GB2308172A

GB2308172A - Spring

Info

Publication number: GB2308172A
Application number: GB9626080A
Authority: GB
Inventors: William Francis Randell
Original assignee: Dunlop Ltd
Current assignee: Dunlop Ltd
Priority date: 1995-12-15
Filing date: 1996-12-16
Publication date: 1997-06-18
Anticipated expiration: 2016-12-16
Also published as: GB2308172B; GB9626080D0

Description

SPRING This invention relates to a spring and in particular, though not exclusively, to an elastomeric spring of a kind which is intended normally to withstand compression load in a first direction between two opposed end regions of the spring whilst permitting a degree of substantially free relative movement between said end regions of the spring in a plane which is generally transverse relative to said first direction.

The ability of a spring to permit substantially free relative movement in a transverse direction usually can be improved by increasing the length of the spring in said first direction, but that requires an increase in the overall space envelope and may not be acceptable. Also the weight of the spring and cost of materials is increased.

The present invention seeks in particular, though not exclusively, to provide a spring which, in comparison with a conventional spring, has an improved ability to permit substantially free relative movement in a transverse direction without any substantial increase in the length of the spring in the direction in which normally it is loaded in compression.

In accordance with the present invention a spring comprises: - a body of elastomeric material which extends between a pair of opposed end regions whereby compression forces acting in a first direction on said end regions are resisted by compression of the elastomeric body; - the body of elastomeric material being of a substantially symmetrical shape as considered in cross-section about a major axis of the spring extending in said first direction, the body of elastomeric material being substantially hollow in the vicinity of at least one of said end regions; - said body of elastomeric material being of progressively increasing external cross-sectional dimension over a first part of the length of the body extending from a first of said end regions; - the body comprising a second part which extends to a second of said end regions; - a substantially inextensible reinforcement member embedded in and bonded to said body of elastomeric material at a position between said first and second parts of the length of the body; - the body of elastomeric material being hollow over a distance which extends, in said first direction, from at least one of said end regions to beyond the position at which said reinforcement member lies between the end regions; and - the body of elastomeric material being of a progressively increasing external cross-sectional dimension over a part, hereinafter referred to as a fourth part, of the length of the body extending from the reinforcement member to said second part.

Preferably the substantially inextensible reinforcement member does not form a complete division between elastomeric material of the first and second end regions. Therefore the body of elastomeric material may extend continuously between said end regions.

The reinforcement member may be annular. The body of elastomeric material may be of circular shape in cross-section and the inner boundary of the reinforcement member may have a diameter greater than the inner diameter of the elastomeric body at a transverse plane containing the reinforcement member so that the body surface which defines the hollow is not interrupted by the reinforcement member.

The reinforcement member may be planar, and may be constructed from sheet material such as sheet metal. It may be arranged to extend radially outwards beyond the neighbouring elastomeric body material at least when the spring is in an unloaded condition.

The second part of the length of the body optionaliy may be of progressively decreasing external cross-sectional dimension in a direction from said fourth part to said second of said end regions.

The body of elastomeric material may have a profile which, as considered in a longitudinai cross-section, in a plane containing said major axis, is waisted. The reinforcement member and waisted region may lie at the same axial position between the end regions.

The body of elastomeric material may be of a progressively decreasing external cross-sectional dimension over a third part of the length of the body extending from the first part to the reinforcement member.

Preferably said first part, or first and fourth parts, of progressively increasing diameter occupies at least 50% and more preferably between 60 and 90% of the length of the body.

One or each of the end regions may be comprised by a rigid member, e.g. a metal plate, to which the body of elastomeric material is secured, for example by bonding. Alternatively an end region may be comprised by a surface layer of the body of elastomeric material and against which compression forces may be applied.

Where the end regions each comprise a rigid member bonded to the body of elastomeric material and the body is of a substantially solid crosssection at the first end region it is preferred that maximum external dimension of the bonded area of the first end region is less than the maximum external dimension of the bonded area of the second end region.

Preferably the body of elastomeric material is substantially hollow at least at the second end region. The part of the body of elastomeric material lying between the second end region and reinforcement member may have a maximum external dimension which is greater than that of the part of the body between the reinforcement member and the first end region. Thus the maximum outer dimension between the aforementioned second and fourth parts may be greater than that between the first and third parts.

The reinforcement member may extend outwards to have an outer boundary which extends outwards from said major axis by a distance at least as great as the maximum external dimension of the body of elastomeric material. The outer boundary of the reinforcement member may extend outwards beyond said maximum external dimension of the elastomeric body by at least 25% of the length of the body. It may extend beyond by at least 50% of said length.

The reinforcement member may be selected in size so as always to extend outwards from the major axis to beyond the elastomeric body, or at least part of the body neighbouring the reinforcement member, when the elastomeric spring is subjected simultaneously to maximum shear and compression loads.

The inner boundary of the reinforcement member may lie radially closer to the major axis of the elastomeric body than the maximum radial extent of the hollow end region of the elastomeric body. Said inner boundary may lie radially inwards relative to the maximum radial extent of a bonded area at the first end region of the elastomeric body.

Preferably the body of elastomeric material is substantially hollow over at least 50% and more preferably over at least 70% of the length of the spring. It may be substantially tubular. It may have a closed end region; a vent passage may extend axially through a closed end region to communicate with the hollow cavity.

Preferably the maximum external dimension of the spring as considered in a cross-sectional plane perpendicular to the major axis is at a position where the cross-section of the body is annular, i.e. at a hollow portion.

Preferably, as considered in a plane containing the major axis of the body, the external profile of the body is curved over the first, second and fourth parts and preferably also over any third if provided. Thus as considered in said plane the external surface of the elastomeric material is of a convex shape or may comprise two portions each of a convex shape.

The body of elastomeric material as considered in a cross-sectional plane perpendicular to the major axis preferably is of a generally circular external profile, and also of generally circular internal profile where hollow thereby to result in a spring having substantially uniform load-deflection properties in all transverse directions perpendicular to the major axis.

Where, however, non-uniform properties are sought either or both of said internal and external profiles may be non-circular, an elliptical profile being considered particularly useful for many applications.

The body of elastomeric material may comprise two or more substantially inextensible reinforcement members provided at positions spaced apart in said first direction.

An inextensible reinforcement member may be of flexible material, or it may be substantially rigid. It may be formed with a plurality of apertures and moulded elastomeric body material lying either side of the reinforcement member may interconnect through said apertures.

The spring may be used in series with an air spring and may have a through passage comprising said hollow region for the purpose of allowing air to flow to and from the air spring.

With the exception of the substantially inextensible reinforcement member(s) and any rigid end plates the spring per se and an installation incorporating the spring preferably is devoid of structure which restricts deformation of the body of elastomeric material in normal use of the spring.

Two or more of said bodies of elastomeric material may be arranged in series with one another. In this arrangement the end region of one spring may be formed of elastomeric material and said material may be contiguous with the elastomeric material of the end region of the next successive body.

Alternatively, for example, a single rigid member may be provided between and bonded to the end faces of two successive bodies of elastomeric material or each of two confronting end regions may comprise a rigid member, means being provided for securing together said two rigid members.

When two bodies are arranged in series, preferably they are arranged with their first end regions in proximity in the case of bodies having first end regions which are closed.

Preferably the hollow portion of the body of elastomeric material defines at least in part a cavity which is at ambient pressure notwithstanding deflection of the spring. Thus when the second of the end regions comprises a rigid plate and the hollow does not extend to the other end, it is preferred that said plate be formed with an opening which is in communication with the hollow cavity thereby to permit the flow of air or other ambient medium to or from the cavity.

Preferably at least when in situ in a suspension the body of elastomeric material is arranged such that when undergoing compression in said first direction the external surface of the body over that part, the second part, which is of progressively decreasing external dimension progressively comes into contact with and is supported by a rigid support member. Said rigid support member may be comprised by an outer region of an end plate bonded to the body of elastomeric material or may be independent of said plate.

Embodiments of the present invention will now be described, by way of example, with reference to the accompanying diagrammatic drawings wherein: Figure 1 is a sectional view of a spring in accordance with the present invention in an unloaded condition; Figure 2 is a cross-sectional view on the line 2-2 of Figure 1; Figure 3 is a view similar to that of Figure 1 showing the spring under compression, and Figures 4 and 5 are sectional views of springs in accordance with two other embodiments of the invention.

A spring 10 comprises a body 11 of elastomeric material of generally circular cross-sectional shape and located between and bonded to metal end plates 12,13.

The body 11 has a hollow internal cavity 1 5 which extends over approximately 90% of the length of the spring in the direction of the major compression axis 1 6 about which the body 11 is symmetrical. The cavity 1 5 extends from a second of the rigid end plates 13, which is of an annular shape, and progressively reduces in cross-section to the closed end near the first end plate 12.

An inextensible and substantially rigid annular metal reinforcement plate 17 is embedded in the body 11 and lies symmetrically positioned about the major axis 16, in a transverse plane which is perpendicular to that axis.

The reinforcement plate 17 has an inner boundary 18 of a larger diameter than that of the cavity 15 in the transverse plane of the plate so that the elastomeric material extends continuously between opposite sides of the plate. The inner surface 19 of the body defining the cavity therefore is uninterrupted by the plate 17.

The reinforcement plate has an outer boundary 20 which lies outwards of the elastomeric material bonded to either side of the plate. The outer boundary has a diameter which at the least corresponds to the maximum outer diameter of the body 11.

The body 11 of elastomeric material has, adjacent the first end plate 12, a first part 21 of progressively increasing diameter as considered in a direction away from the first end plate 12 towards the second end plate 13.

A second part 22 of progressively decreasing diameter extends, in said direction, to contact the second end plate 13.

Said first part 21 of the length of the body is separated from the reinforcement plate 17 by a third part 23 of progressively decreasing diameter as considered in said direction from the first to the second end plate.

Said second part 22 of then length of the body is separated from the reinforcement plate 17 by a fourth part 24 of progressively increasing diameter, also as considered in said direction from the first to the second end plate.

The outer region of the first plate 12 provides an abutment surface for the outer surface of the first part 21 of the body 11 when the spring is compressed axially along the axis 16. Similarly the respective sides of the reinforcement plate 17 provide abutment surfaces for the third and fourth parts 23,24 of the body and the second end plate 13 provides an abutment for the second part 22 of the body.

A vent passage (not shown) may be provided in the axial end region 25, to extend in the direction of axis 16 through the body 11 and plate 12.

Figure 3 shows the spring in compression and with the end and reinforcement plates 12,13,17 providing support for respective parts of the external surface regions of the elastomeric body 11.

Provision of the reinforcement plate 17 is found to give the spring a surprisingly good ability to accommodate relative transverse movement between its ends as compared with a conventional spring of similar compression loading capability. Conversely, as compared with a conventional spring having a similar capability for transverse flexibility, a spring in accordance with the present invention is able to withstand a greater compression loading, or may be of shorter length.

Figure 4 shows a spring 25 in accordance with a second embodiment of the invention. It is constructed substantially similar to that shown in Figure 1 except that the outer boundary 26 of the reinforcement plate 27 lies outwards of the region 28 of maximum diameter of the body 29 by a distance which is 50% of the length of the body between the end plates 30,31.

Figure 5 shows another embodiment in which a spring 32 omits the third body part 23 of Figure 1. In this embodiment the first part 33 of the body extends the full distance from one end plate 34 to the reinforcement plate 35. The embodiment of Figure 5 also differs from the preceding embodiments in that the second part 36 is not of a progressively decreasing external cross-sectional dimension in a direction towards the second end region 37. The second part 36 is substantially cylindrical in shape, and the fourth part 38 occupies most of the axial length between the reinforcement plate 35 and the second end plate 39.

Springs in accordance with the present invention are particularly suitable for use in vehicle suspensions such as, for example, a vehicle suspension of the kind the subject of our UK Patent Application No.

8408167.

A spring of a kind in accordance with the present invention is suitable for use within the chamber of an air spring, such as that described in the aforesaid Application, for the purpose of providing support in the event of partial or complete depressurisation of the air chamber. A spring in accordance with the present invention additionally may be employed external of an air spring, in series therewith to withstand the compression load to which the vehicle suspension is subject during normal usage.

Claims

CLAIMS:

1. An elastomeric spring comprising a body of elastomeric material which extends between a pair of opposed end regions whereby compression forces acting in a first direction on said end regions are resisted by compression of the elastomeric body, the body of elastomeric material being of a substantially symmetrical shape as considered in cross-section about a major axis of the spring extending in said first direction, the body of elastomeric material being substantially hollow in the vicinity of at least one of said end regions, said body of elastomeric material being of progressively increasing external cross-sectional dimension over a first part of the length of the body extending from a first of said end regions, the body comprising a second part which extends to a second of said end regions, a substantially inextensible reinforcement member embedded in and bonded to said body of elastomeric material at a position between said first and second parts of the length of the body, the body of elastomeric material being hollow over a distance which extends, in said first direction, from at least one of said end regions to beyond the position at which said reinforcement member lies between the end regions and the body of elastomeric material being of a progressively increasing external cross-sectional dimension over a part, herein referred to as a fourth part, of the length of the body extending from the reinforcement member to said second part.

2. An elastomeric spring according to Claim 1, wherein said reinforcement member provides only a part division between elastomeric material of the first and second end regions.

3. An elastomeric spring according to Claim 1 or Claim 2, wherein said reinforcement member is annular.

4. An elastomeric spring according to Claim 3, wherein the body of elastomeric material is circular in cross-section and the inner boundary of the reinforcement member has a diameter greater than the inner diameter of the elastomeric body at a transverse plane which contains the reinforcement member.

5. An elastomeric spring according to any one of the preceding Claims, wherein the reinforcement member is planar.

6. An elastomeric spring according to any one of the preceding Claims, wherein the reinforcement member extends radially outwards from the body of elastomeric material.

7. An elastomeric spring according to any one of the preceding Claims, wherein the elastomeric body has a waisted profile as considered in crosssection in a plane containing said major axis.

8. An elastomeric spring according to Claim 7, wherein the reinforcement member and waisted region lie at the same axial position between the end regions.

9. An elastomeric spring according to any one of the preceding Claims, wherein the body of elastomeric material is of a progressively decreasing external cross-sectional dimension over a third part of the length of the body extending from the first part to the reinforcement member.

10. An elastomeric spring according to any one of the preceding Claims, wherein the body of elastomeric material is of a progressively decreasing external cross-sectional dimension over said second part in a direction from said fourth part to said second of said end regions.

11. An elastomeric spring according to any one of the preceding Claims, wherein said first and fourth parts comprise at least 50% of the length of the body.

12. An elastomeric spring according to any one of the preceding Claims, wherein at least one of said opposed end regions is comprised by a rigid member to which the body of elastomeric material is secured.

13. An elastomeric spring according to Claim 12, wherein each end region comprises a rigid end member to which the elastomeric body is bonded, the body being of a substantially solid cross-section at the first end region and the maximum external dimension of the bonded area of the first end region being less than the maximum external dimension of the bonded area of the second end region.

14. An elastomeric spring according to any one of the preceding Claims, wherein that part of the body of elastomeric material which lies between the second end region and the reinforcement member has a maximum external dimension which is greater than that of the part of the body between the reinforcement member and the first end region.

1 5. An elastomeric spring according to any one of the preceding Claims, wherein, in the absence of applied load, the reinforcement member has an outer boundary which extends outwards from said major axis by a distance at least as great as the maximum external dimension of the body of elastomeric material.

16. An elastomeric spring according to Claim 15, wherein said reinforcement member extends outwards beyond the maximum external dimension of the body of elastomeric material by at least 25% (twenty five percent) of the length of the body of elastomeric material.

17. An elastomeric spring according to Claim 16, wherein said reinforcement member extends outwards beyond the maximum external dimension of the body of elastomeric material by at least 50% (fifty percent) of the length of the body of elastomeric material.

18. An elastomeric spring according to any one of the preceding Claims, wherein the body of elastomeric material is substantially hollow over at least 50% of the length of the spring.

19. An elastomeric spring according to any one of the preceding Claims, wherein the body of elastomeric material has a closed end region.

20. An elastomeric spring according to Claim 19, wherein a vent passage extends axially through said closed end region.

21. An elastomeric spring according to any one of the preceding Claims, wherein as considered in a plane which contains the major axis of the body, the external profile of the body comprises two portions each of a convex shape.

22. An elastomeric spring according to any one of the preceding Claims and comprising at least two substantially inextensible reinforcement members which are spaced apart in said axial direction.

23. An elastomeric spring according to any one of the preceding Claims, wherein the reinforcement member is substantially rigid.

24. An elastomeric spring according to any one of the preceding Claims, wherein the reinforcement member comprises a plurality of apertures and the elastomeric body material extends through said apertures.

25. An elastomeric spring according to any one of the preceding Claims, wherein in normal use of the spring deformation of the body of elastomeric material between the ends thereof is restricted only by the substantially inextensible reinforcement member(s).

26. An elastomeric spring according to Claim 1 and substantially as hereinbefore described.

27. An elastomeric spring assembly comprising an elastomeric spring according to any one of the preceding Claims in series with an air spring.

28. An assembly according to Claim 27, wherein the elastomeric spring comprises a through passage for flow of air to and from the air springs.

29. An elastomeric spring assembly comprising a series arrangement of at least two elastomeric springs each of which is an elastomeric spring according to any one of Claims 1 to 26.

30. An elastomeric spring assembly according to Claim 29 and substantially as hereinbefore described.