resin matrix composite material due to through thickness tensile (Brazier) loads at the tight radius, and so the flange tends to be made in steel or spheroidal graphite iron (SGT), which then needs to he connected to the composite blade, typically by an adhesive joint. i'he difference in stiffitess between the composite material and steel/Sill can lead to the existence of stress concentrations in the adhesive joint. This in turn can result in a problem of the lowering of the fatigue resistance of the adhesive, particularly when subjected to underwater environments.
I
So there is a need for an economically viable method of making blades for tidal turbines that are strong enough to work at the megawatt scale, are efficient in hydrodynamic perfonnance and are cost effective to manufacture.
The present invention aims at least partially to meet that need.
Accordingly, the present invention provides a turbine blade adapted for fitting to a turbine member, the turbine blade comprising a root mounting portion which mounts an end of the turbine blade to the turbine member and is composed of fibre reinforced resin composite material, the root mounting portion having an end mounting surface for mating with a complementary mounting surface of the turbine member, a plurality of elongate bores spaced around and extending inwardly from the end mounting surfice of the blade, and a plurality of openings in the root mounting portion, each opening being located at an end, remote from the end mounting surface, of a respective one of the bores, each opening being elongated in a direction extending longitudinally along a longitudinal axis of the respective elongate bore.
The present invention further provides a turbine including a turbine blade according to the invention fitted to a turbine member by a fitting system, the end mounting surface mating with a complementary mounting surface of the turbine member.
Preferred features are defined in the dependent claims.
The invention relates to the attachment of a blade root to the rest of the turbine, typically to a central hub of the rotor in the case of an axial-flow turbine. The turbine may be a water turbine, for example a tidal turbine, or a wind turbine In this specification, the turbine blades incorporating the embodiments of the present invention may be used in any type of turbine which generates electrical power from flow of water or air relative to the turbine blade, which causes motion of the turbine blade which in turn drives an electrical generator, either directly or via a gearbox or hydraulic pump.
Depending upon the turbine design, the water turbine is most typically disposed in the sea, but may be disposed in a river, or even a lake or other body of moving water. Most typically, the turbine is a tidal turbine which. is adapted to cause electncal power generation from tidal rnotjon, either on a rising sea. tide or a reverse failing sea tide, with the turbine moving by water flow relative thereto in either of two opposite directions.
The turbine is typically an axial flow turbine, in which plural radial turbine blades are fixed to a rotatable hub which is caused to rotate about an axis by water or wind movement over the turbine blade surfaces.
Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings, in which: Figure 1 is a schematic perspective side view, partly in phantom, of a blade root structure and fitting system for fitting a tidal turbine blade root end. to a rotatable hub in accordance with a first embodiment of the present invention; Figure 2 is a schematic side view, partly in phantom. of a blade root structure and fitting system for fitting a tidal turbine blade root end to a rotatable huh in accordance with a second embodiment of the present invention; Figure 3 is a partsectional schematic plan view of a blade root structure and fitting system for fitting a. tidal turbine blade root end to a rotatable huh in accordance with a third embodiment of the present invention; Figure4is a schematic longitudinal crossse*ction through a bLade root structure and fitting system ftr fitting a tidal turbine blade root end to a rotatable huh i.n accordance with a thurth embodiment of the present invention; and Figure 5 is a schematic longitudinal side view of a boltstyle tensioner for use in a niodiicat:on of the previous embodiments of the present invention to provide a fifth embodiment of the present invention.
Referring to Figure 1 there is shown part of a water4riven turbine, in particular a tidal turbine, in accordance with a first embodiment of the present invention. However, alternatively the turbine may he a wind turbine, The tidal turbine 2 includes a turbine blade 4 having a root end 5 comprising a root mounting portion fitted by a fitting system 6 to a turbine member in the form of a rotational huh 8. A it portion of only one turbine blade 4 is shown, although plural turbine blades 4 are ftLed annularly around the rotational hub 8.
The turbine blade 4 is composed of fibre reinforced resin composite material, for example produced from prepreg or resininfised plies. The hub 8 is typically formed of a metal.
As shown in Figure 1, the turbine blade 4 and rntational hub 8 define opposite respective annutar load bearing mounting surfaces 12. 14 which are complementary and engage in a mating relationship at an interface 16. The load bearing mounting surfaces 12, 14 and interface 16 are generally substantially annular and may be continuous or discontinuous. The fitting system 6 extends across the interface 16 to fix the turbine blade 4 to the rotational hub 8. The fitting system 6 comprises an annular array of a plurality of mutually spaced threaded studs iS.
A first helically threaded end 20 of each stud 18 is threadably received in a respective blind helically threaded hole 2.1 in the rotational hub 8 which extends into the huh $ from the load bearing surface 14 of the huh 8 A hollow elongate bore 22 extends inwardly of the turbine hkade 4 from the load bearing surface 12 of the turbine blade 4 and terminates in an opening 24 which is elongated in the axial direction of the stud 18 to receive the stud 18. in the illustrated embodiment, the onening 24 is oval or elliptical in shape, with the major axis being aligned along the blade axis and/or along the longitudinal axis of the elongate bore 22 and stud 1 8. Preferably, the edges of the opening 24 are curved, so as to avoid or minimise stress concentrations in the composite material of the blade 4.
The opening 24 includes a near end portion 26 having a. shaped support surface 28, typically a partcvfl.ndricai, for example a semicylindricai, surface, adjacent to and surrounding the hollow bore 22. A hearing element 30 has a correspondingly shaped surface 32 which is shaped to mate complementarily with the shaped surthce 28 of the end portion 26 of the opening 24. Typically, the hearing element 30 includes a nonthreaded bore 34 extending therethrough coaxial with the hollow bore 22, which has a larger diameter than the stud 18.
Thereitre the stud 18 can freely slide in the bearing element 30. Typically, the bearing element 30 includes an upper substantially planar surface 33 remote from the lower surface 32. The hearing ekment 30 is typically part<ylindrical. tbr example seinicylindricai, and most typically comprises a semicyhndrica barrel bearing. A nut 36 is threadably fitted to the second helically threaded end 38 of the stud 18. The nut.36 comprises an end member of the helically threaded element in the form of the stud 1$, bearing directly or indirectly against the opening 24.
The free end 38 of the stud 18 extends into the opening 24 and is spaced from a far end portion 42 of the opening 24. A central portion 40 of the opening 24 has sufficient length in the axial direction of the stud 18 that the free end 38 of the stud 18 is spaced a sufficient distance, for example 10 to 50 mm. from the far end portion 42 of the opening 24 so that a nut tightening too (not shown), such as a hexagonal socket and associated wrench, can he fitted into the opening 24 and over the flee end 38 of the stud 18 to tighten the nut 36.
To allow sufficient space within the opening 24 f tool access to tighten the nut 36, the elongated opening 24 has a width greater than the width of the nut 36. In some embodiments where there are a large number of studs iS and/or a smitH diameter of the biade root 5, the width of the openings 24 may leave only a narrow strip 44 of fibre=reinforced resin, composite material between adjacent openings 24. A full blade bending load must be transmitted through these strins 44, and therefore minimising the width of the opening 24 is of paramount importance and drives the required thickness of the fibrereinforced resin composite material at the root S of the blade 4.
in order to fit the turbine blade root 5 to the hub 8, each stud 18 is threaded into a respective one of the blind heheally threaded holes 21. The free end 3$ of the stud 18 is passed through a respective one of the hollow bores 22 and the respective bearing element 30 and into the opening 24. A nut 36 is threaded onto the end 38 and tightened to the required preset torque setting using a tool such as a socket torque wrench. Each of the pairs of stud I 8/nut 36 is fitted in this manner annularly around the bkde root 5.
Referring to Figure 2 there is shown a modification of the embodiment of i:igure 1 in which like narts are identified with like reference numerals.
In this embodiment, the nut 36 is replaced by a muiti-jackbolt tensioner (MJT) 50. The MJT comprises a cylindrical helically threaded annular body 52 which has an internal helical thread (not shown) which is coupled with the helical thread 54 of the second helically threaded end 38 of the stud 1 8. An annuar array of tensioning bolts (iackbolts) 56 surrounds the stud 18 and each tensioning bolt 56 is threadably coupled with the body 52, The tensioning bolts 56 are parallel with the stud 18. Each tensioning bolt 56 has a head 58, for exampk a hexagonal head, located remote from the bearing element 30 and a free end 60 which bears directly or indirectly (for example using an intermediate washer, for example of hardened steel) against the outer surface 62 of the bearing ekinent 30 or a washer 63 thereon.
In order to ft the turbine blade root S to the hub 8, each stud 18 is threaded into a respective one of the blind helically threaded holes 21. The free end 38 of the stud 18 is passed through a respective one of the hollow bores 22 and the respective bearing element 30 and into the opening 24. The body 52 of the MJT 50 is threaded onto the free end 38 of the stud 18 until the body 52 contacts or is slightly spaced from the bearing element 30. Then the tensioning bolts 56 are rotated so as to be urged downwardly against the bearing element 30. As the tensioning bolts 56 are rotated, they apply an upward force on the body 52 of the MJT 50 away from the bearing element 30. and thereby apply a tensioning force on the stud 18. Each head 58 of the tensioning bolts 56 is tightened to the required preset torque setting using a tool such as a socket torque wrench. Each of the stud I 8/MiT 50 pairs is fitted in this manner annularly around the blade root 5.
An advantage of using a multi jaekhoit tensioner as in Figure 2 rather than a simple nut as in Figure 1 is that each tensioning bolt 56 requires a smaller torque ench as compared to the torque wrench, or possibly a. hydraulic tensioner, required to tighten the single nut 36. This means that in order to provide the same mounting force of the blad.e on (he hub for the same number of studs the width of the opening 24 can be reduced for the embodiment of Figure 2 using the MJTs as compared to the embodiment of Figure 1 using the nuts. This in turn allows the width of the strips 44 of fibre-reinforced resin composite material between adjacent openings 24 to be increased, enhancing the blade strength.
In Figure 2, the opening 24 extends inwardly from a radially outer surface 27 of the biade root 5 and terminates inwardly of a radially inner surface of the blade root 5 to define a rear wall 29 of the opening 24 on the radially inner side of the blade root 5.
Referring to Figure 3 there is shown a modification of the embodiment of Figure 2 in which like parts are identified with like reference numerals, The opening 24, or at least a part thereof may cx end wholly or only partly through the thickness of the blade root 64. In this embodiment, the width of the opening 24 on the radially outer side 65 of the blade root 64 is larger than on the radially inner side 66, and the opposed sides 68, 70 of the central portion 40 of the opening 24 are not paraflel hut rather are mutually inclined to form a substantially angular segment in cross-section, Fe opposed sides 68, 70 may he radially oriented towards the blade axis or alternatively may be oriented so as to provide a more pronounced angular segment, with the opposed sides 68. 70 being oriented toward each other on the radially inner side 66 by an acute angl.e even greater than that provided by radially oriented sides 68, 70. This provides a relatively large opening width L on the radially outer side 65 and a relatively small opening width i on the radially inner side 66.
As can readily be understood by those skilled in the art, a conventional T-bolu mounting configuration for a substantially circular blade root provides minimum composite materiai width at the inside face of the blade root. In contrast, in accordance with this embodiment, by providing an increased width of composite material on the circumferential inside face of the blade root, the strength of the composite material between the holes, and correspondingly between the fittings of the fitting system, is enhanced. This in turn increases blade strength, because the minimum width of the composite material is increased, Such an angular segment structure for the cross-section of the opening 24 also provides, for a given area of composite material in a transverse cross-section through the root 64 orthogonal to the longitudinal direction of the blade, a wider opening 24 for torque wrench 72 access on the radially outer side 65 of the blade root 64 than if the opening 24 had a substantially rectangular cross-section. This configuration permits the torque wrench 72 to have a wider arc of operation when tightening the tensioning bolts 56 of the MJT 50, and furthermore permits the tensioning bolts 56 on. the radially inner side 66 of the root 64 to he effectively accessed by a torque wrench entering the opening 24 on. the radially outer side 65 of the blade root 64. The result is that the blade root 64 can be effectively fitted to the hub 8 using the MJTs 50 without requiring any access to the inside of the blade root 64.
Referring to Figure 4 there is shown pan of a water-driven turbine, in particular a tidal turbine, in accordance with a fourth embodiment of the present invention. 1-lowever, alternatively the turbine may be a wind turbine.
The tidal turbine 102 indudes a turbine blade 104 having a root end 105 fitted by a fitting system 106 to a turbine member in the form of a rotational hub 108. A portion of only one turbine hade 104 is shown, although plural turbine blades 104 are fitted annularly around the rotational hub 108.
i'he turbine blade 104 is composed of fibre reinforced resin composite material, for example produced from prepreg or resin-infused plies. The huh 108 is typically formed of a metal.
As shown in Figure 4, the turbine Made 104 and rotational hub 108 define opposite respective load hearing surfaces 112. 114 which engage at an interface 116. The fitting system 106 extends across the interface 116 to fix the turbine blade 4 to the rotational hub 108. the fitting system 106 comprises an annular array of a plurality of threaded studs 118, although only one stud 11$ is illustrated in Figure 4.
A first hefleally threaded end 120 of each stud 118 is threadahly received in a respective blind helically threaded hole 121 in the rotational hub 108 which extends into the huh 108 from the load bearing surface 114 of the huh 108. A hollow bore 122 extends inwardly of the turbine blade 104 from the load bearing surface 11.2 of the turbine blade 104 and tenninates in an opening 124 which is elongated in the axial direction of the stud 118 to receive the stud 118.
in the illustrated embodiment, the opening 124 is an open-ended recess 123 in a radiafly outer surface 125 of the blade root 5. the recess 123 being oriented along the longitudinal axis of the respective elongate bore 122. The opening/recess 1241123 has no material located above the hollow bore 122. The recess 123 has been cut, for example, by a rotating milling cutter moving downwardly in a single direction towards the hollow bore 122, the miffing cutter comprising a cutting cylinder having an axis orthogonal to the axis of the hollow bore 122.
As for the opening 24 of the previou.s embodiments, preferably the edges of the opening 124 are curved, so as to avoid or minimise stress concentrations in the composite material of the blade 4.
The opening 124 includes a near end portion 126 having a shaped surface 128, typicafly a partcyiindricai. tin example a semicylindrical, surface, adjacent to the hollow bore 122. A bearing element 130 has a correspondingly shaped surface 132 which is shaped to mate complementarily with the shaped surface 128 of the near end portion 126 of the opening 124.
Typically, the bearing element 130 includes a non-threaded bore 134 which has a larger diameter than the stud 118. Therefne the stud 118 can freely slide in the hearing element 130. The bearing element 130 is typically part-cylindrical, for example semi-cylindrical, and most typically comprises a semi-cylindrical barrel bearing. In alternative embodiments, the bearing element 130 is planar and hears against a planar surthce adjacent to and surrounding the hollow bore 122.
As described. for the previous embodiments, a MJT 150, or a mU (not illustrated), is threadably fitted to the second helically threaded end 138 of the stud 118.
The provision of the open-ended opening 124/recess 123 provides a number of advantages.
For example, the open-ended opening 124 allows the MIT or nut freely to he applied onto, and removed from, the stud along the stud direction, as shown by the arrow in Figure 4, without any blocking or interference from an upper end of the opening. Also, the opening 124 is freely accessible on the radially outer side 125, allowing easier access for a torque wrench. The width of the opening 124 can he made even narrower as compared to the opening 24 of* the previous embodiments, increasing blade strength.
in addition, when a MJT 150 is employed, this provides the advantage that the opening 124 can be made narrower, and so the composite material of the blade root 1 05 can he made thinner, between the outer side 125 and an inner side 127 and so less expensive.
Ihe first helically threaded end 120 of the stud 118 may have an enlarged diameter as compared to the remainder of the stud 118 so that the stud portion which is threadably received in the blind helically threaded hole 121 in the rotational hub 108 has greater thread diameter. This in turn provides a greater thread ioathbearing area which extends into the hub 108 from the load bearing surface 114 of the huh 108, This strengthens the stud 118 and increases the fatigue resistance of the stud fittings.
A modified bolt for use in any of the embodiments is illustrated in Figure 5. The bolt 200 is a boltstyle tensioner rather than a stud pius nutstyle tensioner as shown in. Figures I to 4. in Figure 5. the bolt 200 has a fixed head 202 and a shaft 204 extending therefrom, with a radially enlarged threaded end 206 of the shaft 2.04. As discussed above, the enlarged thread diameter increases fatigue resistance. Tensioning bolts 208 in the head 202 extend through the head 202 aligned with the direction of the shaft 204 and have lower ends 210 which bear against a planar bearing 212 on or in an annular support 214 surrounding the shaft 204. The bolt-style tensioner of Figure 5 provides a more compact tension element which can permit a smaller hole and opening in the blade root, Also, the helical thread on the outer end of the stud can he omitted, thereby increasing the fatigue life.
Returning back to Figure 4, the load hearing surfaces 112, 114 of the turbine blade 104 and rotational huh 108 are inclined at an acute angle a, typically from 2 to 30°, more typically from 5 to 10°, to the plane P which is transverse to the longitudinal axis of the blade' root* i.)5.
Correspondingly, the interface 116 is similarly inclined, and is oriented towards the blade root 105 and away from the huh 108 so that the radially outer circumference of the interface 116 is located nearer to the blade tip than the radially inner circumference of the interface 116. The blade/huh interface 116 is therefore frusto-conical when the interface is annular, In this embodiment the ft'ustoconica1 interface is directed upwardly and outwardly and the angle a may he regarded as a "positive'9 an$le, but in an alternative embodiment the fristo-conical interface is directed downwardly arid outwardly and the angle a (which may have the same values described above) may be regarded as a "negative" angle. In that alternative embodiment the interface is oriented away from the blad.e root and. towards the hub so that the radially inner circumference of the interface is located nearer to the blade tip than the radially outer circumference of the interface.
Such. a frustoconical blade/hub interface Ii 6 provides a number of advantages. The frusto conical interface 11 6 permits the blade geometric taper to be initiated precisely at the free end of the blade root. When the root contact face is inclined or coned so that it is not perpendicular to the bolt axis or blade axis, the tendency of the blade to slide across the hub spindle contact surface is reduced, in a tidal turbine, such sliding forces are large due to tidal turbine blades generating large lift thrces over a relatively short blade span (compared for instance to a wind turbine blade).
It is known to solve the problem of preventing such shding forces by providing the hub spindle with a "spigot" in the form of a cylindrical extension protruding into the blade root and being received in an annular end part of the root. However, that known design requires additional material in the spindle and accurate manufacture of the inside surface of the blade to [it the spigot.
In contrast, in accordance with this embodiment, the provision of a "positive" or "negative" inclined angie for the contact surfaces of the blade root and hub, for example by making the inboard end of the blade slightly conical, or alternatively V-shaped or spherical, results i.n the reaction forces fl-ott the bending moment serving to counteract the sliding force and/or the bolt preload serving to counteract the sliding force.
For a tidal blade in particular, as its root diameter is relatively large for its span compared to a wind turbine blade, there is a need to taper the blade rapidty outboard of the root to avoid excessively thick sections along the blade span, which would cause too much drag. in a.
conventional T-boit design the taper starts outboard of the barrel nut holes, 11.
In contrast, in the embodiment of Figure 4, for the elongated holes 124 it is advantageous to begin the taper further inboard, either at the inboard end of th.e hole 124 or even at the blade root contact face 11.2. This provides a number of technical advantages.
First, the geometric taper of the blade can be more rapid, hence reducing the drag of the blade, without excessive cuivature of the laminate, which could otherwise lead to delamination of the composite material due to Brazier loads. Secondly, the blade is easier to laminate as the degree of double curvature in this area is reduced, i.e. the blade root can become more conical.
In the embodiment of Figure 4, the provision of the opemended elongated holes 124 also provides a number ol' technical advantages. First, the studs can be removed from the outboard side without removing the blade, which can reduce the time taken to inspect or replace the studs. Secondly, the bolts can be tightened from directly outboard, allowing the openended elongated holes 124 to he made narrower because reduced width. for torque wrench access is required. Thirdiy. the machining of the openended elongated holes eari he done. in a single cutting operation in the blade axial direction with a milling cutter. Depending on the depth of cut, the openended hole can he left blind so that the blade remains watertight.
This can he beneficial to avoid marine fouling inside the blade. Alternatively a watertight plate can be fitted to the inside face of the hole afer machining if required.
In the modified embodiment of Figure 5, a hoitstyle tensioner can he used instead, of a stud plus nutstyle tensioner as shown in Figure 4. Such a holtstvle tensioner can he made more compact and removes the need for a thread on the outboard end of the stud, which determines its fatigue life. Since the only limitation on the size of the inboard end of the stud is the size of the hole in the blade through which it must pass, the thread at the inboard end. can be much larger, and hence is more resistant to fatigue, Alternatively for a given size of thread, a smaller bolt can he used, allowing the elongated hole 124 to he narrower and hence the blade laminate can he made thinner and be less expensive.
in the marine environment where tidal turbines are installed, the costs of vessels for installation and maintenance are relatively very high, which means that saving time during operations on board can confer a large financial benefit, The present invention has application in the manufacture of oscillating foil tidal turbine blades, cross-flow tidal turbine. blades and axia tiow tidal turbine blades, because all of these blade types have very high loading and relatively thin blade sections and their root connections can generate high shear loads.
The cost of maintenance and repair of submerged tidal turbines is high, for exampLe much greater than for onshore wind turbines, The preferred embodiments of the present invention provide an advantage that the constructions earl eliminate the use of highly1oaded adhesive joints in an underwater envirornent, which enhances the reliability of the tida' turbine incorporating the tidal turbine blade. The preferred embodiments of the present invention can also provide significant labour cost savings, efficiency and reliability improvements compared to other methods, particularly for an axial-flow turbine construction.
Various other modifications to the tidal and wind turbine blades of the present invention, and their manufacturing process. will be apparent to those skilled in the art.
Claims (2)
1.4, A turbine blade according to claim 12 or claim 13, wherein an upper surface of the bearing element remote from the support surface is substantially planar.5. A turbine blade according to any foregoing claim, wherein the end mounting surface is a non-planar sur&ce having at least a portion thereof inclined at an acute angle to a plane extending transversely to a longitudinal axis of the turbine blade.16. A turbine blade according to claim 15, wherein the end mounting surface is a frusto-conical surface.17. A turbine blade according to dairn 15 or claim 16. wherein the non-planar end mounting surface is upwardly and outwardly tapered, with the radially outer edge thereof being tocated more toward a tip end of the blade than the radially inner edge.18. A turbine blade according to claim 15 or claim 16, wherein the non-planar end mounting surface is downwardly and outwardly tapered, with the radially inner edge thereof being located more toward a tip end of the blade than the radially outer edge.19. A turbine blade according to claim 1 7 or ctaim 18, wherein the non-planar end mounting surface is inclined at an acute angle of from 2 to 30", optionally from 5 to 1 0, relative to the plane extending transversely to the longitudinal axis of the turbine blade.20. A turbine blade according to any foregoing claim, which is a water turbine blade.2!. A turbine blade according to any one of claims I to 1 9, which is a wind turbine blade.22. A turbine including a turbine Hade according to any foregoing claim fitted to a turbine member by a fitting system, the end mounting surface mating with a complementary mounting surface of the turbine member.23. A turbine according to claim 22, wherein the fitting system comprises a plurality of helically threaded elements, each threaded element being threadably fitted into a respective helically threaded hole in the turbine member and extending through a.respective elongate bore in the root mounting portion and having an end member bearing directly or indirectly agair.st the opening.24. A turbine according to claim 23 comprising a bearing element mounted against the support surface, the bearing element comprising a bore extending therethrough which is coaxial with the elongate hare, and wherein each end member bears against a respective bearing element.25. A turbine according to claim 23 or claim 24, wherein at least some of the helically threaded elements comprise a stud having two helically threaded ends, a first end being threaded into the turbine member and a second end being threaded into a respective end member in the form of a nut.26. A turbine according to claim 23 or claim 24, wherein, at least some of the helicafly threaded elements comprise a stud having two helically threaded ends, a first end being threaded into the turbine member and a second end being threaded into a respective end member in the form of a muiti-jackbolt tensioner.27. A turbine according to claim 26, wherein the multijackbolt tensioner comprises a cylindrical helically threaded annular body which is threadably coupled with the second end of the stud and an annular anay of tensioning bolts surrounding the stud, each tensioning bolt being threadably coupled with the body. each tensioning bolt having a head and an opposite free end which hears directly or indirectly against a bearing element to tension the stud.28. A turbine according to claim 23 or claim 24. wherein at least some of the helically threaded elements comprise a bolt having a first helically threaded end threaded into the turbine member and a second end comprising a fixed head in the fbrm of a mnulti i ackbolt tensioner.29. A turbine according to claim 28, wherein the fixed head of the muitijackbolt tensioner comprises a fixed head member which is fixed to the bolt and an annular array of tensioning bolts surrounding the bolt, each tensioning bolt being threadably coupled with the fixed head member, each tensioning bolt having a head and an onposite free end which hears directly or indirectly against a bearing element to tension the bolt.30. A turbine according to any one of claims 25 to 29, wherein the first helically threaded end has a diameter larger than the diameter of the opposite end of the helically threaded element.31. A turbine according to any one of claims 23 to 30, wherein the turbine member is arotatable hub.32. A turbine according to any one of claims 23 to 31. which is a waterdriven turbine.33. A turbine according to claim 32, which is a tidal turbine.34. A turhir.rn according to any one of claims 23 to 31, which is a winddriven turbine. 1 7
1
2. A turbine blade according to claim ii, further comprising a bearing element mounted against the support surface, the bearing element comprising a bore extending theret.hrough which is coaxial with the elongate bore.
13. A turbine blade according to claim 12, wherein the support surface, and a lower surface of the bearing element engaging the support surface, are complementary and part-cylindrical.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1222943.1A GB2509082B (en) | 2012-12-19 | 2012-12-19 | Turbine Blade |
PCT/EP2013/077235 WO2014096100A1 (en) | 2012-12-19 | 2013-12-18 | Turbine blade |
EP13811916.9A EP2935870A1 (en) | 2012-12-19 | 2013-12-18 | Turbine blade |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1222943.1A GB2509082B (en) | 2012-12-19 | 2012-12-19 | Turbine Blade |
Publications (3)
Publication Number | Publication Date |
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GB201222943D0 GB201222943D0 (en) | 2013-01-30 |
GB2509082A true GB2509082A (en) | 2014-06-25 |
GB2509082B GB2509082B (en) | 2015-06-17 |
Family
ID=47631030
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB1222943.1A Expired - Fee Related GB2509082B (en) | 2012-12-19 | 2012-12-19 | Turbine Blade |
Country Status (3)
Country | Link |
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EP (1) | EP2935870A1 (en) |
GB (1) | GB2509082B (en) |
WO (1) | WO2014096100A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2512608B (en) * | 2013-04-03 | 2015-09-16 | Aviat Entpr Ltd | Rotor blade |
WO2020115092A1 (en) * | 2018-12-04 | 2020-06-11 | Wobben Properties Gmbh | Rotor for a wind turbine, and method |
US11480148B2 (en) | 2017-11-16 | 2022-10-25 | Wobben Properties Gmbh | Connection of a rotor blade to the rotor hub of a wind turbine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015084467A2 (en) * | 2013-09-19 | 2015-06-11 | Obermeyer Henry K | Hydromotive machine impeller attachment |
CN116146582B (en) * | 2023-04-17 | 2023-06-27 | 新创碳谷集团有限公司 | Sectional type wind power blade bolt connection structure and replacement method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001042647A2 (en) * | 1999-12-09 | 2001-06-14 | Aerpac Holding B.V. | Wind turbine rotor, and hub and extender therefor |
US20120045339A1 (en) * | 2008-12-12 | 2012-02-23 | Angus Fleming | Rotor blades |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070264121A1 (en) * | 2006-05-10 | 2007-11-15 | Miller James W | Torsion blade pivot windmill |
EP2697046B1 (en) * | 2011-04-11 | 2016-02-10 | LM WP Patent Holding A/S | Wind turbine blade with tapering root bushings |
-
2012
- 2012-12-19 GB GB1222943.1A patent/GB2509082B/en not_active Expired - Fee Related
-
2013
- 2013-12-18 WO PCT/EP2013/077235 patent/WO2014096100A1/en active Application Filing
- 2013-12-18 EP EP13811916.9A patent/EP2935870A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001042647A2 (en) * | 1999-12-09 | 2001-06-14 | Aerpac Holding B.V. | Wind turbine rotor, and hub and extender therefor |
US20120045339A1 (en) * | 2008-12-12 | 2012-02-23 | Angus Fleming | Rotor blades |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2512608B (en) * | 2013-04-03 | 2015-09-16 | Aviat Entpr Ltd | Rotor blade |
US11480148B2 (en) | 2017-11-16 | 2022-10-25 | Wobben Properties Gmbh | Connection of a rotor blade to the rotor hub of a wind turbine |
WO2020115092A1 (en) * | 2018-12-04 | 2020-06-11 | Wobben Properties Gmbh | Rotor for a wind turbine, and method |
US20220034292A1 (en) * | 2018-12-04 | 2022-02-03 | Wobben Properties Gmbh | Rotor for a wind turbine, and method |
US11988188B2 (en) * | 2018-12-04 | 2024-05-21 | Wobben Properties Gmbh | Rotor for a wind turbine, and method |
Also Published As
Publication number | Publication date |
---|---|
GB2509082B (en) | 2015-06-17 |
GB201222943D0 (en) | 2013-01-30 |
EP2935870A1 (en) | 2015-10-28 |
WO2014096100A1 (en) | 2014-06-26 |
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Legal Events
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PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 20181219 |