US3843378A - Regenerated cellulose-polyethylene glycol high fluid-holding fiber mass - Google Patents
Regenerated cellulose-polyethylene glycol high fluid-holding fiber mass Download PDFInfo
- Publication number
- US3843378A US3843378A US00298029A US29802972A US3843378A US 3843378 A US3843378 A US 3843378A US 00298029 A US00298029 A US 00298029A US 29802972 A US29802972 A US 29802972A US 3843378 A US3843378 A US 3843378A
- Authority
- US
- United States
- Prior art keywords
- polyethylene glycol
- fibers
- viscose
- cellulose
- alloy fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/20—Tampons, e.g. catamenial tampons; Accessories therefor
- A61F13/2051—Tampons, e.g. catamenial tampons; Accessories therefor characterised by the material or the structure of the inner absorbing core
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
- A61L15/26—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/425—Porous materials, e.g. foams or sponges
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
- C08L1/06—Cellulose hydrate
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
Definitions
- the present invention is directed to alloy fibers having high fluid-holding capacity.
- Alloy fibers consisting of sodium carboxymethyl cellulose and regenerated cellulose have been employed in various articles which are intended to absorb body liquids. While the fluid-holding capacity of these alloy fibers is greater than that of conventional regenerated cellulose fibers, this advantage is at least partially offset by their higher manufacturing costs.
- One mode of making such known alloy fibers involves the mixing of sodium carboxymethyl cellulose into viscose and then converting this mixture into fibers using the conventional viscose spinning system. Drying of the resulting alloy fibers to cardable form is difiicult. This ob jective can be attained, however, by treating the alloy fibers with special finishes, removing Water therefrom with alcohol, and then finally drying the alcohol-wet fibers. Aside from introducing greater complexity into the manufacturing process, the finishing and drying of the alloy fibers by solvent exchange is a relatively costly procedure. Accordingly, a primary object is to provide new or generally improved and more satisfactory absorbent alloy fibers and a method for making the same.
- Another object of this invention is to provide absorbent alloy fibers of regenerated cellulose containing a uniform dispersion of polyethylene glycol.
- Still another object is the provision of a method for making absorbent alloy fibers from a mixture of viscose and polyethylene glycol in which no special finishes and/ or drying procedures are required.
- absorbent alloy fibers each having a matrix of regenerated cellulose and a normally solid polyethylene glycol uniformly dispersed therein, with the regenerated cellulose being the major portion of the fiber mass.
- alloy fibers refers to cellulose fibers having polyethylene glycol contained therein.
- fluid-holding capacity is a measure of liquid absorbed into the fibers of a mass of alloy fibers together with the liquid retained within the interstices of such fiber mass.
- polyethylene glycol employed are set forth as percentages based upon the weight of the cellulose in the viscose.
- the alloy fibers of the present invention are prepared by mixing an aqueous solution of a normally solid polyethylene glycol with a filament-forming viscose, shaping the mixture into fibers, coagulating: and regenerating the shaped fibers and thereafter drying the same.
- Viscose constitutes the major portion of the mixture and the shaped alloy fibers are coagulated and regenerated by known means, and preferably in an acid bath containing sulfuric acid and sodium sulfate.
- Zinc sulfate is often incorporated in the bath as well as other coagulation modifiers, as desired. No special finishes and/or drying procedures are required to render the alloy fibers in a form which can be carded without difiiculty.
- the viscose which is employed in making the alloy fibers of the present invention is, desirably, of a composition as is used in making conventional regenerated cellulose fibers.
- the composition of such viscose is Well documented in the prior art and, in general, is produced by reacting alkali cellulose with carbon disulfide, with the resulting sodium cellulose xanthate being diluted with aqueous caustic to provide the resulting viscose with a desired cellulose and alkali content.
- Additives or modifiers may be mixed in the viscose if desired.
- polyethylene glycols which are suitable for use in the present invention are normally solid, having molecular weights ranging from about 10,000 to about 40,000.
- Such polyethylene glycols are manufactured by procedures which are well known in the art as by the hydration of ethylene oxide, and are commercially available, for example, as Carbowax compounds.
- polyethylene glycol is incorporated directly into a viscose and is employed in relatively large quantities, ranging from about 5% to about 45%, and particularly from 30 to 45%, based upon the weight of the cellulose in the viscose.
- Fibers formed from a viscose containing less than about 5% of polyethylene glycol do not differ appreciably from conventional regenerated cellulose fibers in their fluid-holding capacity.
- Increasing the amount of polyethylene glycol in the viscose above the range specified generally results in a very significant decrease in the denier of the alloy fibers which are produced, thus indieating that the increased amounts of polyethylene glycol are poorly retained.
- the normally solid polyethylene glycols described exhibit good solubility in water and, in accordance with the method of the present invention, aqueous solutions of the polyethylene glycols are injected into the viscose as it is pumped to spinnerets for extrusion.
- aqueous solutions of polyethylene glycols and viscose may be passed through a blender or homogenizer if it is necessary to secure a more uniform dispersion.
- the shaped continuous tow of filaments undergoes the usual processing, which may include stretching if desired, and then dried by conventional means. Generally, before drying the continuous tow of filaments is cut into staple of a desired length.
- the resulting alloy fibers contain from 5 to 25% of polyethylene glycol, based upon the weight of the cellulose in the fibers.
- the resulting alloy fibers experience no bonding during drying and can be subsequently carded with no difliculty by the manufacturer of articles incorporating such fibers.
- the alloy fibers of the present invention are adapted for use in a variety of articles, such as tampons, in which fluid retention is an essential characteristic.
- the alloy fibers necessitate no special techniques or equipment and they may be blended with other fibers which may or may not enhance the absorbent properties of the resulting articles.
- Fibers with which the alloy fibers of the present invention may be blended include, for example, rayon, cotton, chemically modified rayon or cotton, cellulose acetate, nylon, polyester, acrylic, polyolefin, etc.
- the fluid-holding capacity of the alloy fibers of the present invention was determined by a procedure, as follows:
- Sample staple alloy fibers are carded or otherwise well opened and then conditioned. Two grams of such alloy fibers are placed in a one-inch diameter die, pressed to a thickness of 0.127 inch, and maintained in this condition for one minute. This compressed pellet of alloy fibers was removed from the die and placed on a porous plate of a Biichner funnel. The upper surface of the pellet was then engaged with a plunger which was mounted for free vertical movement, the plunger having a diameter of one inch and a weight of 2.4 pounds.
- the funnel stern was connected by a flexible hose to a dropping bottle from which water was introduced into the funnel to wet the pellet of alloy fibers. Control over the water flow was exercised by the position of the dropping bottle. After an immersion period of two minutes, the water was permitted to drain from the alloy fiber pellet for three minutes, after which the still wet pellet was removed from the funnel and weighed. One-half of the weight of water in the sample pellet is a measure of the fluid-holding capacity of the alloy fibers, expressed in cc./g.
- EXAMPLE Using conventional spinning equipment, aqueous solutions of polyethylene glycol having a molecular weight of about 20,000, Polyethylene Glycol Compound M, were injected by metering pump into a viscose stream during its passage through a blender and immediately prior to its extrusion.
- the viscose composition was 9.0 cellulose, 6.0 sodium hydroxide and 32% carbon disulfide, based upon the weight of the cellulose.
- the viscose ball fall was 56 and its common salt test was 7.
- the mixtures of viscose and polyethylene glycol were extruded through 720 hole spinneret into an aqueous spinning bath consisting of 7.5% by weight of sulfuric acid, 18% by weight of sodium sulfate, and 3.5 by weight of zinc sulfate. After passage through the spinning bath, the resulting continuous tow was washed with water, desulfurized, and again washed with water. The still wet tow was cut into staple fibers which were without any further treatment, dried, conditioned and then carded.
- Fluid-holding capacity Percent Percent Percent PE G PE G 1 Ce./g. increase retained 2 l Polyethylene glycol injected, based upon the weight of the cellulose in the viscose. figeljsercentages of injected polyethylene glycol retained by finished From the above data it is apparent that the alloy fibers of the present invention exhibit fluid-holding capacities which exceed those of conventional regenerated cellulose fibers, and that at concentrations exceeding 45%, reduced retention of the injected polyethylene glycol is experienced.
- Fluid absorbent alloy fibers comprised of a matrix of regenerated cellulose having uniformly dispersed therein from about 5 to about 25%, based upon the weight of the cellulose, polyethylene glycol having a molecular weight within the range of from 10,000 to 40,000.
- Fluid absorbent alloy fibers as defined in claim 1 shaped into the form of a tampon.
- a method of making fluid absorbent alloy fibers comprising mixing into a filament-forming viscose an aqueous solution of polyethylene glycol having a molecular weight within the range of from 10,000 to 40,000 to incorporate into such viscose, based upon the weight of the cellulose therein, from 5 to 45% of the polyethylene glycol, shaping the mixture into fibers, coagulating and regenerating the shaped fibers and thereafter drying the fibers.
- polyethylene glycol has a molecular weight of about 20,000.
Abstract
Description
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00298029A US3843378A (en) | 1972-10-16 | 1972-10-16 | Regenerated cellulose-polyethylene glycol high fluid-holding fiber mass |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00298029A US3843378A (en) | 1972-10-16 | 1972-10-16 | Regenerated cellulose-polyethylene glycol high fluid-holding fiber mass |
Publications (1)
Publication Number | Publication Date |
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US3843378A true US3843378A (en) | 1974-10-22 |
Family
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Family Applications (1)
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US00298029A Expired - Lifetime US3843378A (en) | 1972-10-16 | 1972-10-16 | Regenerated cellulose-polyethylene glycol high fluid-holding fiber mass |
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US (1) | US3843378A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4169121A (en) * | 1977-09-09 | 1979-09-25 | Helmut Pietsch | Absorbent material for aqueous physiological fluids and process for its production |
US4548647A (en) * | 1983-05-05 | 1985-10-22 | Berol Kemi Ab | Method for improving the filterability of a viscose solution |
US5047197A (en) * | 1984-11-19 | 1991-09-10 | Berol Kemi Ab | Cellulose derivative spinning solutions having improved processability and process |
US5358765A (en) * | 1992-03-04 | 1994-10-25 | Viskase Corporation | Cellulosic article containing an olefinic oxide polymer and method of manufacture |
US5449318A (en) * | 1994-08-08 | 1995-09-12 | Teepak, Inc. | Regenerated food casing having food release properties due to an internal surface comprising viscose with PEG |
US5470519A (en) * | 1992-03-04 | 1995-11-28 | Viskase Corporation | Method of manufacturing a cellulosic article containing an olefinic oxide polymer |
EP2706133A1 (en) * | 2012-09-07 | 2014-03-12 | Kelheim Fibres GmbH | Method for manufacturing viscose fibres |
-
1972
- 1972-10-16 US US00298029A patent/US3843378A/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4169121A (en) * | 1977-09-09 | 1979-09-25 | Helmut Pietsch | Absorbent material for aqueous physiological fluids and process for its production |
US4548647A (en) * | 1983-05-05 | 1985-10-22 | Berol Kemi Ab | Method for improving the filterability of a viscose solution |
US5047197A (en) * | 1984-11-19 | 1991-09-10 | Berol Kemi Ab | Cellulose derivative spinning solutions having improved processability and process |
US5358765A (en) * | 1992-03-04 | 1994-10-25 | Viskase Corporation | Cellulosic article containing an olefinic oxide polymer and method of manufacture |
US5470519A (en) * | 1992-03-04 | 1995-11-28 | Viskase Corporation | Method of manufacturing a cellulosic article containing an olefinic oxide polymer |
US5449318A (en) * | 1994-08-08 | 1995-09-12 | Teepak, Inc. | Regenerated food casing having food release properties due to an internal surface comprising viscose with PEG |
EP2706133A1 (en) * | 2012-09-07 | 2014-03-12 | Kelheim Fibres GmbH | Method for manufacturing viscose fibres |
WO2014037191A1 (en) * | 2012-09-07 | 2014-03-13 | Kelheim Fibres Gmbh | Process for producing viscose fibers |
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Owner name: KELLOGG CREDIT CORPORATION A DE CORP. Free format text: AGREEMENT WHEREBY SAID HELLER AND RAYONIER RELEASES ALL MORTGAGES AND SECURITY INTERESTS HELD BY AVTEX ON APRIL 28, 1978, AND JAN. 11, 1979, RESPECTIVELY AND ASSIGNS ITS ENTIRE INTEREST IN SAID MORT-AGAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:WALTER E. HELLER & COMPANY, INC. A NY CORP.;ITT RAYONIER INCORPORATED, A DE CORP.;AVTEX FIBERS INC., A NY CORP.;REEL/FRAME:003959/0350 Effective date: 19800326 Owner name: PROVIDENT ALLIANCE LIFE INSURANCE COMPANY C/O THE Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: BALBOA INSURANCE COMPANY C/O THE PAUL REVERE EQUIT Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: WESTERN AND SOUTHERN LIFE INSURANCE COMPANY THE C/ Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: JOHN HANCOCK MUTUAL LIFE INSURANCE COMPANY JOHN HA Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: WALTER E. HELLER & COMPANY, INC., A CORP. OF DEL. Free format text: AGREEMENT WHEREBY AETNA RELEASES AVTEX FROM ALL MORTAGES AND SECURITY INTERESTS IN SAID INVENTIONS AS OF JANUARY 11,1979, AND ASSIGNS TO ASSIGNEE THE ENTIRE INTEREST IN SAID MORTAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:AETNA BUSINESS CREDIT, INC., A CORP. OF N.Y.;AVTEX FIBERS, INC, A CORP. OF NY;KELLOGG CREDIT CORP., A CORP. OF DEL.;REEL/FRAME:003959/0250 Effective date: 19800326 Owner name: NEW ENGLAND MUTUAL LIFE INSURANCE COMPANY 501 BOYL Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: PAUL REVERE LIFE INSURANCE COMPANY THE C/O THE PAU Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 |