GB2446786A - Flame retardant fabric - Google Patents
Flame retardant fabric Download PDFInfo
- Publication number
- GB2446786A GB2446786A GB0703370A GB0703370A GB2446786A GB 2446786 A GB2446786 A GB 2446786A GB 0703370 A GB0703370 A GB 0703370A GB 0703370 A GB0703370 A GB 0703370A GB 2446786 A GB2446786 A GB 2446786A
- Authority
- GB
- United Kingdom
- Prior art keywords
- flame retardant
- fibers
- fabric
- man
- surface layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 85
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000003063 flame retardant Substances 0.000 title claims abstract description 50
- 239000000835 fiber Substances 0.000 claims abstract description 52
- 239000002344 surface layer Substances 0.000 claims abstract description 23
- 239000007767 bonding agent Substances 0.000 claims abstract description 10
- 239000010985 leather Substances 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 238000009941 weaving Methods 0.000 claims abstract description 7
- 238000009940 knitting Methods 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims description 5
- 229920002821 Modacrylic Polymers 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920000297 Rayon Polymers 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 239000002964 rayon Substances 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 235000004879 dioscorea Nutrition 0.000 claims 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims 2
- 239000004800 polyvinyl chloride Substances 0.000 claims 2
- 238000002955 isolation Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 abstract description 3
- 239000002131 composite material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000001273 butane Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 3
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000012757 flame retardant agent Substances 0.000 description 2
- 238000007706 flame test Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
- B32B2305/186—Knitted fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2459/00—Nets, e.g. camouflage nets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2479/00—Furniture
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
A flame retardant fabric includes a base fabric (30), a bonding agent (20) and a surface layer (10). The base fabric (30) is fire-resisting and is a plain weave or knitting fabric fabricated from yarns made of flame retardant man-made fibers, or yarns made by blending, weaving or twisting the flame retardant man-made fibers and other fibers. The surface layer (10) is a fabric, suede cloth or man-made leather or the like that is aesthetic appealing but not fire-resisting. The bonding agent (20) bonds the base fabric (30) and the surface layer (10) together. The surface layer (10) is not fire resisting, but the resulting composite fabric is flame retardant permanently. It also does not fuse or melt and can be directly carbonized to form an isolation layer.
Description
FLAME RETARDANT FABRIC
FIELD OF THE INVENTION
The present invention relates to a flame retardant fabric and particularly to a flame retardant fabric that can resist burning permanently.
BACKGROUND OF THE INVENTION
Fire hazard is one of the threats of modern buildings that cannot be overlooked. To reduce loss and protect the safety of people during fire breaks out, many types of fire-resisting materials have been developed and used in the households.
Flame retardant fabric is one of them that is commonly used on drapery, furniture and decoration.
The conventional flame retardant fabric consists of a base fabric and a surface layer. The base fabric is a plain weave or knitting fabric fabricated from fire-resisting man-made fibers, natural fibers or blending of man-made fibers and natural fibers. After the fabric is made, it is treated by dipping or coating to produce flame retardant effect. The surface layer is a fabric or man-made leather such as suede cloth or the like that is aesthetic appealing. The surface layer is bonded to the base fabric through a fire-resisting adhesive to form the finished product of the flame retardant fabric.
The flame retardant effect of the conventional flame retardant fabric is accomplished by the fire-resisting adhesive and the dipping or coating treatment of the fabric. Namely it results from the external flame retardant agents. The flame retardant effect thus formed fades away gradually after a period of time. Hence it does not have permanent fire-resisting effect and cannot fully meet user's requirements.
SUMMARY OF THE INVENTION
Therefore the primary object of the present invention is to provide a flame retardant fabric that is fire-resisting permanently and can be directly carbonized to form an isolation layer without fusing or melting. While the surface layer is not fire-resisting, the finished composite fabric is fire-resisting.
The flame retardant fabric according to the invention includes a base fabric, a surface layer and a bonding agent.
The base fabric is a plain weave or knitting fabric fabricated from yarns made of flame retardant man-made fibers, or yarns made by blending, weaving or twisting the flame retardant man-made fibers and other fibers. The surface layer is a fabric or man-made leather that is aesthetic appealing such as a suede cloth. The bonding agent bonds the base fabric and the surface layer together, and can be a general adhesive without fire-resisting property.
The flame retardant fabric thus formed has the flame retardant base fabric to provide permanent fire-resisting effect.
The fire-resisting effect does not diminish due to aging and the pliable feeling of the surface layer also is not affected. It also can be directly carbonized to form an isolation layer without fusing or melting.
The foregoing, as well as additional objects, features and advantages of the invention will be more readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. I is a schematic view of the structure of the flame retardant fabric of the invention.
DETAILED DESCRIPTION OF THE PREFERRED
EMBODIMENT
Please refer to FIG. 1, the flame retardant fabric according to the invention includes a base fabric 30, a surface layer 10 and a bonding agent 20. The base fabric 30 is a plain weave or knitting fabric fabricated from yarns made of flame retardant man-made fibers, or yarns made by blending, weaving or twisting the flame retardant man-made fibers and other fibers.
The man-made fibers are modacrylic. The other fibers may be polyester, cotton, rayon, PP, nylon or the like. The composition ratio of the man-made fibers and the other fibers can be ranged between 30% -99. 99% (man-made fibers) and 70%-0.01% (other fibers).
The surface layer 10 is a fabric or man-made leather which has aesthetic appeal but no fire-resisting effect, such as the ordinary fabrics used on furniture, suede cloth or man-made leather (such as a base fabric coated with Polyurethane or PVC) to provide an attractive look and pliable feeling.
The bonding agent 20 is to adhere the base fabric 30 to the surface layer 10 together to form the finished product of the flame retardant fabric. It is to be noted that the bonding agent 20 is not necessary fire-resisting. Because of the man-made fibers have fire-resisting property the resulting fabric also is flame retardant.
Refer to the following table of the test result of a prototype of the flame retardant fabric of the invention (with the surface layer 10 made of a suede cloth, the base fabric 30 formed by blending man-made fibers and other fibers at a ratio of 55%:45%). The test is commissioned to the Taiwan Textile Research Institute, test time: June 14, 2006. Test No. TCF5FO6O. ________ _____________________ Test Item Test result Test Method ______________ __________ Suede cloth _______________________ Onsite Burning None BS 5852 Part 1-1979 fire-resistance Flame __________ Butane Flame (Igjiition source Bum Spread None 1) ______________ Judgment NI _______________________ Onsite Burning None BS 5852 Part 1-1979 fire-resistance Flame __________ Test by Cigarette Bum Spread None ______________ Judgment NI _______________________ Onsite Burning None BS 5852 Part 2-1982 fire-resistance Flame __________ Test on a Wooden rack Bum Spread None (Ignition source 5) ______________ Judgment NI _______________________ Remark 1: Ni: No burning Remark 2: Tests of Butane flame and cigarette are coupled with a sponge model VP45.
Remark 3: Test on a wooden rack is coupled with a sponge modelR35O.
The test result listed above indicates that in the test environments of butane flame, cigarette and on a wooden rack, after ignition the conditions of burning flame and burn spread are judged no burning. Thus the flame retardant fabric of the invention is proved fire resisting.
In short, through the fire-resisting characteristic of the base fabric 30, and by bonding the base fabric 30 with the surface layer 10 together through the bonding agent 20, the flame retardant fabric of the invention can be formed. Test result shows that it has a more desirable fire resisting effect and can last permanently. There is no need to add other flame retardant agents. It can better meet user's requirements.
Claims (7)
- What is Claimed is: 1. A flame retardant fabric, comprising: a basefabric fabricated through yarns made from flame retardant man-made fibers; a surface layer; and a bonding agent adhering the base fabric to the surface layer.
- 2. The flame retardant fabric of claim 1, wherein the base fabric is a knitting fabric fabricated from yarns formed by blending, weaving or twisting the flame retardant man-made fibers and other fibers at a fiber composition ratio of 30% to 99.99% for the man-made fibers and 70% to 0.01% for the other fibers.
- 3. The flame retardant fabric of claim 2, wherein the man-made fibers are modacrylic, and the other fibers are selected from the group consisting of polyester, cotton, rayon, PP and nylon.
- 4. The flame retardant fabric of claim 1, wherein the base fabric is a plain weave fabric fabricated from yarns formed by blending, weaving or twisting the flame retardant man-made fibers and other fibers at a fiber composition ratio of 30% to 99.99% for the man-made fibers and 70% to 0.0 1% for the other fibers.
- 5. The flame retardant fabric of claim 4, wherein the man-made fibers are modacrylic, and the other fibers are selected from the group consisting of polyester, cotton, rayon, PP and nylon.
- 6. The flame retardant fabric of claim 1, wherein the surface layer is selected from the group consisting of ordinary furniture fabrics, suede cloth and man-made leather.
- 7. The flame retardant fabric of claim 6, wherein the man-made leather is selectively made from Polyurethane or Polyvinyl Chloride.7. The flame retardant fabric of claim 6, wherein the man-made leather is selectively made from Polyurethane or Polyvinyl Chloride.Amendments to the claims have been filed as follows:1. A flame retardant fabric, comprising: a base fabric fabricated through yams made from flame retardant man-made fibers; a surface layer having no fire-resisting property; and a bonding agent having no fire-resisting property, and adhering the base fabric to the surface layer.2. The flame retardant fabric of claim 1, wherein the base fabric is a knitting fabric fabricated from yams formed by blending, weaving or twisting the flame retardant man-made fibers and other fibers at a fiber composition ratio of 30% to 99.99% for the man-made fibers and 70% to 0.0 1% for the other fibers.3. The flame retardant fabric of claim 2, wherein the man-made fibers are modacrylic, and the other fibers are selected from the group consisting of polyester, cotton, rayon, PP and nylon.4. The flame retardant fabric of claim 1, wherein the base fabric is a plain weave fabric fabricated from yarns formed by blending, weaving or twisting the flame retardant man-made fibers and other fibers at a fiber composition ratio of 30% to 99.99% for the man-made fibers and 70% to 0.01% for the other fibers.5. The flame retardant fabric of claim 4, wherein the man-made fibers are modacrylic, and the other fibers are selected from the group consisting of polyester, cotton, rayon, PP and nylon.6. The flame retardant fabric of claim 1, wherein the surface layer is selected from the group consisting of ordinary furniture fabrics, suede cloth and man-made leather.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0703370A GB2446786B (en) | 2007-02-21 | 2007-02-21 | Flame retardant fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0703370A GB2446786B (en) | 2007-02-21 | 2007-02-21 | Flame retardant fabric |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| GB0703370D0 GB0703370D0 (en) | 2007-03-28 |
| GB2446786A true GB2446786A (en) | 2008-08-27 |
| GB2446786B GB2446786B (en) | 2009-02-18 |
Family
ID=37909021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB0703370A Expired - Fee Related GB2446786B (en) | 2007-02-21 | 2007-02-21 | Flame retardant fabric |
Country Status (1)
| Country | Link |
|---|---|
| GB (1) | GB2446786B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943288A (en) * | 2015-07-10 | 2015-09-30 | 江苏领腾汽车部件有限公司 | Flame retardant foot pad |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1370296A (en) * | 1971-11-09 | 1974-10-16 | Portways Ltd | Nonwoven fibrous material pad and method of manufacture thereof |
| US5595817A (en) * | 1994-06-13 | 1997-01-21 | Firma Carl Freudenberg | Flame penetration blocker for fuselages |
| US5691040A (en) * | 1995-12-18 | 1997-11-25 | Marcanada Inc. | Liner for firefighter garment made of a laminate of a woven fabric and a non-woven material |
| WO2004030905A1 (en) * | 2002-10-01 | 2004-04-15 | Spungold, Inc. | Composite fire barrier and thermal insulation fabric for mattresses and other upholstered articles |
| US20050255771A1 (en) * | 2004-05-11 | 2005-11-17 | Chetty Ashok S | Sheet structure for combination flash flame and chemical splash protection garments and process for making same |
-
2007
- 2007-02-21 GB GB0703370A patent/GB2446786B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1370296A (en) * | 1971-11-09 | 1974-10-16 | Portways Ltd | Nonwoven fibrous material pad and method of manufacture thereof |
| US5595817A (en) * | 1994-06-13 | 1997-01-21 | Firma Carl Freudenberg | Flame penetration blocker for fuselages |
| US5691040A (en) * | 1995-12-18 | 1997-11-25 | Marcanada Inc. | Liner for firefighter garment made of a laminate of a woven fabric and a non-woven material |
| WO2004030905A1 (en) * | 2002-10-01 | 2004-04-15 | Spungold, Inc. | Composite fire barrier and thermal insulation fabric for mattresses and other upholstered articles |
| US20050255771A1 (en) * | 2004-05-11 | 2005-11-17 | Chetty Ashok S | Sheet structure for combination flash flame and chemical splash protection garments and process for making same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943288A (en) * | 2015-07-10 | 2015-09-30 | 江苏领腾汽车部件有限公司 | Flame retardant foot pad |
Also Published As
| Publication number | Publication date |
|---|---|
| GB0703370D0 (en) | 2007-03-28 |
| GB2446786B (en) | 2009-02-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 20130221 |