GB2103997A - Thermal insulating material - Google Patents

Thermal insulating material Download PDF

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Publication number
GB2103997A
GB2103997A GB08125415A GB8125415A GB2103997A GB 2103997 A GB2103997 A GB 2103997A GB 08125415 A GB08125415 A GB 08125415A GB 8125415 A GB8125415 A GB 8125415A GB 2103997 A GB2103997 A GB 2103997A
Authority
GB
United Kingdom
Prior art keywords
insulator
layer
surface layer
permeable
insulating material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08125415A
Other versions
GB2103997B (en
Inventor
Ian Crossley Brown
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
COOLAG Ltd
Original Assignee
COOLAG Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by COOLAG Ltd filed Critical COOLAG Ltd
Priority to GB08125415A priority Critical patent/GB2103997B/en
Publication of GB2103997A publication Critical patent/GB2103997A/en
Application granted granted Critical
Publication of GB2103997B publication Critical patent/GB2103997B/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/046Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • E04B1/7612Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels in combination with an air space
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/04Insulators

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

This invention relates to thermal insulating material and method of use thereof particularly but not exclusively in relation to insulating cavity walls of buildings. The insulator comprises a laminar segment of insulating material (1) provided with a poorly thermally radiative surface layer (2) which is permeable to water vapour. In use the insulator may be disposed adjacent the inner leaf of a cavity wall (7). <IMAGE>

Description

SPECIFICATION Thermal insulating material This invention relates to thermal insulating material particularly but not exclusively for use in insulating cavity walls of buildings.
It is known to insulate cavity walls by means of blocks of rigid plastics foam. These are coated on one face with metal foil to obstruct passage of water vapour through the blocks. The faces bearing metal foil are directed towards the interior of the building so that any water which penetrates between the board segments is not retained in the foam but can escape towards the exterior of the building.
According to a first aspect of the present invention an insulator comprises a laminar segment of insulating material provided with a poorly thermally radiative surface layer which is permeable to water vapour.
The surface layer may be either sufficiently thin to be permeable to water or may be provided with holes therein or otherwise perforated to facilitate movement of water.
A surface layer in accordance with this invention may preferably comprise a thin or perforated layer of metal foil such as aluminium, metallised paper; white paper or white plastics material such as PVC which offers little resistance to the transmission of water vapour. Surface layers in accordance with this invention may also be thermally reflective. A thin layer of metal foil may have a thickness of the order of 5 microns. A perforated layer of metal foil may have a thickness of 6 to 60 microns.
Insulators in accordance with the first aspect of this invention may be disposed within cavity walls of buildings with their poorly radiative surfaces directed towards the exterior of the building.
Preferably these insulators are disposed adjacent the inner leaf of a cavity wall. This provides improved insulation relative to the prior art without preventing passage of water to the exterior. The thickness of insulating material needed is thereby reduced with an attendant saving in the cost of materials.
Preferred insulating materials include rigid polyurethane or other plastics foams and rigid or flexible mineral insulators.
According to a second aspect of the present invention a method of insulating cavity walls comprises locating within the cavity a laminar insulating material provided with a water permeable, poorly thermally radiative surface layer which is permeable to water vapour, said surface layer being directed towards the exterior wall.
Both surfaces of a laminar insulating material may be optionally provided with poorly thermally radiative layers only one of which is water permeable. However problems may arise because persons installing the material may not easily differentiate between two layers both of which may be, for example, coated in aluminium foil. It may therefore be difficult to ensure correct orientation of the segments during installation. A singie permeable, poorly radiative layer may therefore be preferred.
Insulators in accordance with this invention may find use as sarking board for insulating the interior of roofs. For this purpose, the upper, exterior facing is preferably provided with a poorly thermally radiative metallic layer which is permeable to water vapour since such a layer is fire resistant as required by statute.
The invention may be better understood from the following description by way of an example with reference to the accompanying drawing.
Figure 1 illustrates in cross section, a portion of an insulator in accordance with the invention disposed within a wall cavity.
The insulator shown in Figure 1, comprises a laminar block of rigid polyurethane foam 1, provided on one surface with a 6 mm layer of aluminium foil 2. The layer 2 has a number of perforations 3.
The surface of the insulator remote from the metal covered surface is provided with a layer 4 of polythene coated glass tissue. This serves to strengthen and protect the insulator. The layer 4 also serves as a barrier to the passage of water vapour. The layer 4 may be alternatively composed of any paper, plastics or metallic material. In some embodiments of the invention the layer 4 may be omitted.
The insulator is illustrated disposed adjacent to the inner leaf of a wall cavity 5.
The poorly radiative, metallic surface 2 is directed towards the exterior wall 6 and the non metallic layer 4 is directed towards the interior wall 7.
In use of the insulator, radiation of thermal energy which has penetrated from the interior wall 7 through the insulation 1 is reduced by the metallic surface 2. Escape of water vapour from the interior wall to the exterior is not prevented by the metallic layer by virtue of the perforations 3.
1. An insulator comprising a laminar segment of insulating material provided with a poorly thermally radiative surface layer which is permeable to water vapour.
2. An insulator as claimed in Claim 1, wherein the surface layer is perforated.
3. An insulator as claimed in Claim 1 or 2, wherein the surface layer is composed of one or more of metal foil, metallised paper, white paper or a white plastics material.
4. An insulator as claimed in Claim 3, wherein the surface layer is composed of aluminium.
5. An insulator as claimed in Claim 3, wherein the surface layer is composed of polyvinyl chloride.
6. All insulator as claimed in any preceding claim, wherein the surface layer is thermally reflective.
7. An insulator as claimed in claim 1, wherein the surface layer comprises metal with a thickness of five to ten microns.
8. An insulator as claimed in Claim 2, wherein
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (12)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Thermal insulating material This invention relates to thermal insulating material particularly but not exclusively for use in insulating cavity walls of buildings. It is known to insulate cavity walls by means of blocks of rigid plastics foam. These are coated on one face with metal foil to obstruct passage of water vapour through the blocks. The faces bearing metal foil are directed towards the interior of the building so that any water which penetrates between the board segments is not retained in the foam but can escape towards the exterior of the building. According to a first aspect of the present invention an insulator comprises a laminar segment of insulating material provided with a poorly thermally radiative surface layer which is permeable to water vapour. The surface layer may be either sufficiently thin to be permeable to water or may be provided with holes therein or otherwise perforated to facilitate movement of water. A surface layer in accordance with this invention may preferably comprise a thin or perforated layer of metal foil such as aluminium, metallised paper; white paper or white plastics material such as PVC which offers little resistance to the transmission of water vapour. Surface layers in accordance with this invention may also be thermally reflective. A thin layer of metal foil may have a thickness of the order of 5 microns. A perforated layer of metal foil may have a thickness of 6 to 60 microns. Insulators in accordance with the first aspect of this invention may be disposed within cavity walls of buildings with their poorly radiative surfaces directed towards the exterior of the building. Preferably these insulators are disposed adjacent the inner leaf of a cavity wall. This provides improved insulation relative to the prior art without preventing passage of water to the exterior. The thickness of insulating material needed is thereby reduced with an attendant saving in the cost of materials. Preferred insulating materials include rigid polyurethane or other plastics foams and rigid or flexible mineral insulators. According to a second aspect of the present invention a method of insulating cavity walls comprises locating within the cavity a laminar insulating material provided with a water permeable, poorly thermally radiative surface layer which is permeable to water vapour, said surface layer being directed towards the exterior wall. Both surfaces of a laminar insulating material may be optionally provided with poorly thermally radiative layers only one of which is water permeable. However problems may arise because persons installing the material may not easily differentiate between two layers both of which may be, for example, coated in aluminium foil. It may therefore be difficult to ensure correct orientation of the segments during installation. A singie permeable, poorly radiative layer may therefore be preferred. Insulators in accordance with this invention may find use as sarking board for insulating the interior of roofs. For this purpose, the upper, exterior facing is preferably provided with a poorly thermally radiative metallic layer which is permeable to water vapour since such a layer is fire resistant as required by statute. The invention may be better understood from the following description by way of an example with reference to the accompanying drawing. Figure 1 illustrates in cross section, a portion of an insulator in accordance with the invention disposed within a wall cavity. The insulator shown in Figure 1, comprises a laminar block of rigid polyurethane foam 1, provided on one surface with a 6 mm layer of aluminium foil 2. The layer 2 has a number of perforations 3. The surface of the insulator remote from the metal covered surface is provided with a layer 4 of polythene coated glass tissue. This serves to strengthen and protect the insulator. The layer 4 also serves as a barrier to the passage of water vapour. The layer 4 may be alternatively composed of any paper, plastics or metallic material. In some embodiments of the invention the layer 4 may be omitted. The insulator is illustrated disposed adjacent to the inner leaf of a wall cavity 5. The poorly radiative, metallic surface 2 is directed towards the exterior wall 6 and the non metallic layer 4 is directed towards the interior wall 7. In use of the insulator, radiation of thermal energy which has penetrated from the interior wall 7 through the insulation 1 is reduced by the metallic surface 2. Escape of water vapour from the interior wall to the exterior is not prevented by the metallic layer by virtue of the perforations 3. CLAIMS
1. An insulator comprising a laminar segment of insulating material provided with a poorly thermally radiative surface layer which is permeable to water vapour.
2. An insulator as claimed in Claim 1, wherein the surface layer is perforated.
3. An insulator as claimed in Claim 1 or 2, wherein the surface layer is composed of one or more of metal foil, metallised paper, white paper or a white plastics material.
4. An insulator as claimed in Claim 3, wherein the surface layer is composed of aluminium.
5. An insulator as claimed in Claim 3, wherein the surface layer is composed of polyvinyl chloride.
6. All insulator as claimed in any preceding claim, wherein the surface layer is thermally reflective.
7. An insulator as claimed in claim 1, wherein the surface layer comprises metal with a thickness of five to ten microns.
8. An insulator as claimed in Claim 2, wherein the surface layer comprises metal with a thickness of six to sixty microns.
9. An insulator as claimed in any preceding claim, wherein opposite surfaces comprise poorly thermally radiative layers only one of which is water permeable.
10. An insulator as claimed in any preceding claim, adapted for use in cavity walls of buildings.
11. Material adapted for insulation of roofs in accordance with any of claims 1 to 9.
12. A method of insulating cavity walls comprising locating within the cavity a laminar insulating material provided with a poorly thermally radiative surface layer which is permeable to water vapour, said surface layer being directed towards the exterior wall.
1 3. A method as claimed in claim 12, comprising use of an insulator as claimed in any of claims 1 to 11.
1 4. An insulator substantially as hereinbefore described with reference to and as illustrated in the accompanying drawing.
1 5. A method substantially as hereinbefore described with reference to and as illustrated in the accompanying drawing.
GB08125415A 1981-08-20 1981-08-20 Thermal insulating material Expired GB2103997B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08125415A GB2103997B (en) 1981-08-20 1981-08-20 Thermal insulating material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08125415A GB2103997B (en) 1981-08-20 1981-08-20 Thermal insulating material

Publications (2)

Publication Number Publication Date
GB2103997A true GB2103997A (en) 1983-03-02
GB2103997B GB2103997B (en) 1985-09-25

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Family Applications (1)

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GB08125415A Expired GB2103997B (en) 1981-08-20 1981-08-20 Thermal insulating material

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2137138A (en) * 1983-03-15 1984-10-03 Atomic Energy Authority Uk Thermal insulation layer
GB2364338A (en) * 2000-04-26 2002-01-23 Douglas Cownie Forbes Insulated, vapour-permeable, liquid-impermeable panel
GB2382827A (en) * 2002-01-23 2003-06-11 Thermal Economics Ltd Improved thermal insulation
GB2449457A (en) * 2007-05-22 2008-11-26 Polypipe Tdi Ltd Cavity closer device and assembly for cavity wall and frame of a closure
GB2488466A (en) * 2007-05-22 2012-08-29 Polypipe Ltd A cavity closer with heat resistant foil or membrane

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2137138A (en) * 1983-03-15 1984-10-03 Atomic Energy Authority Uk Thermal insulation layer
US4525406A (en) * 1983-03-15 1985-06-25 Secretary of State for United Kingdom Atomic Energy Authority Thermal insulation layer
GB2364338A (en) * 2000-04-26 2002-01-23 Douglas Cownie Forbes Insulated, vapour-permeable, liquid-impermeable panel
GB2364338B (en) * 2000-04-26 2004-01-28 Douglas Cownie Forbes Improvements relating to construction
GB2382827A (en) * 2002-01-23 2003-06-11 Thermal Economics Ltd Improved thermal insulation
EP1331316A1 (en) * 2002-01-23 2003-07-30 Thermal Economics Limited Improved thermal insulation
GB2382827B (en) * 2002-01-23 2003-11-12 Thermal Economics Ltd Improved thermal insulation
GB2449457A (en) * 2007-05-22 2008-11-26 Polypipe Tdi Ltd Cavity closer device and assembly for cavity wall and frame of a closure
GB2488466A (en) * 2007-05-22 2012-08-29 Polypipe Ltd A cavity closer with heat resistant foil or membrane
GB2449457B (en) * 2007-05-22 2012-09-19 Polypipe Ltd A cavity closer
GB2488466B (en) * 2007-05-22 2012-10-24 Polypipe Ltd A device for mounting at a cavity of a cavity wall

Also Published As

Publication number Publication date
GB2103997B (en) 1985-09-25

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PCNP Patent ceased through non-payment of renewal fee