GB2245860A - Plastics extrusion - Google Patents

Plastics extrusion Download PDF

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Publication number
GB2245860A
GB2245860A GB9012484A GB9012484A GB2245860A GB 2245860 A GB2245860 A GB 2245860A GB 9012484 A GB9012484 A GB 9012484A GB 9012484 A GB9012484 A GB 9012484A GB 2245860 A GB2245860 A GB 2245860A
Authority
GB
United Kingdom
Prior art keywords
plastics
extrusion
inner region
article
plastics article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9012484A
Other versions
GB9012484D0 (en
Inventor
Harold Keith Slater
Peter Michael Coon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UK Atomic Energy Authority
Original Assignee
UK Atomic Energy Authority
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UK Atomic Energy Authority filed Critical UK Atomic Energy Authority
Priority to GB9012484A priority Critical patent/GB2245860A/en
Publication of GB9012484D0 publication Critical patent/GB9012484D0/en
Publication of GB2245860A publication Critical patent/GB2245860A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/465Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/06Rod-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0088Molecular weight

Abstract

A plastics article, such as a plastics rod, is extruded on a continuous basis using a "Conform" apparatus, the feedstock being a granular plastics polymer and conveniently ultra-high molecular weight polymer material. The extruded article has a relatively high density porous inner region with a surrounding less porous outer region.

Description

Plastics Extrusion This invention relates to the extrusion of plastics material.
According to one aspect of the present invention, there is provided a continuous process for forming a plastics article by extrusion, the process comprising feeding a granular plastics polymer feedstock into a "Conform Apparatus" (as hereinafter defined), the apparatus having the parameters thereof and the extrusion speed selected so that the plastics article has a relatively high density porous inner region and a less porous outer region about the inner region.
In a second aspect according to the invention, there is provided apparatus for forming R plastics article by the extrusion of granular plastics polymer feedstock, the apparatus comprising a Conform Apparatus (as hereinafter defined) having the parameters thereof and the extrusion speed selected so that the plastics article has a relatively high density porous inner region and a less porous outer region about the inner region.
The plastics polymer may comprise a polymer made from a normal melt processable molecular weight polymer (eg for polyethylene Mw < 500 000) where Mw is the weight average molecular weight, or preferably ultra-high molecular weight polymer material (hereinafter referred to as "UHMWP") having a molecular weight of at least about 500,000, for example 1 x 106 The outer region may be in the melt crystallised state. The inner region may be in the partially bonded state.
The "Conform Apparatus" referred to herein comprises rotatable wheel means constituting a movable member and defining an endless groove around the wheel means for the material to be extruded, a shoe member overlying part of the length of the groove, a stationary abutment portion associated with the shoe member and projecting into the groove so as to substantially block a portion of the groove, and at least one die orifice associated with the abutment portion for extrusion of the material therethrough as the wheel means rotates. An example of a Conform Apparatus is described in British Patent Specification No 2218034A (United States Patent Application Serial No 346404 filed 2 May 1989), which is incorporated by reference herein.
It will be understood that the invention also includes in a third aspect an extruded article comprising plastic material, the article having a relatively high density porous inner region, and a less porous outer region about the inner region.
The invention will now be described by way of example only with reference to the accompanying drawing, in which: Figure 1 shows a side view in part-section of a Conform Apparatus for continuous extrusion; Figure 2 shows to an enlarged scale a sectional view on the line Il-Il of Figure 1, and Figure 3 shows to an enlarged scale a sectional view on the line Ill-Ill of Figure 1.
Referring now to Figures 1 to 3, a Conform Apparatus 10 is shown and comprises a wheel 11 rotatably mounted on a shaft 12. The wheel 11 has an endless circumferential groove 13 around its outer edge, and a shoe member 14 overlies part of the length of the groove 13. An abutment portion 15 associated with the shoe member 14 is shaped so as to project into and substantially block the groove 13. The abutment portion 15 has an extrusion orifice 16 through which plastics polymer granular material 18 in the groove 13 is extruded as the wheel 11 rotates. The shoe member 14 incorporates heating means (not shown) to maintain the shoe member 14 within a desired temperature range.
In operation, as the wheel 11 rotates at a selected speed, the granular material 18 in the groove 13 is compacted and carried forward by the frictional drag of the walls of the groove 13 and forced against the abutment portion 15. Pressure is thus generated in the material 18 so that it is rapidly compacted and extruded through the orifice 16 as a continuous rod 19 which has a relatively high density porous inner region 21 and a less porous outer region 23 about the inner region 21.
Example Conform Apparatus Wheel (11) outside diameter - 750 mm Diameter at base of groove (13) - 690 mm Width of groove (13) - 15 mm Distance shoe member (14) (excluding the abutment portion 15) projects into groove (13) - 15mm Shoe member (14) extends 180O around the wheel (11) Shoe member (14) temperature range - 1350C Diameter of extrusion orifice (16) - 6 mm Orifice extends tangentially with respect to the groove (13) Speed of wheel (11) - 1 > 0 rpm Feedstock: UHMWP granules - 100pm > 0 A continuous rod 19 was extruded having a cross-sectional structure shown in Figure 3. The rod 19 had a porous inner region 21 with a high density (~940/950 kgm 3) surrounded by an outer region 23 with less porosity. The structure of the outer region may be in the melt crystallised state, and the inner region 21 may be in the almost fully bonded state.
Although the orifice 16 has been shown as extending tangentially with respect to the groove 13, the orifice 16 may extend normal to or at some other angle to the wheel 11.
It will be appreciated that other polymer granular materials may be extruded by the afore-described Conform Apparatus.

Claims (4)

Claims
1. A process for forming a plastics article by extrusion, the process comprising feeding a granular plastics polymer fe#edstock into a "Conform Apparatus", as herein defined, the apparatus having the parameters thereof and the extrusion speed selected so that the plastics article has a relatively high density porous inner region and a less porous outer region about the inner region.
2. Apparatus for forming a plastics article by extrusion of granular plastics polymer feedstock, the apparatus comprising a "Conform Apparatus", as herein defined, having the parameters thereof and the extrusion speed selected so that the plastics article has a relatively high density porous inner region and a less porous outer region about the inner region.
3. A process for forming a plastics article by extrusion substantially as herein described with reference to the accompanying drawings.
4. Apparatus for forming a plastics article by extrusion arranged and adapted to operate substantially as herein described with reference to the accompanying drawings.
Published 1991 at The Patent Office. Concept House. Cardiff Road. Newpon. Gwent NP9 IRH Further copies may be obtained fron; Sales Branch. Unit 6. Nine Mile Point. Cwrnfetinfach. Cross Keys. NeBpon. NPI 7HZ. Printed by Multiplex techiiiques lid St Mar Craw. I
GB9012484A 1990-06-05 1990-06-05 Plastics extrusion Withdrawn GB2245860A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9012484A GB2245860A (en) 1990-06-05 1990-06-05 Plastics extrusion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9012484A GB2245860A (en) 1990-06-05 1990-06-05 Plastics extrusion

Publications (2)

Publication Number Publication Date
GB9012484D0 GB9012484D0 (en) 1990-07-25
GB2245860A true GB2245860A (en) 1992-01-15

Family

ID=10677079

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9012484A Withdrawn GB2245860A (en) 1990-06-05 1990-06-05 Plastics extrusion

Country Status (1)

Country Link
GB (1) GB2245860A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1206864A (en) * 1967-04-18 1970-09-30 Bernard I Bartner A unitary elongate composite article such as a writing instrument and method of manufacturing the same
GB1237097A (en) * 1967-06-22 1971-06-30 Francis Butruille Irrigation conduit and method for producing such
GB1319285A (en) * 1969-07-15 1973-06-06 Uniroyal Inc Die and method for extrusion of cellular plastics
GB1341400A (en) * 1971-04-16 1973-12-19 Monsanto Chemicals Cigarette filters
GB1592261A (en) * 1977-05-11 1981-07-01 Tadmor Z Method and a machine for processing polymeric materials which are or become in the course of processing viscous liquids
GB2149714A (en) * 1983-11-07 1985-06-19 Metrode Products Limited Extrusion process
GB2218034A (en) * 1988-05-04 1989-11-08 Atomic Energy Authority Uk An extrusion process and apparatus therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1206864A (en) * 1967-04-18 1970-09-30 Bernard I Bartner A unitary elongate composite article such as a writing instrument and method of manufacturing the same
GB1237097A (en) * 1967-06-22 1971-06-30 Francis Butruille Irrigation conduit and method for producing such
GB1319285A (en) * 1969-07-15 1973-06-06 Uniroyal Inc Die and method for extrusion of cellular plastics
GB1341400A (en) * 1971-04-16 1973-12-19 Monsanto Chemicals Cigarette filters
GB1592261A (en) * 1977-05-11 1981-07-01 Tadmor Z Method and a machine for processing polymeric materials which are or become in the course of processing viscous liquids
GB2149714A (en) * 1983-11-07 1985-06-19 Metrode Products Limited Extrusion process
GB2218034A (en) * 1988-05-04 1989-11-08 Atomic Energy Authority Uk An extrusion process and apparatus therefor

Also Published As

Publication number Publication date
GB9012484D0 (en) 1990-07-25

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