GB2479056A - Card carrier with bending element - Google Patents

Card carrier with bending element Download PDF

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Publication number
GB2479056A
GB2479056A GB201104943A GB201104943A GB2479056A GB 2479056 A GB2479056 A GB 2479056A GB 201104943 A GB201104943 A GB 201104943A GB 201104943 A GB201104943 A GB 201104943A GB 2479056 A GB2479056 A GB 2479056A
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United Kingdom
Prior art keywords
carrier
card
carrier body
bending
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB201104943A
Other versions
GB201104943D0 (en
GB2479056B (en
Inventor
Britta Jacobs
Christoph Leinders
Robert Pischel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truetzschler GmbH and Co KG
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Truetzschler GmbH and Co KG
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Publication date
Priority claimed from DE102011009939A external-priority patent/DE102011009939A1/en
Application filed by Truetzschler GmbH and Co KG filed Critical Truetzschler GmbH and Co KG
Publication of GB201104943D0 publication Critical patent/GB201104943D0/en
Publication of GB2479056A publication Critical patent/GB2479056A/en
Application granted granted Critical
Publication of GB2479056B publication Critical patent/GB2479056B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/24Flats or like members
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/26Arrangements or disposition of carding elements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

In an apparatus at a flat card or roller card, at least one element, for example a fixed carding element 23 is present, having between two end regions, for fixing to the card, an elongate carrier element 24 which has an inward facing fixing face for at least one clothing strip 27 located opposite the cylinder clothing at a spacing. To provide an apparatus in which the carding nip remains the same in operation even on introducing and removing heat, at least one bending element 28a forms a permanently associated component part of the carrier element 24, and the carrier element 24 and bending element 28a-d are made of materials having different thermal expansion coefficients. The bending element preferably extends across the length of the carrier and may be multi-piece. The carrier 24 may be extruded aluminium and the expansion element a steel strip located in a foot region of the carrier. Alternatively the bending element may be magnesium and located in the upper part of the carrier 24. A stressing element (40, figure 5b) may also be provided extending through the carrier 24.

Description

Apparatus at a flat card or roller card, wherein at least one element is present located opposed to a clothed cylinder The invention relates to an apparatus at a flat card or roller card, wherein at least one element, for example a revolving card top flat or fixed carding element, is present.
Revolving card top flats or fixed carding elements may have between two end regions, for support on the card, an elongate carrier element which has an inward (that is, in towards the working region of the card) facing fixing face for at least one clothing strip located opposite the cylinder clothing at a spacing (carding nip) In cards of current mode of construction, in addition to the card top having flexible clothings, fixed carding elements having all-steel clothings are also used for the carding process, the actual clothings being borne on high-precision carrier components, which are then mounted on the machine. Extruded aluminium profiled parts are now usually used as carrier components. Besides having numerous advantages such as, for example, low weight, high rigidity etc., these do have the disadvantage, however, that when heated on one side, which does happen in the case of carding, they undergo deformation to the heated side. The taller the component, the greater is the rigidity but also the deformation under the influence of heat. This deformation results in a carding nip which is not constant, which in turn has the consequence of a technical carding result which is not optimal.
The fixed carding elements increasingly being used in flat cards and roller cards generally consist of a carrier profiled part and, fixed thereto, clothing strips (1 to 3 per carrier profiled part) . The carrier profiled parts for fixed carding elements are now constructed as extruded aluminium profiled parts that are closed on all sides. The heat arising during the carding process is to a large extent given off to the outside by way of the fixed carding elements. The temperature gradient necessary therefor within the cross-section of the profiled part results in deformation of the fixed carding element. The greater that gradient, the greater is the deformation.
The heating gives rise, however, not only to thermal expansion over the entire working width of the card but also to heat gradients over the arrangements of the various components of the card. For example, a temperature of 45°C may come about at the cylinder surface. A fixed carding segment arranged adjacent to the cylinder will also approximately reach this temperature on the cylinder clothing side. In contrast, on that side of the carding segment which is remote from the cylinder, which side for constructional reasons (owing to the working width and the accuracy of the elements) has a back that is several centimetres tall, the temperature will reach a substantially lower value (for example, 28°C) . The difference in temperature over a fixed carding segment can accordingly amount to several degrees Celsius. How large that temperature difference is will be dependent on the nature of the segment (construction, material), the carding work done (speed of rotation, production), the spacing of the element from the roller and how the heat produced can be removed.
This heat gradient causes sagging cf the elements over and across the width of the card. This sagging gives rise to a narrower carding nip in the middle than towards the outsides. This gives rise to an uneven carding nip which becomes wider towards the outsides. This results in reduced carding quality and/or in worse nep disentanglement. It can likewise result in!vlateral flight!v of the fibres. This means that fibres collect, and even settle, in the edge region, especially outside the working width. These effects come about in a card having a working width of 1 metre but become greater with increasing working width, for example when the working width is greater than 1 metre, for example 1.2 metres or more. The anomalies which occur as a result of the above-mentioned effects cannot be disregarded here but rather are a problem for the overall carding quality of the card. The problem of thermal sagging is added to the mechanical sagging that becomes greater with increasing As a result of the fact that fixed carding elements heat up very substantially in operation of the card, the extruded aluminium profiled parts of the fixed carding elements act, on the outside (the side facing away from the cylinder), as heat sinks which give off their heat to the surrounding air by means of free convection. This results in a slight temperature gradient within the extruded profiled part. The side facing the cylinder is warmer and therefore expands more than the outwards facing side, as a result of which the fixed carding element bends towards the cylinder. This bending (and also the expansion of the cylinder) results in the carding nip becoming narrower in the middle of the machine and, as a result, the web becomes less uniform and the quality poorer. In addition, lateral flight may occur.
From WO 2004/106602 A there is known a carding segment for a card, which carding segment can come into contact with the fibre material on at least one side, the carding segment having on that side a concave bend over the working width of the card. For that purpose, the working side is machined or set with a hollow. A disadvantage lies in the fact that, when the machine is in the cold state, the carding nip differs over the working width and only on warming up does it become uniform in size. In the course of having to bring the card up to speed from a standstill in order to process a particular batch of fibre flocks, the temperatures of the various parts of the machine change continuously for a certain period until a steady, or unchanging, state is ultimately obtained. The!vtransient!v period of these temperature changes is much longer than the actual period of coming up to speed. For example, it is only after 1 to 5 hours that thermal equilibrium is achieved. This means that the quality of the carded sliver in the warming-up phase is relatively poor. In addition, the manufacturing process has to be extremely precise.
It is an aim of the invention to provide an apparatus of the kind described at the beginning that avoids or mitigates the mentioned disadvantages, especially wherein the carding nip remains constant in operation even when heat is introduced and when heat is removed.
The invention provides an apparatus at a flat card or roller card having a clothed cylinder, wherein at least one element is present positioned opposed to the cylinder clothing, the element comprising two end regions, for support on the card, and extending between the end regions an elongate carrier element which has an inward face located opposite the cylinder clothing at a spacing, wherein the carrier element comprises a carrier body and, permanently associated with the carrier body, at least one bending element, the carrier body and the bending element being made of materials having different thermal expansion coefficients.
The element is preferably a carding element, for example a revolving card top flat or a fixed carding element. As a result of the measures according to the invention, the carding element follows the convex bulging-out of the cylinder on heating (warming-up phase) and bends away from the cylinder. In analogous manner, the carding element bends back towards the cylinder when heat is removed (cooling-down phase) . As a result, a uniform carding nip is always present -both when the machine is cold and hot and also in the course of the warming-up and cooling-down phases. As a result of the fact that at least one bending element forms, in accordance with the intended purpose, a permanently associated component part of the carrier element, and the fact that the carrier element and bending element are made of materials having different thermal expansion coefficients, a bimetallic effect occurs, which brings about the curving and bending-back of the carrier element. A particular advantage lies in the fact that the change in the curve of the carrier element on introducing and removing heat comes about after just a short time. The nature and degree of the change in temperature have an effect on the nature and degree of the curving. It is advantageously made possible for due regard to be given to a card's speeding-up or slowing-down behaviour so that changes in the carding spacing that occur owing to thermal expansion or contraction are automatically cancelled out.
Advantageously, at least one bending element forms an integral component part of the carrier element.
Advantageously, the carrier element is in the form of a bimetallic element. The carrier element may be in the form of a one-piece component. Advantageously, the carrier element consists of at least two different components (carrier body and bending element) . Preferably, the component having the lower thermal expansion coefficient is associated with the side facing the cylinder and/or the component having the higher thermal expansion coefficient is associated with the side remote from the cylinder.
Advantageously, the carrier body is made of a flexurally resilient material, for example, aluminium or an aluminium alloy. Preferably, the at least one bending element is made of a flexurally resilient material, for example, of steel or magnesium or a magnesium alloy. Preferably, the at least one bending element extends over the working width (longitudinal direction of the carrier body) Advantageously, in the lower half of the aluminium carrier body there is provided at least one inlay made of a material having a lower thermal expansion coefficient than aluminium. Preferably, in the lower region of the carrier body a permanently mounted metal strip or the like is associated with the longitudinally extending outer surfaces. Advantageously, at least one steel inlay pressed or adhesively bonded into place is provided in the lower region of the carrier body. Advantageously, the carrier body is of two-part construction comprising an upper part and a lower part (upper and lower casings) . Preferably, the lower part (lower casing) is an extruded aluminium profiled part and the upper part (upper casing) is an extruded magnesium profiled part. Preferably, the lower part and the upper part are fixedly connected to one another. Preferably the lower part and the upper part are connected to one another, for example, by means of a shape-based and/or force-based connection. Advantageously, the spacing (carding nip) remains the same in the event of heating or cooling affecting the carrier element.
Advantageously, the carrier element bends away from the cylinder over the working width on heating.
Preferably, the heating takes place during the speeding-up phase of the card. Advantageously, the carrier element bends back towards the cylinder over the working width on cooling. Preferably, the cooling takes place during the slowing-down phase of the card.
Advantageously, the carrier body is pre-stressed in an axial direction. Preferably, a threaded rod, onto at least one end of which a nut is screwed, is passed through the carrier body in an axial direction. Advantageously, at least one working and/or functional element is present, having between two end regions, for support on the card, an elongate carrier element which has an inward (towards the cylinder) facing region located opposite the cylinder clothing at a spacing, wherein a bending element forms a permanently associated component part of the carrier element, and the carrier element and bending element are made of materials having different thermal expansion coefficients. Preferably, the working width (L) is greater than 1200 mm, preferably greater than 1290 mm.
The invention also provides an apparatus at a flat card or roller card, wherein at least one carding element, for example a revolving card top flat or fixed carding element, is present, having between two end regions, for support on the card, an elongate carrier element which has an inward (in towards the working region of the card) facing fixing face for at least one clothing strip located opposite the cylinder clothing at a spacing (carding nip), wherein at least one bending element forms a permanently associated component part of the carrier element, and the carrier element and bending element are made of materials having different thermal expansion coefficients.
Certain illustrative embodiments of the invention will be described hereinafter in greater detail with reference to the accompanying drawings, in which: Fig. 1 is a diagrammatic side view of a flat card having an apparatus according to the invention; Fig. 2 shows a stationary carding element, a portion of a side screen, with spacing between the carding segment clothing and the cylinder clothing; Fig. 2a shows the carding element according to Fig. 2 in detail; Fig. 3 shows, in a side view, a fixed carding element according to the invention, with a carrier body, clothing strip and clothing, with bending elements being integrated in the carrier body; Fig. 3a shows, in an exploded view, part of a carrier body of a fixed carding element the clothing backing and the clothing; Fig. 4 is a side view of a part of a carding machine, showing a side screen with a setting bend (flexible bend) for revolving card top flats and two setting bends (extension bends) for stationary functional elements with the apparatus according to the invention; Fig. 5 shows, in diagrammatic form, a section I-I through the carding machine of Fig. 4, having a setting bend (extension bend) with a fixed carding element on a side screen on one side and a corresponding view on the other side; Fig. 5a shows, in an exploded view (side view), part of a carrier body with a groove and bending element; Fig. Sb shows, in a front view, in section, part of the carrier body with a channel extending continuously through it and an end region of a threaded rod with nut; Figs. 6a, 6b show, in front views, the carrier element with bending elements and the cylinder in the cold state (Fig. 6a) and in the warm state (Fig. 6b) with a carding nip that is the same in both cases; Fig. 7 shows an arrangement of a carrier body with a lower casing of aluminium and upper casing of magnesium; and Fig. 8 shows, in a front view, a section through an end region of a revolving card top flat according to the invention.
With reference to Figure 1, a carding machine, for example a flat card IC made by Irdtzschler GmbH & Co.KG of -10 -Monchengladbach, Germany, has a feed roller 1, feed table 2, lickers-in 3a, 3b, 3c, cylinder 4, doffer 5, stripper roller 6, nip rollers 7, 8, web guide element 9, sliver funnel 10, delivery rollers 11, 12, revolving card top 13 with card top guide rollers 13a, 13b and flats 14, can 15 and coiler 16. Reference letter M denotes the centre point (axis) of the cylinder 4. Reference numeral 4a denotes the clothing and reference numeral 4b the direction of rotation of the cylinder 4. The arrow A indicates the working direction. The directions of rotation of the rollers are indicated by the curved arrows drawn inside the rollers.
In the pre-carding zone (between the licker-in 3c and the rearward card top guide roller 13a) a plurality of fixed carding elements 23' are located opposite the cylinder 4, and in the post-carding zone (between the forward card top guide roller 13b and the doffer 5) a plurality of fixed carding elements 23'' are located opposite the cylinder 4, which are each located next to one another, seen in the circumferential direction of the cylinder 4. One or more, and preferably all, of the carding elements 23' and/or one or more, preferably all, of the carding elements 23' may be in accordance with the invention.
Fig. 2 shows an illustrative embodiment of the carding element according to the invention. An approximately semi-circular rigid side screen 18 is fixed laterally to the machine frame (not shown) on each side of a card, on the outside of which side screen 18 there is concentrically mounted, in the region of the periphery, an arcuate rigid support element 19, which has a convex outer face 19' as the bearing face and also an underside 19' . The apparatus according to the invention comprises in each case at least -11 -one fixed carding element 23, which has at both its ends support faces, which are supported on the convex outer face 19' of the support element 19 (for example, an extension bend) (see Fig. 4) . On the underside of the carrier 24 (carrier body) of the fixed carding element 23 there are mounted clothing backings 25, 252 each having clothings 26, 262 (carding clothings) Reference numeral 21 denotes the circle of tips of the clothings 26, 262.
The cylinder 4 has on its circumference a cylinder clothing 4a, for example a sawtooth clothing. Reference numeral 22 denotes the circle of the tips of the cylinder clothing 4a. The spacing between the circle of tips 21 and the circle of tips 22 is denoted by reference letter a and is, for example, 0.20 mm. The spacing between the convex outer face 19' and the circle of tips 22 is denoted by reference letter b. The radius of the convex outer face 19' is denoted by reference letter r5 and the radius of the circle of tips 22 is denoted by reference letter r2. The radii r5 and r2 intersect at the centre point M of the cylinder 4. The carding segment 23 according to Figure 2 consists of a carrier 24 and two clothing strips 27k, 272, each of which comprises a clothing backing 25 and 252, respectively, each having clothings 26 and 262, respectively. The clothing strips 27, 272 (carding elements) are arranged one after the other in the direction of rotation (arrow 4b) of the cylinder 4, with the clothings 26, 262 (sawtooth wire portions) and the clothing 4a of the cylinder 4 being located opposite one another. The carrier 24 is made of an aluminium alloy and is extruded. The clothing backings 25, 252 are fixed to the carrier 24 by means of screws 31a and 31b, respectively. The mass of the carrier 24 is arranged -12 -tangentially to the cylinder 4, seen in the width direction.
The surface of the clothing tips can, when seen in a side view, be concavely curved. The circle of tips 21 of the clothings 262, 262 is in that case concentrically or eccentrically arranged relative to the circle of tips 22 of the cylinder clothing 4a. In other embodiments, the surface of the clothing tips can, when seen in a side view, be formed straight. In this arrangement, the tips of the clothings 261, 262 can form an approximation to a circle, by virtue of slight inclination of the clothings 26k, 262 towards one another.
Reference numerals 28a to 28d denote bending elements which are provided in the lower half (foot plate) of the carrier body 24 (see Fig. 5a) . The bending elements are of a material having a different thermal expansion coefficient from the material of the carrier body 24. For example, the carrier body 24 may be of aluminium and the bending elements of steel. The at least one bending element of the invention is permanently associated with the carrier body, for example, they are affixed permanently together. At least one bending element may be integrated into the carrier body.
In accordance with Fig. 3, a fixed carding element 23 according to the invention has a carrier 24; on the fixing face 24b thereof, which in operation faces inwards (in the direction of the cylinder 4), there is mounted a clothing strip 27 (carding element) . The clothing strip 27 consists of a clothing backing 25, to which two clothings 262 and 262 are fixed. The clothing backing 25 is fixed to the carrier 24 by screws 31a, 31b in the manner shown in Fig. 2. The carrier 24 is constructed as a hollow profiled -13 -member, which has a height h1, a width b and a length 1 (corresponding to the longitudinal direction L in Fig. 5) Reference h2 denotes the height of the carrier 24 and clothing backing 25, and reference h3 denotes the height of the carrier 24, the clothing backing 25 and the clothing 26. According to the exploded view in Fig. 3a, a carrier 24 has an upper face 24a and a lower face 24b, and the clothing backing 25 has an upper face 25a and a lower face 25b. The carrier 24 has, for example, the following dimensions: h = 58 mm, b = 72 mm, 1 = 1300 mm.
In the foot plate 24' of the aluminium carrier body 24, that is to say in the lower half relative to the cylinder clothing 4a, there are provided four bending elements 28a to 28d made of steel which form, in accordance with the intended purpose, a permanently associated component part of the carrier element 23 (see Fig. 5a) . In the lower region of the longitudinally extending outer surface 24c, 24d of the carrier body 24, two further bending elements 29a and 29b are permanently fixed in a recess over the length L of the carrier body 24, for example by adhesive bonding. As Fig. 3a shows, a bending element 31a is provided, in a shape-based connection, in a recess in the region of the lower surface 24b of the carrier body 24, for example being adhesively bonded in place so that it lies flat. Further bending elements 31b to 3m (not shown) can be provided in this region. The bending elements 28a to 28d, 29a, 29b and 31a to 3m can advantageously be made of flat steel (bar steel) and can be a permanent component part of the carrier body 24 as a result of a shape-based or force-based connection. Permanent fixing can be carried out, for example, by means of pressing into place, adhesive bonding, welding, riveting, screwing or the like. The -14 -bending elements can be of strip-shaped or like construction.
In the region of the foot plate 24' of the aluminium carrier body 24, that is to say in the lower half facing the cylinder clothing 4a, there is shown a nut 42a, which is screwed onto the thread at one end of a threaded rod 40 (see Fig. 5b) . The threaded rod 40 extends continuously over the length L of the carrier body 24.
Fig. 4 shows a part of a flat card, including a side screen 18a enclosing the carding cylinder (the side screen 18b on the other side is shown in Fig. 5) with a setting bend 17a (flexible bend) for the revolving card top flats 14 and two setting bends 19'a, 19' a (extension bends) for stationary functional elements (fixed carding elements, extraction hoods) . The setting bend 17a is provided in the region of the upper periphery of the side screen 18a. Two setting bends 19'a, 19' a are provided in the two lateral peripheral regions of the side screen 18a.
As positioning devices, positioning spindles 36' to 361V and 37' to 37 are associated with each of the setting bends 19'a and 19''a, respectively. The positioning spindles 36' to 361V are supported by their one end on a flange 18'' of the side screen 18a and by their other end on the setting bend 19'a. The positioning spindles 37' to 371V are supported by their one end on a flange 18''' of the side screen 18a and by their other end on the setting bend 19' a. The setting bend 19'a is arranged between the licker-in 3c and the card top guide roller 13a, that is to say in the pre-carding region. On the setting bend 19'a there are mounted stationary functional elements, which in the example of Figure 4 are non-clothed cover elements 32a to 32c, three fixed carding elements 23', to 23H according -15 -to the invention and three extraction hoods 33a, 33b, 33c.
The setting bend 19' a is arranged between the card top guide roller 13b and the doffer 5, that is to say in the post-carding region. On the setting bend 19' a there are mounted stationary functional elements, which in the example of Fig. 4 are six fixed carding elements 23''1 to 23''6 according to the invention and three extraction hoods 34a to 34c. Reference 35a denotes a part of the machine frame, and reference 38a denotes a lower carding bend.
Fig. 5 shows part of the cylinder 4 together with a cylindrical surface 4f of its wall 4e and the cylinder ends 4c, 4d (radial supporting elements) . The surface 4f is provided with a clothing 4a, which in this example is provided in the form of wire with sawteeth. The sawtooth wire is drawn onto the cylinder 4, that is to say is wound around the cylinder 4 in tightly adjacent turns between side flanges (not shown), in order to form a cylindrical work surface provided with tips. Fibres should be processed as evenly as possible on the work surface (clothing) . The carding work is performed between the clothings 26k, 262 (see Fig. 2) and 4a located opposite one another (see Fig. 2) and is substantially influenced by the position of one clothing with respect to the other and by the clothing spacing a between the tips of the teeth of the two clothings 26k, 262 and 4a. The working width of the cylinder 4 is the determining factor for the working width L of all other work elements of the card, especially for the revolving card top flats 14 (Fig. 1) or fixed card flats 23'1, which together with the cylinder 4 card the fibres evenly over the entire working width. In order to be able to perform even carding work over the entire working -16 -width L, the settings of the work elements (including those of additional elements) must be maintained over that working width L. The working width L is, for example, 1300 mm. The cylinder 4 itself can, however, be deformed as a result of the drawing-on of the clothing wire, as a result of centrifugal force or as a result of heat produced by the carding process. The shaft ends of the cylinder 4 are mounted in bearings located on the stationary machine frame (not shown) . The diameter, for example 1250 mm, of the cylindrical surface 4f, that is to say twice the radius r1, is an important dimension of the machine. The side screens 18a, 18b are fixed to the two machine frames 35a, 35b (cf. Fig. 4) . The extension bends 19a and 19b are fixed to the side screens 18a, 18b. The circumferential speed of the cylinder 4 is, for example, 35 m/sec. The fixed carding elements 23H according to the invention are fixed to the extension bends 19a, 19b using screws 20a, 20b. References Si and S2 denote the end faces of the fixed carding element 23'.
A bending element 28d extending over the entire width L of the carrier body 24 and therefore over the working width of the machine is shown in that region of the carrier body 24 which faces the cylinder clothing 4a. Further bending elements 28a to 28c are shown in Fig. 3. A bending element 28 can in each case be of one-piece construction.
It is also feasible for a bending element 28 to be of multiple-piece construction, that is to say at least two bending elements 28', 28'' are provided one substantially after the other in the longitudinal direction L. With reference to Fig. 5a, in the foot region of the aluminium carrier body 24 shown in part there is provided in the longitudinal direction L a groove 30a which is open -17 -to one side and in which a bending element 28a in the form of a flat steel member is pressed and/or adhesively bonded in place, edgewise, in a shape-based connection. In the inserted state (see Fig. 3), the end face 28' of the bending element 28a and the bottom 24'' of the groove form an interface with one another. The method illustrated in Fig. 5a is suitable for incorporation of the bending elements of any of Figs. 2, 3, 3a, 4 or 5.
In an embodiment shown in Fig. 5b, the foot region of the aluminium carrier body shown in part has a channel 41 extending continuously through it, through which channel 41 the threaded rod 40 is passed, the end. regions of the latter projecting out from the channel 41. In each of its two end regions, the threaded rod 40 has a thread 43a (and 43b) onto which a nut 42a and 42b, respectively, is tightly screwed. Between the nuts 42a, 42b and the respectively associated end face Si and S2 of the carrier body 24 there can be arranged a disc washer 44a and 44b, respectively.
Between the outer envelope surface of the threaded rod 40 and the inner wall surface of the channel 41 -both circular in cross-section -there is a spacing d. The carding elements shown in any of Figs. 2, 3, 4 or 5 may include a threaded rod arrangement as shown in Fig. Sb.
The mode of operation of the invention is illustrated schematically in Figs. 6a and 6b. In accordance with Fig. 6a, the working nip a is shown to be uniform over the entire working width L. The sides facing one another of the carrier body 23 having the bending element 28a, on the one hand, and of the cylinder 4, on the other hand, or of the clothing 26 and the cylinder clothing 4a (see Fig. 5), are oriented axially parallel to one another. This is the position in the machine in the cold state, or at room -18 - temperature. Fig. 6b shows the situation after the warming-up phase, in which the carding nip is also uniform. By virtue of the bimetallic effect (aluminium carrier body 24 and steel bending element 28a), the carrier element 23 has a concave bend over the width L and the envelope surface of the cylinder 4 a convex bend, the spacing between the concave bend and the convex bend being the same at all locations. Accordingly, only the carrier element 23 reacts passively to the thermal expansion, and contraction, of the cylinder 4. Passive equalisation of the bending on heating and cooling is achieved.
In the embodiment of Fig. 7, a carding element body 23 has an inlay 43 having a relatively high linear expansion coefficient (for example, magnesium) provided in the upper half of the profiled part, as a result of which a desired bimetallic effect can be achieved. For example, it is feasible for a fixed carding element 23 to be of two-part construction comprising an upper casing 43 and a lower casing 24. The lower casing 24 consists of an extruded aluminium profiled part and the upper casing 43 of an extruded magnesium profiled part. The two profiled parts can then be fixedly connected to one another, for example in a force-based and shape-based connection, by means of adhesive bonding, screwing, riveting or the like.
Because equalising thermal expansion effects usually requires the carrier element 23 to move radially in the outwards and inwards directions, it has to be ensured that movements in both directions are possible (this point applies to all embodiments) . This means that heating and cooling have to be taken into account. As can be seen from the figures in the drawings having bending elements 28; 28a to 28d; 29a, 29b; 31a to 3m; 43, two elements comprising -19 -metals with different thermal expansion are -as is customary in the case of a bimetallic strip -connected to one another in combinational manner at a common interface to form a bimetallic element. The two ends of the bimetallic element (carrier body 24 plus bending element 28) abut respective end stops (see screws 20a, 20b on support elements 19a and 19b, respectively, in Fig. 5) SO that when the temperature of the bimetallic element increases the length L thereof cannot increase but rather the radial bending increases. As a result, the spacing of the carrier element 23 to the cylinder 4 changes radially, more specifically in a radial direction away from the cylinder clothing 4a in the case of an increase in temperature and in a radial direction in towards the cylinder clothing 4a in the case of a reduction in temperature.
The bending element 28; 28a to 28d; 29a, 29b; 31a to 3m; 43) can be made, for example, of steel. Corresponding thermal expansion coefficients are: Steel (alloy steel) : a = 1.61 x 10 Steel (non-alloy steel) : a = 1.19 x 10 The carrier body 24 is made preferably of aluminium having a thermal expansion coefficient: Aluminium: a = 2.38 x 10 -
K
In the embodiment shown in Fig. 8, one end region of a revolving card top flat 14 (see Fig. 1) is shown in which there is provided a carrier body 14' (extruded aluminium profiled part) having at both its two ends card top heads in the form of steel pins 46a (and 46b) with which there is associated an engaging element 47 (plastics material) for a -20 -card top drive belt (not shown) . The bending element 28 forms a permanently associated component part of the carrier element 14'. When the card top flat 14 then warms up in operation of the card, the differing expansion behaviour of the two materials results in curving of the card top flat 14. This curving of the card top flat 14 compensates for the convex bulging-out of the cylinder 4 and a uniform carding nip is produced. Reference numeral 48 denotes the card top clothing.
The invention can be put into practice both in an embodiment having at least one bending element 28 on its own and also in an embodiment having at least one bending element 28 and at least one stressing element 40.
The invention has been illustrated and explained especially using the example of a fixed carding element and a revolving card top flat. It likewise encompasses further working and functional elements, for example extraction hoods, guide elements and the like, which undergo deformation as a result of the introduction and removal of heat so that the spacing relative to the cylinder is changed.

Claims (34)

  1. -21 -Claims 1. An apparatus at a flat card or roller card having a clothed cylinder, wherein at least one element is present positioned opposed to the cylinder clothing, the element comprising two end regions, for support on the card, and extending between the end regions an elongate carrier element which has an inward face located opposite the cylinder clothing at a spacing, wherein the carrier element comprises a carrier body and, permanently associated with the carrier body, at least one bending element, the carrier body and the bending element being made of materials having different thermal expansion coefficients.
  2. 2. An apparatus according to claim 1, wherein at least one said bending element forms an integral component part of the carrier element.
  3. 3. An apparatus according to claim 1 or claim 2, wherein the carrier element is in the form of a bimetallic element.
  4. 4. An apparatus according to any one of claims 1 to 3, wherein the carrier element is in the form of a unitary component.
  5. 5. An apparatus according to any one of claims 1 to 4, wherein the carrier element consists of at least two different components.
  6. 6. An apparatus according to any one of claims 1 to 5, wherein that component selected from the carrier body and the at least one bending element that has the lower thermal expansion coefficient is associated with the side of the carrier element that faces the cylinder.
  7. 7. An apparatus according to any one of claims 1 to 6, wherein that component selected from the carrier body and -22 -the at least one bending element that has the higher thermal expansion coefficient is associated with the side of the carrier element that is remote from the cylinder.
  8. 8. An apparatus according to any one of claims 1 to 7, wherein the carrier body is made of a flexurally resilient material.
  9. 9. An apparatus according to any one of claims 1 to 8, wherein the carrier body is made of aluminium or an aluminium alloy.
  10. 10. An apparatus according to any one of claims 1 to 9, wherein the at least one bending element is made of a flexurally resilient material.
  11. 11. An apparatus according to any one of claims 1 to 10, wherein the at least one bending element is made of steel.
  12. 12. An apparatus according to any one of claims 1 to 10, wherein at least one bending element is made of magnesium or a magnesium alloy.
  13. 13. An apparatus according to any one of claims 1 to 12, wherein the at least one bending element extends over the working width of the card.
  14. 14. An apparatus according to any one of claims 1 to 13, wherein the carrier body is of aluminium and, in the lower half of the aluminium carrier body, there is provided at least one inlay made of a material having a lower thermal expansion coefficient than aluminium.
  15. 15. An apparatus according to any one of claims 1 to 14, wherein in the lower region of the carrier body a permanently mounted metal strip is associated with the longitudinally extending outer surfaces or the carrier body.
  16. 16. An apparatus according to any one of claims 1 to 15, wherein at least one steel inlay pressed or adhesively -23 -bonded into place is provided in the lower region of the carrier body.
  17. 17. An apparatus according to any one of claims 1 to 16, wherein the carrier body is of two-part construction comprising an upper part and a lower part.
  18. 18. An apparatus according to claim 17, wherein the lower part is an extruded aluminium profiled part and the upper part is an extruded magnesium profiled part.
  19. 19. An apparatus according to claim 17 or claim 18, wherein the lower part and the upper part are fixedly connected to one another.
  20. 20. An apparatus according to any one of claims 17 to 19, wherein the lower part and the upper part are connected to one another by means of a shape-based and/or force-based connection.
  21. 21. An apparatus according to any one of claims 1 to 20, wherein the spacing remains the same in the event of heating or cooling affecting the carrier element.
  22. 22. An apparatus according to any one of claims 1 to 21, wherein the carrier element bends in a direction away from the cylinder over the working width on heating.
  23. 23. An apparatus according to any one of claim 22, wherein the heating takes place during the speeding-up phase of the card.
  24. 24. An apparatus according to any one of claims 1 to 23, wherein the carrier element bends back towards the cylinder over the working width on cooling.
  25. 25. An apparatus according to claim 24, wherein the cooling takes place during the slowing-down phase of the card.
    -24 -
  26. 26. An apparatus according to any one of claims 1 to 25, wherein the carrier body is pre-stressed in an axial direction.
  27. 27. An apparatus according to claim 26, wherein a threaded elongate member, onto at least one end of which a nut is screwed, extends through the carrier body in an axial direction.
  28. 28. An apparatus according to any one of claims 1 to 27, wherein the element is a working and/cr functional element.
  29. 29. An apparatus according to any one of claims 1 to 28, wherein the element is a revolving card top flat or a fixed carding element.
  30. 30. An apparatus according to any one of claims 1 to 28, wherein the element is an extraction hood or a guide element.
  31. 31. An apparatus according to any one of claims 1 to 29, wherein the working width of the card is greater than 1200 mm.
  32. 32. An apparatus according to any one of claims 1 to 29, wherein the working width of the card is greater than 12 90mm.
  33. 33. An apparatus at a flat card or roller card, wherein at least one carding element, for example a revolving card top flat or fixed carding element, is present, having between two end regions, for support on the card, an elongate carrier element which has an inward (in towards the working region of the card) facing fixing face for at least one clothing strip located opposite the cylinder clothing at a spacing (carding nip), wherein at least one bending element forms a permanently associated component part of the carrier element, and the carrier element and bending -25 -element are made of materials having different thermal expansion coefficients.
  34. 34. A working and/or functional element for a flat card or roller card, the element being substantially as described herein with reference to and as illustrated by any of Figs. 1, 2, 2a, 3, 3a, 4, 5, 5a, 5b, 6a, 6b, 7 and 8.
GB201104943A 2010-03-26 2011-03-24 Apparatus at a flat card or roller card, wherein at least one element is present located opposed to a clothed cylinder Expired - Fee Related GB2479056B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010013087 2010-03-26
DE102011009939A DE102011009939A1 (en) 2010-03-26 2011-02-01 Carrier apparatus for flat card or roller card has carrier body and bending component which are made of materials with different thermal expansion coefficients

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GB2479056A true GB2479056A (en) 2011-09-28
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2486312A (en) * 2010-12-03 2012-06-13 Tra Tzschler Gmbh & Co Kg Carding machine carrier element with tensioning element
GB2486796A (en) * 2010-12-21 2012-06-27 Truetzschler Gmbh & Co Kg Apparatus on a flat card or roller card in which there is arranged at least one working element and/or cover element
CN103255507A (en) * 2012-02-16 2013-08-21 特鲁菲舍尔股份有限公司及两合公司 A device disposed on a cover plate carder or a roller carder and provided with at least one working element and/or a cover element

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2473931A (en) * 2009-09-23 2011-03-30 Truetzschler Gmbh & Co Kg Carding element for a carding machine
GB2473932A (en) * 2009-09-23 2011-03-30 Truetzschler Gmbh & Co Kg Carding element for a carding machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2473931A (en) * 2009-09-23 2011-03-30 Truetzschler Gmbh & Co Kg Carding element for a carding machine
GB2473932A (en) * 2009-09-23 2011-03-30 Truetzschler Gmbh & Co Kg Carding element for a carding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2486312A (en) * 2010-12-03 2012-06-13 Tra Tzschler Gmbh & Co Kg Carding machine carrier element with tensioning element
GB2486796A (en) * 2010-12-21 2012-06-27 Truetzschler Gmbh & Co Kg Apparatus on a flat card or roller card in which there is arranged at least one working element and/or cover element
CN103255507A (en) * 2012-02-16 2013-08-21 特鲁菲舍尔股份有限公司及两合公司 A device disposed on a cover plate carder or a roller carder and provided with at least one working element and/or a cover element

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Publication number Publication date
GB201104943D0 (en) 2011-05-11
GB2479056B (en) 2013-05-22
ITMI20110447A1 (en) 2011-09-27

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