GB1590504A - Cross-linked cellulose fibre and a method of producing the same - Google Patents

Cross-linked cellulose fibre and a method of producing the same Download PDF

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Publication number
GB1590504A
GB1590504A GB9624/78A GB962478A GB1590504A GB 1590504 A GB1590504 A GB 1590504A GB 9624/78 A GB9624/78 A GB 9624/78A GB 962478 A GB962478 A GB 962478A GB 1590504 A GB1590504 A GB 1590504A
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United Kingdom
Prior art keywords
cellulose
fibre
fibres
cross
linked
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Expired
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GB9624/78A
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Lenzing AG
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Chemiefaser Lenzing AG
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Filing date
Publication date
Application filed by Chemiefaser Lenzing AG filed Critical Chemiefaser Lenzing AG
Publication of GB1590504A publication Critical patent/GB1590504A/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/12Aldehydes; Ketones
    • D06M13/127Mono-aldehydes, e.g. formaldehyde; Monoketones
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/22Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
    • A61L15/28Polysaccharides or their derivatives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/02Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin
    • D06M14/04Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin of vegetal origin, e.g. cellulose or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/18Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
    • D06M14/20Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of natural origin
    • D06M14/22Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of natural origin of vegetal origin, e.g. cellulose or derivatives thereof

Description

(54) IMPROVEMENTS IN OR RELATING TO A CROSS-LINKED CELLULOSE FIBRE AND A METHOD OF PRODUCING THE SAME (71) We, CHEMIEFASER LENZING AKTIENGESELLSCHAFT, a company organised under the laws of Austria, residing at 4860 Lenzing, Austria, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The invention relates to a wet cross-linked cellulose fibre and a method of producing such a fibre which can be used as suction means for absorbing aqueous-physiological body liquids.Such suction means are used for tampons in women's hygienics and in dental technology, furthermore for children's napkins, for sanitary towels, and for other disposable articles, wherein the liquid-sucking and liquid-retaining properties shall prevail also during pressure - influence.
It has been known to use cellulose as an absorption material. In the German Patent No.
1,492,365 wet cross-linked cellulose fibres are proposed for use as an absorption material.
Also hydrophilic polyurethane foams and hydrophilic polymers based on polyacrylamide or poly-N-vinylpyrrolidone can be used as absorption materials. The prerequisities for an advantageous application in all absorption materials are a good absorption, a good ability to retain absorbed liquid under influence of pressure and a good physiological compatibility.
Because of the latter, the amount of substances which diffuse out of the absorptive material must be as low as possible, almost nil.
According to the present invention there is provided a wet cross-linked cellulose fibre consisting of cross-linked cellulose modified with hydrophilic substituents.
The modified cellulose can be, for example, carboxymethyl cellulose, carboxyethyl cellulose, hydroxyethyl cellulose or methyl cellulose, each having a degree of substitution of from 0.01 to 0.3, preferably from 0.02 to 0.25. The fibre can also consist of mixtures of the said cellulose derivatives or of grafted cellulose, the grafted polymer chains being derived from acrylic acid, methacrylic acid or hydroxyethyl methacrylate, or mixtures thereof. The molecules of the modified cellulose carry the hydrophilic substituents, the hydroxyl groups of the glucose units being more or less substituted, depending on the substitution degree. A mixture of cellulose derivatives with pure cellulose does not fall within the scope of the invention.The requirement that each cellulose molecule must carry hydrophilic substituents is important for meeting the prerequisite of a small extraction content of the cross-linked fibres, to produce fibres according to the invention which have a better absorbency than known fibres of pure cellulose, even if the known cellulose is cross-linked.
It has been found that the cellulose fibres according to the invention shown extremely high rates of absorption for physiological liquids, even when the fibres are under pressure. This holds both for their ability to absorb liquids and their ability to retain absorbed physiological liquids. The cross-linking agent can be for example formaldehyde or dichloracetic acid. When using formaldehyde as linking agent, methylene bridges will form between the modified cellulose molecules. The degree of cross-linking suitably is that the content of methylene groups in the polymer amounts to 0.2 to 2 percent by weight thereof.
The production of threads or fibres of the modified cellulose is suitably carried out using a known viscose spinning method.
The fibres according to the invention advantageously have a thickness of 1.5 to 18 -dtex, preferably 1.7 to 8.5 dtex, and a length of 10 to 130 mm, preferably 35 to 50 mm. In order to increase the carding ability, the fibres can be avived after the cross-linking. A suitable aviving agent is polyethylene glycol having a molecular weight of 300 to 6,000, preferably 350 to 4,500. A suitable commercial product is for instance "Carbowax" (registered Trade Mark) of Union Carbide. The aviving layer should preferably amount to 0.05 to 0.8%, preferably 0.6%, of the fibre weight.
In particular, the production of the fibres can be carried out under application of a viscose method as follows: The cellulose derivatives are alkalised with a sodium hydroxide solution and then pressed to remove excess solution, the biscuit is unravelled and sulphided, either directly or after maturing, with carbon bisulphide, in an amount of from 25 to 45% by weight of the cellulose. The resultant xanthate of the cellulose derivative is dissolved in a diluted lye and the solution is allowed to further mature in order to obtain a better spinning capability. For the productionof the fibres according to the invention the spin solution obtained is spun in an acid, salt-containing spin bath. After cutting of the resultant fibres to give staple fibres, the fibres are washed and cross-linked in an acid or alkaline medium, either directly, i.e.
without first drying the fibres, or after drying and rewetting with water. As cross-linking agents, formaldehyde or bi- or poly-functional compounds can be applied. Cross-linking of non-dried fibres is preferably performed by means of formaldehyde in a strongly acidic medium. In case of carboxyl containing fibres the derivative is converted into the sodium nitrate form, after a further washing with diluted sodium hydroxide, sodium carbonate or sodium bicarbonate solutions. Finally, the fibres are avived using a polyethyleneglycol solution. In this manner, one obtains a considerable increase in the hydrophilic property and of the absorbance of the fibre material as compared to other cellulose materials without simultaneously increasing the extraction content.
The present invention will now be illustrated by the following Examples: Example I (Production of fibres): A carboxymethylated cellulose having a degree of substitution of 0.07 was mashed with soda lye having a concentration of 210 g/l for one hour at 35"C at a mash ratio of 1:30, and was then compressed. The resultant biscuit contained 16% of alkali and 35% of the carboxymethyl cellulose having a degree of substitution (DS) of 0.07. After unravelling, the biscuit was sulphided for 2.5 h at 28"C with an amount of 40% of carbon bisulphide, based on the carboxymethyl cellulose weight. The crumbly reaction product obtained was processed into viscose by dissolving it in diluted soda lye to give a viscous liquid composed of 6% of carboxymethyl cellulose having a DS of 0.07, a total of 6% of alkali, 1.6% of sulphur.This solution could be filtered without difficulty. It was spun into a spin bath composed of 115 g of sulphuric acid/l, 110 g of sodium sulphate/l, 20 g of zinc sulphate/l.
The individual fibres, after being drawn to 150 % of their original length, had a thickness of 1.7 dtex. They were cut into fibre staples having a length of 50 mm. A small part 6f the fibres was dried for determining the water-retaining property of the fibres. The water-retaining property of the fibres was 146 %. 100 g of the non-dried part of the fibres was cross-linked in a bath of the following composition: 3,300 ml of formalin solution (40%) and 175 ml of concentrated sulphuric acid. The temperature of the bath was kept at 800C.
After 10 minutes the fibres were separated from the bath and washed with hot water until neutral. Through further washing with a 10% sodium-bicarbonate solution, the carboxymethyl groups were converted into the sodium salt form. Finally, the solution was washed with cold water until neutral, treated with a 0.6% polyethyleneglycol solution as an aviving agent and dried at 110 C. After such cross-linking, the water-retaining ability of the fibres was 220%.
Example 2 Carboxymethylated cellulose having a substitution degree of 0.05 was processed into a viscose as stated in Example 1. This viscose was spun into a spin bath composed of 75 g of sulphuric acrid/1, 110 g of sodium sulphate/1 and 60 g of zinc sulphate/1, at 400C. The threads obtained in this way were drawn by 100% in a bath containing 20 g of sulphuric acid/l at 900C, then cut into 5.5 dtex staple fibres having a length of 50 mm, and aftertreated in a known way for elimination of by-products. Part of the fibres were dried at 1050C for determining physical parameters. The water-retaining ability of these fibres was 107%.
That part of the fibres not dried was treated as stated in Example 1. The water-retaining ability then was 142%. The strength in the conditioned state was 21 to 27 cN/tex at an expansion of 10 to 12%, thus definitely lying within a region guaranteeing a carding ability acceptable for the production of tampons.
Example 3 (Production of an absorptive body): The fibre material produced according to Example 1 was carded. The resulting card web was combined into a card rope having a width of 52 mm. The latter was cut into pieces having a length of 250 mm, and formed, by rolling and pressing, into a cylindrical body having a length of 50 mm and a diameter of 12 mm - which is similar to a commercial tampon. The weight of the absorptive body was 3 g.
The properties of absorptive bodies produced with fibres according to the invention were compared with those of absorptive bodies made from the known fibres listed below. For the purpose of comparison, cylindrical tampons were produced from the known fibres in the manner described above.
1. viscose spinning fibres consisting of cellulose, 2.8 dtex, 38 mm; 2. cross-linked viscose spinning fibres consisting of cellulose, 5.2 dtex, 40 mm; 3. non cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.07, 1.7 dtex, 50 mm; 4. cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.07, 1.7 dtex, 50 mm; 5. cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.05, 5.5 dtex, 50 mm.
The expansion which occurred in each absorptive body during absorption or a liquid blood substitute was measured against a membrane being kept under a pressure of 170 mm water column, after 1 minute, after 3 minutes and after 15 minutes. The liquid blood-substitute was composed of 70 g of Tylose H 20 (Hoechst), 50 g NaCl, 20 g NaHCO3, 500 g glycerol, made up with water to 5,000 ml.
The values obtained, including the total amount of liquid absorbed (in grams), are summarised in the following table: Absorptive Weight of Expansion in ml, after Total amount Body Absorptive 1 min/ 3 min/ 15 min of liquid Body absorbed (g) 1 3.01 3.7 6.5 11.3 15.4 2 2.89 5.8 12.0 17.8 22.6 3 2.93 3.6 7.2 12.2 16.4 4 3.00 9.1 20.4 22.3 26.9 5 2.97 6.0 14.6 19.8 25.2 Comparison of the results in the table shows that the expansion and the total absorption obtained with cross-linked cellulose and with pure carboxymethyl cellulose having a DS = 0.07 are higher than those of non cross-linked viscose spinning fibre, but that the cross-linked fibre materials 4 and 5 consisting of carboxymethyl cellulose having a DS = 0.07 and being fibres in accordance with the invention lead to considerably outstanding absorption and retaining values.
The extraction content of absorptive bodies 4 and 5 by extraction with hot (750C) water or diluted lye of 2 g/l of NaOH-concentration, also determined at 75"C, was 0 to 0.34%.
As can be seen from Example 2, fibres for absorptive bodies can be produced when using a spin bath containing a higher amount of zinc, which fibres additionally have an improved carding ability, as can be seen from the strength data, and, at the same time, have excellent absorption properties.
WHAT WE CLAIM IS: 1. A wet cross-linked cellulose fibre consisting of cross-linked cellulose modified with hydrophilic substituents.
2. A fibre according to Claim 1, having a degree of substitution of from 0.01 to 3 and comprising wet cross-linked carboxymethyl cellulose, carboxyethyl cellulose, hydroxyethyl cellulose, methyl cellulose or a mixture thereof.
3. A fibre according to Claim 2, further comprising graft polymer chains derived from one or more of acrylic acid, methacrylic acid and hydroxyethyl acrylate.
4. A fibre according to Claim 1, 2 or 3, wherein the cross-linkages in the cross-linked cellulose are formed by methylene groups, the degree of cross-linking being such that the methylene group content of the cellulose is 0.2 to 2 percent by weight.
5. A fibre according to any one of Claims 1 to 4, wherein the fibre has a thickness of 1.5 to 18 dtex.
6. A fibre according to Claim 5, having a thickness of 1.7 to 8.5 dtex.
7. A fibre accoramg to any one of the preceding claims, having a length of 10 to 130 mm.
8. A fibre according to Claim 7, having a length of 35 to 50 mm.
9. A fibre according to any of the preceding claims, the fibre having been subjected to an aviving treatment with a polethyleneglycol having a molecular weight of from 300 to 6,000.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (17)

**WARNING** start of CLMS field may overlap end of DESC **. having a length of 50 mm and a diameter of 12 mm - which is similar to a commercial tampon. The weight of the absorptive body was 3 g. The properties of absorptive bodies produced with fibres according to the invention were compared with those of absorptive bodies made from the known fibres listed below. For the purpose of comparison, cylindrical tampons were produced from the known fibres in the manner described above. 1. viscose spinning fibres consisting of cellulose, 2.8 dtex, 38 mm; 2. cross-linked viscose spinning fibres consisting of cellulose, 5.2 dtex, 40 mm; 3. non cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.07, 1.7 dtex, 50 mm; 4. cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.07, 1.7 dtex, 50 mm; 5. cross-linked fibres produced according to the viscose spinning method and consisting of carboxymethyl cellulose having a DS of 0.05, 5.5 dtex, 50 mm. The expansion which occurred in each absorptive body during absorption or a liquid blood substitute was measured against a membrane being kept under a pressure of 170 mm water column, after 1 minute, after 3 minutes and after 15 minutes. The liquid blood-substitute was composed of 70 g of Tylose H 20 (Hoechst), 50 g NaCl, 20 g NaHCO3, 500 g glycerol, made up with water to 5,000 ml. The values obtained, including the total amount of liquid absorbed (in grams), are summarised in the following table: Absorptive Weight of Expansion in ml, after Total amount Body Absorptive 1 min/ 3 min/ 15 min of liquid Body absorbed (g) 1 3.01 3.7 6.5 11.3 15.4 2 2.89 5.8 12.0 17.8 22.6 3 2.93 3.6 7.2 12.2 16.4 4 3.00 9.1 20.4 22.3 26.9 5 2.97 6.0 14.6 19.8 25.2 Comparison of the results in the table shows that the expansion and the total absorption obtained with cross-linked cellulose and with pure carboxymethyl cellulose having a DS = 0.07 are higher than those of non cross-linked viscose spinning fibre, but that the cross-linked fibre materials 4 and 5 consisting of carboxymethyl cellulose having a DS = 0.07 and being fibres in accordance with the invention lead to considerably outstanding absorption and retaining values. The extraction content of absorptive bodies 4 and 5 by extraction with hot (750C) water or diluted lye of 2 g/l of NaOH-concentration, also determined at 75"C, was 0 to 0.34%. As can be seen from Example 2, fibres for absorptive bodies can be produced when using a spin bath containing a higher amount of zinc, which fibres additionally have an improved carding ability, as can be seen from the strength data, and, at the same time, have excellent absorption properties. WHAT WE CLAIM IS:
1. A wet cross-linked cellulose fibre consisting of cross-linked cellulose modified with hydrophilic substituents.
2. A fibre according to Claim 1, having a degree of substitution of from 0.01 to 3 and comprising wet cross-linked carboxymethyl cellulose, carboxyethyl cellulose, hydroxyethyl cellulose, methyl cellulose or a mixture thereof.
3. A fibre according to Claim 2, further comprising graft polymer chains derived from one or more of acrylic acid, methacrylic acid and hydroxyethyl acrylate.
4. A fibre according to Claim 1, 2 or 3, wherein the cross-linkages in the cross-linked cellulose are formed by methylene groups, the degree of cross-linking being such that the methylene group content of the cellulose is 0.2 to 2 percent by weight.
5. A fibre according to any one of Claims 1 to 4, wherein the fibre has a thickness of 1.5 to 18 dtex.
6. A fibre according to Claim 5, having a thickness of 1.7 to 8.5 dtex.
7. A fibre accoramg to any one of the preceding claims, having a length of 10 to 130 mm.
8. A fibre according to Claim 7, having a length of 35 to 50 mm.
9. A fibre according to any of the preceding claims, the fibre having been subjected to an aviving treatment with a polethyleneglycol having a molecular weight of from 300 to 6,000.
10. A fibre according to Claim 9,'wherein the molecular weight of the polyethylene
glycol is from 350 to 4,500.
11. A fibre substantially as hereinbefore described in Example 1 or 2.
12. A method of producing a fibre according to any one of the preceding claims, which method comprises treating staple fibres or filaments of cellulose with formaldehyde at an elevated temperature in the presence of an acidic catalyst, the cellulose being one which is modified with hydrophilic substituents and is produced according to a viscose method.
13. A method according to Claim 12, substantially as hereinbefore described in Example 1 or 2.
14. A fibre according to any of Claims 1 to 11 when prepared by a method as claimed in Claim 12 or 13.
15. An absorptive body prepared from a fibre as claimed in any one of Claims 1 to 11 and 14.
16. An absorptive body according to Claim 15 in the form of a tampon.
17. An adsorptive body according to Claim 15, substantially as described in Example 3.
GB9624/78A 1977-03-21 1978-03-10 Cross-linked cellulose fibre and a method of producing the same Expired GB1590504A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
AT193277A AT361888B (en) 1977-03-21 1977-03-21 WET CROSSLINKED FIBER ON CELLULOSE BASE AND METHOD FOR THE PRODUCTION THEREOF

Publications (1)

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GB1590504A true GB1590504A (en) 1981-06-03

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GB9624/78A Expired GB1590504A (en) 1977-03-21 1978-03-10 Cross-linked cellulose fibre and a method of producing the same

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AT (1) AT361888B (en)
DE (1) DE2809312A1 (en)
FR (1) FR2384867A1 (en)
GB (1) GB1590504A (en)
IT (1) IT7821433A0 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106367963A (en) * 2015-07-24 2017-02-01 韦尔豪泽Nr公司 Grafted crosslinked cellulose

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5487942A (en) * 1994-04-28 1996-01-30 Nippon Sanmo Sensyoku Co., Ltd. Carboxyl group-modified acrylonitrile fiber and process of producing same
DE69428980D1 (en) * 1994-04-29 2001-12-13 Nippon Sanmo Sensyoku Co Ltd Carboxy group modified cellulose or acrylic fibers and process for making the same
EP3221509B1 (en) * 2014-11-21 2018-12-26 Rohm and Haas Company Binder compositions for making crosslinked cellulose fiber

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR81755E (en) * 1958-12-24 1963-11-08 Lipaco Sa Process for treating cellulose fibers and fabrics with aldehydes
NL286002A (en) * 1961-11-28

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106367963A (en) * 2015-07-24 2017-02-01 韦尔豪泽Nr公司 Grafted crosslinked cellulose
US11591429B2 (en) 2015-07-24 2023-02-28 International Paper Company Grafted crosslinked cellulose

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DE2809312A1 (en) 1978-09-28
IT7821433A0 (en) 1978-03-21
ATA193277A (en) 1980-09-15
AT361888B (en) 1981-04-10
FR2384867A1 (en) 1978-10-20

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PS Patent sealed [section 19, patents act 1949]
PCNP Patent ceased through non-payment of renewal fee