GB2427522A

GB2427522A - Gap seal for a compound drive unit

Info

Publication number: GB2427522A
Application number: GB0512703A
Authority: GB
Inventors: Jack Anthony Oclee-Brown
Original assignee: GP Acoustics UK Ltd
Current assignee: GP Acoustics UK Ltd
Priority date: 2005-06-22
Filing date: 2005-06-22
Publication date: 2006-12-27
Anticipated expiration: 2025-06-22
Also published as: JP2008547297A; NO20080426L; HK1123662A1; CN101243725A; EP1913792B1; TW200715899A; AU2006260724A1; JP5017261B2; US20090214063A1; CA2613205A1; CN101243725B; GB2427522B; US8139784B2; EP1913792A1; WO2006136816A1; GB0512703D0

Abstract

The compound loudspeaker drive unit comprises first and second diaphragms 3, 5. The two diaphragms are substantially coaxial and the second, low-frequency diaphragm 3 lies radially outside the first, high-frequency diaphragm 5. A moving-roll type seal or support-like structure 50 is provided in the gap 7 at the inner rim of the second diaphragm 3 to hinder or prevent the passage of air through the gap. This prevents audible noises caused by turbulent airflow through the gap. The seal 50 comprises inner and outer edge regions 54, 56, two ring-shaped or cylindrical regions 60, 62 and a curved joining region 64. The distance B (related to the depth of the seal) is preferred to be at least 1.5 times the distance C (related to the gap width).

Description

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2427522

5 Compound Loudspeaker

The present invention relates to loudspeakers, and particularly relates to compound loudspeakers, that is, loudspeakers comprising at least two acoustically radiating diaphragms.

10

Compound loudspeakers have been known for many years. For example, United States Patent No. 5,548,657 (KEF Audio (UK) Limited) discloses a compound loudspeaker comprising an acoustically radiating dome-shaped high frequency diaphragm and an acoustically radiating low frequency conical 15 diaphragm. The compound loudspeaker illustrated in US 5,548,657 is shown in Figure 1 of the present accompanying drawings. The two diaphragms of the loudspeaker 1 are substantially coaxial and the low frequency conical diaphragm 3 is situated radially outwards of the dome-shaped high frequency diaphragm 5. A narrow annular air gap 7 is present between the neck 9 of the conical 20 diaphragm 3 and the external diameter of an annular baffle 11 surrounding the dome-shaped diaphragm. This gap provides a passage for air between the inside and the outside of the loudspeaker cabinet (the cabinet is not illustrated, but in practice encloses the periphery and rear of the compound loudspeaker). The gap needs to be narrow to ensure that the high frequency response of the dome-25 shaped diaphragm is unaffected by diffraction from the gap (the gap being a discontinuity). However, in some circumstances, for example if the cabinet of the compound loudspeaker is small, and the loudspeaker is operated at low frequencies, the difference in air pressures between the interior and the exterior of the cabinet can be great. When the low frequency diaphragm is operated at 30 large excursions (i.e. large forward and back sound-generating motions), the air pressure differential can be sufficient to force air to flow through the gap, causing audible turbulent airflow, which clearly is undesirable.

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The present invention seeks (among other things) to provide a solution to this problem.

Accordingly, a first aspect of the present invention provides a compound 5 loudspeaker, comprising an acoustically radiating first diaphragm and an acoustically radiating second diaphragm, the first and second diaphragms being substantially coaxial and at least part of the second diaphragm being situated radially outwards of the first diaphragm, there being a gap situated between the first and second diaphragms, and wherein a seal is provided in the gap, thereby

10 to prevent or hinder the passage of air through the gap.

By providing a seal that prevents or hinders the passage of air through the gap situated between the first and second diaphragms, the invention can solve the problem of audible turbulent airflow through the gap.

15

Preferably, the seal substantially prevents the passage of air through the gap caused by sound-generating motions of one or both of the first and second diaphragms.

20 The first diaphragm will normally have a substantially circular periphery.

The second diaphragm will normally be substantially annular, that is, the second diaphragm will usually have a substantially circular periphery, and usually a central circular region of the second diaphragm will be absent, thus providing space for the central first diaphragm. Consequently, the gap situated between

25 the first and second diaphragms will normally be substantially annular. The seal will normally therefore need to be substantially annular, even though in many embodiments of the invention, the gap does not extend the entire distance between the first and second diaphragms but may, for example, extend between one of the diaphragms and another structure situated between the diaphragms.

30

The acoustically radiating first diaphragm of the compound loudspeaker according to the invention preferably comprises a high frequency diaphragm. The high frequency diaphragm advantageously is a dome-shaped diaphragm. The acoustically radiating second diaphragm preferably comprises a low frequency

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diaphragm (which term preferably includes mid-range frequencies). Advantageously, the low frequency diaphragm may be a generally conical diaphragm.

5 The seal preferably is flexible. For example, the seal may be attached directly or indirectly to one or both of the first and second diaphragms and arranged to flex in response to sound-generating motions of the diaphragm(s) in use. As just indicated, in some embodiments of the invention, the loudspeaker includes a structure surrounding the first diaphragm. In such embodiments, the

10 gap will normally extend between the structure and the second diaphragm, and consequently in such embodiments the seal will normally be attached to the structure and the second diaphragm. At least part of the structure surrounding the first diaphragm may, for example, comprise a horn or baffle structure.

15 In preferred embodiments, at least part of the seal may be in the form of a membrane. For example, the seal may comprise a generally annular membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions.

20 In preferred embodiments of the invention, seal fulfils some or all of the following criteria:

- any discontinuity between the low frequency and high frequency diaphragms (including any baffle or small horn part surrounding the low frequency diaphragm) generally needs to be small, in order for the

25 performance of the high frequency diaphragm to be maximised;

- the seal normally needs have small radial width so that it can fit in the narrow annular gap between the high frequency diaphragm assembly and the low frequency diaphragm;

- the seal generally must allow the necessary sound-generating axial motion

30 of the low-frequency diaphragm;

- the seal preferably has a stiffness under axial deformation that does not add significant compliance nonlinearity to the low-frequency diaphragm; that is, the relationship between the stiffness of the seal and its deformation preferably is very linear or very small; and

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- the seal preferably completely seals the gap between the low frequency diaphragm and the high frequency diaphragm assembly.

The inventor of the present invention has found that the above preferred 5 criteria cannot be met using a conventional "half roll" surround seal. A "half roll" seal is an annular seal, the main flexibility of which is provided by a part that is substantially semi-circular in cross-section - for example such as the seal 13 surrounding the high frequency diaphragm 5 shown in Figure 1. The inventor has found that such a seal cannot be made sufficiently small to fit into the gap, while 10 allowing sufficient axial movement of the low frequency diaphragm. The relationship between the stiffness of a "half roll" seal and its deformation means that the seal must be large, but this causes the problem that the discontinuity between the high frequency diaphragm assembly and the low frequency diaphragm is too great.

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The inventor has found that a seal having some or all of the following preferred features can normally meet some or all of the above preferred criteria.

As mentioned above, the seal preferably comprises a generally annular 20 membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions. Preferably, the flexible region comprises generally ring-shaped regions extending from respective edge regions of the seal and joined together at ends remote from the edge regions by a flexible joining region. Advantageously, in some embodiments of the invention 25 each generally ring-shaped region is a generally cylindrical region. The joining region preferably is substantially semi-circular in radial cross-section. More preferably, the minimum distance between the joining region and an edge region along a ring-shaped region is at least 1.5 times the minimum distance between the edge regions, when the seal is in a relaxed condition. Even more preferably, 30 this minimum distance is at least twice the minimum distance between the edge regions, when the seal is in a relaxed condition.

A second aspect of the invention provides a loudspeaker seal comprising a generally annular membrane having radially inner and outer edge regions and

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having a flexible region extending between the edge regions, the flexible region comprising generally cylindrical regions extending from respective edge regions and joined together at ends remote from the edge regions by a flexible joining region.

5

A third aspect of the invention provides a loudspeaker seal comprising a generally annular membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions, the flexible region comprising first and second generally ring-shaped regions extending from

10 respective edge regions and joined together at ends remote from the edge regions by a flexible joining region, wherein the minimum distance between the joining region and an edge region along a ring-shaped region is at least 1.5 times the minimum distance between the edge regions, when the seal is in a relaxed condition.

15

In some preferred embodiments of the third aspect of the invention, the minimum distance between the joining region and an edge region along a ring-shaped region is at least twice the minimum distance between the edge regions, when the seal is in a relaxed condition.

20

Each generally ring-shaped region of the seal according to the third aspect of the invention preferably is a generally cylindrical region.

The seal according to the second and/or third aspect of the invention

25 preferably is the seal of the compound loudspeaker according to the first aspect of the invention.

It is to be understood that any feature of any aspect of the present invention may be a feature of any other aspect of the invention.

30

Other preferred and optional features of the invention are described below, and in the dependent claims.

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Some preferred embodiments of the present invention will now be described, by way of example, with reference to the accompanying drawings, of which:

5 Figure 1 shows a known compound loudspeaker, as illustrated in United

States Patent No. 5,548,657;

Figure 2 (views (a) and (b)) shows an embodiment of a loudspeaker seal according to the present invention;

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Figure 3 shows a detail of the loudspeaker seal shown in Figure 2; and

Figure 4 shows computer modelling simulations of deformations of an embodiment of a loudspeaker seal according to the invention in use (view (b)), 15 compared to those for a known type of seal (view (a)).

Figure 1 has been described above. The two diaphragms of the loudspeaker 1 are substantially coaxial and the low frequency conical diaphragm 3 is situated radially outwards of the dome-shaped high frequency diaphragm 5. 20 A narrow annular air gap 7 is present between the neck 9 of the conical diaphragm 3 and the external diameter of an annular baffle structure 11 surrounding the dome-shaped diaphragm. This gap provides a passage for air between the inside and the outside of the loudspeaker cabinet (the cabinet is not illustrated, but in practice encloses the periphery and rear of the compound 25 loudspeaker). The gap needs to be narrow to ensure that the high frequency response of the dome-shaped diaphragm is unaffected by diffraction from the gap (the gap being a discontinuity).

A magnetic structure 13 of a drive unit 12 of the compound loudspeaker 1 30 comprises a magnet ring 15, which may for example be formed of barium ferrite, a front annular plate 18 which forms an outer pole, and a member 17 which forms a backplate 19 and an inner pole 20. The low frequency diaphragm 3, which is of generally frusto-conical form, is supported along the front outer edge thereof by a flexible surround 22 secured to a front rim 23 of a chassis 24. A

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tubular former 25 is secured to the rear edge of the diaphragm 3 and is arranged to extend into an air gap between the poles 18 and 20. The former 25 carries a voice coil 27 positioned on the former such that the coil extends through the air gap. A suspension member 29, for example in the form of a spider consisting of 5 inner and outer rings interconnected by flexible legs, or consisting of a corrugated sheet having annular corrugations, is secured between the former 25 and the chassis 24 in order to ensure that the former, and the voice coil carried thereby, are maintained concentric with the poles of the magnetic structure and out of physical contact with the poles during sound producing excursions of the 10 diaphragm 3. The member 17 forming the backplate 19 and inner pole 20 has a bore 31 extending co-axially thereof for the purpose of mounting a drive unit 33 for the high frequency diaphragm 5.

The drive unit 33 for the high frequency diaphragm 5 comprises a second 15 magnetic structure consisting of a pot 28, a disc shaped magnet 35 and a disc shaped inner pole 37. The pot 28 has a cylindrical outer surface dimensioned to fit within the interior of the coil former 25 without making physical contact therewith. The pot is formed with an annular lip 39 to form an outer pole. The high frequency domed diaphragm 5 has an annular surround seal 41. Secured to 20 the domed diaphragm 5 is a cylindrical former carrying a high frequency voice coil 36 such that the voice coil extends through an air gap between the poles of the magnetic structure of the high frequency drive unit 33. A small annular horn baffle 11 having a frusto-conical front surface is secured to the front of the high frequency drive unit to provide a continuation of the surface of the low frequency 25 diaphragm 3 towards the domed high frequency diaphragm.

The compound loudspeaker according to the present invention may, for example, comprise a compound loudspeaker 1 as shown in Figure 1, and as described above, but with a seal provided in the gap 7 to prevent or hinder the 30 passage of air through the gap 7.

The low frequency conical diaphragm 3 is shown in Figure 1 as being of generally conical form, having an angle of flare that increases from the neck of the diaphragm toward the outer periphery of the diaphragm. However it will be

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appreciated that the diaphragm may, for example, be of conical form having a uniform angle of flare. Also, the low frequency diaphragm may be of circular, elliptical or other section as desired.

5 The high frequency diaphragm is shown in Figure 1 as being of domed form. Such a diaphragm is suitable because its acoustic centre may readily be located in close coincidence with that of the low frequency diaphragm, and because, in the frequency range where both drive units contribute significant sound output, its small size relative to wavelength gives it, by itself, essentially 10 non-directional sound radiation, allowing the effective directivity to be determined by the low frequency diaphragm. It will be appreciated that the high frequency diaphragm may alternatively be of any other form, preferably that provides these characteristics.

15 Figure 2 (views (a) and (b)) and Figure 3 show a preferred embodiment of a loudspeaker seal according to the present invention. Figure 2 (a) shows the seal in plan view, and Figure 2 (b) shows a cross-section A-A of the seal. Figure 3 shows a detail of the cross-section A-A of the same seal. The seal 50 comprises a generally annular membrane 52 having a radially inner edge region 20 54 and a radially outer edge region 56. A flexible region 58 extends between the edge regions 52 and 54, the flexible region comprising generally ring-shaped regions 60 and 62 extending from respective edge regions 56 and 54. The generally ringed-shaped regions 60 and 62, which in fact are generally cylindrical in this embodiment, are joined together at ends remote from the edge regions by 25 a flexible joining region 64. The flexible joining region 64 is substantially semicircular in cross-section, as shown in Figure 3 and indicated by the 180 degree arc marked on the figure.

The radially inner and radially outer edge regions 54 and 56 constitute 30 spaced-apart regions of a generally frusto-conical membrane (i.e. a membrane in the general shape of a truncated cone). In use, when the seal 50 is situated in a gap 7 in a compound loudspeaker (e.g. of the type illustrated in Figure 1), the concave surface of the truncated cone preferably faces forward, in the same general direction as the acoustically radiating diaphragms, and it for example

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constitutes an approximate continuation of the cone of the low frequency diaphragm 3.

The inner and outer edge regions 54 and 56 of the seal 50 may be, and 5 preferably are, flexible. Between the radially inner and outer edge regions 54 and 56, the flexible region 58 takes the form of a "fold" of the frusto-conical membrane, which fold protrudes away from the truncated cone formed by the edge regions. The "fold" formed by the flexible region may project either outside the truncated cone of the membrane (e.g. as shown in figures 2 and 3), or inside 10 the truncated cone of the membrane (not shown but, for example, in the opposite direction to the direction illustrated). It is generally preferred for the fold to project outside the truncated cone, because this normally means that the fold projects behind the front of the acoustically radiating diaphragms in use (rather than projecting from the front). By projecting in this way, the fold presents less 15 of a discontinuity in the forward-facing surface of the truncated cone. The fold preferably projects substantially coaxially with the axis of the truncated cone, as illustrated in figures 2 and 3. However, the fold could project non-coaxially from the truncated cone. Also, as illustrated, the presence of the fold-shape provided by the ring-shaped regions 60 and 62 results in an opening 66 between the edge 20 regions 52 and 54. However, in some embodiments of the invention, the opening 66 may be partially closed by an extending member (e.g. a flap) projecting from one or both edge regions 52, 54, partially across the opening 66. In this way, the discontinuity in the forward facing surface of the seal 50 is lessened while keeping the fold open to the atmosphere, thereby allowing it to change shape 25 (deform) as shown in Figure 4 (described below) substantially without being hindered by internal air pressures.

In the embodiment of the loudspeaker seal 50 illustrated in Figures 2 and 3, the minimum distance between the joining region 64 and an edge region along 30 a ring-shaped region is at least 1.5 times the minimum distance C between the edge regions, when the seal is in a relaxed condition (which it is, in Figures 2 and 3). For the seal 50 illustrated in figures 2 and 3, the minimum distance between the joining region 64 and an edge region along a ring-shaped region is the distance B along the ring-shaped region 62 (rather than the distance along the

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ring-shaped region 64) because ring-shaped region 62 is shorter than ring-shaped region 64. Consequently, distance B is at least 1.5 times distance C. (In fact, for the seal 50 illustrated in figures 2 and 3, distance B is approximately 1.6 times distance C.) This minimum ratio between distances B and C has been 5 found by the present inventor to allow the necessary sound-generating axial motion of the low frequency diaphragm 3 while keeping the discontinuity between the low frequency diaphragm 3 and the high frequency diaphragm 5 sufficiently small so that the performance of the high frequency diaphragm is not significantly compromised.

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Figure 4 shows computer modelling simulations of deformations of an embodiment of a loudspeaker seal according to the invention in use (view (b)), compared to those for a known type of seal (view (a)). As illustrated, the known "half-roll" type seal 70 (e.g. of the type indicated by reference numeral 41 in 15 Figure 1) is able to provide only a relatively small maximum excursion distance D for a given separation C between edge regions 74 and 76 of the seal. (The maximum excursion distance D is the maximum excursion distance of the neck of the low frequency diaphragm 3 as it undergoes sound-generating axial motions.) In contrast, a seal 50 according to the invention is able to provide a relatively 20 large maximum excursion distance D for a given separation C between edge regions 54 and 56 of the seal.

For the known type of seal 70, if the separation C is small enough not to compromise the performance of the high frequency diaphragm 5 significantly, the 25 excursion distance D is insufficient for the low frequency diaphragm 3, i.e. the seal 70 hinders the sound-generating motions of the low frequency diaphragm. Alternatively, if the known seal 70 is made large enough so that the excursion distance D is sufficient for the low frequency diaphragm 3, then the separation C is large enough to compromise the performance of the high frequency diaphragm 30 5 significantly. In contrast, for the seal 50 according to the invention, if the separation C is small enough not to compromise the performance of the high frequency diaphragm 5 significantly, the excursion distance D is sufficient for the low frequency diaphragm 3, i.e. the seal 50 does not hinder the sound-generating motions of the low frequency diaphragm to any significant degree. Also, the

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presence of the seal 50 in the gap 7 in the compound loudspeaker 1 prevents air being forced through the gap by the sound-generating motions of the low frequency diaphragm. Consequently, the problem of audible turbulent airflow caused by the motions of the low frequency diaphragm, is solved.

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Claims

1. A compound loudspeaker, comprising an acoustically radiating first diaphragm and an acoustically radiating second diaphragm, the first and second diaphragms being substantially coaxial and at least part of the second diaphragm being situated radially outwards of the first diaphragm, there being a gap situated between the first and second diaphragms, and wherein a seal is provided in the gap, thereby to prevent or hinder the passage of air through the gap.

2. A loudspeaker according to claim 1, wherein the seal substantially prevents the passage of air through the gap caused by sound-generating motions of one or both of the first and second diaphragms.

3. A loudspeaker according to claim 1 or claim 2, wherein the seal is flexible.

4. A loudspeaker according to any preceding claim, wherein the seal comprises a membrane.

5. A loudspeaker according to any preceding claim, wherein the seal is generally annular.

6. A loudspeaker according to any preceding claim, wherein the seal is attached directly or indirectly to one or both of the first and second diaphragms and is arranged to flex in response to sound-generating motions of the diaphragm(s) in use.

7. A loudspeaker according to any preceding claim, which includes a structure surrounding the first diaphragm, wherein the gap is between the structure and the second diaphragm, and wherein the seal is attached to the structure and the second diaphragm.

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8. A loudspeaker according to claim 7, wherein at least part of the structure surrounding the first diaphragm comprises a baffle structure or horn structure.

5

9. A loudspeaker according to any preceding claim, wherein the seal comprises a generally annular membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions.

10 10. A loudspeaker according to claim 9, wherein the flexible region comprises generally ring-shaped regions extending from respective edge regions of the seal and joined together at ends remote from the edge regions by a flexible joining region.

15

11. A loudspeaker according to claim 10, wherein each generally ring-shaped region is a generally cylindrical region.

12. A loudspeaker according to claim 10 or claim 11, wherein the joining region is substantially semi-circular in radial cross-section.

20

13. A loudspeaker according to any one of claims 10 to 12, wherein the minimum distance between the joining region and an edge region along a ring-shaped region is at least 1.5 times the minimum distance between the edge regions, when the seal is in a relaxed condition.

25

14. A loudspeaker according to any preceding claim, wherein the acoustically radiating first diaphragm comprises a high frequency diaphragm.

15. A loudspeaker according to claim 14, wherein the high frequency

30 diaphragm is a dome-shaped diaphragm.

16. A loudspeaker according to any preceding claim, wherein the acoustically radiating second diaphragm comprises a low frequency diaphragm.

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A loudspeaker according to claim 16, wherein the low frequency diaphragm is a substantially conical diaphragm.

A loudspeaker seal comprising a generally annular membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions, the flexible region comprising generally cylindrical regions extending from respective edge regions and joined together at ends remote from the edge regions by a flexible joining region.

A loudspeaker seal comprising a generally annular membrane having radially inner and outer edge regions and having a flexible region extending between the edge regions, the flexible region comprising first and second generally ring-shaped regions extending from respective edge regions and joined together at ends remote from the edge regions by a flexible joining region, wherein the minimum distance between the joining region and an edge region along a ring-shaped region is at least 1.5 times the minimum distance between the edge regions, when the seal is in a relaxed condition.

A seal according to claim 19, wherein each generally ring-shaped region is a generally cylindrical region.