GB2085898A - Self-extinguishing polyolefinic compositions - Google Patents

Self-extinguishing polyolefinic compositions Download PDF

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GB2085898A
GB2085898A GB8119166A GB8119166A GB2085898A GB 2085898 A GB2085898 A GB 2085898A GB 8119166 A GB8119166 A GB 8119166A GB 8119166 A GB8119166 A GB 8119166A GB 2085898 A GB2085898 A GB 2085898A
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parts
bromo
aromatic
compound
hydrocarbon
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GB2085898B (en
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VAMP Srl
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/01Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/02Halogenated hydrocarbons
    • C08K5/03Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Self-extinguishing compositions substantially based on polyolefins, or on their polyblends with elastomers of the type EP, EPDM, SB, SBS, EVA comprise, as flame retarding additives, a combination of -from 1 to 5 parts of an aromatic bromine compound either alone or in admixture with an aliphatic-aromatic bromine compound; -from 0.5 to 5 parts of a compound of antimony or bismuth; -from 0.1 to 2 parts of an organic compound of the formula <IMAGE> where R = CH3 or C2H5; R' = CH3 and R'' = C6H5; and -from 0.1 to 3 parts of a melamine compound, all parts by wt. per 100 parts by wt. of polymer.

Description

SPECIFICATION Self-extinguishing polyolefinic compositions The present invention concerns self-extinguishing compositions substantially based on polymers or copolymers of ethylene and alpha-olefins, possibly in admixture with elastomers of EP (ethylene-propylene) EPDM (ethylene-propylene diene monomer), EVA (ethylene-vinyl acetate) SB (styrene-butene), SBS (styrene-butene-styrene) type, and comprising: A) a bromo hydrocarbon either alone or in admixture with other halogenated hydrocarbons; B) a compound of antimonium, or bismuth and C) an organic compound having the formula
where R = CH3 or C2H5; R' = CH3 and R" = C6H5.
It is known that plastic resins tend to expand into all the application fields and that this expansion finds an obstacle where difficulty burning materials are requested. To avoid this drawback, hundreds of solutions in a patent crowded field) have been suggested which foresee the addition, to the basic polymers, of flame retardant compounds and compositions comprising generally antimony trioxide and halogenated hydrocarbons.
According to US Patent n" 3.419.518 (BASF) molding material based on propylene polymers and antimony trioxide, which contains chlorinated paraffins or aromatic bromo-hydrocarbons is rendered self-extinguishing with large amounts (above 15%) of said antimony and halogenated compounds whereby the mechanical and electrical properties of the basic polymer are deteriorated: moreover bromo substituted phenols are said to have an unpleasant odor whereby the patented compositions contain from 0.2 to 10% b.w. (on the polymer weight) of antimony trioxide and from 1 to 13% of a brominated cycloalkane.
French patent publication 2.064.294 (Phillips Petroleum) describes flame-retardant compositions based on a polymer (f.i. polypropylene) and containing from 0.5 to 20% of a cycloaliphatic bromo-hydrocarbon, from 0.1 to 20% of a polymeric hydrocarbon (which can take the above formula 1, in a simplified case), and from 0.1 to 20% of antimony trioxide.
British Patent no 1.270.318 (BASF) describes flame-resistant molding compositions based on propylene polymers and comprising: A) from 0.5 to 9% of an aliphatic bromo-hydrocarbon; B) from 0.2 to 7 of antimony trioxide; C) from 0.05 to 3% of an organic phosphite and D) from 0.2 to 6% of a mixture of an alkane polyol with an organic compound which in a simplified case can take the above formula 1).
British Patent 1.439.948 (BASF) describes compositions which further contain from 0.1 to 3% of a barium or cadmium salt of an alkanoic or alkenoic acid in addition to the above compounds from A) to D) of the above British Patent 1.270.318.
British Patent 1.529.236 (BASF) describes nonflammable molded compositions based on propylene polymers and containing: A) from 37 to 47% of a Diels-Alder adduct; B) from 7 to 20% antimony trioxide, and from 10 to 20% melamine.
The above and many others prior Patents suggest thus the use of aliphatic or cyclo-aliphatic bromo-hydrocarbons which are thermally unstable and on heating decompose with the formation of the corresponding hydrogen halides. This unstability is considered advantageous in the burning phase but is inconvenient during the preparation and working of the polymer compositions (mixing, granulation and moulding): indeed the weak stability of said non-aromatic bromo-hydrocarbons may cause their thermal decomposition during working the olefin polymers whereby the compositions based on said polymers, particularly on their polyblends with elastomers and containing non-aromatic bromo-hydrocarbons may show the drawbacks deriving from the toxicity of the thermal decomposition products freed by said non-aromatic compounds, and from the measures to adopt in the composition preparation and working also because of the appearance of the corrosion phenomena in the machinery utilized for such working.
Object of the present invention is now a very specific self-extinguishing polyolefin composition containing additives which, though singularly per sè known, are happely coordinated in order to surprisingly allow the advantageous use of thermically stable aromatic bromo-hydrocarbons in such a low concentration that the physical and chemical properties of the basic polymers are not at all deteriorated.
The compositions according to the invention comprise now: I) a polymer or copolymer of ethylene or alpha-olefins, or their polyblends with elastomeric copolymers of the type EP, EPDM, SB, SBS, EVA and the like, and per 100 parts by weight of said polymers, II) from 1 to 5% of aromatic bromo hydrocarbon, optionally in admixture with an aliphaticaromatic bromo hydrocarbon; III) Yrnm 0.5 to 5% of an antimonium or bismuth compound; IV) from 0.01 to 2 parts of an organic compound having the formula
where R is CH3 or C2H5; R' is CH3 and R" is C6H5; and V) from 0.1 to 3 parts of a triazinic compound, particularly of melamine.
The polymer under I) is preferably selected from of polyethylenes (having low, medium or high density), polypropylenes consisting essentially of isotactic molecules, plastic ethylenepropylene copolymers; the above polymer can be blended with 2-20% of elastomeric copolymers of the type EP, EPDM, SB, SBS, EVA and the like.
According to an advantageous feature of the invention the bromine aromatic compoud 11) is selected from the group octa-, nona-, or deca- bromine diphenyl; octanona-, or deca-bromine diphenyl oxide; bis-, tris-, or penta-bromo phenoxyethane; tetrabromine xylene, tetrabromine bisphenol A and nitrogen containing aromatic bromine compounds particularly bis (tetrabromine phtalimmide) ethane (BTFE). The additional aromatic-aliphatic bromo-hydrocarbon contains bromine both in the aliphatic and aromatic group and is preferably a derivative of propylic ether of phenol or bis-phenol A. The Compound Ill is preferably selected from of antimonium trioxide (Sb203), and of oxides, sulphurs, halides and organic salts of bismuth particularly BiOCI. Bi(NO3)3.5H2O, Bi(SO4)3, (BiO)2.SO4, BiPO4, (BiO)2.CO3.
The organic (synergic) compound of formula (1) is preferably (2,3-dimethyl- 2,3 diphenil)hexane or butane.
The different features and advantages of the invention will better appear from the following non-limitative examples, the powdery components of which were mixed in a 1 liter rotating glass flask in a nitrogen atmosphere at room temperature.
The homogeneous mix so obtained was then extruded in a small extruder at about 190"C; 200 g of the so granulated extruded product were moulded in a small press at about 180"C under a pressure of 2.5 Kg/cm2 during 6 minutes obtaining 3 mm thick laminae. The selfextinguishing capacity of these laminae was determined by measuring the oxygen index according to ASTM D-2863 which expresses the minimum percentage of oxygen in an oxygennitrogen mixture, necessary for the test sample to burn in a continuous manner.
On groups of 5 test samples having thickness of 1 /4, 1/8 or 1/16 inch the tests according to rules of the UL-94 "Vertical Burning Test" were carried out which allow for a given period to classify the material at the levels 94-V-0, 94-V-1 and 94-V-2.
Example 1 (comparison) 100 parts of polypropylene (P.P.) having a melt-index (M.I.) of 5 were mixed in the dry state in a 1 liter rotating flask in a nitrogen atmosphere, at room temperature with: -7.5 parts of decabromodiphenyl oxide; -2.5 parts antimony trioxide The thus obtained mix was then granulated in an extruder which had a screw with a diameter of 45 mm and a length/diameter ratio of 25, was heated at 190"C and was rotated at 30 rev./min 500 g of said granulated mix so obtained were compression moulded at 180"C in form of a 3 mm thick lamina from which the test samples according to rule UL-94 are obtained.
The test results of this and of the other examples are recorded in Table I.
Example 2 By proceeding as in example 1 test samples were prepared from: 100 parts of a propylene homopolymer of M.l. = 5: -4.5 parts of decabromo-diphenyloxide ("BROMKAL" 81 by Kalk A.G.) -2.5 parts Sb203 --0.4 parts of 2.3 dimethyl 2.3 diphenylbutane -1 part melamine.
Example 3 By proceeding as in example 1 test laminae were prepared from a mix of: -100 parts of a mix consisting of 90 parts of polypropylene (M.l. = 5) and of 10 parts of an EVA coplymer containing 45% vinylacetate; -1.9 parts of bis(4(2,3 dibromopropyl)- 3,5 dibrnmophenyl) propane ("BROMKAL" 66-8); -1.9 parts decabromodiphenyl; -1.9 parts Sb2O3, --0.3 parts (2,3 dimethyl 2,3 diphenyl)butane; and -0.9 part melamine.
Example 4.
By proceeding as in example 1 with a mix of: -100 parts polypropylene (M.l. = 3); -5 parts of a mixture consisting of 3 parts of decabromodiphenyloxide and of 1.5 p. of 2,4,6 tribromophenoxy-2,3 dibromopropane -2.5 parts Sb2O3; --0,5 parts (2,3 diphenyl 2, 3 dimethyl) hexane; , melamine cyanurate -1.5 parts Example 5 By proceeding as in example 1, laminae were prepared from a mix of: 100 parts of a polyblend consisting of 91 parts of polypropylene and 9 parts of EP copolymer and having a Melt Index = 10; 3 p. of nonabromodiphenil (BROMKAL-80); 1 p. of BROMKAL 66-8 1 part of bismuth basic carbonate (BiO2)CO3; and 0.9 part melamine.
Table I Results of the self-extinguishing tests Example 1 2 3 4 5 Oxygen index 23 26.5 27 27.5 27.5 UL 94 test sample 1/8" burning 94-V2 94-V-2 94-V-2 94-V-2 With the compositions of examples 2-5 according to the invention (low content of aromatic bromo hydrocarbons thanks to the happy combination of critically selected additives) no decomposition products and corrosion phenomena were observed during the preparation and the moulding of the mixes because of the thermal stability of said aromatic bromo hydrocarbons: on the contrary same decomposition products and corrosion phenomena are not seldom with the aliphatic or cyclo-aliphatic bromo hydrocarbons recommended in the Prior Art.

Claims (6)

1. Polyolefinic compositions for the manufacture of self-extinguishing articles, comprising a polymer or copolymer of ethylene and/or alphaolefin; a bromo-hydrocarbon, a compound of antimonium; an organic compound of the type:
where R = CH3 or C2Hs, R' = CH3, R" = C6H5 wherein the composition contains 100 parts of said olefin polymer or copolymer: from 1 to 5 parts of a thermally stable aromatic bromo-hydrocarbon; from 0.5 to 5 parts of antimonium trioxide or a compound of bismuth; from 0.1 to 2 parts of the above organic compound (1) and from 0.1 to 3 parts of a triazinic derivative.
2. A composition as claimed in claim 1, wherein the polymer or copolymer includes from 2 to 20% of an elastomeric material selected from ethylene propylene copolymers, ethylene propylene diene monomer, ethylene-vinyl acetate, styrene butene and styrene-butene-styrene.
3. A composition as claimed in claim 1, wherein the triazinic derivative is melamine.
4. A composition according to any one of claims 1 to 3, wherein the aromatic bromohydrocarbon is selected from octanona-, or deca-bromodiphenyl; octa-, nona-, or deca-bromodiphenyl oxide, bis, tris or penta, bromo-phenoxy-ethane, tetrabromoxylene, tetrabromobisphenol A.
5. A composition according to claim 4, in which from 0.1 to 2 parts of the aromatic-bromo hydrocarbon are substituted with an aliphatic-aromatic bromo-hydrocarbon in which bromine is present both in the aliphatic and aromatic groups.
6. A composition as claimed in claim 1, substantially as hereinbefore described in any one of Examples 2 to 5.
GB8119166A 1980-10-14 1981-06-22 Self-extinguishing polyolefinic compositions Expired GB2085898B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT25311/80A IT1133878B (en) 1980-10-14 1980-10-14 SELF-EXTINGUISHING POLYOLEFINIC COMPOSITIONS

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GB2085898A true GB2085898A (en) 1982-05-06
GB2085898B GB2085898B (en) 1984-08-22

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FR (1) FR2491937A1 (en)
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IT (1) IT1133878B (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0065160A2 (en) * 1981-04-30 1982-11-24 Montedison S.p.A. Self extinguishing polyolefinic compositions
EP0144015A1 (en) * 1983-11-14 1985-06-12 MONTEDIPE S.p.A. Self-extinguishing compositions based on ethylene vinylacetate copolymers suitable for the preparation of foamed materials
US4607077A (en) * 1985-05-07 1986-08-19 Hercules Incorporated Phosphazene flame retardants for reaction injection molded poly(dicyclopentadiene)
EP1239005A1 (en) * 2001-02-27 2002-09-11 Bromine Compounds Ltd. Fire-retardant polyolefin compositions
US6737456B2 (en) 2001-02-27 2004-05-18 Bromine Compounds Ltd. Fire-retardant polyolefin compositions
WO2004041919A2 (en) * 2002-11-04 2004-05-21 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
EP1449880A1 (en) * 2001-10-24 2004-08-25 Dai-Ichi Kogyo Seiyaku Co., Ltd. FLAME&minus;RETARDANT STYRENE RESIN COMPOSITION
EP1449879A1 (en) * 2001-10-24 2004-08-25 Dai-Ichi Kogyo Seiyaku Co., Ltd. FLAME&minus;RETARDANT STYRENE RESIN COMPOSITION
WO2012096962A1 (en) * 2011-01-11 2012-07-19 Dow Global Technologies Llc Antioxidant compounds for polyolefin resins

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1221822A (en) * 1967-10-10 1971-02-10 Bakelite Xylonite Ltd Improvements in and relating to polymer compositions
FR2109757A5 (en) * 1970-10-01 1972-05-26 Basf Ag
DE2506831A1 (en) * 1975-02-18 1976-08-26 Basf Ag FIRE-COMBUSTIBLE MOLDING COMPOUNDS BASED ON POLYMERIZED PROPYLENE

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0065160A2 (en) * 1981-04-30 1982-11-24 Montedison S.p.A. Self extinguishing polyolefinic compositions
EP0065160A3 (en) * 1981-04-30 1983-06-08 Montedison S.P.A. Self extinguishing polyolefinic compositions
EP0144015A1 (en) * 1983-11-14 1985-06-12 MONTEDIPE S.p.A. Self-extinguishing compositions based on ethylene vinylacetate copolymers suitable for the preparation of foamed materials
US4607077A (en) * 1985-05-07 1986-08-19 Hercules Incorporated Phosphazene flame retardants for reaction injection molded poly(dicyclopentadiene)
EP1239005A1 (en) * 2001-02-27 2002-09-11 Bromine Compounds Ltd. Fire-retardant polyolefin compositions
US6737456B2 (en) 2001-02-27 2004-05-18 Bromine Compounds Ltd. Fire-retardant polyolefin compositions
EP1449879A1 (en) * 2001-10-24 2004-08-25 Dai-Ichi Kogyo Seiyaku Co., Ltd. FLAME&minus;RETARDANT STYRENE RESIN COMPOSITION
EP1449880A1 (en) * 2001-10-24 2004-08-25 Dai-Ichi Kogyo Seiyaku Co., Ltd. FLAME&minus;RETARDANT STYRENE RESIN COMPOSITION
EP1449879A4 (en) * 2001-10-24 2005-01-05 Dai Ichi Kogyo Seiyaku Co Ltd Flame-retardant styrene resin composition
EP1449880A4 (en) * 2001-10-24 2005-01-05 Dai Ichi Kogyo Seiyaku Co Ltd Flame-retardant styrene resin composition
WO2004041919A2 (en) * 2002-11-04 2004-05-21 Ciba Specialty Chemicals Holding Inc. Flame retardant compositions
WO2004041919A3 (en) * 2002-11-04 2004-10-14 Ciba Sc Holding Ag Flame retardant compositions
US7138448B2 (en) 2002-11-04 2006-11-21 Ciba Specialty Chemicals Corporation Flame retardant compositions
CN100387645C (en) * 2002-11-04 2008-05-14 西巴特殊化学品控股有限公司 Flame retardant compositions
AU2003283310B2 (en) * 2002-11-04 2009-11-12 Basf Se Flame retardant compositions
WO2012096962A1 (en) * 2011-01-11 2012-07-19 Dow Global Technologies Llc Antioxidant compounds for polyolefin resins

Also Published As

Publication number Publication date
FR2491937A1 (en) 1982-04-16
GB2085898B (en) 1984-08-22
IT1133878B (en) 1986-07-24
IT8025311A0 (en) 1980-10-14
DE3124644A1 (en) 1982-06-09

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