GB2370416A - Hydrogenation of dangling bonds at a gate oxide/semiconductor interface - Google Patents
Hydrogenation of dangling bonds at a gate oxide/semiconductor interface Download PDFInfo
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- GB2370416A GB2370416A GB0118019A GB0118019A GB2370416A GB 2370416 A GB2370416 A GB 2370416A GB 0118019 A GB0118019 A GB 0118019A GB 0118019 A GB0118019 A GB 0118019A GB 2370416 A GB2370416 A GB 2370416A
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- layer
- hydrogen
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- insulative
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 45
- 238000005984 hydrogenation reaction Methods 0.000 title 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 73
- 239000001257 hydrogen Substances 0.000 claims abstract description 73
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract description 29
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 claims abstract description 16
- 229910052805 deuterium Inorganic materials 0.000 claims abstract description 16
- 230000004913 activation Effects 0.000 claims abstract description 15
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 14
- 239000010703 silicon Substances 0.000 claims abstract description 13
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 230000032683 aging Effects 0.000 claims abstract description 5
- 238000003949 trap density measurement Methods 0.000 claims abstract description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 33
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 17
- 230000015572 biosynthetic process Effects 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 229910000077 silane Inorganic materials 0.000 claims description 14
- 230000005669 field effect Effects 0.000 claims description 11
- 150000004767 nitrides Chemical class 0.000 claims description 11
- 229910021529 ammonia Inorganic materials 0.000 claims description 10
- 230000008021 deposition Effects 0.000 claims description 9
- 229910000069 nitrogen hydride Inorganic materials 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000012212 insulator Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000000116 mitigating effect Effects 0.000 claims description 4
- 238000001994 activation Methods 0.000 claims 2
- 150000002431 hydrogen Chemical class 0.000 claims 1
- 238000007725 thermal activation Methods 0.000 claims 1
- 238000002161 passivation Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 230000005527 interface trap Effects 0.000 abstract description 3
- 239000000758 substrate Substances 0.000 abstract 1
- 238000000151 deposition Methods 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 8
- 239000007787 solid Substances 0.000 description 7
- 230000007547 defect Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 4
- 239000003989 dielectric material Substances 0.000 description 4
- 238000002955 isolation Methods 0.000 description 4
- 238000004518 low pressure chemical vapour deposition Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 229910052681 coesite Inorganic materials 0.000 description 3
- 229910052906 cristobalite Inorganic materials 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 229910052682 stishovite Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052905 tridymite Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910020286 SiOxNy Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 150000004756 silanes Chemical class 0.000 description 2
- 239000005368 silicate glass Substances 0.000 description 2
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical class [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 101100388509 Caenorhabditis elegans che-3 gene Proteins 0.000 description 1
- 229910019001 CoSi Inorganic materials 0.000 description 1
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- MROCJMGDEKINLD-UHFFFAOYSA-N dichlorosilane Chemical compound Cl[SiH2]Cl MROCJMGDEKINLD-UHFFFAOYSA-N 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- -1 e.g. Inorganic materials 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 description 1
- 229910021342 tungsten silicide Inorganic materials 0.000 description 1
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/28008—Making conductor-insulator-semiconductor electrodes
- H01L21/28017—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon
- H01L21/28158—Making the insulator
- H01L21/28167—Making the insulator on single crystalline silicon, e.g. using a liquid, i.e. chemical oxidation
- H01L21/28176—Making the insulator on single crystalline silicon, e.g. using a liquid, i.e. chemical oxidation with a treatment, e.g. annealing, after the formation of the definitive gate conductor
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- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02109—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/0217—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon nitride not containing oxygen, e.g. SixNy or SixByNz
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- H01L21/02112—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
- H01L21/02123—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
- H01L21/02164—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon oxide, e.g. SiO2
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- H01L21/02205—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition
- H01L21/02208—Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si
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- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
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- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/49—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
- H01L29/4983—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET with a lateral structure, e.g. a Polysilicon gate with a lateral doping variation or with a lateral composition variation or characterised by the sidewalls being composed of conductive, resistive or dielectric material
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- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/49—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
- H01L29/51—Insulating materials associated therewith
- H01L29/518—Insulating materials associated therewith the insulating material containing nitrogen, e.g. nitride, oxynitride, nitrogen-doped material
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/6656—Unipolar field-effect transistors with an insulated gate, i.e. MISFET using multiple spacer layers, e.g. multiple sidewall spacers
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- H01L21/02263—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
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- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
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- Insulated Gate Type Field-Effect Transistor (AREA)
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Abstract
A hydrogen or deuterium containing silicon nitride or oxide layer (. é. 1-5% atomic H) is formed over a gate and/or a field oxide region. The hydrogen containing layer is used as a hydrogen source for passivating dangling bonds present at an interface between the gate oxide and the underlying silicon substrate. The activation energy for diffusing the hydrogen from the hydrogen containing layer to the interface may be provided by passing a current through the semiconductor layer 14. The hydrogen containing layer may be patterned to form a gate sidewall 38 or a field oxide sidewall 56. The passivation of the dangling bonds at the gate oxide / Si interface reduces interface trap densities to less than 10<SP>10</SP> cm<SP>-2</SP> eV and mitigates the effects of hot carrier ageing.
Description
23704 1 6
LOW TEMPERATURE PROCESS FOR
MITIGATION OF HOT CARRIER AGING
Field of the Invention
The present invention is directed to low temperature methods of forming 5 insulator material in semiconductor devices and mitigating hot carrier agin;,.
Background of the Invention
Metal oxide field effect transistors (MOSFET's) are widely used in
semiconductor products. Reliable and stable performance of these devices is dependent in part upon passivation of a high quality gate dielectric over the 10 conducting channel region. In the past great attention has been directed to formation of a high quality thermally grown silicon dioxide gate layer over the active semiconductor device layer with fully passivated silicon bonds at the interface. That is, all of the available silicon bonds along the interface should be tied up with oxygen and hydrogen. Otherwise, so-called dangling bonds form 15 interface trap defects which slow down device speed, increase threshold voltage and shorten device lifetime. The process by which these dangling bonds are tied up is known as passivation. It is commonly effected with a forming gas anneal, e.g., 10 percent hydrogen in a nitrogen environment at 425 C for two hours. While isotopes of hydrogen are believed to be more stable constituents at the interface of the gate 20 dielectric and channel region it has been even more difficult to diffuse such species to the interface because of the larger mass. For example, passivation with deuterium-based forming gas may require a ten hour anneal at 450 C. Recently it has been determined that such an anneal may be performed under pressure to more effectively diffuse hydrogen or deuterium to the oxide-channel 25 interface. See U.S. Patent Application Ser. No. 09/521, 268 filed 3/8/00 assigned to the assignee of this application. The resulting diffusion provides a relatively fast means of passivating, e.g., minutes. While proper passivation at the gate dielectric channel interface eliminates immediate problems associated with dangling bonds, it does not preclude degradation of a passivated oxide layer as hot carriers (electrons 30 or holes) move from the transistor source region through the channel region. That is, during operation highly kinetic hot carrier collisions along the gate dielectric
channel interface result in severance of Si-H bonds and creation of the aforementioned interracial trap defects. Such hydrogen Resorption gradually results in degradation of transistor performance Generally hot carrier injection continues to limit the useful life of semiconductor devices.
5 Summary of the Invention
According to the invention a semiconductor device includes a layer of insulative material having more than one percent diffusable hydrogen formed therein. There is also disclosed a semiconductor device having a first layer of 10 monocrystalline semiconductor material having a first surface and comprising silicon. A second layer formed along the first surface predominantly comprises silicon oxide. The interface between the first and second layers is characterized by a sustainable interracial trap density less than 10' cm eV. The device may include a third layer comprising silicon nitride and at least S atomic percent hydrogen.
15 In a prefelled embodiment a semiconductor device includes a first layer of semiconductor material having a field effect transistor conduction channel region
and a conducting layer is positioned over the channel region to operate as a field
effect transistor gate. A dielectric layer is positioned to electrically isolate the channel region from at least a portion of the conducting layer; and an insulative 20 region formed over the first layer comprises more than one atomic percent hydrogen. The hydrogen may include deuterium and the insulative region may comprise silicon and nitrogen.
To address problems associated with high temperature processing and hot carrier injection a method is provided for operating a semiconductor device having 25 one or more field effect transistors of the type formed with semiconductor material
and insulative material. In one embodiment of the invention an insulative material is formed on a semiconductor device by reacting silane with ammonia to deposit a layer predominantly comprising silicon, nitrogen and at least one percent hydrogen.
One method of mitigating hot carrier aging in a semiconductor device 30 includes providing on the device a layer of material comprising more than one percent hydrogen and providing activation energy to diffuse some of the hydrogen
) 3 out of the layer. The activation energy may result from conducting current through a semiconductor layer in the device.
Brief Description of the Drawings
The invention is best understood from the following detailed description
5 when read in conjunction with the accompanying figures, wherein: Figures 1-5 illustrate a first embodiment of the invention; and Figure 6 illustrates an alternate embodiment of invention.
Like numbers denote like elements throughout the figures and text. The features described in the figures are not drawn to scale.
10 Detailed Description
To facilitate description of the invention several associated concepts and
related terms are now discussed.
Semiconductor device means a body comprising any type of semiconductor material suitable for formation of a bipolar or field effect transistor which body
15 provides an electrical function performed in whole or part by one or more transistors. Semiconductor devices include integrated circuits of all kinds as well as individual, or discrete, transistors.
Silicon nitride layer as used herein means a layer of material containing silicon and nitrogen in a matrix predominantly in the form Si3N4. However, such a 20 layer may include defect regions which could provide weak bond sites for retaining hydrogen. Active device region means an active portion of a semiconductor device.
For a field effect transistor (FET) this may be a source, drain or channel region, or
any combination of the foregoing.
25 Hydrogen means the element hydrogen in any or all of its molecular and atomic forms including all isotopes having an atomic number of one. The symbol H means the isotope of hydrogen having an atomic weight of approximately one atomic mass unit. The symbol D means the isotope deuterium having an atomic weight of approximately two atomic mass units.
30 Diffusable hydrogen means hydrogen releasable from a solid layer by provision of activation energy. Such activation energy may be electromagnetic,
chemical or thermal, e.g., a temperature elevation in and about the solid layer. The mechanism of activation may be dissociation of the diffusing species from a weak bond or merely provision of sufficient energy to increase the rate of thermal diffusion. With sufficient activation energy such diffusion of hydrogen from the 5 solid layer to the interface of a gate dielectric and a channel region will be sufficient to initially passivate the interface or, during device operation, remove traps resulting from hot carrier aging. Generally, during manufacture of a device having E;ETs, the invention provides for a net loss of traps at the interface of the channel region and the gate dielectric.
10 In the past the amount of hydrogen which could be accumulated at or near the interface of the gate dielectric and channel region has been essentially limited to the number of atoms which actually passivate the dangling bonds. Provision of hydrogen in still higher concentrations at or near this interface will provide a reservoir for continued passivation to offset the creation during device operation of iS interface trap defects (by hot carrier collisions) and thereby impart greater longevity to semiconductor devices. Prior efforts to diffuse hydrogen atoms to the interface after high temperature processing, e.g., by high pressure hydrogen anneal, while effective for purposes of initial passivation, nonetheless result in provision of only a minimal volume percent (perhaps substantially less than one percent) hydrogen in 20 the various layers formed about the interface.
With reference to Figure 1 there is shown in partial cross-sectional view a semiconductor structure 10 fabricated according to one embodiment of the invention. A JET 12 is formed along a monocrystalline silicon layer 14 between a pair of isolation regions 16. The FET comprises a pair of source/drain regions IS, a 25 channel region 20, a gate dielectric 22, a gate conductor 24, e.g., comprising polycrystalline silicon, and a metal silicide layer 26, e.g., tungsten silicide, formed in situ over the layer 24. Conventionally, the gate dielectric 22 comprises a thermally grown silicon dioxide. Alternately, the dielectric 22 may comprise any of the following: SiOxNy, SiO2/Si3N2 or SiO2/SiOxNy Other oxide variants may be 30 suitable and the dielectric material may be doped with species that alter the physical or electrical properties of the layer.
The layers 22, 24, and 26 comprise a gate structure generally referred to in the figure by reference number 30. The gate structure 30 further includes a pair of conventionally formed sidewall spacer elements 34 each comprising an oxide layer 36 and a nitride layer 38; A dielectric layer 40 is deposited over the transistor 12 5 and an exemplary contact 42 to one of the source/drain regions 18 is illustrated.
Such contacts are conventionally formed of metal systems comprising W. but other metals, e.g., CoSi are appropriate.
Formation of metallization layers follows, e.g., by subtractive metal etch or Damascene formation with electroplating and passivation. A dual Damascene 10 structure is shown in Figure 1 with a plurality of metal levels 44, e.g., electroplated copper, connected to one another through via portions 46 and with levels 48 of dielectric material providing isolation between the metal levels 44. The dielectric levels 48 may each comprise multiple sublayers of deposited dielectric material and some or all of these dielectric materials may be of the type having relatively low 15 dielectric constants compared to conventional high density silicon oxides. For details regarding conventional formation of Damascene metallization structures see J.L. Yeh, et al, "Reverse Pillar Process: I. New Approaches to Interconnections in VLSI," AT &T Technical Memorandum 52168-871204-30TM, 1987; C.W. Kaanta, et al, "Dual Damascene: A ULSI Wiring Technology,"1991 EKE VLSI Multilevel 20 Interconnect Conference, pp. 144; and E. Barth, et al, "Integration of Copper and Fluorinated Silicate Glass for 0.1 Sum Interconnections," 9000 International Interconnect Technology Conference, pp. 219. For those features of fabrication not described specifically herein, any set of a variety of well-known process fabrication steps may be selected to create the structure 10. Specific choices for a 25 process design will depend on, among other considerations, device geometries, packing density and performance requirements.
The following description of fabrication details are exemplary for the
structure 10. In Figure 2 a layer 50 of silicon oxide has been deposited by low pressure chemical vapor deposition (LPCVD) over the gate structure 30 and 30 portions of the silicon layer 14. The layer 50 is then anisotropically etched, resulting in formation of the first spacer element 36. See Figure 3. This may be
done with a conventional plasma etch comprising CF /CHE3/Ar. Note, a portion 52 of the layer 50 remains about the isolation regions 16. A silicon nitride layer 56 is then deposited at low temperature. See Figure 4. Preferably this is deposited with silane or deuterated silane (Side) as follows: 5 TABLE 1
Signor SiD4 100 seem NH3 3500 sccm Temp. 650 C Pressure 900 Torr 10 Time 1 minute Deposition Rate 50 nm/minute More generally, the reaction may proceed according to any of the following ranges while still other variants are anticipated: TABLE 2
15 Signor SiD4 5 scorn -500 seem NH3 1000 seem - 5000 seem Temp. 500 C 900 C Pressure Torr - 500 Torr Time 5 Sec - 30 minute 20 Deposition Rate 50 nm/minute - 200 nm/minute To achieve a high concentration of hydrogen in the silicon nitride layer 56, the NH3 concentration should be high relative to silane and the reaction temperature should be less than 750 C. With this approach hydrogen concentration in the resulting nitride layer can be expected to exceed five atomic percent by atomic 25 weight. The hydrogen may comprise a variable amount of deuterium depending on the specific chemistry. Maximum deuterium concentration in the nitride layer may be achieved by using fully deuterated silane, although SiHxDy or a mixture of SiH4 and SiHxDy may be reacted.
Generally the reaction is 30 SiHXDy + NH3 Si3N4 + (x+3)H + Dy
The relative proportion of SiH<Dy to ammonia in the reaction process affects the net volume concentration of the diffusing species in the resulting silicon nitride layer. By varying the relative flows of reactants the concentration of the diffusing species in the deposited layer may be substantially elevated. It is possible to 5 achieve a hydrogen concentration in a Si3N4 layer of 10 to 15 atomic percent or even higher. See Table 3.
Table 3
SiH4 1000 scorn NH3 3500 seem 10 Temp 650 C Pressure 275 Torr Time 1 minute Deposition Rate 100 nm/minute Alternately, the reaction may comprise multiple species of silane: 15 SiH4+SiD4 +NH3 Si3N4+H+D For example, when 6% of the silane is fully deuterated the net hydrogen concentration in the silicon nitride may range from 3 to 5 atomic percent while the net deuterium concentration in the silicon nitride may range from 2 to 5 atomic percent. When 76 percent of the silane is fully deuterated there may be equal 20 concentrations, e.g., 5 atomic percent of hydrogen and deuterium, in the deposited silicon nitride layer.
The reaction can also incorporate one or more species of deuterated ammonia. For example: SiHXD x + NHyD3 y Si3N4 + H2 +D2 25 The hydrogen in the resulting silicon nitride layer is weakly bonded to Si and N atoms. The silicon nitride layer 56 is anisotropically etched, e.g., with C2F6/02 followed by Ar/CHI;3 to provide the second side wall element 38 with a portion 58 of the layer 56 remaining over the isolation regions 14 and the portion 52. See 30 Figure 5.
With respect to the embodiment of Figures 1-5, an advantage of the invention is formation of the nitride layer 56 and resulting element 38 with the above chemistry in a temperature ranging from 550 to 700 C. The reaction is at a substantially lower temperature and for a shorter duration than conventional 5 LPCVD furnace processes, e.g., dichlorosilane and ammonia at 750 - 800 C, 400 mtorr for approximately two hours. The low reaction temperature avoids undesirable diffusion of source/drain dopants. During subsequent lower temperature processing, e.g. , formation of dielectric layers in multi-level metallization processes (400C - 500C), there is sufficient activation energy to result 10 in substantial diffusion of free hydrogen from the deposited layer 56 to the gate dielectric 22 and the active field effect transistor region of layer 14. As a result the
gate dielectric 22 becomes passivated without requiring a separate anneal. More generally, the interface between the gate dielectric and the channel region is passivated by provision of an activation energy to release diffusable hydrogen from 15 a layer in the semiconductor device.
While not limited to any particular theory, it is believed, for embodiments of the invention having diffusable hydrogen in a silicon nitride layer, that atomic hydrogen is held at relatively weak bond sites associated with defects in the layer.
At temperatures exceeding 50 C in the silicon nitride layer and the active device 20 region, there is sufficient thermal energy to assure minimal thermal movement, e.g., less than 20 nm, of the diffusable hydrogen to the interface of the channel region and the gate dielectric.
According to the embodiment of Figures 1-5 a silicon nitride side wall spacer element is formed with this low temperature reaction, but other silicon nitride 25 layers may be formed with the same or a similar chemistry to effect substantial diffusion of hydrogen to the gate dielectric 22. For example, in high density SRAM circuits, commonly formed as integrated components of circuit devices including microprocessors, spacings between transistor structures are often reduced by formation of a so-called nitride liner having etch properties which assure formation 30 of the contact 42 without incurring a short to the gate structure. This is sometimes referred to as a self-aligned contact. See figure 6 which illustrates the transistor 12
of Figure 1 incorporated into such a device structure 60 wherein like reference numerals are used to identify components or features similar to those already described with respect to the other figures. In addition, a silicon oxide layer 60 has been formed over the semiconductor layer 14 after spacer formation; and a silicon 5 nitride layer 62 has been formed over the silicon oxide layer 60.
With the layers 60 and 62 in place a window for the contact 42 is etched through the nitride layer 62 and the oxide layer 60 down to the source/drain region 18. The invention may be applied to the structure 60 of Figure 6 by depositing the nitride layer 62 according the reaction of Table 1.
10 Summarily, a sequence for fabricating the structure 60 of Figure 6 may follow the sequence leading to the structure of Figure 5 with the subsequent deposition of the layers 60 and 62. The layer 60 may be deposited by a low pressure chemical vapor pressure deposition (LPCVD) of TEOS (Tetraethyl Orthosilicate), approximately 100 angstroms. The TEOS may be deposited at 650 C and 400 mtorr.
15 Next, the nitride layer 62 is deposited according to the specifications of Table 1.
Between the deposition of layers 60 and 62 it is conventional to perform a rapid thermal anneal for purposes of diffusing dopants in source/drain regions 18. Next, the layer 40, comprising boron and phosphorous-doped silicate glass (BPSG) is deposited at 480C. The BPSG is a TEOS - deposited film which may be formed 20 with 10 to 14 percent ozone in oxygen at a reactor pressure of 200 torn The layer 40 may be densified with a furnace treatment (775 C for 30 minutes in nitrogen) followed by chemical-mechanical polishing.
An etch sequence to create the opening for contact 42 begins with conventional photoresist deposition and patterning, and removal of any anti 25 reflection coating, e.g. with C2F6. The vertical contact is opened through layer 40 with a C4F /CO/Ar etch chemistry. This is a timed etch terminating about 1500 rim above the nitride layer 62. The remainder of the oxide is penetrated with a C /CH2F2/Ar chemistry (selectivity > 30:1). The opening is extended through silicon nitride layer 62 with a CH2F2/O2/Ar chemistry.
30 In the past, formation of the silicon nitride layer from silane and ammonia in a conventional furnace has been known to result in the deposit of gaseous reaction
products, e.g., clusters of silicon nitride formed in the gaseous state. One feature of the invention is the formation of the silicon nitride layers without inclusion of such deposited clusters. The reactions as described in the tables are most preferably performed through a chamber volume less than five percent that of a conventional 5 furnace. With the recommended reactant flow rates such clusters or defects will not deposit with a single wafer processing tool such as available from Applied Materials, Inc. of Santa Clara, California.
More generally, to avoid formation of clusters in the silicon nitride layer, the ratio of reactant flow rate to chamber volume should be sufficient to assure that such 10 reaction products are evacuated from the chamber and only products formed at or near the deposition surface comprise the silicon nitride layer. In this manner a high quality insulator film can be formed with silane and ammonia. The preferred chamber volume for the reaction of Table 1 is 2500 cm3. This results in a ratio of silane flow rate to chamber volume of 0.04 sccm/cm3. More generally, the ratio of i5 siiane flow rate to chamber volume will range between 0.002 sccm/cm3 and 0.2 sccm/cm3; and the ratio of ammonia flow rate to chamber volume will range between 0.4 sccm/cm3 and 2 sccm/cm3.
Method and structure have been illustrated for passivating dangling bonds associated with an active device region by diffusing hydrogen from a solid layer to 20 the active region. The solid layer may be formed of a silicon oxide (e.g., by plasma enhanced chemical vapor deposition) rather than silicon nitride: SiD4 + 2N2O SiO2 +2N2 +4D, or, more generally, SiHXDy + 2N2O SiO, + 2N2 +xH + yD, 25 reacted at 200 - 400C. The HDP oxide layer 40 of Figure 1 or Figure 6 may be formed accordingly and the resulting oxide may comprise as much as 15 volume percent deuterium. Alternately, an oxide side wall spacer, e.g., layer 36 of Figure 1, may be formed according to the above reaction to provide a deuterium-rich oxide spacer element. With sufficient activation energy deuterium may diffuse from either 30 oxide layer to the channel region 20.
While not limited to any particular theory, it is believed for the disclosed embodiments that diffusable hydrogen is releasable from a solid layer by thermal provision of activation energy, but other means are contemplated, especially when subsequent low temperature processing is insufficient to cause passivation by 5 thermal diffusion. The activation energy may initially be in electromagnetic, chemical, thermal or other form. Thermal diffusion will result with a temperature elevation in the insulative region and active region in the range of 50 C to 100C, but preferably reaching 150 C to or higher.
An important feature of providing a solid layer with diffusable hydrogen is 10 that an activation energy which releases the hydrogen can be achieved during normal device operation. Thus there is a counter mechanism to hot carrier degradation of a passivated interface between the channel region and the gate dielectric layer. The hot carrier interface can be expected to sustain an interracial trap density less than 10' cm 2eV.
15 The invention has been described with only a few illustrative embodiments while the principles disclosed herein provide a basis for practicing the invention in a variety of ways on a variety of semiconductor structures. Other constructions, although not expressly described herein, do not depart from the scope of the invention which is only to be limited by the claims which follow:
Claims (1)
- Claims:1. A method for passivating an interface between two materials in a semiconductor device having multiple layers of material comprising the step of releasing hydrogen from a portion of one layer of material, said one layer comprising at least one atomic percent hydrogen.5 2. The method of claim 1 further including the step of forming said one layer of material by reacting silane with ammonia to deposit an insulative layer comprising two or more atomic percent hydrogen.3. The method of claim 2 wherein the step of reacting silane with ammonia is effected by reacting SiHxDy with NH3 with x and y each in the range from zero to four 10 andx+y=4.4. The method of claim 2 wherein the reaction is controlled to provide at least five atomic percent hydrogen in the layer of insulative material.5. The method of claim 2 further including the step of: forming the insulative layer in accord with the conditions of Table 2 such that a 15 portion of the insulative material retains more than five atomic percent hydrogen.6. The method of claim 1 performed on a device after fabrication of a field effecttransistor gate dielectric layer on semiconductor material therein, wherein the step of releasing hydrogen includes allowing the hydrogen to thermally diffuse from a layer of insulative material to passivate dangling bonds at the interface between the dielectric O layer and the semiconductor material.7. The method of claim 1 wherein the step of releasing hydrogen includes provision of thermal activation energy to the one layer to diffuse the hydrogen to a different layer in the device.8. A method of forming an insulator in a semiconductor device comprising the 5 steps of: reacting silane with ammonia to deposit a layer predominantly comprising silicon, nitrogen and at least one percent hydrogen.9. The method of claim 8 wherein the reaction is performed in a chamber of predetermined volume and the ratio of silane flow rate to chamber volume is in the range O between 0.002 sccm/cm3 and 0.2 sccm/cm3.10. The method of claim wherein the ratio of ammonia flow rate to chamber volume is in the range between 0.4 sccm/cm3 and 2 sccmlcm3.11. The method of claim 8 wherein the step of forming the insulator is performed with a single wafer process tool at a temperature between 600 C and 750 C. 5 12. A method for forming a layer in a semiconductor device comprising the steps of reacting SiHxDy with NH3 at.a temperature below 800 C to form a layer containing at least one atomic percent hydrogen.13. The method of claim 12 wherein multiple species of SiHxDy are reacted.14. A method for mitigating hot carrier aging in a semiconductor device 10 comprising: providing a semiconductor layer suitable for formation of an active transistor region; providing on the device a layer of second material comprising more than one percent hydrogen; and providing activation energy to diffuse some of the hydrogen out of 15 the second material.15. The method of claim 14 wherein the device includes an active transistor region and the step of providing activation energy includes conducting sufficient current through the semiconductor layer to elevate the temperature in the semiconductor layer and the second material layer to a level which thermally activates and diffuses the 20 hydrogen to the active transistor region.16. The method of claim 14 wherein the step of forming the second material layer comprises deposition of an insulative material.17. The method of claim 14 wherein the step of forming the second material comprises formation of a nonsemiconductor material.25 18. A method of mitigating hot carrier aging in a semiconductor device having an active field effect transistor region, a gate dielectric layer formed over the transistorregion and a layer comprising diffusable hydrogen, comprising the step of diffusing the hydrogen to the active region during device operation.19. The method of claim 18 wherein the diffused hydrogen passivates dangling 30 bonds in or about the active region.20. A method for fabricating a semiconductor device including field effecttransistors of the type having a gate dielectric layer positioned between the gate and channel regions, comprising: forming a plurality of doped semiconductor regions about the surface of a S semiconductor layer; and reacting silane to deposit over the semiconductor layer an insulator region comprising elemental or molecular hydrogen in combination with one or more complexes from the group consisting of silicon oxide and silicon nitride.21. The method of claim 20 wherein the net hydrogen concentration in the 10 deposited insulator region exceeds that achievable by diffusing hydrogen into the semiconductor device under a high pressure anneal.22. A semiconductor device comprising a layer of insulative material having more than one percent diffusable hydrogen formed therein 23. The device of claim 22 wherein the insulative material comprises silicon IS nitride.24. The device of claim 22 wherein the insulative material comprises silicon oxide. 25. The device of claim 22 wherein the insulative material comprises diffusable deuterium. 20 26. A semiconductor device comprising: a first layer of semiconductor material having a field effect transistor conductionchannel region formed therein; a conducting layer positioned over the channel region to operate as a field effecttransistor gate; 25 a dielectric layer positioned to electrically isolate the channel region from at least a portion of the conducting layer; and an insulative region formed over the first layer comprising more than one atomic percent hydrogen.27. The device of claim 26 wherein the hydrogen is diffusable to a portion of the 30 first layer.28. The device of claim 26 wherein the hydrogen comprises deuterium.29. The device of claim 26 wherein the insulative region comprises silicon, nitrogen and hydrogen.30. The device of claim 26 wherein the insulative layer comprises at least five atomic percent hydrogen.5 31. A semiconductor device comprising: a first layer of monocrystalline semiconductor material having a first surface and comprising silicon; a second layer predominantly comprising silicon oxide formed along the first surface, the interface between the first and second layers characterized by a sustainable 10 interracial trap density less than let0/cm2eV.32. The device of Claim 31 further including a third layer comprising silicon nitride said third layer further including at least S atomic percent hydrogen.33. The device of claim 31 wherein the hydrogen in the third layer comprises deuterium. 15 34. The device of claim 31 wherein the hydrogen in the third layer comprises at least 5 atomic percent deuterium.
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US7786552B2 (en) | 2005-06-10 | 2010-08-31 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor device having hydrogen-containing layer |
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US20070187386A1 (en) * | 2006-02-10 | 2007-08-16 | Poongsan Microtec Corporation | Methods and apparatuses for high pressure gas annealing |
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---|---|---|---|---|
US4331709A (en) * | 1979-08-10 | 1982-05-25 | Siemens Aktiengesellschaft | Process of reducing density of fast surface states in MOS devices |
US4857976A (en) * | 1987-06-30 | 1989-08-15 | California Institute Of Technology | Hydrogen-stabilized semiconductor devices |
WO1997026676A1 (en) * | 1996-01-16 | 1997-07-24 | The Board Of Trustees Of The University Of Illinois | Semiconductor devices, and methods for same |
EP0814497A2 (en) * | 1996-06-17 | 1997-12-29 | Siemens Aktiengesellschaft | Device structure with layer for facilitating passivation of surface states |
US5946585A (en) * | 1996-01-26 | 1999-08-31 | Semiconductor Energy Laboratory Co., | Method of fabricating semiconductor device |
-
2001
- 2001-07-24 GB GB0118019A patent/GB2370416A/en not_active Withdrawn
- 2001-07-25 KR KR1020010044916A patent/KR20020009515A/en not_active Application Discontinuation
- 2001-07-25 JP JP2001223727A patent/JP2002134747A/en active Pending
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US4331709A (en) * | 1979-08-10 | 1982-05-25 | Siemens Aktiengesellschaft | Process of reducing density of fast surface states in MOS devices |
US4857976A (en) * | 1987-06-30 | 1989-08-15 | California Institute Of Technology | Hydrogen-stabilized semiconductor devices |
WO1997026676A1 (en) * | 1996-01-16 | 1997-07-24 | The Board Of Trustees Of The University Of Illinois | Semiconductor devices, and methods for same |
US5946585A (en) * | 1996-01-26 | 1999-08-31 | Semiconductor Energy Laboratory Co., | Method of fabricating semiconductor device |
EP0814497A2 (en) * | 1996-06-17 | 1997-12-29 | Siemens Aktiengesellschaft | Device structure with layer for facilitating passivation of surface states |
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US7786552B2 (en) | 2005-06-10 | 2010-08-31 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor device having hydrogen-containing layer |
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