GB2484959A

GB2484959A - Socket

Info

Publication number: GB2484959A
Application number: GB201018194A
Authority: GB
Inventors: Ping-Wen Huang
Original assignee: New Way Tools Co Ltd
Current assignee: New Way Tools Co Ltd
Priority date: 2010-10-28
Filing date: 2010-10-28
Publication date: 2012-05-02
Anticipated expiration: 2030-10-28
Also published as: GB2484959B; GB201018194D0

Abstract

A socket 20 has a series of internal barbs or protrusions A allowing the gripping of a bolt head 400 on its circumferential outer edge faces as opposed to around the rounded corners of the bolt head 400. The outer surface of the socket 20 may have similar pointed constructions for external engagement with a spanner 2 or other appropriate tool (fig.8). The socket 20 may be used for the enhanced gripping and removal of difficult to remove bolts.

Description

1 SOCKET

2 Background of the Invention

3 1. Field of the Invention

4 The present invention relates to a socket, and particularly, to a socket S that is best used for loosening a rusted and rotten fastener, or, a fastener 6 which corners have been damaged.

7 2. Description of the Related Art

8 It is known that a fastener has a polygonal head for engagement with 9 a driving member, and by using the driving member to drive the head of the fastener for tighten/loosening the fastener. Unfortunately, it has always I I been a problem to loosen a fastener which has been tightened unduly or 12 which has become rusted and rotten. One reason is because a force that is 13 applied to the fastener has to be very large in order to loosen it. Another 14 reason is that the driving member would damage and wear the acute corners during the operation thereof It is noted that each acute corner defined 16 between two adjacent sides of the polygonal head would suffer a "collapse" 17 problem, namely, the corner becomes arcuate and is no longer acute.

18 Consequently, it becomes impossible to loosen the fastener from the object 19 no matter how hard the driving member is turned.

China Pat. No. ZL 9621 5962.X teaches a spanner for wrenching a 21 worn nut. The structure thereof, however, is complicated, which inflicts 22 high cost of manufacture.

23 The present invention is, therefore, intended to obviate or at least 24 alleviate the problems encountered in the prior art.

2 Summary of the Invention

3 According to the present invention, a socket: for driving a fastener 4 which head, a wrenching tool is adapted to engage, has corners which are or have become damaged to enable the wrenching tool to drive. The socket 6 includes a hole extending therethrough and defines an outer peripheral edge 7 and an inner peripheral edge. The inner peripheral edge defines a plurality 8 of engaging sides and slots extending longitudinally. Two adjacent 9 engaging sides are disposed on two opposite boundaries of one slot, and each engaging side is angled with adjacent engaging side. Furthermore, 11 each engaging side includes first, second, and third sections extending 12 longitudinally, and the first section includes a first terminal side coincident 13 with one of the two boundaries of one slot and a second terminal side and 14 approaches to a center of the hole as it extends from the first terminal side to the second terminal side, and the second section includes a first terminal 16 side coincident with the second terminal side of the first section and a 17 second terminal side and extends away from the center of the hole as it 18 extends from the first terminal side to the second terminal side, and the third 19 section includes a first terminal side coincident with the second terminal side of the second section and a second terminal side coincident with one of 21 the two boundaries of one slot. Each slot is radially and equally spaced 22 from the center of the hole.

23 In addition, when the socket is engaged with the wrenching tool to 24 drive the fastener, the head of the fastener is received within the hole of the 1 socket and is only in contact with the second tenninal side of the first 2 section of each engaging side defining an engaging point prior to operably 3 moving the socket, the outer peripheral edge of the socket is abutted against 4 a driving end of the wrenching tool, and the head of the fastener is aligned coaxially with the socket and the driving end of the wrenching tool and 6 defines a coaxial line.

7 It is an object of the present invention to provide a socket that is best 8 used for loosening a rusted and rotten fastener, or, a fastener which corners 9 have been damaged.

It is another object of the present invention to provide a socket that 1 1 has a lower manufacturing cost than a conventional socket.

12 It is a further object of the present invention to provide a socket that 13 has a sufficient structural strength against a possible deformation problem 14 when undergoing a large toque force during the operation of loosening the fastener.

16 Other objects, advantages, and new features of the present invention 17 will become apparent from the following detailed description of the 18 invention when considered in conjunction with the accompanied drawings:

Brief Description of the Drawiqg

21. Figure 1 is a perspective view of a socket in accordance with the 22 present invention.

23 Figure 2 is a cross-sectional view of the socket shown in Figure 1.

24 Figure 3 is a partial, enlarged view of Figure 2.

1 Figure 4 illustrates the socket shown in Figure 1 cooperated with a 2 wrenching tool for loosening a fastener.

3 Figure 5 is a cross-sectional view illustrating the fastener, the socket, 4 and the wrenching tool shown in Figure 4, with the fastener received in the socket, and with the socket engaged with the wrenching tool.

6 Figure 6 is an extended cross-sectional view of Figure 5 and 7 illustrates the operational direction of the socket.

8 Figure7 is a cross-sectional view illustrating a rusted and rotten 9 fastener loosening by the socket shown in Figure 1.

Figure 8 is a cross-sectional view illustrating the socket shown in 11 Figure 1 cooperated with a wrenching tool for loosening a fastener.

13 Detailed Description of the Preferred Embodiment 14 Referring to the drawings, a socket 1 that is best used for loosening a fastener 3 that suffers a problem as set forth in the description of the related 16 art, is hollow as it includes a hole 6 extending therethrough, i.e., the hole 6 17 has a depth the same as a depth of the socket 1, and defines an outer 18 peripheral edge 10 and an inner peripheral edge 20. The outer peripheral 19 edge 10 is polygonal and includes a plurality of sides 11. In this preferred embodiment, the outer peripheral edge 11 includes twenty-four sides 11.

21 Furthermore, each side 11 is defined between two other sides 11, and 22 defines a first cooperated edge 12 with one of the two other sides 11 and a 23 second cooperated edge 13 with the other of the two other sides 11. In the 24 preferred embodiment, there are twelve first cooperated edges 12 and 1 twelve second cooperated edges 13. The first and second cooperated 2 edges 12 and 13 are parallel to each other. Each first cooperated edge 12 3 extends longitudinally such that it has a length the same as the depth of the 4 socket 1. Likewise, each second cooperated edge 13 extends longitudinally such that it has a length the same as the depth of the socket 1.

6 Moreover, the first and second cooperated edges 12 and 13 are radially 7 spaced from a center "0" of the hole 6 of the socket 1, and each first 8 cooperated edge 12 is closer to the center "0" than each second cooperated 9 edge 13. Additionally, the inner peripheral edge 20 delimits the boundary of the hole 6, and defines a plurality of engaging sides 21 and a plurality of 11 slots 22. Each engaging side 21 extends longitudinally such that it has a 12 length the same as the depth of the socket 1. Likewise, each slot 22 13 extends longitudinally such that it has a length the same as the depth of the 14 socket 1. Furthermore, two adjacent engaging sides 21 are disposed on two opposite boundaries of one slot 22, and each engaging side 21 is angled 16 with adjacent engaging side 21, and includes a first section 211, a second 17 section 212, and a third section 213. The first section 211 of each 18 engaging side 21 extends longitudinally such that it has a depth the same as 19 that of the related engaging side 21, and includes a first terminal side 2111 coincident with one of the two boundaries of one slot 22 and a second 21 terminal side 2112, and approaches to the center "0" as it extends from the 22 first terminal side 2111 to the second terminal side 2112. As shown in 23 Figure 2, the second terminal side 2112 of the first section 211 of each 24 engaging side 21 is radially spaced from the center "0" by a radial distance I "Li". The second section 212 of each engaging side 21 extends 2 longitudinally such that it has a depth the same as that of the related 3 engaging side 21, and includes a first terminal side 2121 coincident with the 4 second terminal side 2112 of the first section 211 in that engaging side 21 and a second terminal side 2122, and is further away from the center "0" 6 and towards one second cooperated edge 13 as it extends from the first 7 terminal side 2121 to the second terminal side 2122. The third section 213 8 of each engaging side 21 extends longitudinally such that it has a depth the 9 same as that of the related engaging side 21, and includes a first terminal side 2131 coincident with the second terminal side 2121 of the second 11 section 212 in that engaging side 21 and a second terminal side 2132 12 coincident with one of the two boundaries of one slot 22. Also, with 13 respect to each engaging side 21, the first terminal side 2121 of the second 14 section 212 (or the second terminal side 2112 of the first section 211) i spaced from the second cooperated edge 13 that the second section 212 16 extends towards by a distance "Dl"; the first terminal side 2131 of the third 17 section 213 is spaced from that second cooperated edge 13 by a shorter 18 distance, "D2"; the first terminal side 2111 of the first section 211 is spaced 19 from the outer peripheral edge 10 by a perpendicular distance "D3"; and the second terminal side 2132 of the third section 213 is spaced from the outer 21 peripheral edge 10 by a perpendicular distance "D4". The perpendicular 22 distance "D4" is smaller than the perpendicular distance "D3".

23 Additionally, each slot 22 defined in the inner peripheral edge 20 is 24 opposing and adjacent to one second cooperated edge 13 defined on the 1 outer peripheral edge 10, and defines a bottom that is the furthest away from 2 the center "0", i.e., no other structural section of the inner peripheral edge 3 20 has a greater radial distance with respect to the center "0". As shown 4 in Figure 2, each slot 22 is radially spaced from the center "0" by a radial distance "L2". The radial distance "L2" is greater than the radial distance 6 "Li".

7 Figs. 4 through 7 show that a wrenching tool, a wrench 2, engaged 8 with the socket 1 to loosen the fastener 3. The wrench 2 includes a driving 9 end 200 defined at a distal end thereof The driving end 200 includes a cavity (not numbered) extending therethrough, and defines two opposite 11 engaging surfaces 210. The cavity is not enclosed. The fastener 3 12 includes a head 300 for engagement with the socket 1. The head 300 13 includes a circumferential edge defining a plurality of peripheral sides 310 14 and a plurality of corners 320, and each corner 320 is defined between two adjacent peripheral sides 310. Furthermore, each corner 320 is or has 16 become arcuate. As set forth in the description of the related art, it is 17 impossible to loosen the fastener 3 with the wrench 2 because the wrench 2 18 just turns relatively to the fastener 3. Notwithstanding, the fastener 3 is 19 able to be loosened by cooperation with the socket 1. When the socket 1 is used, two second cooperated edges 13 on the outer peripheral edge 10 of the 21 socket 1 are abutted against one engaging surface 210 while two second 22 cooperated edges 13 on the outer peripheral edge 10 of the socket are 23 abutted against the other engaging surface 210, and the fastener 3 is 24 received within the hole 6 of the socket 1 so the head 300 of the fastener 3 I is aligned coaxially with the socket 1 and the driving end 200 of the wrench 2 2, and defines a coaxial line "B" and, in addition, the fastener 3 is only in 3 contact with the second terminal side 2112 of the first section 211 of each 4 engaging side 21 prior to operably moving the socket 1, i.e., each engaging side 21 defines an engaging point "A" in contact with the circumferential 6 edge of the head 300 of the fastener 3, and each peripheral side 310 of the 7 circumferential edge of the head 300 and the first section 211 of each 8 engaging side 21 cooperate to define an acute angle. Furthermore, in order 9 to loosen the fastener 3, the socket 1 has to be turned in a direction not decreasing the acute angle defined between each peripheral side 310 of the 11 circumferential edge of the head 300 and the first section 211 of each 12 engaging side 21 (as indicated by the arrow).

13 Figure 7 shows a fastener 4 includes a head 400 for engagement 14 with the socket 1. The head 400 includes a circumferential edge defining a plurality of peripheral sides 410 and a plurality of corners 420, and each 16 corner 420 is defined between two adjacent peripheral sides 410. The 17 fastener 4 has become rusted and rotten so the peripheral sides 410 thereof 18 are shoveled by the engaging point "A" of each engaging side 21 of the 19 socket 1.

Although not shown, the polygonal outer peripheral edge 11 of the 21 socket 10 may be of hexagonal cross-section or any other configuration 22 adapted to be engaged with a wrench.

23 Figure 8 shows that a wrenching tool, a wrench 5, engaged with the 24 socket 1 to loosen the fastener 3. The wrench S includes a driving end 500 1 defined at a distal end thereof The driving end 500 includes an enclosed 2 cavity (not numbered) extending therethrough for accommodating the 3 socket 1. The cavity is polygonal and includes a plurality of sides. In 4 this preferred embodiment, the cavity includes twenty-four sides.

Furthermore, each side is defined between two other sides, and defines a 6 first cooperated edge 510 with one of the two other sides 11 and a second 7 cooperated edge 520 with the other of the two other sides 11. In the 8 preferred embodiment, there are twelve first cooperated edges 510 and 9 twelve second cooperated edges 520. Each first cooperated edge 510 is opposing and adjacent to one second cooperated edge 13 defined on the 11 outer peripheral edge 10 of the socket 1. Each second cooperated edge 12 520 is opposing and adjacent to one first cooperated edge 12 defined on the 13 outer peripheral edge 10 of the socket 1.

14 In addition, it is possible to use the socket 1 to tighten the fastener 3 and 4 in an object if desired, and to do so, the socket 1 engaged the fastener 16 3 and 4 in a manner such that upper and lower sides thereof', extending from 17 the inner peripheral edge 20 to the outer peripheral edge 10 and defined in a 18 case for loosening the fastener 3 and 4, is upside down. Consequently, the 19 socket 1 is turned in a direction not decreasing the acute angle defined between each peripheral side 310 and 410 of the circumferential edge of the 21 head 300 and 400 and the first section 211 of each engaging side 21.

22 In view of the forgoing, the socket 1 has the greatest thickness 23 defined between the first terminal side 2121 of the second section 212 (or 24 the second terminal side 2112 of the first section 211) defined on the inner I peripheral edge 20 thereof and the corresponding second cooperated edge 2 13 defined on the outer peripheral edge 10 thereof, thereby accomplishing 3 an improved structural strength against a possible deformation problem 4 when undergoing a large toque force during the operation of loosening the fastener 3 and 4. Furthermore, the socket 1 has the advantages that it uses 6 less material than a conventional socket. Another advantage is that the 7 socket I has a lower manufacturing cost than a conventional socket, as it is 8 made via a stamping process.

Claims

I What is claimed is:
2 1. A socket for driving a fastener which head, a wrenching tool is 3 adapted to engage, has corners which are or have become damaged to 4 enable the wrenching tool to drive, comprising: a hole extending therethrough and defining an outer peripheral edge 6 and an inner peripheral edge, with the inner peripheral edge defining a 7 plurality of engaging sides and slots extending longitudinally, with two 8 adjacent engaging sides disposed on two opposite boundaries of one slot 9 and each engaging side angled with adjacent engaging side, with each engaging side including first, second, and third sections extending I longitudinally, and the first section including a first terminal side coincident 12 with one of the two boundaries of one slot and a second terminal side and 13 approaching to a center of the hole as it extends from the first terminal side 14 to the second terminal side, and the second section including a first terminal side coincident with the second terminal side of the first section and a 16 second terminal side and extending away from the center of the hole as it 17 extends from the first terminal side to the second terminal side, and the third 18 section including a first terminal side coincident with the second terminal 19 side of the second section and a second terminal side coincident with one of the two boundaries of one slot, with each slot radially and equally spaced 21 from the center of the hole; and 22 wherein when the socket is engaged with the wrenching tool to drive 23 the fastener, the head of the fastener is received within the hole of the socket 24 and is only in contact with the second terminal side of the first section of 1 each engaging side defining an engaging point prior to operably moving the 2 socket, the outer peripheral edge of the socket is abutted against a driving 3 end of the wrenching tool, and the head of the fastener is aligned coaxially 4 with the socket and the driving end of the wrenching tool and defines a coaxial line.

6 2. The socket as claimed in claim 1, wherein when the socket is 7 engaged with the wrenching tool to drive the fastener, the first section of 8 each engaging side and a peripheral side of the head cooperate to define an 9 acute angle.
3. The socket as claimed in claim 1, wherein the second terminal 11 side of the first section of each engaging side is radially spaced from the 12 center of the hole by a first radial distance, and each slot is radially spaced 13 from the center by a second radial distance, with the second radial distance 14 greater than the first radial distance.
4. The socket as claimed in claim 1, wherein the outer peripheral 16 edge thereof is polygonal and includes a plurality of sides.17
5. The socket as claimed in claim 4, wherein each of the plurality 18 of sides is defined between two other sides and defines a first cooperated 19 edge with one of the two other sides and a second cooperated edge with the other of the two other sides, with the first and second cooperated edges 21 parallel to each other, with the first and second cooperated edges radially 22 spaced from the center of the hole, with each first cooperated edge closer to 23 the center than each second cooperated edge.1 6. The socket as claimed in claim 5, wherein in each of the 2 plurality of engaging sides, the second section extends towards one second 3 cooperated edge and the first terminal side thereof is spaced from the one 4 second cooperated edge that the second section extends towards by a first distance, and the first terminal side of the third section is spaced from the 6 one second cooperated edge by a second distance, and the first terminal side 7 of the first section is spaced from the outer peripheral edge by a first 8 perpendicular distance, and the second terminal side of the third section is 9 spaced from the outer peripheral edge by a second perpendicular distance, with the second distance smaller than the first distance, with the second 11 perpendicular distance smaller than the first perpendicular distance.12 7. The socket as claimed in claim 3, wherein the outer peripheral 13 edge thereof is polygonal and includes a plurality of sides.14 8. The socket as claimed in claim 7, wherein each of the plurality of sides is defined between two other sides and defines a first cooperated 16 edge with one of the two other sides and a second cooperated edge with the 17 other of the two other sides, with the first and second cooperated edges 18 parallel to each other, with the first and second cooperated edges radially 19 spaced from the center of the hole, with each first cooperated edge closer to the center than each second cooperated edge.21 9. The socket as claimed in claim 8, wherein in each of the 22 plurality of engaging sides, the second section extends towards one second 23 cooperated edge and the first terminal side thereof is spaced from the one 24 second cooperated edge that the second section extends towards by a first 1 distance, and the first terminal side of the third section is spaced from the 2 one second cooperated edge by a second distance, and the first terminal side 3 of the first section is spaced from the outer peripheral edge by a first 4 perpendicular distance, and the second terminal side of the third section is spaced from the outer peripheral edge by a second perpendicular distance, 6 with the second distance smaller than the first distance, with the second 7 perpendicular distance smaller than the first perpendicular distance.8 10. A socket substantially as hereinbefore described with reference 9 to the accompanying drawings.Amendment to the claims have been filed as follows I Wkfl is claimed is: 2 1. A socket for driving a fastener which head, a wrenching tool is 3 adapted to engage, has corners which are or have become damaged to 4 enable the wrenching tool to drive, comprising: a hole extending therethrough and defining an oUter peripheral edge 6 and an inner peripheral edge, with the outer peripheral edge being polygonal 7 and includes a plurality of sides, with the inner peripheral edge defining a 8 plurality of engaging sides and slots extending longitudinally, with two 9 adjacent engaging sides disposed on two opposite boundaries of one slot, with each engaging side angled with adjacent engaging side, with each 11 engaging side including first, second, and third sections extending 12 longitudinally, with the first section including a first terminal side 13 coincident with one of the two boundaries of one slot and a second terminal 14 side and approaching to a center of the hole as it extends from the first * 15 terminal side to the second terminal side, with the second section including * S....* 16 a first terminal side coincident with the second terminal side of the first * ** * . * * ** 17 section and a second terminal side and extending away from the center of 18 the hole as it extends from the first terminal side to the second terminal side, *..* ° f 19 with the third section including a first terminal side coincident with the d*. * *second terminal side of the second section and a second terminal side 21 coincident with one of the two boundaries of one slot, with each slot 22 radially and equally spaced from the center of the hole; 23 wherein when the socket is engaged with the wrenching tool to drive 24 the fastener, the head of the fastener is received within the hole of the socket 1 and is only in contact with the second terminal side of the first section of 2 each engaging side defining an engaging point prior to operably moving the 3 socket, the outer peripheral edge of the socket is abutted against a driving 4 end of the wrenching tool, and the head of the fastener is aligned coaxially with the socket and the driving end of the wrenching tool and defines a 6 coaxial line.7 2. The socket as claimed in claim 1, wherein when the socket is 8 engaged with the wrenching tool to drive the fastener, the first section of 9 each engaging side and a peripheral side of the head cooperate to define an acute angle.11 3. The socket as claimed in claim 1, wherein the second terminal 12 side of the first section of each engaging side is radially spaced from the 13 center of the hole by a first radial distance, and each slot is radially spaced 14 from the center by a second radial distance, with the second radial distance a. *e * * 15 greater than the first radial distance.a.. *.* 16 4. The socket as claimed in claim 1, wherein each of the plurality * 17 of sides is defined between two other sides and defines a first common edge 18 with one of the two other sides and a second common edge with the other of Saaa 19 the two other sides, with the first and second common edges parallel to each * a a.* 20 other, with the first and second common edges radially spaced from the 21 center of the hole, with each first common edge closer to the center than 22 each second common edge.23 5. The socket as claimed in claim 4, wherein in each of the 24 plurality of engaging sides, the second section thereof extends towards one 1 second common edge and the first terminal side thereof is spaced from the 2 one second common edge that the second section extends towards by a first 3 distance, and the first terminal side of the third section is spaced from the 4 one second common edge by a second distance, and the first terminal side s of the first section is spaced from the outer peripheral edge by a first 6 perpendicular distance, and the second terminal side of the third section is 7 spaced from the outer peripheral edge by a second perpendicular distance, 8 with the second distance smaller than the first distance, with the second 9 perpendicular distance smaller than the first perpendicular distance.
6. The socket as claimed in claim 3, wherein each of the plurality 11 of sides is defined between two other sides and defines a first common edge 12 with one of the two other sides and a second common edge with the other of 13 the two other sides, with the first and second common edges parallel to each 14 other, with the first and second common edges radially spaced from the S...'.* 15 center of the hole, with each first common edge closer to the center than * 44*.s * 16 each second common edge. * S.17
7. The socket as claimed in claim 6, wherein in each of the 18 plurality of engaging sides, the second section extends towards one second á�è* a 19 common edge and the first terminal side thereof is spaced from the one * * *;j * 20 second common edge that the second section extends towards by a first 21 distance, and the first terminal side of the third section is spaced from the 22 one second common edge by a second distance, and the first terminal side 23 of the first section is spaced from the outer peripheral edge by a first 24 perpendicular distance, and the second terminal side of the third section is I spaced from the outer peripheral edge by a second perpendicular distance, 2 with the second distance smaller than the first distance, with the second 3 perpendicular distance smaller than the first perpendicular distance.4
8. A socket substantially as hereinbefore described with reference to the accompanying drawings.II.....S SS* S5S*I * S * S* ** S * ISSSS * *1 5S5* SIS S *