GB1595794A - Covering - Google Patents

Covering Download PDF

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Publication number
GB1595794A
GB1595794A GB2447/77A GB244777A GB1595794A GB 1595794 A GB1595794 A GB 1595794A GB 2447/77 A GB2447/77 A GB 2447/77A GB 244777 A GB244777 A GB 244777A GB 1595794 A GB1595794 A GB 1595794A
Authority
GB
United Kingdom
Prior art keywords
layer
layers
covering according
covering
melting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2447/77A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ELSON AND ROBBINS Ltd
Original Assignee
ELSON AND ROBBINS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ELSON AND ROBBINS Ltd filed Critical ELSON AND ROBBINS Ltd
Priority to GB2447/77A priority Critical patent/GB1595794A/en
Publication of GB1595794A publication Critical patent/GB1595794A/en
Expired legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58—Seat coverings
    • B60N2/60—Removable protective coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0223—Vinyl resin fibres
    • B32B2262/0238—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0235—Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/026—Porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/10—Natural fibres, e.g. wool, cotton
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/04—Foam
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/06—Melt
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/26—Vehicles, transportation
    • D06N2211/263—Cars

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Laminated Bodies (AREA)

Description

(54) A COVERING (;1) We, ELSON & ROBBINS LIMITED, a British Company of Long Eaton, Nottingham, NG10 4HL do hereby declare the invention for which we pray that a Patent may be granted to us and the method by which it is to be performed to be particularly described in and by the following statement: - The present invention relates to a covering for furniture and, in particular, to a covering for vehicle seats such as cars.
According to one aspect of the present invention there is provided a multi-layered cowering for furniture having a first layer which defines an outer facing layer of web material, a second layer adjacent to the first layer, the second layer being of a meltable synthetic material and being thicker than the first layer, and a third layer spaced from the first layer by the second layer, the third layer serving as the backing, the first and third layers being initially porous to the material of the second layer, the material of the second layer having been melted at spaced areas to bond the first and layers directly to one another, and the third layer being a layer of webbing which is bondable to a substratum of foamed plastics material.
The third layer is a layer of webbing and is preferably made from natural yarns or fibres, such as cotton. The third layer may be bonded for instance, by flame bonding or a suitable adhesive to the substratum of foamed plastics material which may, for example by polyurethane. The polyurethane may be of either the polyether or polyester type.
The second layer is conveniently formed of polyvinyl chloride which may be in the form of a foamed sheet, fibres or wadding.
Advantageously, the first and third layers are bonded to one another along discrete lines which are arranged to bound discrete zones.
The first layer may be of a webbing formed from natural or synthetic yarns, if desired, the face of the first layer facing the second layer may be roughened, for instance, by brushing to create a pile in order to enhance the bonding between the melted second layer and the first layer. This is particularly desirable in the case where the first layer is made from nylon.
If the first or third layers are made of a synthetic material then the material of the second layer is chosen to have a lower melting point than either of the other layers.
According to another aspect of the invention there is provided a method of making a covering for furniture as defined above wherein the three layers are laid one on top of the other and subsequently the first layer is bonded directly to the third layer by melting the second layer discrete areas. Preferably, the first layer is bonded to the third layer along discrete lines which are arranged to bound discrete zones.
Melting of the second layer may either be brought about by heat and pressure or by the high frequency dielectric bonding technique.
Reference is now made to the accompanying drawings, in which: - Figure 1 is a schematic perspective view, partly broken away of a covering according to the present invention; Figure 2 is a cross-sectional view on an enlarged scale of the covering of Figure 1 taken along the line II-Il; In the drawings the covering according to the present invention is generally shown at 10 and includes a first outer layer 11, a second layer 12 and a third layer 13.
The first layer is a web material which may be formed from either natural or synthetic fibres or yarns. The third layer 13 in the illustrated embodiment is made up from a layer 14 of a foamed plastics material such as polyurethane to which is bonded a layer 15 of a web material made up from cotton yarn.
Layers 14 and 15 are bonded together either by suitable adhesive or flame bonding.
The second layer 12 is formed from a meltable plastics material such as polyvinyl chloride which is in the form of a foamed sheet, fibres or wadding. The thickness of layer 12 is chosen to be substantially greater than layer 11 so that when layer 12 is melted for the purpose of bonding the first layer to the third layer the thickness of the second layer in that area is considerably reduced to define a depression 16. Thus, the effect of stretching the first layer between the areas of melting of the second layer produces a relief effect.
As illustrated in Figure 1, the areas of melting the second layer are in discrete lines 20 which bound discrete zones 21. If desired, the lines 20 may be curved to allow for variation in styling. The first and third layers are chosen to be porous to the second layer when melted so that once the melted second layer is hardened a strong bond is produced between the first and third layers.
Consequently, should synthetic materials be used for either making up the first and/ or third layers the material of the second layer should be chosen to have a lower melting point than either of the first or third layers.
WHAT WE CLAIM IS: - 1. A multi-layered covering for furniture having a first layer which defines an outer facing layer of web material, a second layer adjacent to the first layer, the second layer being of a meltable synthetic material and being thicker than the first layer, and a third layer spaced from the first layer by the second layer, the third layer serving as the backing, the first and third layers being initially porous to the material of the second layer, the material of the second layer having been melted at spaced areas to bond the first and third layers directly to one another, and the third layer being a layer of webbing which is bondable to a substratum of foamed plastics material.
2. A covering according to claim 1 wherein the third layer which is a layer of webbing is bondable to a substratum of foamed plastics material by flame bonding or an adhesive.
3. A covering according to claim 1 or claim 2 wherein the third layer which is a layer of webbing is made from natural yarns or fibre.
4. 4. A covering according to claim 3 where- in the natural yarn or fibre is cotton.
5. A covering according to any of claims 1 to 4 wherein the foamed plastics material is polyurethane.
6. A covering according to claim 5 wherein the polyurethane is either the polyether or polyester type.
7. A covering according to any preceding claim wherein the second layer is formed from polyvinyl chloride.
8. A covering according to claim 7 wherein the layer of polyvinyl chloride is a foamed sheet.
9. A covering according to claim 7 wherein the layer of polyvinyl chloride is in the form of fibres or wadding.
10. -A covering according to any preceding claim wherein the first and third layers are bonded to one another along discrete lines which are arranged to bound discrete zones.
11. A covering according to any preceding claim wherein the first layer is formed from natural or synthetic yarns.
12. A covering according to Claim 11 wherein the face of the first layer facing the second layer is roughened to enhance bonding between the first and second layers.
13. A covering according to Claim 11 or 12 wherein both the first and third layers are composed of synthetic materials and the second layer is chosen to have a lower melting point than either of the other layers.
14. A covering for furniture substantially as described with reference to and as illustrated in the accompanying drawings.
15. A method of making a covering according to Claim 1 wherein the three layers are laid one on top of the other and subsequently the first layer is bonded directly to the third layer by melting the second layer in discrete areas.
16. A method according to Claim 15 wherein the first layer is bonded to the third layer along discrete lines which are arranged to bound discrete zones.
17. A method according to Claim 15 or 16 wherein melting of the second layer is achieved by application of heat and pressure.
18. A method according to Claim 15 or 16 wherein melting of the second layer is achieved by the high frequency dielectric bonding technique.
19. A method for making a covering according to Claim 1 substantially as herein described with reference to the accompanying drawings.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (19)

**WARNING** start of CLMS field may overlap end of DESC **. third layer the thickness of the second layer in that area is considerably reduced to define a depression 16. Thus, the effect of stretching the first layer between the areas of melting of the second layer produces a relief effect. As illustrated in Figure 1, the areas of melting the second layer are in discrete lines 20 which bound discrete zones 21. If desired, the lines 20 may be curved to allow for variation in styling. The first and third layers are chosen to be porous to the second layer when melted so that once the melted second layer is hardened a strong bond is produced between the first and third layers. Consequently, should synthetic materials be used for either making up the first and/ or third layers the material of the second layer should be chosen to have a lower melting point than either of the first or third layers. WHAT WE CLAIM IS: -
1. A multi-layered covering for furniture having a first layer which defines an outer facing layer of web material, a second layer adjacent to the first layer, the second layer being of a meltable synthetic material and being thicker than the first layer, and a third layer spaced from the first layer by the second layer, the third layer serving as the backing, the first and third layers being initially porous to the material of the second layer, the material of the second layer having been melted at spaced areas to bond the first and third layers directly to one another, and the third layer being a layer of webbing which is bondable to a substratum of foamed plastics material.
2. A covering according to claim 1 wherein the third layer which is a layer of webbing is bondable to a substratum of foamed plastics material by flame bonding or an adhesive.
3. A covering according to claim 1 or claim 2 wherein the third layer which is a layer of webbing is made from natural yarns or fibre.
4. 4. A covering according to claim 3 where- in the natural yarn or fibre is cotton.
5. A covering according to any of claims 1 to 4 wherein the foamed plastics material is polyurethane.
6. A covering according to claim 5 wherein the polyurethane is either the polyether or polyester type.
7. A covering according to any preceding claim wherein the second layer is formed from polyvinyl chloride.
8. A covering according to claim 7 wherein the layer of polyvinyl chloride is a foamed sheet.
9. A covering according to claim 7 wherein the layer of polyvinyl chloride is in the form of fibres or wadding.
10. -A covering according to any preceding claim wherein the first and third layers are bonded to one another along discrete lines which are arranged to bound discrete zones.
11. A covering according to any preceding claim wherein the first layer is formed from natural or synthetic yarns.
12. A covering according to Claim 11 wherein the face of the first layer facing the second layer is roughened to enhance bonding between the first and second layers.
13. A covering according to Claim 11 or 12 wherein both the first and third layers are composed of synthetic materials and the second layer is chosen to have a lower melting point than either of the other layers.
14. A covering for furniture substantially as described with reference to and as illustrated in the accompanying drawings.
15. A method of making a covering according to Claim 1 wherein the three layers are laid one on top of the other and subsequently the first layer is bonded directly to the third layer by melting the second layer in discrete areas.
16. A method according to Claim 15 wherein the first layer is bonded to the third layer along discrete lines which are arranged to bound discrete zones.
17. A method according to Claim 15 or 16 wherein melting of the second layer is achieved by application of heat and pressure.
18. A method according to Claim 15 or 16 wherein melting of the second layer is achieved by the high frequency dielectric bonding technique.
19. A method for making a covering according to Claim 1 substantially as herein described with reference to the accompanying drawings.
GB2447/77A 1978-03-02 1978-03-02 Covering Expired GB1595794A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB2447/77A GB1595794A (en) 1978-03-02 1978-03-02 Covering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB2447/77A GB1595794A (en) 1978-03-02 1978-03-02 Covering

Publications (1)

Publication Number Publication Date
GB1595794A true GB1595794A (en) 1981-08-19

Family

ID=9739742

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2447/77A Expired GB1595794A (en) 1978-03-02 1978-03-02 Covering

Country Status (1)

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GB (1) GB1595794A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4590112A (en) * 1984-02-01 1986-05-20 Plumridge Anthony E C Multi-layer adhesive articles
US4600623A (en) * 1983-12-24 1986-07-15 Firma Carl Freudenberg Padded material
US5053271A (en) * 1988-10-31 1991-10-01 Ikeda Bussan Co., Ltd. Skin covered foamed plastic article

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4600623A (en) * 1983-12-24 1986-07-15 Firma Carl Freudenberg Padded material
US4590112A (en) * 1984-02-01 1986-05-20 Plumridge Anthony E C Multi-layer adhesive articles
US5053271A (en) * 1988-10-31 1991-10-01 Ikeda Bussan Co., Ltd. Skin covered foamed plastic article

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Legal Events

Date Code Title Description
PS Patent sealed [section 19, patents act 1949]