GB2029725A - Process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres - Google Patents

Process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres Download PDF

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Publication number
GB2029725A
GB2029725A GB7928219A GB7928219A GB2029725A GB 2029725 A GB2029725 A GB 2029725A GB 7928219 A GB7928219 A GB 7928219A GB 7928219 A GB7928219 A GB 7928219A GB 2029725 A GB2029725 A GB 2029725A
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Prior art keywords
polyvinyl chloride
product
polyethylene imine
weight
coating
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GB2029725B (en
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Akzo NV
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Akzo NV
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/48Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing the ethylene imine ring
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/244Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres, which process comprises treating a product with a solution of polyethylene imine and, if required, subjecting the product so treated to a drying treatment, and applying to the so treated product a coating containing a polyvinyl chloride, a plasticizing agent and a polyisocyanate, and subsequently gelatinizing the coating. The polyethylene imine may be applied to the macromolecular polymethylene terephthalate from a spin finish or by dipping the product in an aqueous solution thereof.

Description

SPECIFICATION Process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macro molecular polymethylene terephthalate product composed of threads, yarns or fibres The present invention relates to a process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres, in which process a coating containing a polyvinyl chloride, a plasticizing agent and a polyisocyanate is applied to the products and subsequently gelatinized. The invention also relates to the products thus treated.
A process in which a coating containing a polyvinyl chloride, a plasticizing agent and a polyisocyanate is applied to a product is described in, for example, British Patent Specification 1,119,949.
We have now developed a process which permits the percentage of polyisocyanate in the polyvinyl chloride-containing coating to be considerably reduced while maintaining the adhesion and, in many cases, improving the tearing strength.
Accordingly, the present invention provides a process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres, which process comprises treating a product with a solution of polyethylene imine and, if required, subjecting the product so treated to a drying treatment, and applying to the so treated product a coating containing a polyvinyl chloride, a plasticizing agent and a polyisocyanate, and subsequently gelatinizing the coating.
It should be added that the use of polyethylene imine for improving the adhesion of a yarn, cord, or fabric of a macromolecular polymethyiene terephthalate to a polymer is described in Netherlands Patent Specification No. 260,385. However, the polymer to which the macromolecular polymethylene terephthalate is adhered is a rubber. Moreover, before the products are embedded in the rubber, they are treated with a dispersion of a latex of a copolymer of a vinyl pyridine and a diene in a solution of a precondensation product of a phenol and an aldehyde in water and subsequently dried under tension.
Japanese Patent Application No. 49/92163 (laid open to public inspection) describes the use of polyethylene imine in combination with a latex dispersion for the purpose of improving the adhesion of textile products to rubber or polyvinyl chloride. However, the polyvinyl chloride is already in the form of a sheet material and does not contain any polyisocyanate.
French Patent Specification No. 1,106,707 describes the use of polyethylene imine for obtaining improved adhesion between rayon or cotton and a polyvinyl chloride coating. Both the nature of the treated fabric and the composition of the coating differ essentially from those used in the process of the present invention.
By the term "macromolecular polymethylene terephthalate" as used herein is meant all polymeric esters that contain a high proportion of esters, which may be obtained by subjecting glycols of the series HO(CH2)nOH, where n is an integer of from 2 to 10, to a heat treatment in the presence of terephthalic acid, or a mixture of terephthalic acid and isophthalic acid, under conditions that yield high-molecular weight polyesters. Instead of terephthaiic acid our a mixture of terephthalic acid and isophthalic acid an ester-forming derivative thereof may be used, fcr example aliphatic (including cycloaliphatic) or aromatic esters or half esters, an acid halide or an ammonium salt or amine salt. Instead of the aliphatic glycol a cycloaliphatic glycol may be used.
By the term "yarns" is meant both threads composed of continuousfilaments and threads spun from staple fibres.
By the term "polyvinyl chloride" as used herein is meant not only all possible homopolymers of vinyl chloride and post-chlorinated polyvinyl chloride, but also copolymers whose main constituent is vinyl chloride, such as copolymers of vinyl chloride and vinyl acetate, copolymers of vinyl chloride and vinylidene chloride, copolymers of vinyl chloride and acrylonitrile, copolymers of vinyl chloride and maleic orfumaric esters and copolymers of vinyl chloride and styrene, and also mixtures of a high proportion of polyvinyl chloride resin and a small proportion of some other synthetic resin, such as chlorinated polyethylene or copolymers of acrylonitrile, butadiene and styrene.
The pretreatment with a solution of polyethylene imine may be effected in a separate step, with the threads, cords or fabrics being in a relaxed or in a tensioned state. For example, the yarns or cords may be treated while in skein form. Or they may be continuously passed through a bath of polyethylene imine solution for example with the aid of rolls. If necessary, the excess solution may be removed by, for example, centrifuging or squeezing. It has been found that it is also possible for the polyethylene imine to be applied to the polymethylene terephthalate from the spin finish. This eliminates the need for a separate step, which may result in considerable economy. The temperature at which the treatment with polyethylene imine takes place is not critical. For economical reasons it is therefore generally carried out at room temperature.The polyethylene imine used may be a commercially available polyethylene imine such as that sold under the name "Polymin P" (registered trade name).
It has been found that favourable results are obtained if the products are dipped in an aqueous solution containing 0.0005 to 0.05% by weight of polyethylene imine, and after the excess solution has been squeezed out, subjected to a drying treatment. Optimum results are obtained if the aqueous solution contains 0.005 to 0.01% by weight of polyethylene imine.
The polyethylene imine may also be applied from a spin finish and in this case it is usually present in the spin finish in the form of an aqueous emulsion. It is also possible, however, to use an anhydrous polyethylene imine which may optionally be mixed with a solvent and added to the finish concentrate.
Turpentine may be used as the solvent. The finish concentrate is generally applied to the yarn in an amount of 0.5 to 1.5% by weight, calculated on the yarn weight. Favourable results are obtained if the amount of polyethylene imine in the spin finish is at least 0.05% by weight, calculated on the finish concentrate. Optimum results are obtained if the concentration of the polyethylene imine in the spin finish is between 0.2 and 0.3% by weight, calculated on the finish concentrate.
After the treatment with an aqueous solution of polyethylene imine it is necessary for the products to be dried. This may be done with the products being kept under tension or in a tension-free state. The temperature will then generally be at least 1 O00C.
Applying the polyvinyl chloride-containing coating is effected in the usual manner. During this process the product to which the polyvinyl chloride is applied may be kept under tension or in a tensionless state. As mentioned before, the adhesive composition contains a plasticizer and polyisocyanate as well as a polyvinyl chloride. The polyisocyanate may be entirely or partially blocked, for example as a result of the presence of uretdione rings, as described in British Patent Specification No. 1,1 9,949. Also use may be made of a mixture of an organic polyisocyanate free of isocyanur rings and an isocyanurate/polyisocyanate polymer, as described in French Patent Specification No.
1,511,163.
To obtain even better adhesion a reactive polyester may be incorporated into the polyvinyl chloride-containing coating. By preference this polyester should contain free hydroxyl groups. The reactive polyesters may be obtained in a manner known per se by condensation of polycarboxylic acids and polyalcohols, preferably ,es-dicarboxylic acids and a,o-diols. Polyesters obtained by condensation of adipic acid with 1,4-butanediol, by condensation of adipic acid with 1,4-butanediol and trimethylol propane, or by esterification of adipic acid with 1 ,6-hexanediol may also advantageously be used.Under some circumstances, for instance if the "pot life" of the polyvinyl chloride- and polyisocyanatecontaining composition for the coating is to be increased, it may be advisable to apply the reactive polyester to the products treated with polyethylene imine prior to applying the polyvinyl chloridecontaining coating thereto. The amount of reactive polyester used generally varies from 1 to 20 per cent by weight, based on the weight of the mixture of plasticizer and polyvinyl chloride to be applied to the product. The amount of polyisocyanate used may vary from 0.5 to 10, preferably from 1 to 6 per cent by weight, based on the weight of the mixture of plastizer and polyvinyl chloride.
Examples of plasticizers that may be used in the adhesive compositions of the invention are organic esters of phosphoric acid or phthalic acid, such as dibutylphthalate, dioctylphthalate and tricresyl Dhosphate.
The adhesive compositions used in the present invention may furthermore contain stabilizers for polyvinyl chloride, such as basic lead carbonate, fillers, pigments and antistatic agents such as carbon black. When blocked polyisocyanates are used, the polyvinyl chloride-containing coatings may also contain catalysts which accelerate the de-blocking process, such as di-n-butyl tin oxide, stannous octoate, zinc acetate, pyridine, triethylene diamine or titanium hydroxy chloride. In particular, when a reactive polyester is incorporated into the polyvinyl chloride-containing coating, it is necessary to include a retarder in order to inhibit as much as possible premature reaction between reactive polyester and polyisocyanate. For this purpose an acid chloride such as phthaloyl chloride may be used.The preparation of the polyvinyl chloride-containing coatings used in the present invention is usually carried out as follows. The polyisocyanate, which may optionally be blocked, is dissolved in a solvent or suspended as a powder in a plasticizer for the polyvinyl chloride, such as dioctylphthalate.
Subsequently, the reactive polyester and the polyisocyanate-containing solution or suspension is mixed with a plastisol of polyvinyl chloride, i.e. a suspension of finely divided polyvinyl chloride in a plasticizer, or with an organosol of polyvinyl chloride, i.e. a suspension of polyvinyl chloride in a mixture of plasticizer and solvent. The whole is thoroughly mixed. The resulting composition may be applied to the product of macromolecular polymethylene terephthalate treated with polyethylene imine in the usual manner, such as by spreading, brushing, impregnating or dipping.
It will generally be desirable to apply two or more polyvinyl chloride-containing coatings. The second and possibly further coatings do not contain reactive polyester and polyisocyanate.
After the first coating or ground coating has been applied, it is pregelatinized at a temperature in the range of from 1000 to 1 50 C. The duration of heating partly depends on the type of polyisocyanate, the coating thickness and the temperature used.
An important advantage of the process of the invention is that it is possible to obtain the same adhesion with the use of a smalleramountofpolyisocyanate in the first coating than would be possible if no polyethylene imine were used.
The invention will be further illustrated in but not limited by the following Examples.
EXAMPLE I A polyvinyl chioride-containing coating was applied to a fabric of polyethylene terephthalate (cloth weight about 200 g/cm2, with 9 threads/cm both for the warp and the weft). The threads (dtex 1 off2 10 Z60) were provided with 1% spin finish, calculated on the yarn weight. The concentration of the polyethylene imine in the spin finish was 0; 0.25; and 0.5% by weight, calculated on the finish concentrate.The composition of the polyvinyl chloride-containing coating was as follows: Parts by weight Polyvinyl chloride paste 60 Dioctylphthalate 40 Basic lead carbonate 1.2 Barium-cadmium laurate 0.6 Parts by weight 70 wt % solution of a hydroxyl group containing polyester in a 1:1 mixture of ethyl acetate and methylene chloride (hydroxyl number 110: acid number < 4) 6 50 wt % dispersion of dimerized 2,4-toluene diisocyanate in dioctylphthalate 6.1 The first coating applied had a weight of 100 g/m2. This coating was pregelatinized for 1 minute at 1 400C, after which two coatings not containing an adhesive were applied at a weight each of 70 g/m2.
Before applying the third coating, the second coating was also pregelatinized for 1 minute at 1400C.
Subsequently, post-gelatinization was carried out for 2 minutes at 19000.
The adhesion was determined by measuring the force required for a 5 cm wide PVC-film to be pulled off from the polyester fabric over a distance of 10cm at a rate of 10 cm per minute. The results in Newton/S cm are given in the following table.
Polyethylene imine in spin finish wt % based Adhesion in N/5 cm on finish concentrate O 95 0.25 124 0.5 142 EXAMPLE II The procedure of Example I was repeated, except that the post-gelation was carried out for 3 minutes at 1 900 C. The results are given in the following table.
Polyethylene imine in spin finish wt % based Adhesion in N/5 cm on finish concentrate O 114 0.25 168 0.5 164 EXAMPLE Ill The procedure of Example I was repeated, except that a polyfunctional aliphatic isocyanate of the formula:
was used.
The number of parts by weight of polyisocyanate was 3.4 per 100 parts by weight of polyvinyl chloride.
The results are given in the following table.
Polyethylene imine in spin finish wt % based Adhesion in N/5 cm on finish concentrate O 88 0.25 130 0.5 140 EXAMPLE IV The procedure of Example Ill was repeated, except that the amount by weight of polyisocyanate was 4.5 parts per 100 parts by' weight of polyvinyl chloride paste and the number of parts by weight of the hydroxyl group-containing polyester was 8. The results are given in the following table.
Polyethylene imine in spin-finish wt % based Adhesion in N/5 cm on finish concentrate o 92 0.25 149 0.5 150 EXAMPLE V In this Example the polyethylene imine was not applied to the yarn from the spin finish, but a similar fabric to that described in Example I was immersed in aqueous solutions containing 0; 0.005 and 0.01% by weight of polyethylene imine, respectively. The fabric was subsequently mangled to a 50% moisture absorption, based on the weight of the fabric. After the fabric had been dried at a temperature of 1 100C to 1 50C, the adhesive composition given in Example I was applied thereto at a weight of 100 g/m2. Gelatinization was carried out for 1 minute at 1 400C and a post-heat treatment was carried out for 3 minutes at 1900C.
The results are given in the following table.
Polyethylene mine in Adhesion in N/s cm bath wt % O 135 0.005 159 0.01 162

Claims (11)

1. A process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric, web or other macromolecular polymethylene terephthalate product composed of threads, yarns or fibres, which process comprises treating a product with a solution of polyethylene imine and, if required, subjecting the product so treated to a drying treatment, and applying to the so treated product a coating containing a polyvinyl chloride, a plasticizing agent and a polyisocyanate, and subsequently gelatinizing the coating.
2. A process as claimed in claim 1 , wherein the polyethylene imine is applied to the macromolecular polymethylene terephthalate product from a spin finish.
3. A process as claimed in claim 2, wherein the amount of polyethylene imine contained in the spin finish is at least 0.05 per cent by weight based on the finish concentrate.
4. A process as claimed in claim 3, wherein the concentration of the polyethylene imine in the spin finish is in the range of from 0.2 to 0.3 per cent by weight based on the finish concentrate.
5. A process as claimed in claim 1, wherein the macromolecular polymethylene telephthalate product is dipped in an aqueous solution containing 0.0005 to 0.05 per cent by weight of polyethylene imine, the excess solution is removed therefrom and the product subjected to a drying treatment.
6. A process as claimed in claim 4, wherein the aqueous solution contains 0.005 to 0.01 per cent by weight of polyethylene imine.
7. A process as claimed in any one of the preceding claims, wherein the polyisocyanate contained in the coating composition is entirely or partially blocked.
8. A process as claimed in any one of the preceding claims, wherein a reactive polyester is incorporated into the polyvinyl chloride-containing coating composition.
9. A process as claimed in claim 8, wherein the amount of reactive polyester is from 1 to 20 per cent by weight based on the weight of the mixture of polyvinyl chloride and plasticizer to be applied to the product.
1 0. A process as claimed in any one of the preceding claims, wherein the polyisocyanate is contained in the polyvinyl chloride coating composition in an amount of from 1 to 6 per cent by weight based on the weight of the mixture of polyvinyl chloride and plasticizer to be applied to the product.
11. A process as claimed in any one of the preceding claims, wherein two or more polyvinyl chloride-containing coatings are applied to the treated product.
1 2. A process as claimed in any one of the preceding claims, wherein the first or ground coating is pre-gelatinized at a temperature in the range of from 1000 to 1 500C.
1 3. A process as claimed in claim 1 substantially as hereinbefore described with reference to any one of the Examples.
1 4. A product of macromoiecuiar polymethylene terephthalate having a polyvinyi chloridecontaining coating adhered thereto, whenever prepared by a process as claimed in any one of the preceding claims.
GB7928219A 1978-09-04 1979-08-14 Process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric web or other macromolecular polymethylene terephthalate product composed of threads yarns or fibres Expired GB2029725B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
NL7809025A NL7809025A (en) 1978-09-04 1978-09-04 A PROCESS FOR IMPROVING THE ADHESION OF POLYVINYL CHLORIDE TO A FABRIC, KNITTLE, FLEEC OR OTHER PRODUCTS OF MACROMOLECULAR POLYMETHYLENE PERHALATE MADE FROM THREADS, YARNS OR FIBERS.

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GB2029725A true GB2029725A (en) 1980-03-26
GB2029725B GB2029725B (en) 1982-07-14

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GB7928219A Expired GB2029725B (en) 1978-09-04 1979-08-14 Process for improving the adhesion of polyvinyl chloride to a woven or knitted fabric web or other macromolecular polymethylene terephthalate product composed of threads yarns or fibres

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JP (1) JPS5536398A (en)
DE (1) DE2932873C2 (en)
FR (1) FR2434889A1 (en)
GB (1) GB2029725B (en)
IT (1) IT1122377B (en)
NL (1) NL7809025A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0710683A1 (en) * 1994-11-03 1996-05-08 Hospal Industrie S.A. Adhesion promoter for polyurethane adhesive compositions
FR2738847A1 (en) * 1995-09-18 1997-03-21 Adp Amenagement & Decoration D CANVAS MATERIAL AND USE THEREOF TO REALIZE A FALSE CEILING

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1068987B1 (en) * 1995-06-23 2004-09-01 Fuji Kiko Co., Ltd. Adjustable hinge mount for reclinable seat
DE19637305A1 (en) * 1996-09-13 1998-03-19 Happich Gmbh Gebr Folding roof covering for convertible
CN109628010B (en) * 2018-12-25 2021-05-11 宁波六麦新材料科技有限公司 Non-woven fabric-based adhesive tape and preparation method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1106707A (en) * 1954-05-14 1955-12-22 Comptoir Textiles Artificiels Manufacturing process for coated fabrics
NL103985C (en) * 1961-01-23 1900-01-01

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0710683A1 (en) * 1994-11-03 1996-05-08 Hospal Industrie S.A. Adhesion promoter for polyurethane adhesive compositions
FR2726567A1 (en) * 1994-11-03 1996-05-10 Hospal Ind USE OF POLYETHYLENEIMINE AS AN ADHESION PROMOTER OF AN ADHESIVE POLYURETHANE COMPOSITION
FR2738847A1 (en) * 1995-09-18 1997-03-21 Adp Amenagement & Decoration D CANVAS MATERIAL AND USE THEREOF TO REALIZE A FALSE CEILING
WO1997011221A1 (en) * 1995-09-18 1997-03-27 A.D.P. Amenagement & Decoration Du Plafond Web material and use thereof for making a false ceiling

Also Published As

Publication number Publication date
GB2029725B (en) 1982-07-14
FR2434889A1 (en) 1980-03-28
DE2932873A1 (en) 1980-03-13
IT1122377B (en) 1986-04-23
IT7924809A0 (en) 1979-07-31
DE2932873C2 (en) 1982-04-22
NL7809025A (en) 1980-03-06
JPS5536398A (en) 1980-03-13

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