AU2010101278A4 - Socket - Google Patents

Description

Regulation 3.2 AUSTRALIA PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT ORIGINAL Name of Applicant: New Way Tools Co., Ltd. Actual Inventor: Ping-Wen Huang Address for Service: C/- MADDERNS, GPO Box 2752, Adelaide, South Australia, Australia Invention title: SOCKET The following statement is a full description of this invention, including the best method of performing it known to us.

SOCKET Background of the Invention 1. Field of the Invention The present invention relates to a socket, and particularly, to a socket 5 that is best used for loosening a rusted and rotten fastener, or, a fastener which corners have been damaged. 2. Description of the Related Art It is known that a fastener has a polygonal head for engagement with a driving member, and by using the driving member to drive the head of the 10 fastener for tighten/loosening the fastener. Unfortunately, it has always been a problem to loosen a fastener which has been tightened unduly or which has become rusted and rotten. One reason is because a force that is applied to the fastener has to be very large in order to loosen it. Another reason is that the driving member would damage and wear the acute corners 15 during the operation thereof. It is noted that each acute corner defined between two adjacent sides of the polygonal head would suffer a "collapse" problem, namely, the corner becomes arcuate and is no longer acute. Consequently, it becomes impossible to loosen the fastener from the object no matter how hard the driving member is turned. 20 China Pat. No. ZL 96215962.X teaches a spanner for wrenching a worn nut. The structure thereof, however, is complicated, which inflicts high cost of manufacture. The present invention is, therefore, intended to obviate or at least alleviate the problems encountered in the prior art. la Summary of the Invention According to the present invention, a socket for driving a fastener which head, a wrenching tool is adapted to engage, has corners which are or 5 have become damaged to enable the wrenching tool to drive. The socket includes a hole extending therethrough and defines an outer peripheral edge and an inner peripheral edge. The inner peripheral edge defines a plurality of engaging sides and slots extending longitudinally. Two adjacent engaging sides are disposed on two opposite boundaries of one slot, and 10 each engaging side is angled with adjacent engaging side. Furthermore, each engaging side includes first, second, and third sections extending longitudinally, and the first section includes a first terminal side coincident with one of the two boundaries of one slot and a second terminal side and approaches to a center of the hole as it extends from the first terminal side to 15 the second terminal side, and the second section includes a first terminal side coincident with the second terminal side of the first section and a second terminal side and extends away from the center of the hole as it extends from the first terminal side to the second terminal side, and the third section includes a first terminal side coincident with the second terminal 20 side of the second section and a second terminal side coincident with one of the two boundaries of one slot. Each slot is radially and equally spaced from the center of the hole. In addition, when the socket is engaged with the wrenching tool to drive the fastener, the head of the fastener is received within the hole of the 2 socket and is only in contact with the second terminal side of the first section of each engaging side defining an engaging point prior to operably moving the socket, the outer peripheral edge of the socket is abutted against a driving end of the wrenching tool, and the head of the fastener is aligned 5 coaxially with the socket and the driving end of the wrenching tool and defines a coaxial line. It is an object of the present invention to provide a socket that is best used for loosening a rusted and rotten fastener, or, a fastener which corners have been damaged. 10 It is another object of the present invention to provide a socket that has a lower manufacturing cost than a conventional socket. It is a further object of the present invention to provide a socket that has a sufficient structural strength against a possible deformation problem when undergoing a large toque force during the operation of loosening the 15 fastener. Other objects, advantages, and new features of the present invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanied drawings. 20 Brief Description of the Drawings Figure 1 is a perspective view of a socket in accordance with the present invention. Figure 2 is a cross-sectional view of the socket shown in Figure 1. Figure 3 is a partial, enlarged view of Figure 2. 3 Figure 4 illustrates the socket shown in Figure 1 cooperated with a wrenching tool for loosening a fastener. Figure 5 is a cross-sectional view illustrating the fastener, the socket, and the wrenching tool shown in Figure 4, with the fastener received in the 5 socket, and with the socket engaged with the wrenching tool. Figure 6 is an extended cross-sectional view of Figure 5 and illustrates the operational direction of the socket. Figure7 is a cross-sectional view illustrating a rusted and rotten fastener loosening by the socket shown in Figure 1. 10 Figure 8 is a cross-sectional view illustrating the socket shown in Figure 1 cooperated with a wrenching tool for loosening a fastener. Detailed Description of the Preferred Embodiment Referring to the drawings, a socket 1 that is best used for loosening a 15 fastener 3 that suffers a problem as set forth in the description of the related art, is hollow as it includes a hole 6 extending therethrough, i.e., the hole 6 has a depth the same as a depth of the socket 1, and defines an outer peripheral edge 10 and an inner peripheral edge 20. The outer peripheral edge 10 is polygonal and includes a plurality of sides 11. In this preferred 20 embodiment, the outer peripheral edge 11 includes twenty-four sides 11. Furthermore, each side 11 is defined between two other sides 11, and defines a first cooperated edge 12 with one of the two other sides 11 and a second cooperated edge 13 with the other of the two other sides 11. In the preferred embodiment, there are twelve first cooperated edges 12 and 4 twelve second cooperated edges 13. The first and second cooperated edges 12 and 13 are parallel to each other. Each first cooperated edge 12 extends longitudinally such that it has a length the same as the depth of the socket 1. Likewise, each second cooperated edge 13 extends 5 longitudinally such that it has a length the same as the depth of the socket 1. Moreover, the first and second cooperated edges 12 and 13 are radially spaced from a center "0" of the hole 6 of the socket 1, and each first cooperated edge 12 is closer to the center "0" than each second cooperated edge 13. Additionally, the inner peripheral edge 20 delimits the boundary 10 of the hole 6, and defines a plurality of engaging sides 21 and a plurality of slots 22. Each engaging side 21 extends longitudinally such that it has a length the same as the depth of the socket 1. Likewise, each slot 22 extends longitudinally such that it has a length the same as the depth of the socket 1. Furthermore, two adjacent engaging sides 21 are disposed on 15 two opposite boundaries of one slot 22, and each engaging side 21 is angled with adjacent engaging side 21, and includes a first section 211, a second section 212, and a third section 213. The first section 211 of each engaging side 21 extends longitudinally such that it has a depth the same as that of the related engaging side 21, and includes a first terminal side 2111 20 coincident with one of the two boundaries of one slot 22 and a second terminal side 2112, and approaches to the center "0" as it extends from the first terminal side 2111 to the second terminal side 2112. As shown in Figure 2, the second terminal side 2112 of the first section 211 of each engaging side 21 is radially spaced from the center "0" by a radial distance 5 "Li". The second section 212 of each engaging side 21 extends longitudinally such that it has a depth the same as that of the related engaging side 21, and includes a first terminal side 2121 coincident with the second terminal side 2112 of the first section 211 in that engaging side 21 5 and a second terminal side 2122, and is further away from the center "0" and towards one second cooperated edge 13 as it extends from the first terminal side 2121 to the second terminal side 2122. The third section 213 of each engaging side 21 extends longitudinally such that it has a depth the same as that of the related engaging side 21, and includes a first terminal 10 side 2131 coincident with the second terminal side 2121 of the second section 212 in that engaging side 21 and a second terminal side 2132 coincident with one of the two boundaries of one slot 22. Also, with respect to each engaging side 21, the first terminal side 2121 of the second section 212 (or the second terminal side 2112 of the first section 211) is 15 spaced from the second cooperated edge 13 that the second section 212 extends towards by a distance "D1"; the first terminal side 2131 of the third section 213 is spaced from that second cooperated edge 13 by a shorter distance, "D2"; the first terminal side 2111 of the first section 211 is spaced from the outer peripheral edge 10 by a perpendicular distance "D3"; and the 20 second terminal side 2132 of the third section 213 is spaced from the outer peripheral edge 10 by a perpendicular distance "D4". The perpendicular distance "D4" is smaller than the perpendicular distance "D3". Additionally, each slot 22 defined in the inner peripheral edge 20 is opposing and adjacent to one second cooperated edge 13 defined on the 6 outer peripheral edge 10, and defines a bottom that is the furthest away from the center "0", i.e., no other structural section of the inner peripheral edge 20 has a greater radial distance with respect to the center "0". As shown in Figure 2, each slot 22 is radially spaced from the center "0" by a radial 5 distance "L2". The radial distance "L2" is greater than the radial distance "'Ll I". Figs. 4 through 7 show that a wrenching tool, a wrench 2, engaged with the socket 1 to loosen the fastener 3. The wrench 2 includes a driving end 200 defined at a distal end thereof. The driving end 200 includes a 10 cavity (not numbered) extending therethrough, and defines two opposite engaging surfaces 210. The cavity is not enclosed. The fastener 3 includes a head 300 for engagement with the socket 1. The head 300 includes a circumferential edge defining a plurality of peripheral sides 310 and a plurality of corners 320, and each corner 320 is defined between two 15 adjacent peripheral sides 310. Furthermore, each corner 320 is or has become arcuate. As set forth in the description of the related art, it is impossible to loosen the fastener 3 with the wrench 2 because the wrench 2 just turns relatively to the fastener 3. Notwithstanding, the fastener 3 is able to be loosened by cooperation with the socket 1. When the socket 1 is 20 used, two second cooperated edges 13 on the outer peripheral edge 10 of the socket 1 are abutted against one engaging surface 210 while two second cooperated edges 13 on the outer peripheral edge 10 of the socket are abutted against the other engaging surface 210, and the fastener 3 is received within the hole 6 of the socket 1 so the head 300 of the fastener 3 7 is aligned coaxially with the socket 1 and the driving end 200 of the wrench 2, and defines a coaxial line "B" and, in addition, the fastener 3 is only in contact with the second terminal side 2112 of the first section 211 of each engaging side 21 prior to operably moving the socket 1, i.e., each engaging 5 side 21 defines an engaging point "A" in contact with the circumferential edge of the head 300 of the fastener 3, and each peripheral side 310 of the circumferential edge of the head 300 and the first section 211 of each engaging side 21 cooperate to define an acute angle. Furthermore, in order to loosen the fastener 3, the socket I has to be turned in a direction not 10 decreasing the acute angle defined between each peripheral side 310 of the circumferential edge of the head 300 and the first section 211 of each engaging side 21 (as indicated by the arrow). Figure 7 shows a fastener 4 includes a head 400 for engagement with the socket 1. The head 400 includes a circumferential edge defining a 15 plurality of peripheral sides 410 and a plurality of corners 420, and each corner 420 is defined between two adjacent peripheral sides 410. The fastener 4 has become rusted and rotten so the peripheral sides 410 thereof are shoveled by the engaging point "A" of each engaging side 21 of the socket 1. 20 Although not shown, the polygonal outer peripheral edge 11 of the socket 10 may be of hexagonal cross-section or any other configuration adapted to be engaged with a wrench. Figure 8 shows that a wrenching tool, a wrench 5, engaged with the socket 1 to loosen the fastener 3. The wrench 5 includes a driving end 500 8 defined at a distal end thereof. The driving end 500 includes an enclosed cavity (not numbered) extending therethrough for accommodating the socket 1. The cavity is polygonal and includes a plurality of sides. In this preferred embodiment, the cavity includes twenty-four sides. 5 Furthermore, each side is defined between two other sides, and defines a first cooperated edge 510 with one of the two other sides 11 and a second cooperated edge 520 with the other of the two other sides 11. In the preferred embodiment, there are twelve first cooperated edges 510 and twelve second cooperated edges 520. Each first cooperated edge 510 is 10 opposing and adjacent to one second cooperated edge 13 defined on the outer peripheral edge 10 of the socket 1. Each second cooperated edge 520 is opposing and adjacent to one first cooperated edge 12 defined on the outer peripheral edge 10 of the socket 1. In addition, it is possible to use the socket 1 to tighten the fastener 3 15 and 4 in an object if desired, and to do so, the socket 1 engaged the fastener 3 and 4 in a manner such that upper and lower sides thereof, extending from the inner peripheral edge 20 to the outer peripheral edge 10 and defined in a case for loosening the fastener 3 and 4, is upside down. Consequently, the socket 1 is turned in a direction not decreasing the acute angle defined 20 between each peripheral side 310 and 410 of the circumferential edge of the head 300 and 400 and the first section 211 of each engaging side 21. In view of the forgoing, the socket I has the greatest thickness defined between the first terminal side 2121 of the second section 212 (or the second terminal side 2112 of the first section 211) defined on the inner 9 peripheral edge 20 thereof and the corresponding second cooperated edge 13 defined on the outer peripheral edge 10 thereof, thereby accomplishing an improved structural strength against a possible deformation problem when undergoing a large toque force during the operation of loosening the 5 fastener 3 and 4. Furthermore, the socket 1 has the advantages that it uses less material than a conventional socket. Another advantage is that the socket 1 has a lower manufacturing cost than a conventional socket, as it is made via a stamping process. 10

Claims (9)

1. A socket (1) for driving a fastener (3; 4) which head (300; 400), a wrenching tool is adapted to engage, has corners which are or have become damaged to enable the wrenching tool to drive, comprising: 5 a hole (6) extending therethrough and defining an outer peripheral edge (10) and an inner peripheral edge (20), with the inner peripheral edge defining a plurality of engaging sides (21) and slots (22) extending longitudinally, with two adjacent engaging sides disposed on two opposite boundaries of one slot and each engaging side angled with adjacent 10 engaging side, with each engaging side including first, second, and third sections (211, 212, 213) extending longitudinally, and the first section including a first terminal side (2111) coincident with one of the two boundaries of one slot and a second terminal side (2112) and approaching to a center (0) of the hole as it extends from the first terminal side to the 15 second terminal side, and the second section including a first terminal side (2121) coincident with the second terminal side of the first section and a second terminal side (2122) and extending away from the center of the hole as it extends from the first terminal side to the second terminal side, and the third section including a first terminal side (2131) coincident with the 20 second terminal side of the second section and a second terminal side (2132) coincident with one of the two boundaries of one slot, with each slot radially and equally spaced from the center (0) of the hole; and wherein when the socket is engaged with the wrenching tool to drive the fastener, the head of the fastener is received within the hole of the socket 11 and is only in contact with the second terminal side of the first section of each engaging side defining an engaging point (A) prior to operably moving the socket, the outer peripheral edge of the socket is abutted against a driving end of the wrenching tool, and the head of the fastener is aligned 5 coaxially with the socket and the driving end of the wrenching tool and defines a coaxial line (B).

2. The socket (1) as claimed in claim 1, wherein when the socket is engaged with the wrenching tool to drive the fastener (3; 4), the first section (211) of each engaging side (21) and a peripheral side (310; 410) of 10 the head (300; 410) cooperate to define an acute angle.

3. The socket (1) as claimed in claim 1, wherein the second terminal side (2112) of the first section (211) of each engaging side (21) is radially spaced from the center (0) of the hole by a first radial distance (LI), and each slot (22) is radially spaced from the center by a second radial 15 distance (L2), with the second radial distance greater than the first radial distance.

4. The socket (1) as claimed in claim 1, wherein the outer peripheral edge (10) thereof is polygonal and includes a plurality of sides (11). 20

5. The socket (1) as claimed in claim 4, wherein each of the plurality of sides (11) is defined between two other sides and defines a first cooperated edge (12) with one of the two other sides and a second cooperated edge (13) with the other of the two other sides, with the first and second cooperated edges parallel to each other, with the first and second 12 cooperated edges radially spaced from the center (0) of the hole (6), with each first cooperated edge closer to the center than each second cooperated edge.

6. The socket (1) as claimed in claim 5, wherein in each of the 5 plurality of engaging sides (21), the second section (212) extends towards one second cooperated edge (13) and the first terminal side (2121) thereof is spaced from the one second cooperated edge that the second section extends towards by a first distance (D1), and the first terminal side (2131) of the third section (213) is spaced from the one second cooperated edge by a 10 second distance (D2), and the first terminal side (2111) of the first section (211) is spaced from the outer peripheral edge (10) by a first perpendicular distance (D3), and the second terminal side (2132) of the third section (213) is spaced from the outer peripheral edge by a second perpendicular distance (D4), with the second distance smaller than the first distance, with the 15 second perpendicular distance smaller than the first perpendicular distance.

7. The socket (1) as claimed in claim 3, wherein the outer peripheral edge (10) thereof is polygonal and includes a plurality of sides (11).

8. The socket (1) as claimed in claim 7, wherein each of the 20 plurality of sides (11) is defined between two other sides and defines a first cooperated edge (12) with one of the two other sides and a second cooperated edge (13) with the other of the two other sides, with the first and second cooperated edges parallel to each other, with the first and second cooperated edges radially spaced from the center (0) of the hole (6), with 13 each first cooperated edge closer to the center than each second cooperated edge.

9. The socket (1) as claimed in claim 8, wherein in each of the plurality of engaging sides (21), the second section (212) extends towards 5 one second cooperated edge (13) and the first terminal side (2121) thereof is spaced from the one second cooperated edge that the second section extends towards by a first distance (D1), and the first terminal side (2131) of the third section (213) is spaced from the one second cooperated edge by a second distance (D2), and the first terminal side (2111) of the first section 10 (211) is spaced from the outer peripheral edge (10) by a first perpendicular distance (D3), and the second terminal side (2132) of the third section (213) is spaced from the outer peripheral edge by a second perpendicular distance (D4), with the second distance smaller than the first distance, with the second perpendicular distance smaller than the first perpendicular distance. 14