GB2323554A - A plastics moulded component for a vehicle and a method of manufacturing the component - Google Patents

A plastics moulded component for a vehicle and a method of manufacturing the component Download PDF

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Publication number
GB2323554A
GB2323554A GB9706397A GB9706397A GB2323554A GB 2323554 A GB2323554 A GB 2323554A GB 9706397 A GB9706397 A GB 9706397A GB 9706397 A GB9706397 A GB 9706397A GB 2323554 A GB2323554 A GB 2323554A
Authority
GB
United Kingdom
Prior art keywords
moulding
component
hologram
layer
foil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9706397A
Other versions
GB9706397D0 (en
Inventor
Brian David Lidgard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MG Rover Group Ltd
Original Assignee
MG Rover Group Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MG Rover Group Ltd filed Critical MG Rover Group Ltd
Priority to GB9706397A priority Critical patent/GB2323554A/en
Publication of GB9706397D0 publication Critical patent/GB9706397D0/en
Publication of GB2323554A publication Critical patent/GB2323554A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811—Multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14827—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using a transfer foil detachable from the insert
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
    • B29K2715/006—Glues or adhesives, e.g. hot melts or thermofusible adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/002—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/0026—Transparent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3041—Trim panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/722—Decorative or ornamental articles
    • B29L2031/7224—Holograms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

A plastics moulded component 48 for a vehicle is disclosed comprising a plastics substrate layer 36 joined to a colour coat layer 16 by an adhesive layer 18 wherein the colour coat layer comprises a hologram 20. The invention also discloses a method of manufacturing such a component 48, (78)(figure 9-not shown) both as a shallow draw and as a deep draw moulding. The hologram 20, 62 is a visible decorative feature, such as the vehicle trade mark, and the component may comprise, for example, a dash panel of the vehicle.

Description

A Plastics Moulded Component for a Vehicle and a Method of Manufacturing such a Component This invention relates to plastics moulded components for vehicles and to a method of manufacturing such components and in particular to such a component having a hologram forming part thereof.
It is known to provide a plastics moulded component for a vehicle which has a decorative feature. It is also known to provide such a decorative feature by joining a moulding foil to a plastics substrate layer.
It is an object of this invention to provide an improved plastics moulded component for a vehicle having a hologram forming part of the component and to provide a method of manufacturing such a component.
According to the invention there is provided a plastics moulded component for a vehicle comprising a plastics substrate layer and a colour coat layer, the substrate layer being joined to the colour coat layer, wherein the colour coat layer comprises a hologram.
The component may further comprise an adhesive layer joining the hologram to the substrate layer and may also further comprise a substantially transparent clear coat layer over the hologram.
The component may comprise an item of trim of the vehicle and the hologram may comprise a decorative feature of the component. The component may comprise the dash panel, and the hologram may be a visible decorative feature of the dash panel and may comprise a hologram of the trade mark of the vehicle or the manufacturer.
The invention also provides a method of manufacturing a plastics moulded component for a vehicle comprising the steps of: a) positioning a moulding foil having a colour coat layer comprising a hologram into a moulding apparatus; b) introducing a substrate plastics material into the moulding apparatus; and c) joining the hologram to the substrate plastics material by moulding.
The moulding foil may further comprise an adhesive layer between the hologram and the substrate layer and the hologram may be joined to the substrate layer by an adhesive bond. The moulding foil may also comprise a substantially transparent clear coat layer over the hologram and a further layer joined to the adhesive layer and the moulding foil may be joined to the substrate material by moulding the further layer to the substrate material.
The moulding foil may further comprise a carrier foil to support the colour coat layer and the carrier foil may be removed during the moulding process.
The invention also provides a vehicle including a plastics moulded component according to the invention.
The invention will now be described by way of example with reference to the accompanying drawings in which: Figure 1 is a section through a moulding foil according to a first embodiment of the invention; Figure 2 is a diagrammatic representation of a moulding apparatus according the first embodiment; Figure 3 is a section through part of the apparatus of Figure 2; Figure 4 is an isometric view of a component according to the first embodiment; Figure 5 is a section through a moulding foil according to a second embodiment of the invention; Figure 6 shows part of an apparatus of the second embodiment used to pre-form the moulding foil of Figure 5; Figure 7 is a mould shell produced using the apparatus of Figure 6; Figure 8 is a section through part of a moulding apparatus according to a second embodiment of the invention; and Figure 9 is an isometric view of a component according to the second embodiment.
Referring to Figure 1, in a first embodiment of this invention a moulding foil segment 10 is held on a section of a continuous carrier foil 12 and comprises a transparent clear coat layer 14, a colour coat layer 16 and an adhesive layer 18. The colour coat layer 16 has a hologram 20 contained within it.
Referring now also to Figure 2, the carrier foil 12 is fed through a moulding apparatus 22 by a series of rollers 24.
The moulding apparatus 22 comprises a moving mould platen in the form of a cavity tool 26 defining a cavity 28 and a stationary mould platen in the form of a forming tool 30.
A plastics injection means in the form of a resin hopper 32 and a resin feed 34 is connected to the forming tool 30 to supply a substrate moulding material 36, such as ABS, from the hopper 32.
Now referring also to Figure 3, the cavity tool 26 comprises a cavity surface 38 which defines the cavity 28 and through which is provided a vacuum exhauster 40. The forming tool 30 has a forming face 42 to Co- operate with the cavity surface 38 when the moulding foil segment 10 is interposed between them. The forming tool 30 has an injection nozzle 44 running through it from the feed 34 to the forming face 42. An injection cavity 46 exists between the forming tool 30 and the moulding foil 10.
The moulding apparatus 22 is opened by moving the cavity tool 26 and the rollers 24 away from the forming tool 30, which remains stationary.
The carrier foil 12 is indexed past the cavity 28 by one moulding foil segment 10 each time the cavity tool 26 and forming tool 30 are opened.
The carrier foil 12 faces the cavity surface 38 and the adhesive layer 18 faces the forming tool 30. When a moulding foil segment 10 has been positioned across the cavity 28, it is drawn against the cavity surface 38 by evacuation of the cavity 28 by the vacuum exhauster 40.
The moulding apparatus 22 is then closed by moving the cavity tool 26 and the rollers 24 towards the forming tool 30, until only an injection cavity 46 remains between the forming face 42 and the moulding foil segment 10.
The substrate moulding material 36 is injected into the injection cavity 46 by the nozzle 44, which is fed from the resin hopper 32 through the resin feed 34. The substrate moulding material 36 is joined to the moulding foil segment 10 by an adhesive bond between the adhesive layer 18 and the substrate moulding material 36. The substrate 36 and the moulding foil segment 10 form a component 48 as shown in Figure 4.
The moulding apparatus 22 is then opened and the segment 10 separates from the carrier foil 12 and remains on the forming tool 30 with the component 48 of which it is now part. The hologram 20 is visible through an area 50 of the clear coat layer 14.
The component 48 is removed from the forming tool 30 by a robotic arm (not shown) and the carrier foil 12 is indexed forward to bring the next moulding foil segment 10 into position over the cavity 28. The cycle is then repeated to produce further components.
The first embodiment is most suitable for the production of components 48 with a shallow draw. To reduce the likelihood of wrinkling of the moulding foil during the manufacture of deep draw components, the second embodiment of this invention is preferred, as described below with reference to the remaining figures.
Referring to Figure 5, a modified moulding foil segment 52 comprises a carrier foil 54, a transparent clear coat layer 56, a colour coat layer 58 and an adhesive layer 60, all of which are similar to the equivalent layers 10, 12, 14, 16, 18 of the first embodiment. The colour coat layer 56 has a hologram 62 contained within it. An additional layer is provided on the moulding foil segment 52 below the adhesive layer 60 in the form of a plastics layer 64 made of ABS.
Referring also to Figure 6, the moulding foil 52 is pre-formed into a series of deep draw shells 66 (only one shown) in a vacuum forming machine 68. The carrier foil 54 is removed from the clear coat layer 56 during the pre-forming process.
Referring also to Figure 7, the moulding foil 52 is removed from the vacuum forming machine 68 and trimmed around the periphery 70 of each shell 66 to produce a series of deep draw shells 66. The shells 66 are then cleaned to remove dust using a de-ionising gun (not shown).
Referring also to Figure 8, a robotic feed (not shown) places the shells 66 into a cavity tool 72 with the clear coat layer 56 facing the cavity tool 72 and the plastics layer 64 facing a forming tool 74.
The cavity tool 72 and the forming tool 74 are then closed in similar fashion to the process of the first embodiment. A substrate moulding material 360 made of ABS is injected behind the plastics layer 64. As the plastics layer 64 is compatible with the substrate material 360, both being ABS, the moulding foil 52 and the substrate material 360 are joined by moulding to form a component 78. The tools 72, 74 are then opened and the component 78 is removed by the robotic feed.
Referring also to Figure 9, the carrier foil 54 is removed and the clear coat layer 56 is exposed. The hologram 62 forms part of the colour coat layer 58 and is visible through an area 80 in the clear coat layer 56.
The component 48, 78 comprises a trim panel, in the form of a dash panel, for a vehicle (not shown further) and the hologram 20 is a decorative feature of the dash panel and comprises the trade mark of the vehicle brand.

Claims (13)

1. A plastics moulded component for a vehicle comprising a plastics substrate layer and a colour coat layer, the substrate layer being joined to the colour coat layer, wherein the colour coat layer comprises a hologram.
2. A plastics moulded component for a vehicle according to Claim 1 further comprising an adhesive layer joining the hologram to the substrate layer.
3. A component according to Claim 1 or Claim 2 further comprising a substantially transparent clear coat layer over the hologram.
4. A component according to any one of Claims 1 to 3 wherein the component comprises an item of trim of the vehicle.
5. A component according to any preceding Claim wherein the hologram comprises a decorative feature of the component.
6. A method of manufacturing a plastics moulded component for a vehicle comprising the steps of: a) positioning a moulding foil having a colour coat layer comprising a hologram into a moulding apparatus; b) introducing a substrate plastics material into the moulding apparatus; and c) joining the hologram to the substrate plastics material by moulding.
7. A method according to Claim 6 wherein the moulding foil further comprises an adhesive layer between the hologram and the substrate layer and the hologram is joined to the substrate layer by an adhesive bond.
8. A method according to Claim 6 or Claim 7 wherein the moulding foil further comprises a substantially transparent clear coat layer over the hologram.
9. A method according to Claim 7 or Claim 8 wherein the moulding foil further comprises a further layer joined to the adhesive layer and the moulding foil is joined to the substrate material by moulding the further layer to the substrate material.
10. A method according to any one of Claims 6 to 9 wherein the moulding foil further comprises a carrier foil to support the colour coat layer and the carrier foil is removed during the moulding process.
11. A method of producing a plastics moulded component for a vehicle substantially as described herein with reference to the accompanying drawings.
12. A plastics moulded component for a vehicle substantially as described herein with reference to the accompanying drawings.
13. A vehicle including a plastics moulded component according to any preceding claim.
GB9706397A 1997-03-27 1997-03-27 A plastics moulded component for a vehicle and a method of manufacturing the component Withdrawn GB2323554A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9706397A GB2323554A (en) 1997-03-27 1997-03-27 A plastics moulded component for a vehicle and a method of manufacturing the component

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9706397A GB2323554A (en) 1997-03-27 1997-03-27 A plastics moulded component for a vehicle and a method of manufacturing the component

Publications (2)

Publication Number Publication Date
GB9706397D0 GB9706397D0 (en) 1997-05-14
GB2323554A true GB2323554A (en) 1998-09-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB9706397A Withdrawn GB2323554A (en) 1997-03-27 1997-03-27 A plastics moulded component for a vehicle and a method of manufacturing the component

Country Status (1)

Country Link
GB (1) GB2323554A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000035652A1 (en) * 1998-12-15 2000-06-22 Guardian Automotive Trim, Inc. Automotive trim with clear top coat and method of making same
US6319438B1 (en) 1998-12-15 2001-11-20 Guardian Automotive Trim, Inc. Extruded automotive trim and method of making same
WO2003061941A1 (en) * 2002-01-22 2003-07-31 Weidmann Plastics Technology Ag Method for producing an adhesive moulded body, and a moulded body produced according to said method
DE10236810A1 (en) * 2002-08-10 2004-02-26 Leonhard Kurz Gmbh & Co. Kg Decorative component, especially a mobile telephone housing, comprises a base member with a surface decorative element, with a transparent structured layer
WO2006084631A2 (en) * 2005-02-10 2006-08-17 Leonhard Kurz Gmbh & Co. Kg Multi-layer film, injection moulded article that is decorated with said film and method for producing the decorated injection moulded article
US7195727B2 (en) 1999-10-13 2007-03-27 Guardian Industries Corp. Extruded automotive trim and method of making same
US20120001364A1 (en) * 2010-07-05 2012-01-05 Samsung Electronics Co., Ltd. Injection Molding Apparatus

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4369157A (en) * 1977-04-11 1983-01-18 Dri-Print Foils, Inc. Method of automatically decorating articles as they are in-mold formed automatically
GB2209495A (en) * 1987-09-08 1989-05-17 Standard Products Co Moulding composite articles

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4369157A (en) * 1977-04-11 1983-01-18 Dri-Print Foils, Inc. Method of automatically decorating articles as they are in-mold formed automatically
GB2209495A (en) * 1987-09-08 1989-05-17 Standard Products Co Moulding composite articles

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7005103B2 (en) 1998-12-15 2006-02-28 Guardian Automotive Trim, Inc. Method of making a colored automotive trim product
US6187233B1 (en) 1998-12-15 2001-02-13 Guardian Automotive Trim, Inc. Automotive trim with clear top coat and method of making same
US6319438B1 (en) 1998-12-15 2001-11-20 Guardian Automotive Trim, Inc. Extruded automotive trim and method of making same
WO2000035652A1 (en) * 1998-12-15 2000-06-22 Guardian Automotive Trim, Inc. Automotive trim with clear top coat and method of making same
US6602591B1 (en) 1998-12-15 2003-08-05 Guardian Automotive Trim, Inc. Automotive trim with clear top coat and method of making same
US7195727B2 (en) 1999-10-13 2007-03-27 Guardian Industries Corp. Extruded automotive trim and method of making same
WO2003061941A1 (en) * 2002-01-22 2003-07-31 Weidmann Plastics Technology Ag Method for producing an adhesive moulded body, and a moulded body produced according to said method
US7591971B2 (en) 2002-01-22 2009-09-22 Weidmann Plastics Technology Ag Method for producing an adhesive molded body
DE10236810A1 (en) * 2002-08-10 2004-02-26 Leonhard Kurz Gmbh & Co. Kg Decorative component, especially a mobile telephone housing, comprises a base member with a surface decorative element, with a transparent structured layer
WO2006084631A2 (en) * 2005-02-10 2006-08-17 Leonhard Kurz Gmbh & Co. Kg Multi-layer film, injection moulded article that is decorated with said film and method for producing the decorated injection moulded article
WO2006084631A3 (en) * 2005-02-10 2007-04-12 Kurz Leonhard Fa Multi-layer film, injection moulded article that is decorated with said film and method for producing the decorated injection moulded article
CN100572095C (en) * 2005-02-10 2009-12-23 雷恩哈德库兹两合公司 Multilayer film, the injection-molded item of decorating with described film and the method for producing the injection-molded item of this decoration
US7976931B2 (en) 2005-02-10 2011-07-12 Leonhard Kurz Stiftung & Co. Kg Multi-layer film, injection molded article decorated therewith and process for the production of the decorated injection molded article
US20120001364A1 (en) * 2010-07-05 2012-01-05 Samsung Electronics Co., Ltd. Injection Molding Apparatus

Also Published As

Publication number Publication date
GB9706397D0 (en) 1997-05-14

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732E Amendments to the register in respect of changes of name or changes affecting rights (sect. 32/1977)
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)