GB2208945A - Optical cable suitable for non intrusive taps - Google Patents

Optical cable suitable for non intrusive taps Download PDF

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Publication number
GB2208945A
GB2208945A GB8719692A GB8719692A GB2208945A GB 2208945 A GB2208945 A GB 2208945A GB 8719692 A GB8719692 A GB 8719692A GB 8719692 A GB8719692 A GB 8719692A GB 2208945 A GB2208945 A GB 2208945A
Authority
GB
United Kingdom
Prior art keywords
cable
sheath
sections
preformed
optical fibre
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB8719692A
Other versions
GB2208945B (en
GB8719692D0 (en
Inventor
Melvin Murray Ramsay
Edmond Benjamin Ellis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
STC PLC
Original Assignee
STC PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by STC PLC filed Critical STC PLC
Priority to GB8719692A priority Critical patent/GB2208945B/en
Publication of GB8719692D0 publication Critical patent/GB8719692D0/en
Publication of GB2208945A publication Critical patent/GB2208945A/en
Application granted granted Critical
Publication of GB2208945B publication Critical patent/GB2208945B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4431Protective covering with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/28Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals
    • G02B6/2804Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals forming multipart couplers without wavelength selective elements, e.g. "T" couplers, star couplers
    • G02B6/2852Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals forming multipart couplers without wavelength selective elements, e.g. "T" couplers, star couplers using tapping light guides arranged sidewardly, e.g. in a non-parallel relationship with respect to the bus light guides (light extraction or launching through cladding, with or without surface discontinuities, bent structures)
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4219Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
    • G02B6/4236Fixing or mounting methods of the aligned elements
    • G02B6/424Mounting of the optical light guide
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4287Optical modules with tapping or launching means through the surface of the waveguide
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4403Optical cables with ribbon structure
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4407Optical cables with internal fluted support member

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Light Guides In General And Applications Therefor (AREA)

Abstract

An optical fibre cable is manufactured by preforming elongate sheath sections (2) and bringing the sections together whilst feeding cable elements such as strength members (3) and coated optical fibres (4) into channels provided in the sheath sections. The sheath sections may be secured together by impact or hot melt adhesive. To enable easy access to the fibres, such as for the application of non-intrusive taps, easy knock-out panels (2a) are provided at intervals along the length of one or both sheath sections before they are joined by, for example, die-stamping. if a mechanical grating is required for a tap it may be embossed or engraved in one sheath section, the other sheath section having knock-out panels aligned with the grating. <IMAGE>

Description

COMMUNICATIONS CABLE This invention relates to commurications cable and in particular to an optical cable construction for use in a system in which a non-intrusive tap is needed, such as in optical fibre communication systems and In particular a local area network (LAh'!, and a method of manufacturing cable.
A known method of tapping enter into and out of a single-mode optical fibre waveguide WithOUt interrupting the main flow of energy is to introduce a micro-bend perturbation to the fibre axis of such a mechanical wavelength and amplitude that resonance coupling occurs between the bound dominant mode in the fibre core and the first radiating mode within the cladding. The radiating energy can be removed from the cladding using an index-matching mediu With or without a gentle fibre bend.
In our earlier patent Application No. 8716360 (Serial No. )(M.M. Ramsay - D.L. Waters 31-2) there is described an optical cable construction that could lead to increased efficiency for non-intrusive taps. This previously suggested construction involves a corrugated reflective surface, for example a corrugated aluminium plastics laminate, against which a coated, for example acrylate coated, single mode optical fibre may be pressed by collecting optics, to provide the microbends for mode coupling and to reflect radiation back to the collecting optics. This corrugated reflective surface is bonded to two longitudinal strength members of the cable optical fibres located adJacent the surface, and a sheath provided thereover.
there a tap is required to be inserted part of the sheath is cut away on the opposite side to the corrugated reflective surface to expose the fibre and the surface so that the fibres can be pressed against the corrugated reflective surface by the collecting optics.
An alternative form of non-intrusive tap is described in our earlier patent Application No. 8716361 (Serial No. ) (M.M. Ramsay - J. bees 32-22). This type of tap does not employ part of the cable with which it is used for its tapp-g operation, rather it involves means whereby it clips on to the fibre, has integral microbend inducing corrgations and has integral radiation collecting means. One form of optical cable with which such a non-intrusive tap may be employed is described in our earlier patent Application No. 8716362 (Serial No. ) (M.M. Ramsay - J.G.
Titchmarsh 33-10). That cable comprises 2 sheath containing an optical fibre supported in an elastomeric filler. Strength members may be provide in the sheath. Ere elastomeric filler has a longitudinal and radial split whereby the fibre may be exposed, following exposure of the elastomer split such as by cutting the sheath, when it is required to insert a tap It is an object of the present invention to provide an alternative cable construction and a method of manufacturing an optical cable with which non-intrusive taps can be employed.
According to one aspect of the present invention there is provided a cable including a sheath comprised of substantially identical preformed elongate sections provided with channels for the reception of cable elements and such that when the sheath sections are united the cable elements are retained within cavities of the sheath.
According to another aspect of the present invention there is provided a method of manufacturing a cable including the steps of taking substantialiy identical preformed elongate sheath sections provided with channels for the reception of cable elements, feeding cable elements into the channels of at least one sheath section, bringing the sheath sections together, with the cable elements therebetween, and securing them together, the cable elements being retained within cavities internal of the sheath formed by the sheath sections.
Embodiments of the invention will no be described with reference to the accompanying drawings, in which: Fig. 1 illustrates a possible cable sneath element cross-section; Fig. 2 illustrates a section through an optical cable including two cable sheath elements o Ic. 1 and taken at a positiOn along the length of the cable where a tap is not required; Fig. 3 illustrates a section through an optical cable including two cable sheath elements of Fig. 1 and taken at a position along the length of the cable where a tap may be provided; Fig. 4 illustrates a section through an alternative embodiment of optical cable to that shown in Fig. 3 but employing two cable sheath elements of Fig.
1, and Fig. 5 illustrates a section through the cable of Fig. 3 with a non-intrusive tap associated with one fibre thereof.
The conventional methods of cable manufacture generally involve assembling the various elements of the cable together, the configuration of which assembly may take a wide variety of forms, and then extruding a sheath around these elements to complete the cable.
Such a method is used to provide the cable construction of the above referred to patent Application No. 8716360 (MM. Ramsay - D.L. Waters 31-2).
In the method of cable manufacture proposed by the present invention extrusion of a sheath element forms one of the early steps in manufacture. As is apparent from the cable cross-section shown in Fig. > , the cable 1 includes two identical cable sheath elements 2, two strength members 3 and four coated optical fibres 4 contained within a thixotropic gel(5)-filled cavity 6. The sheath elements or sections 2 are preformed, for example, extruded, to the cross-section illustrated in Fig. 1, although this is not the only possible cross-section, with channels for the reception of cable elements.Since half the sheath is extruded at a tiine in the illustrated embodiment the cable design has mu-h more flexibility, particularly with regard to the "internal" shape of the extrusion, i.e. the shapIng a- the entire face 7 which is internal of the completed cable. The coated fibres 4 may be conventional since mode core/cladding structure fibres with a plastics coating of, for example, acrylate. Wnereas four fibres 4 are illustrated this is not the only possibility, there may be one or more fibres. The cavity 6 is filled with the thixotropic gel 5, for example Rheogel 21G as supplied by Messrs. Syntec. The sheath may be of polyethylene and the strength members of steel. When the sheath sections are united the cable elements are retained within cavities internal of the sheath.
As the sheath elements are pre-extruded -sections it is possible to employ conventional die stamping techniques on them, either or both, before assembly of the cable to produce easy knock-out sections or panels 2a in the finished cable sheath. Fig. 3 shows an embodiment with one such section in one side only whereas Fig. 4 shows an embodiment with such sectior,s on both sides. Die-stamping to produce easy knock-out sections, a technique which is employed extensively in the metal stamping industry, involves stamping wlth a metal die into which grooves have been cut. The stamping operation is performed against a resilient pad and the stamped section is then partially cut out but held in place by uncut elements corresponding te the grooves in the die.By altering the size and number of the grooves the easy knock-out panel can be tailored to give a required ease of knock-out. Such panels may be space at intervals along the length of the cable, or even substantially continuously along its length. Kner, there are such panels in both sheath elements and the employed tap (not shown) is of a form which requires access from both sides of the fibre, the knock-out panels will need to be substantially opposIte one another.
Fig. 5 illustrates a cable as in Fig. 3 but with the easy knock-out panel In the sheath element removed and a non-intrusive tap 8 applied to one of the coated fibres. The tap & comprises two similarly shaped transparent members 9 and 9a typically formed of polymethylmethacrylate and generally triangular in cross-section. The surfaces 10 may be metallised to enhance their reflectivity. Around the members 9 and 9z is a surface coating 11 of a low refractive index, typically this coating is of fluorinated ethylene propylene. Ene coating is split at 12.The apices of the members 9 and 9a have generally part circular cross-sectional surfaces and the internal surfaces of the coating 11 adjacent the split are also part circular, so that the various surfaces together define a generally cylindrical cavity 13 into which a fibre may be inserted. The surfaces of the apices are also provided with radial protrusions or corrugations (not shown in detail) which when the tap is in position on a fibre cause microbending, inducing coupling between the core and cladding modes and resulting in coupling between the fibre and the tap. The coupled-out radiation is directed axially of the tap towards a tap outlet face (not shown) by reflection from the part-spherical or part-parabolic surface 14 of the tap.
The tap has two basic axial sections, that having the coating and being engageable with the fibre and an adjacent section at whose end the coupled out radiation is available. See earlier referred to Application No.
8716361 (M.M. Ramsay - J. Lees 32-22). To apply the tap to a fibre, the coated apex section of the tap is pushed radially against the fibre with the split 12 aligned therewith. The surface coating 11 acts as a hinge at 15, and the pushing action in the radial direction causes the members 9 and 9a to be separated slightly and the fibre to pop into cylindrical cavity 13.
As a result of the inside surface of a sheath element being accessible initially, it is possible to emboss or engrave a grating thereat, which can be used to induce microbend coupling, which gratings should preferably only be disposed at positions which will be opposite the easy knock-out sections where taps may be disposed, since otherwise bending of the fibre may result in undesired losses due to coupling out of radiation at the bends. The grating sections may be aluminised to obtain enhanced reflectivity.
Alternatively, an intermittently corrugated aluminium plastics laminate as referred to above may be incorporated into the complete cable, the corrugated sections being at spacings equal to the spacing between the easy knock-out panels.
All of the required cable elements are premanufactured and in the final stage of cable manufacture the two sheath elements are brought together enclosing all the cable elements which are fed in concurrently, i.e. strength members, fibres, fillings, reflecting elements etc, and are joined using, for example, an impact or hot melt adhesive.
Thus an optical fibre cable is constructed from two substantially identical extruded sections. Strength members, fibres, fillers etc are added at the same time as the sections are brought together and joined. This enables complex cross-sections to be obtained quite easily and easy knock-out panels to be incorporated into the sheath during the manufacturing process. In this way complex cables can be assembled that are quite impossible with normal sheath extrusion techniques.

Claims (18)

CLAIMS:
1. A cable including a sheath comprises o substantially identical preformed elongate sections provided with channels for the reception of cable elements and such that when the sheath sections are united the cable elements are retained within cavities of- the sheath.
2. A cable as claimed in claim 1 and comprising two said preformed sections each having a channel for the reception of a strength member and a channel for the reception of at least one optical fibre.
3. A cable as claimed in claim 2, each preformed section including a further channel for the receptIon of a further strength member, the optical fibre channel being disposed between the strength member ch2nrzels.
4. A cable as claimed in claim 3 wherei intervals along its length at least one of the preformed sections is provided with removable panels adjacent the optical fibre channels.
5. A cable as claimed in claim 4 wherein te removable panels have been provided by die-stat ping.
6. A cable as claimed in claim 4 or claim 5, wherein one preformed section is provided with said removable panels at intervals along its length and the other preformed section is provided with mechanic; gratings, at intervals along its length and aligned with the removable panels, for use in producing optical fibre microbending.
7. A method of manufacturing a cable including the steps of taking substantially identical preformed elongate sheath sections provided with channels for the reception of cable elements, feeding cable elements into the channels of at least one sheath section, bringing the sheath sections together, with the cable elements therebetween, and securing them together, the cable elements being retained within cavities internal of the sheath formed by the sheath sections.
8. A method as claimed in claim 7 wherein there are two said preformed sect ions and wherein the cable elements include at least one strength member and at least one optical fibre.
9. A method as claimed in clai 8 further including the step of injecting a filler material into the optical fibre cavity.
10. A method as claimed in claim 9 wherein the filler material is a thixotropic gel.
11. A method as claimed in claim 8 wherein there are two strength members, the respective channels therefor being disposed on different sides of the optical fibre channel.
12. A method as claimed in claim ii, including the step of providing at least one of the preformed sections with removable panels adjacent the optical fIbre charnel prior to said feeding step.
13. A method as claimed in claim 12, whereIn the removable panels are provided by stamping wit grooved dies against a resilient material whereby the panels are partly cut out.
14. A method as claimed in claim 12 or clalm 13 wherein one preformed section is provided with said removable panels at intervals along its length and the other preformed section is provided with mechanical gratings, at the same intervals along its length for use in producing optical fibre microbending, and including the step of aligning the removable panels with the mechanical gratings whilst bringing the sheath sections together.
15.. A method as claimed in claim 14, wherein the mechanical gratings are embossed or engraved in the other preformed section prior to said feeding step.
16. A method as claimed in any one of claims 7 to 15 wherein the sheath sections are received together by an impact or hot melt adhesive.
17. A method of manufacturing a cabe substantially as herein described with reference to and as illustrated in the accompanying drawings.
18. A cable manufactured by a method as claimed in any one of the preceding claims.
GB8719692A 1987-08-20 1987-08-20 Communications cable Expired - Fee Related GB2208945B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB8719692A GB2208945B (en) 1987-08-20 1987-08-20 Communications cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8719692A GB2208945B (en) 1987-08-20 1987-08-20 Communications cable

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GB8719692D0 GB8719692D0 (en) 1987-09-30
GB2208945A true GB2208945A (en) 1989-04-19
GB2208945B GB2208945B (en) 1991-03-06

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2255836A (en) * 1991-05-11 1992-11-18 Northern Telecom Ltd Fibre optic cable
GB2319351A (en) * 1996-03-12 1998-05-20 Nippon Telegraph & Telephone Flat optical cable with round edged sheath
EP1031862A2 (en) * 1999-02-18 2000-08-30 Alcatel Method for accessing optical fibers in the midspan region of an optical fiber cable
WO2006061370A1 (en) 2004-12-09 2006-06-15 Siemens Aktiengesellschaft Fibre optic ribbon with several individual optical fibres and method for production thereof
WO2006097540A1 (en) * 2005-03-18 2006-09-21 Siemens Aktiengesellschaft Strip device
WO2006097541A1 (en) * 2005-03-18 2006-09-21 Siemens Aktiengesellschaft Method for producing a light wave guide strip
EP1891475A1 (en) * 2005-06-15 2008-02-27 Siemens Aktiengesellschaft Method for producing an optical fibre strip comprising several individual optical fibres
WO2013070993A1 (en) * 2011-11-10 2013-05-16 Commscope, Inc. Of North Carolina Miniaturized optical fiber drop cable

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1473818A (en) * 1975-02-27 1977-05-18 Siemens Ag Stranded elements for optical cables
GB2017968A (en) * 1978-03-31 1979-10-10 Kokusai Denshin Denwa Co Ltd Submarine optical fibre cable
GB1587789A (en) * 1977-07-20 1981-04-08 American Hospital Supply Corp Light guides
EP0143286A2 (en) * 1983-10-29 1985-06-05 Alcatel N.V. Optical telecommunication cable
GB2180665A (en) * 1985-09-16 1987-04-01 Telephone Cables Ltd Optical cables and the manufacture thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1473818A (en) * 1975-02-27 1977-05-18 Siemens Ag Stranded elements for optical cables
GB1587789A (en) * 1977-07-20 1981-04-08 American Hospital Supply Corp Light guides
GB2017968A (en) * 1978-03-31 1979-10-10 Kokusai Denshin Denwa Co Ltd Submarine optical fibre cable
EP0143286A2 (en) * 1983-10-29 1985-06-05 Alcatel N.V. Optical telecommunication cable
GB2180665A (en) * 1985-09-16 1987-04-01 Telephone Cables Ltd Optical cables and the manufacture thereof

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2255836A (en) * 1991-05-11 1992-11-18 Northern Telecom Ltd Fibre optic cable
GB2255836B (en) * 1991-05-11 1995-11-08 Northern Telecom Ltd Fibre optic cable
GB2319351A (en) * 1996-03-12 1998-05-20 Nippon Telegraph & Telephone Flat optical cable with round edged sheath
GB2319351B (en) * 1996-03-12 2001-05-02 Nippon Telegraph & Telephone Flat optical fibre cable with round edged sheath
EP1031862A2 (en) * 1999-02-18 2000-08-30 Alcatel Method for accessing optical fibers in the midspan region of an optical fiber cable
EP1031862A3 (en) * 1999-02-18 2004-06-16 Alcatel Method for accessing optical fibers in the midspan region of an optical fiber cable
WO2006061370A1 (en) 2004-12-09 2006-06-15 Siemens Aktiengesellschaft Fibre optic ribbon with several individual optical fibres and method for production thereof
JP2008523428A (en) * 2004-12-09 2008-07-03 シーメンス アクチエンゲゼルシヤフト Strip light guide with a plurality of optical individual fibers and method for producing the same
WO2006097540A1 (en) * 2005-03-18 2006-09-21 Siemens Aktiengesellschaft Strip device
WO2006097541A1 (en) * 2005-03-18 2006-09-21 Siemens Aktiengesellschaft Method for producing a light wave guide strip
EP1891475A1 (en) * 2005-06-15 2008-02-27 Siemens Aktiengesellschaft Method for producing an optical fibre strip comprising several individual optical fibres
WO2013070993A1 (en) * 2011-11-10 2013-05-16 Commscope, Inc. Of North Carolina Miniaturized optical fiber drop cable
US8942526B2 (en) 2011-11-10 2015-01-27 Commscope, Inc. Of North Carolina Miniaturized optical fiber drop cable

Also Published As

Publication number Publication date
GB2208945B (en) 1991-03-06
GB8719692D0 (en) 1987-09-30

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19930820