GB2483360A - Covering joints between insulated boards - Google Patents
Covering joints between insulated boards Download PDFInfo
- Publication number
- GB2483360A GB2483360A GB1115002.6A GB201115002A GB2483360A GB 2483360 A GB2483360 A GB 2483360A GB 201115002 A GB201115002 A GB 201115002A GB 2483360 A GB2483360 A GB 2483360A
- Authority
- GB
- United Kingdom
- Prior art keywords
- boards
- assembly
- bridging piece
- outer layer
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 14
- 230000002093 peripheral effect Effects 0.000 claims abstract description 12
- 239000011888 foil Substances 0.000 claims abstract description 6
- 239000012528 membrane Substances 0.000 claims abstract description 3
- 239000000758 substrate Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 6
- 239000000395 magnesium oxide Substances 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims description 5
- 239000000378 calcium silicate Substances 0.000 claims description 4
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 4
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 4
- 239000011518 fibre cement Substances 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims description 2
- 239000011505 plaster Substances 0.000 claims description 2
- XRWSZZJLZRKHHD-WVWIJVSJSA-N asunaprevir Chemical compound O=C([C@@H]1C[C@H](CN1C(=O)[C@@H](NC(=O)OC(C)(C)C)C(C)(C)C)OC1=NC=C(C2=CC=C(Cl)C=C21)OC)N[C@]1(C(=O)NS(=O)(=O)C2CC2)C[C@H]1C=C XRWSZZJLZRKHHD-WVWIJVSJSA-N 0.000 abstract description 2
- 229940125961 compound 24 Drugs 0.000 abstract description 2
- 239000000945 filler Substances 0.000 description 7
- 229960000869 magnesium oxide Drugs 0.000 description 4
- 235000012245 magnesium oxide Nutrition 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
- E04B2/723—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall constituted of gypsum elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
- E04B1/6809—Reverse side strips
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
- E04F13/042—Joint tapes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/022—Borders; Finishing strips, e.g. beadings; Light coves for use at vertical intersections of walls
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
Abstract
An insulated board assembly for attachment to a substrate comprises at least two boards 10a, 10b each comprising an insulating core 12 having an least one outer layer 14. The outer layer terminates short of the peripheral edge of the insulating core on at least two opposite sides of the board to define respective border regions 13 devoid of said outer layer. At least one bridging piece 16 is provided and applied to the border region of adjacent boards to overlie the join between the insulating cores of said adjacent boards and to infill the gap between the outer layers of the adjacent boards formed by said border regions. The bridging piece 16 and the outer layers 14 of the boards may all be plasterboard or other wall board. The edges 15 of the outer layers may be of reduced thickness adjacent the border region and the bridging piece 16 may be of similar thickness to the recessed region 15. A filling compound 24 and reinforcing mesh 22 may be used to fill the recessed area extending between a first reduced thickness region, over the bridging piece to a second reduced thickness region. The bridging piece 16 may overlie a tape 20 which may be a foil or other vapour impermeable membrane.
Description
Insulated Boards and method of installing same This invention relates to insulated boards for insulating the inner and/or outer faces of the walls, preferably the external walls, of a building and to a method of installing such boards.
Insulation is added to buildings to conserve energy by preventing heat loss through floors, walls, ceilings and lofts.
With ever increasing fuel and energy costs there is a desire to reduce the impact caused by energy use in buildings and there is a continuous drive to improve the thermal efficiency of both old and new build buildings.
It is known to attach composite insulated boards to the inner faces of the exterior walls of a building to improve thermal efficiency of such walls, such insulated boards comprising a core of thermally insulating material sandwiched between substantially rigid outer layers. A plasterboard or other substantially rigid layer may be provided on an outer face of at least one side of the board, preferably the side forming an exposed face of the board.
A problem with such known composite insulated boards is that the various layers may not be completely aligned at the edges of the board. This can cause gaps to be formed between the insulating cores of adjacent boards when the outer layers are in abutment, leading to cold bridging and/or vapour and/or air infiltration through such gaps.
An object of this invention is to provide an improved insulated board and method of installation that will minimise any cold bridging, vapour and/or air infiltration between the masonry substrata and the inner face of the substantially rigid outer layer.
According to a first aspect of the present invention there is provided an insulated board assembly for attachment to a substrate, comprising at least two boards each comprising an insulating core having an least one outer layer, wherein said outer layer terminates short of the peripheral edge of the insulating core on at least two opposite sides of the board to define respective border regions devoid of said outer layer, at least one bridging piece being provided to be applied to said border region of adjacent boards to overlie the join between the insulating cores of said adjacent boards and to infill the gap between the outer layers of the adjacent boards formed by said border regions.
The outer layer may comprise a layer of plaster or a similar substantially rigid layer, such as fibre cement, Calcium Silicate or Magnesium Oxide board. Such layer may define an outer finishing layer of the assembly.
Said outer layer may terminate short of the peripheral edge of the insulating core around the entire periphery of the board to define a peripheral border region around the sides of the board.
In one embodiment, a peripheral edge region of said outer layer is of reduced thickness adjacent the respective border region of the board. Preferably the bridging piece is similar in thickness to said reduced thickness region of said outer layer.
A filling compound may be provided for application over the at least one bridging piece. A reinforcing mesh may be provided to be applied beneath the filling compound. The reinforcing mesh may be provided with an adhesive to permit attachment of the reinforcing mesh to the bridging piece. The filling compound is intended to be applied over the reduced thickness region of the outer layers of adjacent boards, where provided, to provide a substantially smooth and continuous bridging surface between the outer layers of adjacent boards.
One or more layers of tape may be provided to be placed below the or each bridging piece over the join between adjacent boards. Said tape may comprise a double sided adhesive tape for securing said at least one bridging piece to said border region of adjacent boards. Said tape may be provided with a release film removable prior to use. Said tape may be provided a rear face of the bridging piece for securing the bridging piece to the boards. Said tape may comprise a vapour and/or air impermeable membrane. Said tape may comprise a metallic foil. The tape may be provided with a release layer removable prior to use.
A further layer of tape, such a foil tape, may be applied over the join between adjacent boards before the bridging piece is applied thereto.
The bridging piece may comprise plasterboard, fibre cement, Calcium Silicate or Magnesium Oxide board. The bridging piece may comprise or incorporate a thermally insulating material.
According to a second aspect of the present invention there is provided a method of installing composite insulated boards, said boards comprising an insulating core having an least one outer layer, wherein said outer layer terminates short of the peripheral edge of the insulating core on at least two opposite sides of the board to define respective border regions devoid of said outer layer, said method comprising abutting at least two of said boards in side by side relationship and applying at least one bridging piece to said border region of adjacent boards to overlie the join between the insulating cores of said adjacent boards and to infill the gap between the outer layers of the adjacent boards formed by said border regions.
Said method may comprise applying a layer of tape over the join between the insulating cores of adjacent boards, beneath the at least one bridging piece.
A filling compound may be applied over the at least one bridging piece. A reinforcing mesh may be applied beneath the filling compound. The reinforcing mesh may be provided with an adhesive to permit attachment of the reinforcing mesh to the bridging piece. The filling compound may be applied over a reduced thickness region of the outer layers of adjacent boards, where provided, to provide a substantially smooth and continuous bridging surface between the outer layers of adjacent boards.
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:-Figure 1 is a perspective view of a join between adjacent insulated boards in accordance with an embodiment of the present invention; and Figure 2 is a detailed view of a bridging piece of the assembly of Figure 1.
As shown in the drawings, the present invention provides an improved method of joining adjacent insulated boards to minimise cold bridging through the join between adjacent boards.
Each insulated board 10a,10b comprises a laminated composite structure comprising a core 12 of thermally insulating material, such as expanded foam, aerogel, wood fibre or other high u value insulating materials, sandwiched between foil layers 13 and coated on at least one side with a plasterboard or MagnesiumOxide outer layer 14 to form a finished external surface of the board lOa,lOb, preferably an exposed surface of the board facing into a room of a building.
As can be seen in Figure 1, the outer layer 14 terminates short of the edge of the insulating core 12 on at least two opposing sides of the board to define a peripheral border region devoid of said outer layer 14. A edge region 15 of the outer layer 14 adjacent such border region is formed from a reduced thickness, as will be described in more detail below.
An elongate filler piece 16 is provided for overlying the border regions of adjacent boards 1 Oa, 1 Ob to cover the join between they insulating cores 12 of the adjacent boards. The filler piece 16 is formed from plasterboard or Magnesium Oxide board and is provided with a vapour and air impermeable double sides tape 18 on a rear side thereof covered by a removable release layer to enable the filler piece 16 to be attached to said border regions of the adjacent boards lOa,lOb between the respective outer layers 14.
In use, adjacent boards lOa,lOb are brought together so that there insulating cores 12 are brought into edge contact with one another. Such tight contact avoids cold bridging through the joint between adjacent boards lOa,lOb. The edges of the insulating cores 12 of adjacent boards lOa,lOb may be provided with cooperating tongue and groove formations or other interlocking or cooperating formations to provide an enhanced joint between the insulating cores 12.
Next a layer of tape 20, preferably a foil tape, is applied over the join between the adjacent boards lOa,lOb in said border regions of the boards. Next one or more filler pieces 16 (arranged end to end where more than one is required) are placed over the border regions of the adjacent boards lOa,lOb to overlie the join between the insulating cores 12 of the boards and to infill the gap defined between the outer layers 14 of the adjacent boards. The thickness of the filler piece 16 is substantially equal to the thickness of the reduced thickness edge regions 15 of the outer layers 14 of adjacent boards lOa,lOb.
Next a self adhesive reinforcing mesh 22 is applied over the one or more filler pieces 16, preferably overlapping the edge regions lSof the outer layers 14, and a filling compound 24 is applied to border regions of the boards 1 0a, I Ob to cover the joint between the adjacent boards and to create a smooth and continuous outer surface, the filling compound covering the filler piece 16 and the reduced thickness edges of the plasterboard layers of adjacent boards I Oa,1 0b.
The present invention provides a method and apparatus for assembly and forming joints between insulated boards that substantially presents cold bridging and provides a strong and seamless join between adjacent boards.
The invention is not limited to the embodiment(s) described herein but can be amended or modified without departing from the scope of the present invention.
Claims (25)
- Claims 1. An insulated board assembly for attachment to a substrate, comprising at least two boards each comprising an insulating core having an least one outer layer, wherein said outer layer terminates short of the peripheral edge of the insulating core on at least two opposite sides of the board to define respective border regions devoid of said outer layer, at least one bridging piece being provided to be applied to said border region of adjacent boards to overlie the join between the insulating cores of said adjacent boards and to infill the gap between the outer layers of the adjacent boards formed by said border regions.
- 2. An assembly as claimed in claim 1, wherein the outer layer comprises a layer of plaster or a similar substantially rigid layer, such as fibre cement, Calcium Silicate or Magnesium Oxide board.
- 3. An assembly as claimed in any preceding claim, wherein said outer layer defines an outer finishing layer of the assembly.
- 4. An assembly as claimed in any preceding claim, wherein said outer layer terminates short of the peripheral edge of the insulating core around the entire periphery of the board to define a peripheral border region around the sides of the board.
- 5. An assembly as claimed in claim 4, wherein a peripheral edge region of said outer layer is of reduced thickness adjacent the respective border region of the board.
- 6. An assembly as claimed in claim 5, wherein the bridging piece is similar in thickness to said reduced thickness region of said outer layer.
- 7. An assembly as claimed in any preceding claim, wherein a filling compound is provided for application over the at least one bridging piece.
- 8. An assembly as claimed in claim 7, wherein a reinforcing mesh is provided to be applied beneath the filling compound.
- 9. An assembly as claimed in claim 8, wherein the reinforcing mesh is provided with an adhesive to permit attachment of the reinforcing mesh to the bridging piece.
- 10. An assembly as claimed in any of claims 7 to 9, wherein the filling compound is intended to be applied over the reduced thickness region of the outer layers of adjacent boards, where provided, to provide a substantially smooth and continuous bridging surface between the outer layers of adjacent boards.
- 11. An assembly as claimed in any preceding claim, wherein one or more layers of tape are provided to be placed below the or each bridging piece over the join between adjacent boards.
- 12. An assembly as claimed in claim 11, wherein said one or more layers of tape comprises double sided adhesive tape for securing said at least one bridging piece to said border region of adjacent boards.
- 13. An assembly as claimed in claim 12, wherein said tape is provided on a rear face of the bridging piece for securing the bridging piece to the boards.
- 14. An assembly as claimed in any of claims 11 to 13, wherein said one or more layers of tape comprise a vapour and/or air impermeable membrane.
- 15. An assembly as claimed in claim 14, wherein said tape comprises a metallic foil.
- 16. An assembly as claimed in any preceding claim, wherein said bridging piece comprises plasterboard, fibre cement, Calcium Silicate or Magnesium Oxide board.
- 17. An assembly as claimed in any preceding claim, wherein said bridging piece comprises or incorporates a thermally insulating material.
- 18. A method of installing composite insulated boards, said boards comprising an insulating core having an least one outer layer, wherein said outer layer terminates short of the peripheral edge of the insulating core on at least two opposite sides of the board to define respective border regions devoid of said outer layer, said method comprising abutting at least two of said boards in side by side relationship and applying at least one bridging piece to said border region of adjacent boards to overlie the join between the insulating cores of said adjacent boards and to infill the gap between the outer layers of the adjacent boards formed by said border regions.
- 19. A method as claimed in claim 18, comprising the step of applying a layer of tape over the join between the insulating cores of adjacent boards, beneath the at least one bridging piece.
- 20. A method as claimed in claim 18 or claim 19, comprising the step of applying a filling compound over the at least one bridging piece.
- 21. A method as claimed in claim 20, comprising the step of applying a reinforcing mesh beneath the filling compound.
- 22. A method as claimed in claim 21, wherein the reinforcing mesh is provided with an adhesive to permit attachment of the reinforcing mesh to the bridging piece.
- 23. A method as claimed in any of claims 20 to 22, wherein the filling compound is applied over a reduced thickness region of the outer layers of adjacent boards, to provide a substantially smooth and continuous bridging surface between the outer layers of adjacent boards.
- 24. An insulated board assembly substantially as herein described with reference to the accompanying drawings.
- 25. A method of installing composite insulated boards substantially as herein described with reference to the accompanying drawings.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB1014576.1A GB201014576D0 (en) | 2010-09-02 | 2010-09-02 | Insulated boards and method of installing same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB201115002D0 GB201115002D0 (en) | 2011-10-12 |
| GB2483360A true GB2483360A (en) | 2012-03-07 |
Family
ID=43013561
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GBGB1014576.1A Ceased GB201014576D0 (en) | 2010-09-02 | 2010-09-02 | Insulated boards and method of installing same |
| GB1115002.6A Withdrawn GB2483360A (en) | 2010-09-02 | 2011-08-31 | Covering joints between insulated boards |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GBGB1014576.1A Ceased GB201014576D0 (en) | 2010-09-02 | 2010-09-02 | Insulated boards and method of installing same |
Country Status (2)
| Country | Link |
|---|---|
| GB (2) | GB201014576D0 (en) |
| IE (1) | IE20110407A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2578085A (en) * | 1947-04-30 | 1951-12-11 | Robert C Perkins | Panel structure and a method of assembling panels on a support |
| US20040211139A1 (en) * | 2001-11-28 | 2004-10-28 | Weiling Peng | Panelized wall system utilizing joint tape |
| US20100313515A1 (en) * | 2007-11-03 | 2010-12-16 | Lothar Betz | Composite cellulose element |
-
2010
- 2010-09-02 GB GBGB1014576.1A patent/GB201014576D0/en not_active Ceased
-
2011
- 2011-08-31 GB GB1115002.6A patent/GB2483360A/en not_active Withdrawn
- 2011-09-09 IE IE20110407A patent/IE20110407A1/en not_active Application Discontinuation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2578085A (en) * | 1947-04-30 | 1951-12-11 | Robert C Perkins | Panel structure and a method of assembling panels on a support |
| US20040211139A1 (en) * | 2001-11-28 | 2004-10-28 | Weiling Peng | Panelized wall system utilizing joint tape |
| US20100313515A1 (en) * | 2007-11-03 | 2010-12-16 | Lothar Betz | Composite cellulose element |
Also Published As
| Publication number | Publication date |
|---|---|
| GB201115002D0 (en) | 2011-10-12 |
| GB201014576D0 (en) | 2010-10-13 |
| IE20110407A1 (en) | 2013-01-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |