GB2174019A - Improvements in froth flotation - Google Patents

Improvements in froth flotation Download PDF

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Publication number
GB2174019A
GB2174019A GB08510084A GB8510084A GB2174019A GB 2174019 A GB2174019 A GB 2174019A GB 08510084 A GB08510084 A GB 08510084A GB 8510084 A GB8510084 A GB 8510084A GB 2174019 A GB2174019 A GB 2174019A
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United Kingdom
Prior art keywords
group
mineral
coal
froth flotation
ofthe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08510084A
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GB8510084D0 (en
GB2174019B (en
Inventor
David John Alexander Mccaffrey
John Peter Sheppard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coal Industry Patents Ltd
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Coal Industry Patents Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coal Industry Patents Ltd filed Critical Coal Industry Patents Ltd
Priority to GB08510084A priority Critical patent/GB2174019B/en
Publication of GB8510084D0 publication Critical patent/GB8510084D0/en
Priority to ZA862813A priority patent/ZA862813B/en
Priority to AU56198/86A priority patent/AU5619886A/en
Publication of GB2174019A publication Critical patent/GB2174019A/en
Application granted granted Critical
Publication of GB2174019B publication Critical patent/GB2174019B/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/012Organic compounds containing sulfur
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/014Organic compounds containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/08Coal ores, fly ash or soot

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  • Manufacture And Refinement Of Metals (AREA)

Abstract

The froth flotation of minerals is improved by the use of an additive which is of general formula (I> A-X-B (I> in which A is a group capable of adhering to the surface of a hydrophilic mineral, X is a direct bond or an intermediate group or atom and B is an inorganic or organic polar group having hydrophilic properties. The additive enhances separation of relatively hydrophilic minerals from relatively hydrophilic minerals, and is especially useful for the removal of pyritic sulphur from coal.

Description

SPECIFICATION Improvements in froth flotation This invention concerns improvements in froth flotation; more especially it concerns the selective removal of pyritic sulphur in the froth flotation of coals.
The froth flotation of minerals is well established.
Fine mineral is dispersed in a water bath which is subjected to streams of air bubbles. Under ideal conditions the desired mineral orfraction of crude mineral is carried by attachmentto air bubbles to the surface of the bath, where a semi-stable froth is formed, and the mineral is recovered from the froth. It is invariably the case in commercial froth flotation processes to add substances known as "collectors" and very common to add "frothers", in orderto increase or establish better air bubble attachment and improve the sepa ration of wanted mineral from water and possiblyfrom unwanted mineral. Thus, in the froth flotation of coal, it is common to use a hydrocarbon collector in order two increase the natural hydrophobic nature of the coal.Also, in the recovery of metal ores byfroth flotation, manyofthe metalsare present as salts or oxides which are hydrophilic, so that a collector which attaches to the metal ore and creates a hydrophobic layer or part-layer on the ore is recommended.
It is now proposed to use an additive in the froth flotation of minerals, which is intended to enhance the hudrophilic nature of associated minerals in order to emphasise the separation of mineral recovered from the froth and mineral forming the sludge ortailings at the bottom ofthefroth flotation cell.
Accordingly, the present invention provides a froth flotation additive ofthe general formula A- X- B (I), in which A is a group capable of adhering to the surface of a hydrophilic mineral, Xis a direct bond or an intermediate group or atom, and B isan inorganicororganispolargroup having hydrophilic properties.
The additives ofthe invention may or may not be known compounds, but it is not believed that they have previously been proposed for use in the froth flotation of minerals.
Preferably, Group A is capable of attaching to and adhering to pyritic sulphur in the mineral. Suitable groups may be selected from those falling underthe general descriptions of xanthates, carbonates and thiocarbonates, ca rboxyl and thiocarboxyl groups, thiols, phosphates and thiophosphates, and may be, for example, any ofthe groups shown in column A of the accompanying drawings and in which M+ is a metal ion, preferably an alkali metal ion and especially a sodium ion.
The linkX may be a single or a double bond, or any group oratom (e.g. nitrogen, oxygen, sulphur or phosphorus) which does not adversely affectthe hydrophilic nature of Group B orthe desired activity of Group A. Lower alkyl (straight chain or branched) groups of 1 to 5 carbon atoms may be used, alone or incorporating hetero-atoms such as nitrogen, oxygen, sulphurorphosphorus. TheX group may be ormay include a cyciic structure such as a saturated or unsaturated ring, with or without hetero-atoms.
The hydrophilic Group B may be selected from a wide range of organic and inorganic hydrophilic groups, including particularly polyglycols, akylene oxide chains, hydroxyl, carboxyl, esters, sulphate, carbonate, nitrate and phosphate groups. Reference is made to column B ofthe accompanying drawing, in which M+ is as defined above, R1 is a hydrogen atom ora methyl group and R1' isa loweralkyl group, especially a methyl group.
Suitable additives may be synthesised using conventional methods, if they are not commercially available. For example, xanthate additives may be synthesised by the reaction scheme: BOH + M+ Ooh + CS2 BOCS - +++++ M+ + H2O where BOH may be a polyethylene glycol of general formula H (OCH2- CH2) N-- OH where n has a value from 1 to 50, or BOH is sorbitol or mannitol.
The additives ofthe invention may be used with conventional collectors and frothers, although normal trialsto find the most suitable combinations forthe mineral(s) to be treated, and the most suitable concentrations, will be necessary. Concentrations of additive are expected to be in the range 0.1 to 10%, preferably 0.5 to 5%, by weight of the combined frotherand/or collector. The additive may be added to the cell alone or in combination with the collector andlorfrotherconventionally used. Ofcourse,the additive may be a mixture of compounds ratherthan a single compound.The invention has particular ap plication to the removal of pyritic sulphurfrom coal, especially coal for power generation. Modern mechanised coal mining techniques produce large amounts of fine coal which have to be recovered from coal-water dispersions produced by conventional coal preparation and washing. It is estimated thatthe best additives ofthe present invention will reduce by about 50% the sulphur content of coal recovered from froth flotation cells. The remainder ofthe sulphur in coal is organically bound sulphurwhich is not amenable to removal by washing methods of coal cleaning. This has a very significant economic significance, since judicious use ofthe additive may avoid the installation of capital intensive post-combustion purification plant at power generation stations.
1. An improvedfroth flotation method, comprising the treatment of an aqueous fine mineral slurry by froth flotation in the presence of an additive which is of general formula (I).
A-X- B (I) in which A is a group capable of adhering to the surfaceofa hydrophilic mineral, Xis a direct bond oran intermediate group or atom, and B is an inorganic or organic polar group having hydrophilic properties.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (11)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Improvements in froth flotation This invention concerns improvements in froth flotation; more especially it concerns the selective removal of pyritic sulphur in the froth flotation of coals. The froth flotation of minerals is well established. Fine mineral is dispersed in a water bath which is subjected to streams of air bubbles. Under ideal conditions the desired mineral orfraction of crude mineral is carried by attachmentto air bubbles to the surface of the bath, where a semi-stable froth is formed, and the mineral is recovered from the froth. It is invariably the case in commercial froth flotation processes to add substances known as "collectors" and very common to add "frothers", in orderto increase or establish better air bubble attachment and improve the sepa ration of wanted mineral from water and possiblyfrom unwanted mineral. Thus, in the froth flotation of coal, it is common to use a hydrocarbon collector in order two increase the natural hydrophobic nature of the coal.Also, in the recovery of metal ores byfroth flotation, manyofthe metalsare present as salts or oxides which are hydrophilic, so that a collector which attaches to the metal ore and creates a hydrophobic layer or part-layer on the ore is recommended. It is now proposed to use an additive in the froth flotation of minerals, which is intended to enhance the hudrophilic nature of associated minerals in order to emphasise the separation of mineral recovered from the froth and mineral forming the sludge ortailings at the bottom ofthefroth flotation cell. Accordingly, the present invention provides a froth flotation additive ofthe general formula A- X- B (I), in which A is a group capable of adhering to the surface of a hydrophilic mineral, Xis a direct bond or an intermediate group or atom, and B isan inorganicororganispolargroup having hydrophilic properties. The additives ofthe invention may or may not be known compounds, but it is not believed that they have previously been proposed for use in the froth flotation of minerals. Preferably, Group A is capable of attaching to and adhering to pyritic sulphur in the mineral. Suitable groups may be selected from those falling underthe general descriptions of xanthates, carbonates and thiocarbonates, ca rboxyl and thiocarboxyl groups, thiols, phosphates and thiophosphates, and may be, for example, any ofthe groups shown in column A of the accompanying drawings and in which M+ is a metal ion, preferably an alkali metal ion and especially a sodium ion. The linkX may be a single or a double bond, or any group oratom (e.g. nitrogen, oxygen, sulphur or phosphorus) which does not adversely affectthe hydrophilic nature of Group B orthe desired activity of Group A. Lower alkyl (straight chain or branched) groups of 1 to 5 carbon atoms may be used, alone or incorporating hetero-atoms such as nitrogen, oxygen, sulphurorphosphorus. TheX group may be ormay include a cyciic structure such as a saturated or unsaturated ring, with or without hetero-atoms. The hydrophilic Group B may be selected from a wide range of organic and inorganic hydrophilic groups, including particularly polyglycols, akylene oxide chains, hydroxyl, carboxyl, esters, sulphate, carbonate, nitrate and phosphate groups. Reference is made to column B ofthe accompanying drawing, in which M+ is as defined above, R1 is a hydrogen atom ora methyl group and R1' isa loweralkyl group, especially a methyl group. Suitable additives may be synthesised using conventional methods, if they are not commercially available. For example, xanthate additives may be synthesised by the reaction scheme: BOH + M+ Ooh + CS2 BOCS - +++++ M+ + H2O where BOH may be a polyethylene glycol of general formula H (OCH2- CH2) N-- OH where n has a value from 1 to 50, or BOH is sorbitol or mannitol. The additives ofthe invention may be used with conventional collectors and frothers, although normal trialsto find the most suitable combinations forthe mineral(s) to be treated, and the most suitable concentrations, will be necessary. Concentrations of additive are expected to be in the range 0.1 to 10%, preferably 0.5 to 5%, by weight of the combined frotherand/or collector. The additive may be added to the cell alone or in combination with the collector andlorfrotherconventionally used. Ofcourse,the additive may be a mixture of compounds ratherthan a single compound.The invention has particular ap plication to the removal of pyritic sulphurfrom coal, especially coal for power generation. Modern mechanised coal mining techniques produce large amounts of fine coal which have to be recovered from coal-water dispersions produced by conventional coal preparation and washing. It is estimated thatthe best additives ofthe present invention will reduce by about 50% the sulphur content of coal recovered from froth flotation cells. The remainder ofthe sulphur in coal is organically bound sulphurwhich is not amenable to removal by washing methods of coal cleaning. This has a very significant economic significance, since judicious use ofthe additive may avoid the installation of capital intensive post-combustion purification plant at power generation stations. CLAIMS
1. An improvedfroth flotation method, comprising the treatment of an aqueous fine mineral slurry by froth flotation in the presence of an additive which is of general formula (I).
A-X- B (I) in which A is a group capable of adhering to the surfaceofa hydrophilic mineral, Xis a direct bond oran intermediate group or atom, and B is an inorganic or organic polar group having hydrophilic properties.
2. A method according to claim 1, wherein the mineral is coal.
3. A method according to claim 1 or2, wherein the group A is capable of attaching and adhering to pyritic sulphur in the mineral.
4. A method according to claim 3, wherein group 1 is selected from xanthates, carbonates, thiocarbonates, carboxyl and thiocarboxyl groups, thiols, phosphates and thiophosphates.
5. Amethod according to claim 3,whereingroupA isselectedfromthe list given in accompanying drawing, and wherein M+ is an alkali metal ion
6. A method according to claim 4 or 5, wherein group A is a xanthate group.
7. A method according to anyone of the preceding claims, wherein the group B is selected from polyglycols, alkylene oxide chains, hydroxyl, carboxyl, esters, sulphate, carbonate, nitrate and phosphate groups.
8. A method according to claim 7, wherein group B Tsselected from the listgiven in the accompanying drawing, and wherein R' is a hydrogen atom ora methyl group, R" is a loweralkyl group, and M+ is an alkali metal ion.
9. Amethod accordingtoanyoneofthepreceding claims, wherein the additive is used in an amount of 0.5 to 5% by weight ofthe froth flotation frother and/or collector.
10. A method according to any one ofthe preceding claims, wherein fine coal for powergeneration is cleaned and a significant proportion ofthe pyritic sulphur in the free coal-is removed in the froth flotation tailings.
11. Amethodaccordingtoclaim 1, substantially as hereinbefore described.
GB08510084A 1985-04-19 1985-04-19 Improvements in froth flotation Expired GB2174019B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
GB08510084A GB2174019B (en) 1985-04-19 1985-04-19 Improvements in froth flotation
ZA862813A ZA862813B (en) 1985-04-19 1986-04-15 Froth flotation
AU56198/86A AU5619886A (en) 1985-04-19 1986-04-16 Froth flotation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08510084A GB2174019B (en) 1985-04-19 1985-04-19 Improvements in froth flotation

Publications (3)

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GB8510084D0 GB8510084D0 (en) 1985-05-30
GB2174019A true GB2174019A (en) 1986-10-29
GB2174019B GB2174019B (en) 1988-02-03

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AU (1) AU5619886A (en)
GB (1) GB2174019B (en)
ZA (1) ZA862813B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4826588A (en) * 1988-04-28 1989-05-02 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
US4830740A (en) * 1988-04-19 1989-05-16 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
ES2036465A1 (en) * 1990-08-10 1993-05-16 Kali & Salz Ag Rock salt from ocean deposits

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4830740A (en) * 1988-04-19 1989-05-16 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
EP0338778A2 (en) * 1988-04-19 1989-10-25 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
EP0338778A3 (en) * 1988-04-19 1991-01-16 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
US4826588A (en) * 1988-04-28 1989-05-02 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
EP0339856A2 (en) * 1988-04-28 1989-11-02 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
EP0339856A3 (en) * 1988-04-28 1991-01-16 The Dow Chemical Company Pyrite depressants useful in the separation of pyrite from coal
AU610727B2 (en) * 1988-04-28 1991-05-23 Dow Chemical Company, The Pyrite depressants useful in the separation of pyrite from coal
ES2036465A1 (en) * 1990-08-10 1993-05-16 Kali & Salz Ag Rock salt from ocean deposits

Also Published As

Publication number Publication date
GB8510084D0 (en) 1985-05-30
ZA862813B (en) 1986-12-30
GB2174019B (en) 1988-02-03
AU5619886A (en) 1986-10-23

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