GB2037606A - Laminar charge of a catalyst of precious metals for oxidation of ammonia to nitric oxide - Google Patents

Laminar charge of a catalyst of precious metals for oxidation of ammonia to nitric oxide Download PDF

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Publication number
GB2037606A
GB2037606A GB7849529A GB7849529A GB2037606A GB 2037606 A GB2037606 A GB 2037606A GB 7849529 A GB7849529 A GB 7849529A GB 7849529 A GB7849529 A GB 7849529A GB 2037606 A GB2037606 A GB 2037606A
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catalyst
charge
platinum
palladium
ammonia
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GB2037606B (en
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Mennica Panstwowa
Instytut Nawozow Sztucznych
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Mennica Panstwowa
Instytut Nawozow Sztucznych
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/58Fabrics or filaments
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/20Nitrogen oxides; Oxyacids of nitrogen; Salts thereof
    • C01B21/24Nitric oxide (NO)
    • C01B21/26Preparation by catalytic or non-catalytic oxidation of ammonia
    • C01B21/265Preparation by catalytic or non-catalytic oxidation of ammonia characterised by the catalyst

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

A laminar charge of a catalyst of precious metals for the oxidation of ammonia to nitric oxide, and especially in the production of nitric acid, consists of two or three catalytic layers of differing chemical composition. In the first layer, reckoned in the direction of gas flow, a catalyst is used the main component of which is platinum. In the second layer a catalyst is used the main component of which is palladium in such an amount that the bond intensity, calculated for the platinum catalyst, without regard to the palladium catalyst and expressed in tons of ammonia passed per 24 hours, per square meter of the active geometrical surface, calculated for the wire diameter of the new gauge is greater than 0.25 (1 + p), where p is the absolute pressure in the ammonia oxidiser. When a three-layer arrangement is employed the additional third layer is constituted by elements the main component of which is platinum of a heat-resisting grid which minimises mechanical losses of the palladium catalyst.

Description

SPECIFICATION Laminar charge of a catalyst of precious metals for oxidation of ammonia to nitric oxide The invention relates to a laminar charge of a catalyst of precious metals for the oxidation of ammonia to nitric oxide, especially in the process of producing nitric acid, consisting of two or three catalytic layers having differing compositions.
Three types of catalyst charge are already known forthe oxidation of ammonia, which enable the oxidation of NH3 to NO to proceed to 92-98% yield.
The first type, which is most frequently used, consists of gauzes the main component of which is platinum. It is the so-called platinum catalyst. The gauzes are made of platinum alone or of a platinumrhodium alloy, an alloy of platinum with palladium and rhodium, or, possibly, with other additions for example, ruthenium.
The amount of platinum catalyst which is necessary for achieving an economically satisfactory degree of oxidation of NH3 to NO can be determined, depending on the pressure "p" in the reactor expressed in atmospheres, on the basis of the specific load "Gj" expressed in tons of ammonia per 24 hours per square meter of active geometrical surface, calculated for the diameter of fresh wires in catalytic gauzes (t NH3/m2. d) from the equation Gj = 0.25 (1 + p). At higher load intensities of the said catalysts incomplete oxidation of ammonia and a decrease in NO output occur, and at lower load intensities an increase in platinum losses occurs without a distinct increase in NO output.
The second type of known catalyst for the oxidation of ammonia consists of non-platinum elements having a granular form e.g. tablets, in which the function of catalyst is performed by the oxides of metals, e.g. ferric, cobaltic and chromic oxides.
The third type of known catalyst consists of one layer of platinum catalyst and one layer of a nonplatinum catalyst located beneath it; thus this charge is a combination of the aforesaid first two types.
Notwithstanding the type of catalyst charge used, the production cost of nitric oxide is vitally affected by the degree of oxidation of NH3 to NO, the consumption (losses) of the catalyst per unit of the mass of oxidized ammonia, the amount of the charge, the frequency of its replacement and the price of the catalyst.
The disadvantage of the aforesaid catalyst charges containing platinum is the fact that in orderto achieve a high degree of conversion of NH3 to NO large amounts of catalyst charge are necessary; this entails great expense and high temperature in the process, resulting in considerable losses. In order to reduce the losses of platinum catalyst, after complete oxidation of ammonia, a recovery of platinum is carried out, the platinum being recovered from the post-reaction gases upon calcium oxide, on gold, on alloys of palladium with gold, and in addition,the above mentioned charges are used, in which a part of the platinum catalyst is replaced by a nonplatinum catalyst-the oxide of common metals.
Other methods are also known for reducing the charge and the losses of platinum catalyst, e.g.
patents of the companies Engelhard (German Federal Republic Patent No.2101188) and Johnson Matthey & Co., (German Federal Republic patent No.
2239514). The said patents describe replacing the catalyst gauzes by a porous layer of a common metal. In the opinion of the present inventors, one part of such catalytic gauzes does not act as a catalyst, but is mainly designed to create resistance to flow of the gases and for equalizing the linearveloc- ity of the gases throughout the cross-section of the ammonia burner. The Johnson Matthey & Co., patent suggests also that platinum may deposit on the surface of a common metal and provide a catalytic action.
The Degussa Company has patented platinumrhodium gauzes in which part of the wires constituting the gauze are made from a common metal of higher strength (Polish patent No.94690, German Federal Republic patent No.2341624). This invention enables extension of the catalyst life and reduction of the mass of precious metals in the charge, as well as of losses during operation. However, the said results have a limited application, mainly to these ammonia burners in which no uniform load exists, and therefore they require a certain excess of the catalyst.
There is also know a platinum catalyst on a nickel carrier (German Federal Republic patent No.
2654913). Difficult recovery of the precious metals from the used catalyst is, however, a disadvantage of this catalyst and of a catalyst using plaited wire on a common metal.
In order to reduce the mass of platinum in the catalyst charge as well as losses thereof during the process of ammonia oxidation, catalysts have been developed which have a higher content of palladium, e.g. the Russian catalyst (Polish patent No.
80399) containing 15-22% of Pd, and the catalyst of the Engelhard Company (U.S. patent No.3904740) containing 45-55% of Pd, and the catalyst of the Degussa Company (U.S. patent No.3873675) containing 55-70% of Pd.
In the catalyst according to the present invention to achieve further reduction in the catalyst charge and loss thereof part of the platinum catalyst is replaced by a catalyst the main component of which is palladium, which we call a palladium catalyst.
The palladium catalyst has high activity, is less sensitive to contamination, is considerably less expensive and lighter in weight, and the losses in the process of ammonia oxidation are smaller than those encountered with platinum catalysts.
It was found that if such a catalyst is placed beneath a layer of platinum catalyst its activity is increased. Moreover, the palladium catalyst has the ability to retain platinum escaping from the platinum gauzes.
Thus, the substance of the invention consists in simultaneous utilization of the catalytic properties of a palladium catalyst and its ability to retain platinum.
It further consists in the fact that the activity of these catalysts increases when they are placed beneath a layer of the platinum catalyst.
In the process according to our invention the charge of the catalyst consist of two or three layers each having a different composition. The first layer, reckoned in the direction of flow of the gases, consists of elements, e.g. gauzes, the main component of which is platinum; the second layer consists of elements, e.g. gauzes, the main component of which is palladium. The third layer, when used, consists of elements, the main component of which is platinum.
Between these layers and beneath the lowest layer there may be placed spacing elements which facilitate the location of the charge in the oxidizer and the separation of the layers when the charge is removed.
However, spacing apart of the layers has a disadvantageous effect on the efficiency of the oxidation of NH3 to NO, which has been proved experimentally.
In order to simplify the exchange of the catalyst charge in the oxidizer it is preferable for both catalysts to be in the form of gauzes. This arrangement is similar, to the recovery process for platinum developed by the Degussa and Engelhard Companies. The dis-similarity and the novelty consists in the fact that due to utilization of the catalytic properties of the palladium alloys the amount of platinum catalyst required is reduced and the zone for platinum recovery is shifted into the region of catalytic oxidation of the ammonia, which additionally contributes to an improvement in the catalytic properties of the whole charge and to an increase in the efficiency of the process (NO output). Platinum recovery in the Degussa method takes place after the gases have passed through the catalyst, i.e. after an almost complete reaction of the ammonia.Thus the catalytic properties of the unit retaining platinum are not utilized therein. Therefore the invention as compared with the Degussa's process-provides the possibility of reducing the quantity of the platinum catalyst in the charge and in reducing losses thereof at the expense of a larger consumption of palladium which is less expensive and lighter in weight. Both platinum and palladium, and to a smaller extent-also other metals, can be retained additionally on the oxides of alkaline earth metals, mainly on calcium oxide. The palladium catalyst can also be made in forms other than gauzes, e.g. in a form of a porous layer, or it can be deposited upon a carrier.
The quantities of both catalysts should be selected individually for each oxidizer, depending upon the parameters of its operation and design, on the required degree of oxidation of NH3 to NO, and the quantities of the losses of precious metals, and the composition of the catalysts used. The ratio of the mass of precious metals present in the platinum catalyst to the sum of the mass of precious metals present in the palladium catalyst is within the range 0.05-50. The composition of the palladium catalyst is most important. The additional elements such as; Cu, Co, Pt, Rh, Ir, Au, Ag change its activity in catalysing the oxidation of ammonia, in the ability to retain platinum and in mechanical strength. As the palladium catalyst there can also be used the known Pd 80Au20 gauzes for the recovery of platinum, produced by the Degussa and Engelhard Companies.
Due to the application of the catalyst charge according to the invention-maintaining the same degree of oxidation of NH3 to NO as with the platinum catalyst-the possibility exists of reducing the amount of the platinum catalyst by as much as one half, as well as the possibility of reducing the irretrievable losses of platinum by as much as 80%, in reducing the total mass of the catalyst charge by as much as 30%, and in reducing the total losses of precious metals by as much as 60%. The use of the catalyst charge according to the invention does not require either any changes in the reactor used for ammonia oxidation, or any changes in the parameters of the process. The greatest benefit of the invention is obtained when oxidation of NH3 to NO increase with the layer of the palladium catalyst is greater than 0.3%.
The disadvantage of the catalyst charge according to the invention is that the mechanical strength of the palladium catalysts is lower than that of the platinum catalysts. For this reason it is preferable to use, as a third layer of the charge, the platinum catalyst or other supporting element e.g. a heatresisting grid which will prevent the mechanical losses of the palladium catalyst.
In preliminary research leading to the invention palladium catalysts were used which had the following compositions: 1/ Pd-80% Au-20% Ir-traces 2/ Pd77.4% Au-I 9.6% Pt-2.9% Cu0.1% 3/ Pd-71.9% Au-19.0% Pt-8.9% Ir0.2% 4/ Pd-56.7% Au-16.6% Pt-26.5% Co-0.2% 5/ Pd-52.4% Au-i 6.1% Pt-31.2% Ag0.3% 6/ Pd-42.8% Au-14.2% Pt-42.7% Rh-0.3% The catalytic properties and the ability to retain the platinum of the said catalysts was similar.
The following example illustrated the nature of the present invention.
EXAMPLE 1 In the process of oxidation of ammonia at a pressure of approximately 4.7 atmos three identical oxidizers were supplied with the same ammonia-air mixture and three different catalyst systems were used.
In the first system the conventional charge was used i.e. it consisted of 4 gauzes of the platinum catalyst Pt90Rh10; in the second-the charge according to the invention, consisting of 2 gauzes of the platinum catalyst and 2 gauzes of the palladium catalyst of the Pd80Au20 alloy; and in the third-the charge consisting of 4 gauzes of the palladium catalyst Pd80Au20 which has not hitherto been used.
The diameter of the wires and the gauze meshes of all catalytic materials were the same. The specific gravity of the alloy of the palladium catalyst was approximately 0.6 of the specific gravity of the platinum catalyst. The load intensity of the catalyst was approximately 1.4 t NH,/m2 per 24 hours. After the same period of operation the average conversion of NH3 to NO obtained using the catalyst charge according to the invention was 0.5% higher than that with the platinum catalyst and 4.4% higher than that with the palladium catalyst. The loss of the mass of the platinum catalyst in the charge according to the invention was approximately 60%, while that of the palladium catalyst was approximately 10% of the loss of the mass of the platinum catalyst consisting of4 gauzes (in the first oxidizer).The gauzes of the palladium catalyst retained approximately 54% of the losses of the mass of the platinum catalyst.
The loss in the mass of the palladium catalyst in the third oxidizer was approximately 50% of the loss of the mass of the platinum catalyst in the first oxidizer.
EXAMPLE2 In a catalyst charge consisting of 7 catalytic gauzes Pt90Rh10,the last three of which were replaced by the palladium catalyst (the charge was reduced by approximately 43%), the following data were obtained; average conversion of NH3 to NO increased by 1.1%, reduction of losses of the mass of Pt90Rh10 catalyst by 38.5%, increase in the mass of the palladium catalyst constituting 48.5% of the loss of the mass of the Pt90Rh10 catalyst.
EXAMPLE3 The catalyst charge consisted of 7 catalytic gauzes Pt90Rhl0,three of which were replaced by the palladium catalyst, the gauzes being arranged alternatively in the charge.
The following effects were observed average conversion of NH3 to NO 1% higher, reduction in losses of the mass of the Pt90Rh10 catalyst 33.8%, increase in the mass of the palladium catalyst constituting 52.1% of the loss of the mass of the Pt90Rhl0 catalyst.
EXAMPLE4 In a catalyst charge consisting of 30 gauzes of Pt90Rh10, 20 of the gauzes were replaced by the palladium catalyst. Due to this the observed effects were: 0.4% average increase in the conversion of NH3 to NO, reduction in the loss of the mass of the platinum catalyst was 61.3%, and an increase in the mass of the palladium catalyst constituting 0.9% of the losses of the mass of the platinum catalyst.
When only 10 platinum gauzes were replaced by palladium gauzes with the remaining parameters unchanged oxidation of ammonia resulted in 0.5% increase conversion of NH3 to NO, reduction in the losses of the platinum catalyst by 30.0% and increase in the mass of the palladium catalyst constituted 20.1% of the loss in the mass of the platinum catalyst. In another experiment carried out underthe same conditions of oxidation of NH3, the observed increase in the mass of the palladium catalyst constituted 26.2% of the loss of the platinum catalyst.
In this experiment 50.7% of the platinum was recovered, and palladium loss was 52.4% of the mass of the recovered platinum.

Claims (10)

1. A laminar charge of a catalyst of precious metals for the oxidation of ammonia to nitric oxide, and especially for the production of nitric acid, characterised in that one part of the charge, through which the reaction gases first flow, is a catalyst the main component of which is platinum, viz the so-called platinum catalyst, and the second part of the charge is a catalyst the main component of which is palladium, viz the so-called palladium catalyst, said charge containing such an amount of palladium catalyst that the load intensity, calculated for the platinum catalyst, without regard to the palladium catalyst and expressed in tons of ammonia passed per 24 hours, per square meter of the active geometrical surface, calculated for the diameter of new gauze is greater than that given by the equation Gj = 0.25(1 + p), where p is the absolute pressure in the NH3 oxidizer.
2. A charge of a catalyst according to claim 1 characterised in that the palladium catalyst contains at least one of the metals: Cu, Co, Pt, Rh, Ir, Au, Ag.
3. A charge of a catalyst according to either of claims 1 and 2 characterised in that the palladium catalyst is in the form of gauzes, porous layers or is deposited upon a carrier.
4. A charge of a catalyst according to any of claims 1,2 or 3 characterised in that the palladium catalyst is located between layers of the platinum catalyst.
5. A charge of a catalyst according to any of claims 1 to 4 characterised in that the ratio of the mass of precious metals present in the platinum catalyst to the sum of the mass of precious metals present in the palladium catalyst is within the range 0.05 to 50.
6. A charge of a catalyst according to any of the preceding claims characterised in that thin spacing elements are inserted between the layers of the platinum catalyst and the palladium catalyst.
7. A charge of a catalyst according to any of the preceding claims characterised in that the palladium catalyst is mounted on a heat-resistant supporting grid.
8. A charge of a catalyst according to any of the preceding claims characterized in that the charge is mounted upon a porous ceramic element or upon an element made of heat-resisting common metal.
9. A charge of a catalyst according to claim 1 characterised in that it is placed over a layer having the ability to retain platinum metals.
10. A process forthe oxidation of ammonium to nitric oxide characterised in that a mixture of ammonium and air is passed through a charge of a catalyst according to any of the preceding claims.
GB7849529A 1978-12-21 1978-12-21 Laminar charge of a catalyst of precious metals for oxidation of ammonia to nitric oxide Expired GB2037606B (en)

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GB7849529A GB2037606B (en) 1978-12-21 1978-12-21 Laminar charge of a catalyst of precious metals for oxidation of ammonia to nitric oxide

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0364153A1 (en) * 1988-10-12 1990-04-18 Johnson Matthey Public Limited Company Metal fabrics
DE19543102C1 (en) * 1995-11-18 1996-11-14 Heraeus Gmbh W C Gold-free mesh, esp. recovery mesh for ammonia oxidn. to nitric acid
US5656567A (en) * 1990-07-31 1997-08-12 Pgp Industries, Inc. Self-gettering catalysts

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0364153A1 (en) * 1988-10-12 1990-04-18 Johnson Matthey Public Limited Company Metal fabrics
AU612906B2 (en) * 1988-10-12 1991-07-18 Johnson Matthey Public Limited Company Metal fabrics
US5188813A (en) * 1988-10-12 1993-02-23 Johnson Matthey Public Limited Company Metal fabrics
US5266293A (en) * 1988-10-12 1993-11-30 Johnson Matthey Public Limited Company Metal fabrics
US5656567A (en) * 1990-07-31 1997-08-12 Pgp Industries, Inc. Self-gettering catalysts
DE19543102C1 (en) * 1995-11-18 1996-11-14 Heraeus Gmbh W C Gold-free mesh, esp. recovery mesh for ammonia oxidn. to nitric acid

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