GB2211466A - Thermal insulation material - Google Patents

Thermal insulation material Download PDF

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Publication number
GB2211466A
GB2211466A GB8824877A GB8824877A GB2211466A GB 2211466 A GB2211466 A GB 2211466A GB 8824877 A GB8824877 A GB 8824877A GB 8824877 A GB8824877 A GB 8824877A GB 2211466 A GB2211466 A GB 2211466A
Authority
GB
United Kingdom
Prior art keywords
insulating material
flammable
element according
elements
substantially non
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB8824877A
Other versions
GB8824877D0 (en
Inventor
William Douglas Robertson Dear
Douglas John Stewart
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB8824877D0 publication Critical patent/GB8824877D0/en
Publication of GB2211466A publication Critical patent/GB2211466A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/28Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/352Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/366Connecting; Fastening by closing the space between the slabs or sheets by gutters, bulges, or bridging elements, e.g. strips
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/38Devices for sealing spaces or joints between roof-covering elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/14Arrangements for the insulation of pipes or pipe systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/06Roofs, roof membranes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Building Environments (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The present invention relates to thermal insulation material and in particular to a laminated material 2 suitable for use in roof coverings 1 and on hot fluid or powder conduits and vessels. More particularly the present invention provides an insulating material element 2 suitable for use in building or processing plant insulation which element comprises first and second layers 4, 5 of a substantially non-flammable glass fibre reinforced plastics material sealed together at their outer edges 6 with a layer or substantially non-flammable thermal insulating material 11 sandwiched therebetween. The invention also provides a method of constructing an extended sheet of insulating material from a plurality of elements 2 of the invention which have an elongate flange outwardly extending flange 8, 9 and positioning them with the outside edges of said elongate flanges 8, 9 in abutment with each other so as to define a channel 15 between the adjoining elements 2. The channel is then filled with non-flammable thermal insulation material 17, and sealed over said insulation material 17 with substantially non-flammable, optionally glass-reinforced, plastics material 18. <IMAGE>

Description

THERMAL INSULATION MATERIAL The present invention relates to thermal insulation material and in particular to a sheet material suitable for use in roof coverings and on hot fluid or powder conduits and vessels.
It has previously been proposed to use flat roof coverings comprising a base layer of plywood or other timber sheeting, a central insulating layer of polyurethane foam or the like, a top layer of glass fibre reinforced plastics.
Once these have been laid on a flat roof, the adjoining edges are sealed over with locally applied resin. The individual elements are however susceptible to absorbing moisture into the wooden base layer and even into the foam layer especially before and during application unless very careful precautions are taken, thereby giving rise to the risk of substantially hidden long term deterioration once the roof covering has been installed and an eventual breakdown of the system.
It is an object of the present invention to avoid or minimize one or thereof the above disadvantages and provide a substantially improved insulation factor.
The present invention provides an insulating sheet material element suitable for use in building or processing plant insulation which material comprises first and second layers of a substantially non-flammable glass fibre reinforced plastics material sealed together at their outer edges with a layer of substantially non-flammable thermal insulating material sandwiched therebetween.
With a sheet material element of the present invention it is possible to achieve a high degree of thermal insulation without any increase in fire hazard and without any significant risk of deterioration of the insulating sheet due to moisture penetration, leading to eventual decay.
Preferably said outer edges are sealed together in a substantially overlapping outwardly projecting disposition so as to form an elongate flange suitable for use in securing of an insulating sheet of the invention to a substrate and/or another sheet of the invention.
Various suitable non-flammable thermal insulating materials known in the art may be used in the elements of the present invention including both insulating materials which are inherently non-flammable as well as other materials which have had a combustion inhibitor incorporated therein. Suitable insulating materials that may be mentioned include polyurethane and polyisocyanurate foam.
In a further aspect the present invention provides a method of constructing an extended sheet of insulating material from a plurality of insulating sheet material elements of the invention which have a said elongate flange and positioning them with the outside edges of said elongate flanges in abutment with each other so as to define a channel between adjoining elements, filling at least a major part of the depth of said channel with substantially non-flammable thermal insulation material, and sealing over said insulation material with substantially non-flammable, optionally glass re-inforced, plastics material, so that said channel is substantially wholly filled in.
Further preferred features and advantages of the invention will appear from the following detailed description given by way of example of some preferred embodiments illustrated with reference to the accompanying drawings which: Fig. 1 is a vertical section through a flat-roof covering made up of a plurality of elements of the present invention Figs. 2 to 5 are vertical detail sections through some alternative embodiments provided with a decorative finish, an expansion joint and special elements for mansard roofs and behind parapets, respectively; and Fig. 6 is a partially cut-away perspective view of an embodiment for use in insulating hot-fluid pipelines, or ducts which would vary in sectional configuration and dimensions.
Fig. 1 shows part of a flat-roof covering 1 made up of a plurality of elements 2 of the invention on a timber or like substrate 3. Each of the elements comprises a flat base layer of non-flammable grade glass fibre reinforced polyester or other suitable plastics material, and a second, upper, layer 5 of same material substantially spaced from the base layer 4 except at its out peripheral edge portion 6 which has first a downwardly and outwardly inclined circumferential portion 7 and then a outermost free edge portion 8 which extends outwardly in overlapping relation with the outer edge 9 of the base layer 4 for sealing thereto.The central area 10 comprising the major part of the area of the element 2 is filled between the spaced apart base and upper layers 4, 5 with thermal insulation material 11 in the form of fire resistant polyurethane foam such as that obtainable from Kooltherm Insulation Products Ltd., of Glossop, England.
The elements are conveniently mass produced in a factory e.g. by spraying the polyester resin onto a metal panel, applying a glass fibre reinforcement mat onto the resin coating and then spraying more resin onto the mat so as to form a base layer on the metal panel, placing a frusto-pyramidal layer of fire resistant grade polyurethane foam after allowing the resin to set at least partly, and then forming the upper layer over the insulating layer and the exposed outer edges of the base layer. Conveniently, a final finish such as colouring and/or texturing is applied to the upper layer outer face 12 before the resin has set, e.g. by sprinkling sand onto the partially set resin to form a non-slip finish 13.
Once the resin has set the elements may be removed from the metal substrate, and stored as completely finished impermeable panels until required.
The elements 2 may be secured to the roof substrate 3 by conventional mechanical securing means such as screws or nails 14 through the sealed together other edges 8, 9 of the elements 2. Thereafter the channels 15 defined between the outer edge portions 6, 7, 8 of the adjoining elements 2 may then be sealed in situ as follows. A coating of resin 16 is applied to the outer edges 6 of the panel elements 2 and allowed to set at least partly.
The channels 15 are then filled up more or less to the level of the surrounding panel elements 2 with polyurethane foam 17 which is then sealed in with a further layer of resin 18 which is carried over onto the upper faces 19 of the surround panel elements 2, preferably being reinforced with glass fibre matting and conveniently also having sand applied thereto to provide a non slip finish 13.
In this way a substantially continuous weatherproof roof covering may be provided which is substantially flat and continuously thermally insulated (i.e. without "cold spots"), and does not form any water holding areas which could give rise to water penetration over an extended period of time. At the same time the use of factory production for the sealed, individually weatherresistant panel elements themselves helps to minimize costs and damage before and during installation due to water absorption.
Figs. 2 to 6 show various applications of the basic elements 2 of Fig. 1.
In Fig. 2 is shown a modified embodiment in which the channel filling in of the channel 15 has been modified by suspension of a beading 20 underneath the final layer of resin 18 on top of the polyurethane foam filling 17 above the butting edges 21 of the elements 2 so as to simulate the joint 22 on a lead or zinc sheeting roof covering.
In the embodiment of Fig.3 the outermost edges 21 of neighbouring elements 2 have a small expansion gap 23 therebetween. In this case the outer edges 7, 8 of the element 2 have been built up to the full thickness of the element 2 in a manner generally similar to filling in the channels 15 so as to maintain the gap 23 between the neighbouring elements 2. A relatively thick flexible layer of glass fibre reinforced plastics is bonded to the upper face 24 of the built up 25 element edges 7, 8 so as to provide a central raised rib portion 26 which can accommodate opening and closing of the expansion joint whilst maintaining a cell above it.
In Figs. 4 and 5 are shown specially formed elements 27, 28 for use on a mansard roof 29 and binding a parapet 30.
These elements are of generally similar construction to the standard element 2 being merely contoured and/or having appropriately angled outer edge flanges to meet the required situation. It will be noted in this case that the special elements are shaped so that channels are not formed between covering elements whereby joints can be simply sealed over with an outer layer of resin preferably reinforced with glass fibre matting 32. These sections would be of a purpose-made nature to suit each structure.
Finally Fig. 6 shows two generally semi-tubular elements for use on a pipe or duct 34 conveying a hot fluid or powder 35, such as molten sugar. In such cases it is particularly important to avoid cooling of the hot fluid or powder 35 since this could block the pipe or duct and result in major problems in overcoming blockage. The elements 33 are conveniently secured to each other at their outer edge flange portions 36 by mechanical fixing means such as nuts and bolts 37. Further forms of the insulating elements of the invention may also be used on large vessels used for containing such hot fluids or powders in buck storage in food processing or such similar activities.
Fig. 7 shows another ducting insulation 38 of the invention with a modified jointing system of abutting annular flanges 39.

Claims (14)

1. An insulating material element suitable for use in building or processing plant insulation which element comprises first and second layers of a substantially non-flammable glass fibre reinforced plastics material sealed together at their outer edges with a layer of substantially non-flammable thermal -insulating material sandwiched therebetween.
2. An element according to claim 1 wherein said outer edges are sealed together in a substantially overlapping outwardly projecting disposition so as to form an elongate flange suitable for use in securing of an insulating sheet of the invention to a substrate and/or another sheet of the invention.
3. An element according to claim 1 or claim 2 wherein said element is generally sheet form and/or part tubular.
4. An element according to claim 3 which element is of semi-cylindrical form.
5. An element according to claim 1 which element is of generally tubular form.
6. An element according to claim 5 which is of generally polygonal cross-section.
7. An element according to claim 5 which is of generally rounded section.
8. An element according to any one of claims 1 to 7 wherein said insultating material is inherently non-flammable.
9. An element according to any one of claims 1 to 8 wherein said insulating material incorporates a combustion inhibitor.
10. An element according to any one of claims 1 to 9 wherein said insulating material is selected from polyurethane and polyisocyanurate foam.
11. An extended sheet of insulating material comprising a plurality of elements according to claim 2 or any one of claims 3 to 10 when dependent thereon, wherein channels defined between adjoining elements at said elongate flanges are substantially filled with insulating material and sealed over with substantially non-flammable plastics material.
12. A method of constructing an extended sheet of insulating material from a plurality of insulating sheet material elements according to claim 2 and positioning them with the outside edges of said elongate flanges in abutment with each other so as to define a channel(s) between adjoining elements, filling at least a major part of the depth of said channel with substantially non-flammable thermal insulation material, and sealing over said insulation material with substantially non-flammable, optionally glass-reinforced, plastics material, so that said channel is substantially wholly filled in.
13. An insulating material element substantially as described herein before with particular reference to any one of the accompanying drawings.
14. A method of constructing an extended sheet of insulating material substantially as described hereinbefore with particular reference to any one of Figs. 1 to 3 of the accompanying drawings.
GB8824877A 1987-10-24 1988-10-24 Thermal insulation material Withdrawn GB2211466A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB878724936A GB8724936D0 (en) 1987-10-24 1987-10-24 Thermal insulation material

Publications (2)

Publication Number Publication Date
GB8824877D0 GB8824877D0 (en) 1988-11-30
GB2211466A true GB2211466A (en) 1989-07-05

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Family Applications (2)

Application Number Title Priority Date Filing Date
GB878724936A Pending GB8724936D0 (en) 1987-10-24 1987-10-24 Thermal insulation material
GB8824877A Withdrawn GB2211466A (en) 1987-10-24 1988-10-24 Thermal insulation material

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GB878724936A Pending GB8724936D0 (en) 1987-10-24 1987-10-24 Thermal insulation material

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GB (2) GB8724936D0 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2262192A (en) * 1991-11-28 1993-06-09 Zortech Int Insulated duct for electric cables
GB2391599A (en) * 2002-08-06 2004-02-11 Glynwed Pipe Systems Ltd Impovements in multilayered pipes

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1512239A (en) * 1974-10-31 1978-05-24 Coldstream Prod Of Ca Ltd Method and apparatus for manufacturing sandwich panels
GB1545060A (en) * 1976-01-06 1979-05-02 Pedler K Method and bilaminate sheet for reinforcing sheet material
GB2106446A (en) * 1981-09-21 1983-04-13 Quaker Oats Co Composite construction materials with improved fire resistance
GB2115346A (en) * 1981-11-14 1983-09-07 Wilson Haffenden Philip Allen Elements for construction of roofs
GB2151184A (en) * 1983-12-09 1985-07-17 Geoffrey Harold Jensen Reinforced plastic sandwich construction
GB2181095A (en) * 1985-09-30 1987-04-15 Pall Corp Insulating structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1512239A (en) * 1974-10-31 1978-05-24 Coldstream Prod Of Ca Ltd Method and apparatus for manufacturing sandwich panels
GB1545060A (en) * 1976-01-06 1979-05-02 Pedler K Method and bilaminate sheet for reinforcing sheet material
GB2106446A (en) * 1981-09-21 1983-04-13 Quaker Oats Co Composite construction materials with improved fire resistance
GB2115346A (en) * 1981-11-14 1983-09-07 Wilson Haffenden Philip Allen Elements for construction of roofs
GB2151184A (en) * 1983-12-09 1985-07-17 Geoffrey Harold Jensen Reinforced plastic sandwich construction
GB2181095A (en) * 1985-09-30 1987-04-15 Pall Corp Insulating structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2262192A (en) * 1991-11-28 1993-06-09 Zortech Int Insulated duct for electric cables
US5391840A (en) * 1991-11-28 1995-02-21 Zortech International Limited Insulated duct
GB2391599A (en) * 2002-08-06 2004-02-11 Glynwed Pipe Systems Ltd Impovements in multilayered pipes

Also Published As

Publication number Publication date
GB8824877D0 (en) 1988-11-30
GB8724936D0 (en) 1987-11-25

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WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)