GB2139941A - Moulding footwear soles - Google Patents

Moulding footwear soles Download PDF

Info

Publication number
GB2139941A
GB2139941A GB08313671A GB8313671A GB2139941A GB 2139941 A GB2139941 A GB 2139941A GB 08313671 A GB08313671 A GB 08313671A GB 8313671 A GB8313671 A GB 8313671A GB 2139941 A GB2139941 A GB 2139941A
Authority
GB
United Kingdom
Prior art keywords
mould
sole
casing
machine
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB08313671A
Other versions
GB8313671D0 (en
Inventor
Waldemar Schilke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bata Industries Ltd
Original Assignee
Bata Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bata Industries Ltd filed Critical Bata Industries Ltd
Priority to GB08313671A priority Critical patent/GB2139941A/en
Publication of GB8313671D0 publication Critical patent/GB8313671D0/en
Publication of GB2139941A publication Critical patent/GB2139941A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/04Injection moulding apparatus using movable moulds or mould halves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/04Injection moulding apparatus using movable moulds or mould halves
    • B29C45/0441Injection moulding apparatus using movable moulds or mould halves involving a rotational movement
    • B29C45/045Injection moulding apparatus using movable moulds or mould halves involving a rotational movement mounted on the circumference of a rotating support having a rotating axis perpendicular to the mould opening, closing or clamping direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • B29C45/281Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/0009Producing footwear by injection moulding; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2737Heating or cooling means therefor
    • B29C2045/274Thermocouples or heat sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/28Closure devices therefor
    • B29C45/2806Closure devices therefor consisting of needle valve systems
    • B29C45/281Drive means therefor
    • B29C2045/2834Needle valves driven by a lever

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Robotics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A machine for moulding footwear soles comprises a frame 1 carrying a plastics injector 4, a bottom mould 8 mounted on the frame 1, a movable top mould 7 mounted for movement between a closed position forming a mould cavity with the bottom mould 8 and an open position, moulded soles being retained on the top mould 7, a gripper 18 for removing soles from the top mould and transfer means 19 for moving the gripper 18 from the top mould 7 to above a conveyor 20 onto which the soles are released. The gripper can either be a mechanical gripper or a suction gripper. <IMAGE>

Description

SPECIFICATION Method and apparatus for producing footwear soles This invention relates to a method and an apparatus for producing footwear soles, and in particular to a method and a machine for moulding footwear soles.
The method and machine of the present invention incorporate several important innovations, and represent developments of the apparatus and method disclosed in Canadian Patent No. 900,116, issued to Bata Shoe Company of Canada Limited on May 16, 1972. When moulding soles using the apparatus described in that patent, a large quantity of sprue is produced. The sprues must be removed by grippers and recycled or discarded. Moreover, the use of the apparatus is somewhat labour intensive. While the soles produced are wiped from the lower moulds, they are not removed from the immediate vicinity of the apparatus, i.e. the finished soles must be carried away manually from the apparatus for further processing.
An object of the present invention is to renderthe moulding of footwear soles more automated.
Accordingly, the present invention provides a machine for moulding footwear soles, comprising: (a) frame means for carrying a plastic extruder; (b) bottom mould means mounted on said frame means; (c) movable top mould means mounted on said frame means for cooperating with said bottom mould means to define a mould cavity for receiving plastics from said extruderforforming a footwear sole; (d) means for moving said top mould means between a closed cavity forming position and an open position in which the moulded sole is retained by said top mould means; (e) gripper means for removing a sole from said top mould means; and (f) transfer means carrying said gripper means for moving said sole from the vicinity of the top mould for further processing or packaging.
The invention also provides a method of producing a footwear sole, comprising the steps of: (a) forming a mould cavity by moving a top mould assembly downwardly against a bottom mould assembly; (b) injecting plastics material into said mould cavity to form the sole; (c) opening the mould cavity by moving the top mould assembly upwardly away from the bottom mould assembly with the sole attached to said top mould assembly; (d) gripping said sole and transferring the sole away from the top mould assembly for further processing or packaging.
By using a so-called hot runner device in the machine when moulding with a thermoplastic material, the quantity of plastics used in the moulding process is reduced, because the sprue normally formed is eliminated. A hot runner device is intended to keep the thermoplastic material in the fused state until the material enters the mould. Thus, the sprue normally associated with the moulding of a thermoplastic material is eliminated. The usual hot runner systems include heating elements connected to and forming part of the mould. In the machine of the present invention, the hot runner device is not a part of the mould, which substantially simplifies the mould structure and reduces mould production costs.
The invention will now be described in greater detail, by way of example, with reference to the accompanying drawings, which illustrate preferred embodiments of the invention and wherein: Figure 1 is a side elevation view of a moulding machine in accordance with the present invention showing the mould in the open position; Figure 2 is a plan view of the machine of Figure 1; Figure 3 is a front elevation view of the machine of Figures 1 and 2, with one mould open and one mould closed; Figure 4 is a longitudinal sectional view of a hot runner device used in the machine of Figures 1 to 3; Figure 5 is a cross-sectional view of the device of Figure 4; Figure 6 is a cross section taken generally along line VI-VI of Figure 4; Figure 7 is a plan view of a swivel assembly for the top mould assembly of the apparatus of Figures 1 to 3;; Figure 8 is a partly sectioned end view of a post used in the assembly of Figure 7; Figure 9 is a perspective view of a top mould and a latch therefor; Figure 10 is a perspective view of the top mould and a safety lock therefore; Figure 11 is a longitudinal sectional view of a gripping device used in the machine of Figures 1 to 3; Figure 12 is a partly sectioned side view of the device of Figure 11; Figures 13 to 15 are schematic plan and front elevation views of the portions of the machine of Figures 1 to 12 in operation; Figure 16 is a schematic front view of an alternate mould structure for use in the machine of Figures 1 to 3; and Figures 17 and 18 are schematic elevation views of the structure of Figure 16.
With reference to Figures 1 to 3, the moulding machine of the present invention includes a generally rectangular frame 1 with adjustable feet 2. A carriage 3 carries a pair of extruders 4 at one end of the frame 1. The extruders 4 normally remain in position for injecting thermoplastic material into a pair of moulds generally indicated at 5, but can be moved away from the moulds for purging or servicing. A thermoplastic material, e.g. polyvinyl chloride or thermoplastic rubber, is fed into the extruders 4 through hoppers 6.
Each of the moulds 5 (Figure 3) includes a movable top mould assembly 7 and a fixed bottom mould assembly 8. The bottom mould assembly 8 is mounted on a table or platen 9. The top mould assembly 7 is moved vertically between a closed position (right mould - Figure 3) and an open position (left mould - Figure 3) by a large cylinder 10, the piston rod 11 of which is connected to the top mould assembly 7. The top mould assembly 7 is guided by a rod 12 extending upwardly through a fixed top platen 13, which is supported by posts 14.
Soles 16 moulded in the moulds 5 are removed from the moulds by automatic transfer devices generally indicated at 17 which include gripping devices 18, and swing arm assemblies 19 for transferring the soles 16 to conveyors 20. The soles 16 can also be transferred directly to containers (not shown) for packaging. The conveyors 20 are mounted on stands 21 parallel to the longitudinal axis of the frame 1 for conveying the soles 16 away from the machine for further processing or packaging. The operation of the machine, including the extruders 4 is controlled simply using a console 22 mounted on the outer end of a boom 23 at the mould end of the machine. The boom 23 is rotatably mounted on the frame 1 by means of a post 24 in a bracket 25. Panels and doors 27 (Figures 1 and 2) are provided on the mould end of the machine for protecting the operator of the machine.Of course, the doors 27 permit access to the mould for servicing, etc.
Hotrunnersystem Referring now to Figures 4, 5 and 6, as mentioned hereinbefore, each bottom mould assembly 8 is fixedly mounted on the machine platen 9. Such bottom mould assembly 8 includes a bottom mould 30, which defines a mould cavity 31 with a top mould 32 for receiving a thermoplastic sole-forming material from a nozzle 33 of the extruder 4. The bottom mould 30 is mounted on a cooling plate 35 provided with a passage 36 for circulating coolant which ensures that the sole 16 hardens quickly for removal from the mould.
The bottom mould assembly 8 is mounted on a hot runner system generally indicated at 37, which keeps the plastics liquid until it enters the mould cavity 31. The hot runner system includes a casing defined by a top wall 38, an end wall 39, side walls 40 (Figure 6), and partitions 42. The casing must be sufficiently strong to support the mould 5 under high moulding pressures, and sufficiently open to prevent heat transfer. A cover plate 43 (Figure 4) at one end of the casing permits access to the remainder of the hot runner system.
Plastics from the extruder 4 is fed into the mould cavity 31 through a heated manifold defined by a block 44 and tubular nozzle assemblies 45. The block 44 is generally V-shaped (Figure 6) with U-shaped channels in the top and bottom surfaces thereof for receiving tubular heating elements 46. Ends 47 of each heating element 46 are threaded for connecting the elements to electrical leads (not shown). Thermocouples 48 are mounted in the top of the block 44 for controlling the temperature. The thermocouples 48 are mounted at the ends and vertex of a V-shaped channel 49 in the block 44. Heating coils 51 are provided around the nozzle assemblies 45 for ensuring that thermoplastic material therein remains liquids until entering the mould cavity 31.
It is important to keep the nozzle assemblies 45 aligned with the injection ports 52 in the bottom mould 30. Accordingly, longitudinal and transverse stops 53 and 54, respectively (Figure 6) are provided for retaining the block 44 and consequently the nozzle assemblies 45 in proper alignment. The longitudinal or front stop 53 is merely a post for engaging front end 55 of the block 44. The transverse stops 54 include hooks 56 for engaging vertical projections 57 on the front end 55 of the block 44 to prevent transverse spreading of the arms of the block. The stops 53 and 54 are on the longitudinal and transverse centre lines of the nozzle assemblies 45, preventing any movement due to heat expansion of the block 44. Contact between the stops 53 and 54, and the block 44 is kept to a minimum to keep heat transfer from the block 44 to the hot runner casing to a minimum.
The rear end of the block 44 is retained between top and bottom plates 60 and 61, respectively. The bottom plate 61 is supported on the casing bottom wall by a post 62. Sleeves 63 support the front end of the block 44. The sleeves 63 have bevelled bottom ends for further reducing contact with the casing, and consquently heat transfer. The hot runner structure described to this point ensures minimum heat transfer, so that heat is applied only to those elements requiring such heat, and heat transfer to the remainder of the machine is kept to a minimum.
Plastics enters the rear end of the block 44 via an inlet opening 64, and passes through horizontal passages 65 to vertical passages 66 in the block 44 to the nozzle assemblies 45. Each nozzle assembly 45 contains a valve including an elongate rod or valve stem 68 slidably mounted in a bushing 69 in the block 44. The top end of the valve stem 68 is tapered for mating with a correspondingly tapered injection orifice 70. Annular sealing grooves 71 are provided in the bottom end of the valve stem 68. The grooves are filled with plastics during injection to seal the stem 68 in the bushing which prevents leakage of molten plastics between the bushing and the valve stem. The valve stem is reciprocated in the passage 66 by tubular rod 72 connected to the bottom end of the valve stem 68 and extending downwardly through holes 73 in the platen 8 to a lever mechanism generally indicated at 75.
The lever mechanism 75 includes a pair of levers 76 connected to the rods 72 by pins 77 extending through the bifurcated upper end 78 of the levers 76 and through the bottom ends of the rods 72. The levers 76 are pivotally mounted for rotation around a horziontal axis on the front end 79 of a bracket 80. A pivot pin 82 extends between downwardly extending sides 83 of the bracket 80 for rotatably supported the levers 76. A pair of cylinders 84 are also mounted on the bracket 80. A clevis 85 on the rear end of each cylinder 84 pivotally connects the cylinder to an arm 86 extending downwardly from the rear end of the bracket 80. A piston rod 87 extends outwardly from the front end of each cylinder 84, and the front end of the rod is pivotally connected to one of the levers 76 by a clevis 88. Thus, extension or retraction of the rod 87 causes closing or opening, respectively of the injection orifice 70. Upward or closing movement of the valve stems 68 is limited by stop bolts 89 extending through the bottom end of each lever 76.
The bolts 89 engage the ends of a horizontal arm 90 of an inverted T-Shaped support 91, which extends downwardly from the bracket 80. By adjusting the bolts 89, the egree of opening of the valve stems 68 can be altered to change the mould filling characteristics.
Top mould assembly Referring now to Figures 7 to 10, each top mould assembly 7 includes the top mould 32, which is connected to a cooling plate 95. The top mould 32 and the colling plate 95 are pivotally mounted on a vertically movable platen 96, which is connected to the bottom end of the piston rod 11 of the cylinder 10. A pivot plate 97 is connected to each side of the front end 98 of the cooling plate 95. A pin 99 extends through the top end of each plate 97 into a block 100 on each side of the top of the platen 96 for pivotally supporting the top mould 32 and the cooling plate 95 for rotation around a horizontal axis defined by the pins 99. Thus, the top mould 32 can be rotated from a horizontal position to a substantially vertical position (approximately 150 from the vertical), as described hereinafter in greater detail.
As shown in Figure 8, the block 100 is connected to the platen 96 by a pair of bolts 101 and the disc springs 102 sandwiched between the head of each bolt 101 and a countersunk recess 103 in the block 100. Thus, there is a .030" gap between the block 100 and the platen 96 when the top mould 32 is in the closed position against the bottom mould. When the pressure on the top mould 32 is released, i.e. when the top mould 32 is moved away from the bottom mould 39, the springs 102 press the block 100 down, so that the gap is between the platen 96 and the cooling plate 95, (Figure 10) which facilitates rotation of the top mould 32 and the cooling plate 95.
Rotation of the top mould 32 is effected by a swing out cylinder 108 (Figures 7,9 and 10), the rear end of which is pivotally connected to a post 109 on the rear end of the platen 96. A piston rod 110 extends forwardly from the cylinder 108 and is pivotally connected to an arm 112 extending inwardly from one of plates 97 by a clevis 113. Retraction and extension of the piston rod 110 causes opening and closing, respectively of the top mould 32, i.e. swinging movement of the top mould from the horizontal to the vertical position and vice verse. The cooling plate 95 is guided into position against the platen 96 by a guide lugs 114 extending downwardly from the platen.
During moulding, the top mould 32 is locked in the closed (horizontal position) against the platen 96 by a latch generally indicated at 115 Figure 9) on the rear end of the platen 96. The latch 115 includes a lug 116 extending outwardly from the rear end of the cooling plate 95. The lug 116 is engaged by a hook 117, which is mounted on a shaft 118 extending between a pair of blocks 119 on the rear end of the platen 96. The shaft 18 and the hook 117 are rotated from the latched position to the release position by a cylinder 120 when air is supplied to the cylinder. A spring (not shown) in the cylinder 120 returns the hook 117 to the latch position. The rear end of the cylinder 120 is pivotally mounted on a post 121 on the platen 96. A piston rod 122 extending outwardly from the other end of the cylinder 120 is pivotally connected to the top end of a lever 123 by a clevis 124.The lever 123 is fixedly connected to the shaft 118, so that retraction of the piston rod 122 causes the hook 117 to release the lug 116 and consequently the cooling plate 95 and the top mould 32.
A safety lock generally indicated at 125 (Figure 11) for the top mould assembly prevents closing of the top mould if the doors 27 are open. The lock 125 is mounted on the front end of the platen 96 and includes a block 126 in which a pin 127 is slidably mounted. The pin 127 normally abuts one of the plates 97. When the top mould 32 and cooling plate 95 swing out the pin 127 remains retracted in the block 126. The pin 127 is connected to the piston rod 128 of an air cylinder 129 mounted on the block 126 by a plate 130. If one of the doors 27 (Figure 2) is opened, a spring (not shown) in the cylinder 129 pushes the pin 127 behind the plate 97 to hold the top mould 32 and the cooling plate 95 in the swung out position. As soon as the door 27 is closed, air is supplied to the cylinder 129 to retract the pin 127, allowing the top mould 32 to swing in to the closed position.Thus, the possibility of injury to the operator is reduced.
Gripping device After the top mould 32 has been swung out, (Figure 1) each sole 16 is gripped by a gripping device generally indicated at 18 (Figures 1, 11 and 12). A pair of gripping devices is mounted in the rectangular bracket 135 on one end of the arm 19.
Each gripping device 18 includes a pair of jaws 136 with opposed serrated inner edges 137. The inner ends 138 on the jaws 136 are pivotally mounted on pins 139 in a generally cylindrical casing 140. The outer, gripping ends of the jaws 136 are biased apart by a helical spring 141 extending between opposed recesses 142 in the jaws. The jaws 136 are closed by a frusto-conical plunger 143 on the outer end of a piston rod 144. The plunger 143 slides between and presses against rollers 146 mounted in the inner opposed ends of the jaws 136. The inner end of the piston rod 144 is connected to a piston 147, which is slidably mounted in a chamber 148. The inner end of the chamber 148 is closed by a cover 150, which is attached to one end of another piston rod 151. The piston rod 151 and consequently the entire casing 140 are slidable in a chamber 152 in one end of a larger casing 153.A vent 154 is provided in the chamber 152. The rear end of the piston rod 151 is connected to a double acting piston 155 slidably mounted in a chamber 156 in the casing 153. The casing 140 is provided with an air inlet 157 (Figure 12). The air inlet 157 is also used for venting the chamber 148 to atmosphere. Air inlets 158 and 159 are provided for introducing air into and venting the chamber 155 for extending or retracting the piston rod 151.
When air is introduced into the chamber 148 via inlet 157, the plunger 143 moves outwardly to close the jaws 136. When air is vented from the chamber 148 through the inlet 157, the spring 141 forces the jaws 136 open and returns the plunger to the retracted position.
When air is introduced into the chamber 156 via inlet 158, the piston 155 and consequently the casing 140 move outwardly to extend the jaws 136 for gripping a sole 16. When air is introduced into the inlet 159 and vented through inlet 158, the jaws 136 are retracted with the casing 140, piston rod 151 and piston 155.
Operation of the machine Referring now to Figures 13 to 15, the opening of the machine will be described. It will be appreciated that the operation of one half only of the machine is described, the operation of the other half being the same.
With the extruder 4 in position and the mould 5 closed, thermoplastic material is injected through the hot runner system 37 into the mould 5 to form a sole 16. Each mould 5 contains a pair of mould cavities 31, sothattwo soles 16 are moulded simultaneously in each mould 5. Of course, during moulding, the top mould 32 and cooling plate 95 are locked in position against the platen 96 and the entire top mould assembly 7 is clamped againstthe bottom mould assembly 8 by the clamping cylinder 10.
During the moulding step, the gripping device 18 are swung into position in front of the mould 5 (Figure 13). For such purpose, the automatic transfer device 17 of the machine includes the swing arm assemblies 19, which are rotatably mounted on rotary actuators 160 for rotation around a vertical axis. Each actuator 160 is mounted on a bracket 161 (Figure 1) for vertical sliding movement on the machine frame 1. Vertical adjustment is required for different moulds, i.e. depending on the mould size, the location of the portion of the sole to be gripped may vary. Arm 162 of the swing arm assembly, carrying the bracket 135 is rotatably mounted in a sleeve 163 for rotation around a horizontal axis.
Such rotation is effected using a rotary actuator 164.
Upon completion of a moulding step, the clamping cylinder 10 and the piston rod 11 raise the top mould assembly 7 (Figure 14). The cooling plate 96 and the top mould 32 are swung forwardly (Figures 1 and 14). The casing 140 of each ofthe gripping devices 18 is already extended and the jaws 136 are closed to grip the soles 16. The soles 16 include a hollow heel with cruciform partitions, which are gripped by the jaws 36. At the same time as gripping, the soles 16 are ejected in the conventional manner using air and ejector pins (not shown). The jaws 136 with the soles 16 are retracted by supplying air to the chamber 156 through inlet 159. The swing arm assembly 19 is swung through approximately 90' to position the soles 16 over the conveyor 20.The arm assembly 19 is rotated 90 so that the grippers 18 point downwardly. The jaws 136 are opened and the soles 16 are dropped onto the conveyor 20. As mentioned previously, the soles 16 can also be dropped into cartons (not shown) or other containers for shipping.
The jaws 136 and the casing 140 are then returned to the extended position, the swing arm assembly 19 is rotated to place the gripping devices 18 in the horizontal position, and the swing arm assembly 19 is returned to the sole gripping position (Figure 13).
This cycle is repeated indefinitely.
Turrent assembly An alternative to the top mould assembly 7 is shown in Figures 16 to 18 of the drawings, wherein, whenever possible the reference numerals of Figures 1 to 15 are used to identify the same or similar elements.
The turret assembly of Figures 16 to 18 includes a yoke 165 carrying a square top mould assembly defined by a square turret 166. The yoke 165 is slidably mounted on the piston rod 11. The turret 166 is mounted on a shaft 167 in the yoke 165 for rotation around a horizontal axis. The turret 166 includes a top mould 168 on each surface thereof. Cooling plates (not shown) and air ejectors are built into the turret 166 for ejecting soles from each surface of the turret. Following each 90 rotation of the turret 166, the turret is locked in position by a piston rod 169, which extends outwardly from a cylinder 170 on the yoke 165 into an aperature in an arm 171 on the turret 166.In this embodiment of the invention, the grippin device jaws are replaced by suction heads 172, because this embodiment of the invention is intended for the production of thin soles without hollow heels.
In operation, the turret 166 is moved against the bottom mould assembly 8 to form mould cavities (not shown), soles are moulded (Figure 17), and the piston rod 11 and movable top platen 96 are raised.
As the top platen 96 rises, it engages the yoke 165, carrying the yoke 165 and the turret 166 upwardly to create a gap between the turret 166 and the bottom mould assembly 8. Near the top of the stroke of the piston rod 11, the yoke engages the bottom surface of the top fixed platen 13. The movable platen 96 continues to rise while the turret 166 remains in one position. Thus, a gap is created between the top of the turret 166 and the platen 96. With this arrangement, the turret 166 can be rotated in the yoke 165 to present a second top mould 168 to the bottom mould assembly 8. The platen 96, yoke 165 and turret 166 are lowered an a second moulding operation is carried out. The cycle is repeated until the fourth moulding operation at which time the first soles oppose the suction heads 172. While the fourth moulding operation is being effected, the first pair of soles is removed from the turret 166. Thereafter, the moulding and sole removal operations are continuous.

Claims (19)

1. A machine for moulding footwear soles, comprising: (a) frame means for carrying a plastics extruder; (b) bottom mould means mounted on said frame means; (c) movable top mould means mounted on said frame means for cooperating with said bottom mould means to define a mould cavity for receiving plastics from said extruder for forming a footwear sole; (d) means for moving said top mould means between a closed cavity forming position and an open position in which the moulded sole is retained by said top mould means; (e) gripper means for removing a sole from said top mould means; and (f) transfer means carrying said gripper means for moving said sole from the vicinity of the top mould for further processing or packaging.
2. A machine according to claim 1, including hot runner means attached to said bottom mould means for conveying thermoplastic material from said extruder to said mould cavity; said hot runner means maintaining said thermoplastic material in the fused stated until the material enters said mould cavity.
3. A machine according to claim 2, wherein said hot runner means includes a casing for supporting said bottom mould; a manifold mounted in said casing; a nozzle assembly on said casing for introducing thermoplastic material into said mould cavity; passage means in said manifold for conveying the thermoplastic material from the extruder to said nozzle assembly; and heating means for heating said manifold and said nozzle assembly.
4. A machine according to claim 3, including valve means normally closing said nozzle assembly.
5. A machine according to claim 3 or 4, including stop means in said casing for counteracting thermal expansion of said manifold to prevent misalignment of said nozzle assembly with respect to said mould cavities.
6. A machine according to any one of claims 1 to 5, including a clamping cylinder for moving said top mould means between said closed and open positions; said top mould means including movable platen means connected to said clamping cylinder; a top mould connected to said movable platen for closing on said bottom mould means; swing means for swinging said top mould between a horizontal moulding position and a substantially vertical unloading position for facilitating gripping of the sole by said gripper means.
7. A machine according to any one of claims 1 to 6, wherein said gripper means includes first casing means; a pair of opposed jaws projecting out of one end of said first casing means for gripping a sole; plunger means in said first casing means for closing said opposed jaws; second casing means slidably supporting said first casing means; and drive means in said second casing means for moving said first casing means in said second casing means, whereby said jaws are moved between a sole engaging extended position and a retracted sole removing position.
8. A machine according to any one of claims 1 to 7, wherein said transfer means includes a swing arm assembly carrying said gripper means for rotation between a sole engaging position and a sole discharge position.
9. A machine according to any one of claims 1 to 5, wherein said top mould means includes turret means carrying a plurality of top moulds; and yoke means rotatably supporting said turret means for presenting said top moulds to said bottom mould means in succession, whereby a plurality of soles can be moulded relatively quickly.
10. A machine for moulding footwear soles, substantially as hereinbefore described with referpence to Figures 1 to 15 of the accompanying drawings.
11. A machine for moulding footwear soles, substantially as hereinbefore described with referonce to Figures 1 to 15 of the accompanying drawings as modified by Figures 16 to 18.
12. A method of producing a footwear sole, comprising the steps of: (a) forming a mould cavity by moving a top mould assembly downwardly against a bottom mould assembly; (b) injecting plastics material into said mould cavity to form the sole; (c) opening the mould cavity by moving the top mould assembly upwardly away from the bottom mould assembly with the sole attached to said top mould assembly; (d) gripping said sole and transferring the sole away from the top mould assemblyforfurther processing or packaging.
13. A method of producing a footwear sole, substantially as hereinbefore described with referonce to Figures 1 to 15 of the accompanying drawings.
14. A method of producing a footwear sole, substantially as hereinbefore described with referpence to Figures 1 to 15 of the accompanying drawings as modified by Figures 16 to 18.
15. A footwear sole produced on a machine as claimed in any one of claims 1 to 17 or by a method as claimed in any one of claims 12 to 14.
16. An article of footwear including a sole as claimed in claim 15.
17. A machine for producing footwear soles, including a hot runner system as defined in claim 2, 3,4Or5.
18. A machine for producing footwear soles, including a top mould assembly as defined in claim 6 or claim 9.
19. A machine for producing footwear soles, including gripper means as defined in claim 7.
GB08313671A 1983-05-18 1983-05-18 Moulding footwear soles Withdrawn GB2139941A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08313671A GB2139941A (en) 1983-05-18 1983-05-18 Moulding footwear soles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08313671A GB2139941A (en) 1983-05-18 1983-05-18 Moulding footwear soles

Publications (2)

Publication Number Publication Date
GB8313671D0 GB8313671D0 (en) 1983-06-22
GB2139941A true GB2139941A (en) 1984-11-21

Family

ID=10542918

Family Applications (1)

Application Number Title Priority Date Filing Date
GB08313671A Withdrawn GB2139941A (en) 1983-05-18 1983-05-18 Moulding footwear soles

Country Status (1)

Country Link
GB (1) GB2139941A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB729338A (en) * 1952-10-02 1955-05-04 Dorstener Maschf Ag Improvements in devices for removing moulded articles from the revolving table of a revolving table press
GB1044694A (en) * 1964-04-25 1966-10-05 Kautex Werke Gmbh Apparatus for transporting moulded bodies
GB1172827A (en) * 1965-11-30 1969-12-03 Robert Dietrich Schad Moulding Machine.
GB1367895A (en) * 1972-04-10 1974-09-25 Gkn Windsor Ltd Moulding machines
GB1407157A (en) * 1973-11-28 1975-09-24 Sailor Pen Co Ltd Takeout device for injection moulding machines

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB729338A (en) * 1952-10-02 1955-05-04 Dorstener Maschf Ag Improvements in devices for removing moulded articles from the revolving table of a revolving table press
GB1044694A (en) * 1964-04-25 1966-10-05 Kautex Werke Gmbh Apparatus for transporting moulded bodies
GB1172827A (en) * 1965-11-30 1969-12-03 Robert Dietrich Schad Moulding Machine.
GB1367895A (en) * 1972-04-10 1974-09-25 Gkn Windsor Ltd Moulding machines
GB1407157A (en) * 1973-11-28 1975-09-24 Sailor Pen Co Ltd Takeout device for injection moulding machines

Also Published As

Publication number Publication date
GB8313671D0 (en) 1983-06-22

Similar Documents

Publication Publication Date Title
EP0703058B1 (en) Blow molding device with two moulds whereby one is used for preforming and the other for final forming of large containers by the use of one closing device
US4201535A (en) Apparatus for forming tubular plastic articles
US4332536A (en) Hydraulic tire press
JP6552890B2 (en) Method of forming container by injection stretch blow molding machine
US4544519A (en) Machine and method for producing footwear
CA1171215A (en) Fluid-assisted core-release method and apparatus
US4219322A (en) Apparatus for molding plastic articles
CA2028780C (en) Rotary type injection orientation blow molding machine
JP4319863B2 (en) Rotary molding machine
US3898314A (en) Method of molding rubber articles
US4576775A (en) Process for the preparation of injection molded-stretch formed thermoplastic resin articles
US4136146A (en) Method for forming tubular plastic articles
US3754848A (en) High speed single cavity molding apparatus
EP1272327B1 (en) Plastic container injection-moulding machine equipped with quick mould-change arrangement
KR102205197B1 (en) An apparatus for injection blow molding
US4150088A (en) Method of injection molding with displacement of mold from injection position and applying pressure during cooling
CN101754841A (en) Apparatus and method for forming products
JP3066745B2 (en) Article manufacturing method and apparatus
GB709417A (en) Improvements in apparatus for the injection moulding of thermoplastic materials
CA1170412A (en) Machine and method for producing footwear soles
GB2139941A (en) Moulding footwear soles
US4390334A (en) Hydraulic tire press
JPH0474169B2 (en)
US10974425B2 (en) Mold apparatus
GB643847A (en) Plastics molding machine

Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)