GB1604559A - Closure cap lining - Google Patents
Closure cap lining Download PDFInfo
- Publication number
- GB1604559A GB1604559A GB25770/78A GB2577078A GB1604559A GB 1604559 A GB1604559 A GB 1604559A GB 25770/78 A GB25770/78 A GB 25770/78A GB 2577078 A GB2577078 A GB 2577078A GB 1604559 A GB1604559 A GB 1604559A
- Authority
- GB
- United Kingdom
- Prior art keywords
- caps
- compound
- feed
- pockets
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 150000001875 compounds Chemical class 0.000 claims description 52
- 238000000465 moulding Methods 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000012530 fluid Substances 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 239000012943 hotmelt Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 241000288673 Chiroptera Species 0.000 claims description 2
- 241000220010 Rhode Species 0.000 claims description 2
- 230000008901 benefit Effects 0.000 claims description 2
- 230000015556 catabolic process Effects 0.000 claims description 2
- 230000009189 diving Effects 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 description 13
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000012815 thermoplastic material Substances 0.000 description 4
- 239000004604 Blowing Agent Substances 0.000 description 2
- 229920001944 Plastisol Polymers 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000007799 cork Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004999 plastisol Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/042—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds
- B29C31/047—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds combined with moving moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C43/06—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts
- B29C43/08—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts with circular movement, e.g. mounted on rolls, turntables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/16—Forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/78—Moulding material on one side only of the preformed part
- B29C70/80—Moulding sealing material into closure members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3466—Feeding the material to the mould or the compression means using rotating supports, e.g. turntables or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C2043/3676—Moulds for making articles of definite length, i.e. discrete articles moulds mounted on rotating supporting constuctions
- B29C2043/3689—Moulds for making articles of definite length, i.e. discrete articles moulds mounted on rotating supporting constuctions on a support table, e.g. flat disk-like tables having moulds on the periphery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0058—Liquid or visquous
- B29K2105/0061—Gel or sol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
- B29L2031/565—Stoppers or lids for bottles, jars, or the like, e.g. closures for containers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Sealing Of Jars (AREA)
Description
(54) IMPROVEMENTS RELATING TO CLOSURE CAP LINING
(71) We, NATIONAL CAN CORPORATION, a Corporation organised under the laws of the State of Delaware, United States of
America, of 8101 West Higgins Road,
Chicago, Illinois 60631, United States of
America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates generally to closure caps and more particularly to apparatus for applying a liner of a mouldable and curable material such as a plastisol to unlined closure caps.
For many years the conventional bottle closure consisted of a metal cap which had a cork disk secured therein which would seal against the top of a package to seal the contents therein.
In more recent years substantial activity and development has occurred in the plastics field and the utilisation of plastics as a lining material has become substantially standard in the industry, replacing the conventional cork liner.
Various types of apparatus for applying liners to unlined cap closures have been proposed and are in existence at the present time. One type of apparatus that has been used extensively is described in Aichele
United States Patent No. 3,135,019. This patent discloses a machine for applying liners of thermoplastic material to cap closures, particularly crown caps. In the machine described in this patent, the caps are preheated and a heated thermoplastic material in a soft plastic condition is fed in metered amounts to the respective unlined caps. The thermoplastic material is then shaped or moulded and set into a liner formation by a moulding head that is rotated in a continuous fashion. A specific type of plastics metering means for the above machine which is described in Aichele
United States Patent No. 3,212,131 is capable of feeding small charges of thermoplastic material at rates of approximately 300 caps per minute.
Another construction of crown cap lining machine is described in Simpson United
States Patent No. 2,954.585 which contemplates depositing predetermine;l amounts of a thermosetting plastics lining material into unlined caps and transferring the caps with the uncured plastics to a moulding and curing turret which has circumferentially spaced clamps into which the plastics contamer caps are fed and clamped therebetween. The clamping members coact to clamp the lined caps during which heat is applied to cure the cap liners and the cured lined caps are then discharged through a take-off mechanism associated with the turret.
The present invention therefore seeks to provide a machine which is an improvement on the existing machines, particularly with regard to speed.
According to one aspect af the present invention, a cap lining machine has a continuously rotatable moulding and curing head with a plurality of circumferentially spaced stations on the periphery thereof, each station having a recess for receiving a cap and a plunger reciprocable between open and closed positions during each cycle of revolution of the head, feed means for continuously supplying unlined caps having a curable fluid compound to each station, take-off means for removing lined caps from respective stations, and stationary heating means adjacent the moulding and curing head between the feed means and the takeoff means for supplying heat to the curing and moulding head and maintaining the temperature of each station substantially above ambient temperature, the feed means including a continuously rotatable feed wheel having a plurality of circumferentially spaced pockets, unlined cap supply means for feeding caps to to respective pockets of the feed wheel, and curable fluid compound dispensing means for metering quantities of compound at a rate greater than 1000 cycles per minute to unlined caps in the pockets of the feed wheel the said dispensing means including a housing having a chamber defined therein with an inlet and an outlet at opposite ends of the chamber, a needle in the chamber for opening and closing the outlet, a solenoid coil surrounding the chamber for causing the said needle to reciprocate between open and closed positions, and pressurized compound supply means connected to the inlet for supplying compound at substantially room temperature to flow through the chamber when the outlet is open so as to be delivered to the caps at substantially room temperature, the caps with compound therein being transferred from the said pockets to the said recesses while the plungers are in an open position, the plungers being moved to a closed position after the caps have been received in the recesses to mould the compound, and the heating means acting to cure the compound while the caps are being moved between the feed means and the take-off means; the plungers being moved to an open position adjacent the take-off means to allow the caps to be removed from the said recesses.
According to a second aspect of the present invention, a cap lining machine has a rotatable moulding head with a plurality of circumferentially spaced moulding and curing stations adjacent the periphery thereof and means for feeding caps with a curable fluid compound at a rate of at least 900 caps per minute to the moulding head, the means including a wheel having a plurality of circumferentially spaced pockets on the periphery thereof for receiving unlined caps, drive means for continuously rotating the said pocketed wheel, feed means for continuously feeding unlined caps to respective pockets of the said pocketed wheel and metering means for dispensing a predetermined quantity of curable fluid compound to each of the unlined caps, the metering means including a metering gun having an outlet located above the path of the pockets, supply means for supplying pressurised curable fluid compound at substantially room temperature to the metering gun, electrically actuated needle means within the metering gun for dispensing the pressurised fluid compound to each cap, and sensing means operatively connected to the electrically actuated needle means and cooperating with the said pocketed wheel for sensing the positions of respective pockets with respect to the outlet and actuating the needle means each time a pocket is aligned with the outlet.
Recently, a more acceptable type of lining material has been developed which is capable of producing small voids in the material as the liner is being formed in the cap closure and it is believed that the machines of the present invention are particularly suitable for use with such lining material. This lining material includes a plastisol material, fillers and waxes plus a blowing agent which is deposited into the unlined cap closures and is subsequently heated to cure the liquid lining compound.
During the curing process, the blowing agents dissolve at a predetermçned temperature and create small voids in the finished and cured lining material in the cap closure.
It has been determined that the small voids aid in producing a proper seal with a container, such as a glass bottle, which in many instances has small nicks or uneven upper edges to which the cap closure must be sealed.
In a preferred construction, the cap lin mg machine includes synchronised drive means for driving the fecd means, the moulding and curing head and the take-off means, the drive means including a single drive motor, a timing belt interposed between the motor and the moulding and curing head for rotating the head and additional timing belt means for driving the feed wheel and the take-off means from the said head. Preferably, the take-off means includes a rotary pocketed wheel and the additional timing belt means includes a second timing belt interposed between the feed wheel and the said head, and a third timing belt between the feed wheel and the pocketed wheel.
Thus, all of the drive means for the respective driven members emanate from a single drive motor which is connected to the various rotating components through timing belts to provide accurate synchronised drive between the respective components and offer low maintenance requirements for the drive system.
Preferably, the dispensing means further includes sensing means for sensing the arcuate positions of the pockets and operative to energise the solenoid coil each time a pocket is aligned with the dispensing means.
The invention may be carned into practice in various ways but one cap lining machine embodying the invention and a method of lining caps using the machine will now be described by was of example with reference to the accompanying drawings, in which:
Figure 1 is a schematic top plan view of the cap lining machine;
Figure 2 is a fragmentary sectional view, as viewed generally along line 2-2 of Figure 1; and
Figure 3 is an enlarged fragmentary sectional view as viewed along line 3-3 of
Figure 1.
Figure 1 of the drawings shows a cap lining machine 10 consisting of a frame or base 12 which has a moulding and curing head 14 rotatably supported thereon and a feed means 16 for continuously supplying unlined caps having a curable fluid compound to the rotating moulding and curing head 14 at an inlet station 17. A take-off mechanism or means 18 is located at an outlet station 19 for removing the finished lined caps from the curing and moulding head.
The moulding and curing tead or turret 14 (Figure 2) consists of a turret plate 20 which is fixed to a shaft 22 that is rotatably supported in a bearing structure 24 mounted on the base 12 and is rotated through a suitable drive means, which will be described in more detail later. A plurality of moulding and curing stations 26 (48 in number being illustrated in the drawings) are equally spaced around the periphery of the plate 20 and each is designed to receive a cap having a charge of lining material to be cured while moving between the inlet station and the outlet station. The details of each station are illustrated in Figures 2 and 3, and include a plunger 28 which is reciprocated within openings 30 located in vertically spaced support plates 32 which are fixed to the plate 20 by members 33 for rotation therewith. Each of the plungers 28 has a moulding tip 34 at the lower end thereof and is normally biased into the position illustrated at the left-hand portion of Figure 2 to a closed position by a biasing spring 36. In the closed position, each moulding tip 34 cooperates with a recess or pocket 38 defined in the plate 20 to clamp and grip a cap 39 for moulding and curing the lining compound.
Each of the plungers 28 is moved to an open position by a camming mechanism which includes a camming surface 40 defined on the upper surface of a member 42 which extends around the perimeter of the moulding head and is fixedly secured to the base plate 12 through suitable support structure 44. Each plunger 29 has a cam roller 46 which is rotatably supported on the upper end thereof and is aligned with the camming surface 40, as illustrated in Figures
1 and 2. The camming surface 40 is configured such that the respective plungers 28 are reciprocated between raised and lowered positions during each cycle of rotation of the plate 20. More specifically, the camming surface 40 has an inclined portion 48 located in close proximity to the take-off mechanism 18 which cams the plungers 28 upwardly to raise the moulding tips 34 sufficiently and allow the caps to be removed from the pockets 38 by the take-off mechanism 18. The camming surface 40 maintains the plungers 28 in the raised position to allow the feeding mechanism 16 to insert new caps with uncured lining material into pockets 38 at the inlet station 17.
Each of the stations 26 is heated during each revolution of the turrer plate 20 to maintain the moulding tips 34 and the surfaces of the pockets 38 at a curing temperature which is preferably of the order of 400"F. For this purpose, heating means 50 are located around the periphery of the turret plate 20. The heating means 50 consists of arcuate gas burners 52 and 54 which are positioned as illustrated in Figures 1 and 2.
The gas burner 52 directs flames to the lower surface of the plate 20 while the gas burner 54 directs flames to the periphery of the plate 20 and each of the moulding tips 34.
In order to maximise the heating of the tips 34, a heat shield or reflector 56 is located adjacent the inner periphery of the tips 34 to reflect the heat towards the tips. Of course, while gas heaters have been shown, electric heaters could be utilised instead.
The take-off mechanism 18 consists of a star wheel 60 that has a plurality of circumferentially spaced pockets 62 defined thereon which are capable of removing completed lined caps from the respective recesses 38 defined in the plate 20 for transfer to a take-off conveyor 64 for subsequent processing and packaging. The star wheel 60 is supported on a shaft 66 which is rotatably mounted on the base 12.
The feeding mechanism 16 consists of a star or feed wheel 70 that is supported on a shaft 72 which is rotatably supported within a bearing 74 secured to the base 12. The feed wheel 70 is rotated by the drive means which will be described in more detail later.
The feed wheel includes a plurality of circumferentially spaced pockets 76 (Figure 1) which are defined between circumferentially spaced projections 78 and each pocket 76 is designed to receive an unlined cap 39 from a supply source 80. The supply source 80 includes a hopper or bowl 81 which is rotated to deliver orientated caps to a supply chute 82
The star wheel 70 has its peripheral portion received between a pair of fixed arcuate segments 83 and 84 which are interconnected at the periphery thereof through a member 86 and are fixedly secured to the base 12 through suitable means not shown. The arcuate members 83 and 84 extend from the cap closure inlet 90 to the transfer station between the feed means 16 and the turret 14.
As illustrated in Figure 3, the upper plate has a substantially circular opening 92 while the lower plate has an opening 94, these two openings being aligned with an outlet 96 of a dispensing means 100.
With the arrangement so far described, unlined caps 39 are fed from the source 80 in orientated fashion so that they are inverted as illustrated in Figures 2 and 3 and are delivered to the respective pockets 76 on the periphery of the feed wheel 70. As the inverted cap closures 39 are transferred along the peripheral path defined by plates 83 84, and 86. predetermined amounts of curable fluid compound at substantially room temperature are dispensed into the centres of the cap closures through the dispensing means which will now be described.
The dispensing means is preferably a commercially available unit sold as a "Hot
Melt" solenoid gun by the Aro Corporation,
Bryan, Ohio, United States of America, under Model Nos. 656301/656302.
It has been determined that the com merciaUy available unit with minor modifications can be utilised for dispensing predetermined charge of curable liquid lining compound at substantially more than one- thousand cycles per minute to unlined caps which are continuously moving with the pockets of the feed wheel 70 The details ol the dispensing means 100 and the actuating means 128 are illustrated in Figure 3.
The dispensing means 100 consisas of a housing 102 that has an arm 104 extending therefrom and the arm 104 is held in a fixed position on a support 106 extending above the base 12 (Figure 1). The housing 102 has a circular centre chamber 110 defined therein which is in communication with the outlet 96 and is adapted to be connected to a source of pressurised curable liquid lining compound through a flexible hose 112 The chamber 110 has a polygonal member 114 reciprocated therein with a needle 116 at the lower end of the polygonal member. The needle is normally biased to a closed position illustrated in Figure 3 through a biasing spring 120 engaging the upper surface thereof to close the outlet 96. The member 114 and the needle 116, which define needle means, are reciprocatable between a first closed position and a second open position through electric means which vill now be described.
The electric means includes a solenoid 122 with the member 114 defining the plunger for the solenoid. Th= solenoid 122 is connected to a control box 124 which has a wire 126 leading therefrom to a receiving unit 128 of a photoelectric means. The photoelectric means also includes a light source 130 which is accurately positioned with respect to the periphery of the feed wheel 70 through a support mechanism 132 that is fixed to the base 12. The control circuit may include a D-C power source with a time delay relay circuit therein.
Thus, as the feed wheel 70 is rotated, each time a projection 78 passes between the photocell 130 and the receiving pulsing unit 128, a pulse is transmitted to the control box 124 and then to the solenoid 122 to move the needle means from its first closed position to a second open position to allow a predetermined amount or charge 140 of material to be dispensed throlleh the outlet 96 of the dispensing means 100. Since the pulsating signal which energises the solenoid 122 is sensed from the rotating feed or star wheel 70, the predetermined charge is accurately positioned within the centre of the unlined cap 80 at all times. Furthermore, by having openings 92 and 94 in the respective plates 83 and 84, if no unlined cap closure is located within a given pocket, the dispensed material can travel directly through the openings and be collected in a collection mechanism (not shown) fol reuse.
The liquid lining compound is continuously fed to the chamber 110 from a source (not shown) in a pressurised state which is preferably of the order of 400 PSI. The compound flows between the surface of the polygonal plunger 114 and the surface of the circular chamber 110 to the lower reduced end having the needle 116 therein. It has been established that the lining compound, which is at room temperature, actually aids in maintaining the plunger and chamber surfaces at close to room temperature so that the dispensing means can be operated at rates of substantially more than onethousand cycles per minute without heating the lining compound in the gun.
It will be seen that the entire drive mechanism is devoid of any intermeshing gears substantially to increase the life of the unit and decrease he maintenance costs should there be a need for replacement of any of the components of the drive mechanism. As illustrated in Figure 1, the drive mechanism consists of a motor 144 fixed to the base 12 and with a drive sprocket 146 on its output shaft. A further driven sprocket 148 is fixed to the shaft 22 and a timing belt 150 is entrained over the sprockets 146 and 148. Since the timing belt and sprockets 146 and 148 can accurately rotate the moulding and curing head 14 in relation to the rotation speed of the motor 144, synchronised rotation is assured.
The feed wheel 70 is likewise driven from th same motor 144 and for this purpose the turret shaft 22 has a second sprocket 154 secured thereto while shaft 72 has a further sprocket 156 secured thereto and a timing belt 158 is entrained over the two sprockets 154 and 156. The belt 158 is also utilised for operating the unlined cap feeding mechanism 82 which feeds the caps 39 in a proper orientated fashion to the feed wheel 70. For this purpose, a further idler sprocket 160 is supported for rotation on the base 12 through a shaft 162. An additional sprocket 164 is also supported on the base 12 and the belt 158 is entrained over both of these additional sprockets. A further timing belt 166 is entrained over additional sprockets respectively located on the shaft 162 and on a shaft 170 which forms part of the hopper feed mechanism 80 illustrated in Figure 1.
Thus, the feed wheel 70 and hopper drive mechanism are all driven in correlated synchronised relation with respect to the moulding head 14.
In addition, the take-off fed mechanism 18 also is driven through the same power source and consists of a further additional
timing belt 174 which is entrained over a further drive sprocket 176 (Figure 2) on shaft 72 and an additional sprocket 178 secured to the shaft 66 on the take-off sprocket or star wheel 60.
Thus, all of the driven components are driven by a single source and are accurately synchronised with respect to each other through the various timing bAts. This particular drive mechanism has a significant advantage in that the timing belts can more accurately synchronise the diving relation of the various components with respect to each other. Furthermore, in case there is a breakdown of any of the timing belts and/or sprockets associated therewith, the various components can readily be replaced in a matter of minutes without any substantial maintenance time. In contradistinction, when drive gears are utilised in a system of this type, if a gear is damaged and needs replacement, it is necessary substantially completely to tear down the entire unit which may require hours of maintenance work.
By way of example and not of limitation, a specific drive mechanism will now be des- cribed. In order to produce 1080 caps per minute, a motor having an output shaft rotated at 45 R.P.M. had a sprocket having 36 teeth secured thereto and the turret shaft had a sprocket with 72 teeth with a timing belt interconnecting the two sprockets. The turret had 48 stations while the feed wheel had 24 pockets. The output star wheel had 18 pockets and a sprocket with 18 teeth while the feed shaft had a further sprocket with 36 teeth. Thus, all wheels including the drive for the source 80 were operated in synchronised relation and lined caps were produced at a rate of 1080 per minute. This is in contrast to an identical moulding head having 48 stations with a reciprocal feed mechanism and a plunger actuated liquid compound feed mechanism which had a production rate of less than 70C closures per minute.
The lining compound utilised to obtain the above production was a compound purchased from Chemical Products Division,
CPL Corporation, East Providence, Rhode
Island, United States of America, under the designation of D-3133.
Actual runs showed that the lining compound could be fully cured during the movement of the closures between the inlet and outlet stations with the nretal on each of the stations maintained at a temperature in the neighbourhood of 4000F. The hot melt gun was operated at substantially room temperature and the lining compound was used to maintain the chamber surfaces at substantially room temperature by eliminating the heating elements incorporated into the existing commercial "Hot Melt" gun produced by the Aro Corporation.
It is believed that the apparatus described above with some further refinements could produce lined closures at rates approaching 2000 closures per minute utilising the commercially available gun.
Attention is drawn to our co-pending
British Patent Application No. 755/81 (Serial No. 1604560) which describes and claims a method using the apparatus claimed herein.
WHAT WE CLAIM IS:- 1. A cap lining machine having a continuously rotatable moulding and curing head with a plurality of circumferentially spaced stations on the periphery thereof, each station having a recess for receiving a cap and a plunger reciprocable between open and closed positions during each cycle of revolution of the head, feed means for continuously supplying unlined caps having a curable fluid compound to each station, take-off means for removing lined caps from respective stations, and stationary heating means adjacent the moulding and curing head between the feed means and the takeoff means for supplying heat to the curing and moulding head and maintaining the temperature of each station substantially above ambient temperature, the feed means including a continuously rotatable feed wheel having a plurality of circumferentially spaced pockets, unlined cap supply means for feeding caps to respective pockets of the feed wheel, and curable fluid compound dispensing means for metering quantities of compound at a rate greater than 1000 cycles per minute to unlined caps in the pockets of the feed wheel the said dispensing means including a housing having a chamber defined therein with an inlet and an outlet at opposite ends of the chamber, a needle in the chamber for opening and closing the outlet, a solenoid coil surrounding the chamber for causing the said needle to reciprocate between open and closed positions, and pressurized compound supply means connected to the inlet for supplying compound at substantially room temperature to flow through the chamber when the outlet is open so as to be delivered to the caps at substantially room temperature, the caps with compound therein being transferred from the said pockets to the said recesses while the plungers are in an open position, the plungers being moved to a closed position after the caps have been received in the recesses to mould the compound, and the heating means acting to cure the compound while the caps are being moved between the feed means and the take-off means; the plungers being moved to an open position
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (7)
1. A cap lining machine having a continuously rotatable moulding and curing head with a plurality of circumferentially spaced stations on the periphery thereof, each station having a recess for receiving a cap and a plunger reciprocable between open and closed positions during each cycle of revolution of the head, feed means for continuously supplying unlined caps having a curable fluid compound to each station, take-off means for removing lined caps from respective stations, and stationary heating means adjacent the moulding and curing head between the feed means and the takeoff means for supplying heat to the curing and moulding head and maintaining the temperature of each station substantially above ambient temperature, the feed means including a continuously rotatable feed wheel having a plurality of circumferentially spaced pockets, unlined cap supply means for feeding caps to respective pockets of the feed wheel, and curable fluid compound dispensing means for metering quantities of compound at a rate greater than 1000 cycles per minute to unlined caps in the pockets of the feed wheel the said dispensing means including a housing having a chamber defined therein with an inlet and an outlet at opposite ends of the chamber, a needle in the chamber for opening and closing the outlet, a solenoid coil surrounding the chamber for causing the said needle to reciprocate between open and closed positions, and pressurized compound supply means connected to the inlet for supplying compound at substantially room temperature to flow through the chamber when the outlet is open so as to be delivered to the caps at substantially room temperature, the caps with compound therein being transferred from the said pockets to the said recesses while the plungers are in an open position, the plungers being moved to a closed position after the caps have been received in the recesses to mould the compound, and the heating means acting to cure the compound while the caps are being moved between the feed means and the take-off means; the plungers being moved to an open position
adjacent the take-off means to allow the caps to be removed from the said lecesses.
2. A cap lining machine as claimed in
Claim 1 which includes synchronised drive means for driving the feed means, the moulding and curing head and the take-off means, the drive means including a single drive motor, a timing belt interposed between the motor and the moulding and curing head for rotating the head and additional timing belt means for driving the feed wheel and the take-off means from the said head.
3. A cap lining machine as claimed in
Claim 2 in which the take-off means includes a rotary pocketed wheel and the additional timing belt means includes a second timing belt interposed between the feed wheel and the said head, and a third timing belt between the feed wheel and the pocketed wheel.
4. A cap lining machine as claimed in
Claim 1 or Claim 2 or Claim 3 in which the dispensing means further includes sensing means for sensing the arcuate positions of the pockets and operative to energise the solenoid coil each time a pocket is aligned with the dispensing means.
5. A cap lining machine as claimed in
Claim 4 in which the pockets of the feed wheel are open pockets defined by spaced projections on the wheel and the sensing means includes photoelectric means spaced from the gun for sensing movement of the projections past the photoelectric means.
6. A cap lining machine having a rotatable moulding head with a plurality of circumferentially spaced moulding and curing stations adjacent the periphery thereof and means for feeding caps with a curable fluid compound at a rate of at least 900 caps per minute to the moulding head, the means including a wheel having a plurality of circumferentially spaced pockets on the periphery thereof for receiving unlined caps, drive means for continuously rotating the said pocketed wheel, feed means for continuously feeding unlined caps to respective pockets of the said pocketed wheel and metering means for dispensing a predetermined quantity of curable fluid compound to each of the unlined caps, the metering means including a metering gun having an outlet located above the path of the pockets, supply means for supplying pressurised curable fluid compound at substantially room temperature to the metering gun, electrically actuated needle means within the metering gun for dispensing the pressurised fluid compound to each cap, and sensing means operatively connected to the electrically actuated needle means and cooperating with the said pocketed wheel for sensing the positions of respective pockets with respect to the outlet and actuating the needle means each time a pocket is aligned with the outlet.
7. A cap lining machine substantially as described herein with reference to the accompanying drawings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB75581A GB1604560A (en) | 1978-05-18 | 1978-05-31 | Method of producing a closure cap |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US90677078A | 1978-05-18 | 1978-05-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1604559A true GB1604559A (en) | 1981-12-09 |
Family
ID=25422946
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB25770/78A Expired GB1604559A (en) | 1978-05-18 | 1978-05-31 | Closure cap lining |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB1604559A (en) |
IT (1) | IT1115219B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112939433A (en) * | 2021-04-13 | 2021-06-11 | 齐伟 | Toughened glass preparation process |
-
1978
- 1978-05-31 GB GB25770/78A patent/GB1604559A/en not_active Expired
-
1979
- 1979-05-11 IT IT22612/79A patent/IT1115219B/en active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112939433A (en) * | 2021-04-13 | 2021-06-11 | 齐伟 | Toughened glass preparation process |
CN112939433B (en) * | 2021-04-13 | 2022-10-18 | 新李英玻璃工艺(深圳)有限公司 | Toughened glass preparation process |
Also Published As
Publication number | Publication date |
---|---|
IT1115219B (en) | 1986-02-03 |
IT7922612A0 (en) | 1979-05-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PS | Patent sealed [section 19, patents act 1949] | ||
732 | Registration of transactions, instruments or events in the register (sect. 32/1977) | ||
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19940531 |