GB1584616A - Flexible thermoplastic hose - Google Patents

Flexible thermoplastic hose Download PDF

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Publication number
GB1584616A
GB1584616A GB23030/77A GB2303077A GB1584616A GB 1584616 A GB1584616 A GB 1584616A GB 23030/77 A GB23030/77 A GB 23030/77A GB 2303077 A GB2303077 A GB 2303077A GB 1584616 A GB1584616 A GB 1584616A
Authority
GB
United Kingdom
Prior art keywords
tube
hose
reinforcement
thermoplastic
heated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB23030/77A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BTR Industries Ltd
Original Assignee
BTR Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BTR Industries Ltd filed Critical BTR Industries Ltd
Priority to GB23030/77A priority Critical patent/GB1584616A/en
Publication of GB1584616A publication Critical patent/GB1584616A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • B29C48/152Coating hollow articles the inner surfaces thereof
    • B29C48/153Coating both inner and outer surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Description

(54) IMPROVEMENTS IN OR RELATING TO FLEXIBLE THERMOPLASTIC HOSE (71) We, BTR INDUSTRIES LIMITED, a British Company, of Silvertown House, Vincent Square, London SW1P 2PL, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The invention relates to reinforced flexible pressure hose of thermoplastic material.
According to the invention there is provided a method of manufacturing reinforced flexible thermoplastic hose comprising the steps of extruding a thermoplastic tube, applying a positive, predetermined pressure difference between the inside and outside of the tube, and applying to the tube reinforcing elements under tension, in which the reinforcing elements are heated prior to application to the tube to such a temperature that the reinforcing elements soften the exterior of the tube and the tension applied to the elements in combination with the pressure difference across the tube causes the elements to penetrate the tube, the pressure difference being maintained while the reinforced assembly is allowed to cool whereby the reinforcing elements are secured to the thermoplastic tube.
The pressure difference is preferably removed after cooling below the hardening temperature of the tube.
The positive pressure difference between the inside and the outside of the tube may be created by sealing one end of the tube and filling the tube with fluid (for example water) under pressure.
The fluid may be removed from the tube by applying compressed air to the tube.
An outer cover of thermoplastic material may be applied to the completed tube.
Alternatively, the initial external diameter of the hose may be greater than the desired final external diameter of the reinforcement, such that when the heated reinforcing elements are applied, the outer diameter of the hose is greater than the external diameter of the re inforcement, the reinforced hose being passed through heated smoothing means to smooth the exterior surface of the tube, and the pressure difference between the inside and the outside of the hose removed, whereby an integrated cover and final hose is formed.
The invention further provides a reinforced hose manufactured by the method as described above.
By way of example, a specific method of manufacturing reinforced thermoplastic hose and a modification thereto will now be described with reference to and as shown in the accompanying drawings, in which: Figure 1 is a diagrammatic view to illustrate a method of manufacturing thermoplastic hose, and Figure 2 is a diagrammatic view to illustrate a modified method of manufacturing thermoplastic hose.
The first step of the preferred embodiment of the method according to the invention is to extrude a thermoplastic tube, and such an extruded thermoplastic tube 10 is shown extending from a coil 19 in Figure 1. The tube is then filled with fluid, for example water, and the leading end of the tube is sealed, the other end of the tube being connected to a pressure source and gauge, shown generally at 11.
The interior of the tube is pressurised to a predetermined pressure, the pressure being determined by the exact dimension of the inside diameter of the tube and the outside diameter required for the reinforcement, and the calculation of the pressure is also dependent on the tensions in the reinforcement which are to be applied to the outside of the tube. The pressure can be regulated during the reinforce ment process so that precise diametral control of bore and reinforcement outer diameter is permitted.
The reinforcement machine is shown generally at 12. The reinforcement may be braided or spirally wound, and is heated externally of the tube 10 in a gas flame, although it will be appreciated that other forms of heating could be used. The heated reinforcement is then applied to the exterior surface of the tube such that the exterior surface of the tube is softened while the interior surface of the tube remains solid due to the presence of the cool pressurising fluid.
The application of the reinforcement forces the reinforcement into the soft exterior of the tube, thus effectively filling the underside of interstices of the reinforcement and creating a homogenous matrix.
After the reinforcement has been applied, the fluid is removed from the tube by blowing out with compressed air, although other methods of removal could be used. The tube is now secured to the reinforcement, and the final step is to cover the tube with a thermoplastic covering, thereby completely enclosing the reinforcement. An outer cover can also be applied using conventional polymers and microwave techniques.
In Figure 2, a modified method of manufacturing reinforced thermoplastic tubes is shown. In the modified method, the tube 10 is extruded thicker than in the method described with reference to Figure 1, with the result that when the reinforcement is applied the outer diameter of the tube extends beyond the outer diameter of the reinforcement, the heated reinforcement being effectively submerged in the tube.
The tube with reinforcement applied passes over a haul-off conveyor 13, through a heating station 14 and through a heated sizing die 15 which smoothes the outer surface of the tube to form an integrated cover and final hose. The hose then passes over a second haul-off conveyor 16, through a line marking station 17 and is finally wound onto a drum 18.
One advantage of this embodiment of a method of manufacturing reinforced hose, and the modification thereto, is that it permits manufacture of a hose using a thin walled thermoplastic tube whereby accurate braid and bore tolerances can be achieved. A homogenous tubelreinforcement matrix is produced which is advantageous since rosetting of the reinforcement is reduced, as is distortion of reinforcement helix angle during fitting of the hose to a coupling.
The use of a fluid as the cooling medium for the interior of the tube protects the innermost portion of the tube from distortion upon application of the heated reinforcement, thereby maintaining a smooth interior surface.
WHAT WE CLAIM IS: 1. A method of manufacturing reinforced flexible thermoplastic hose comprising the steps of extruding a thermoplastic tube, apply ing a positive, predetermined pressure differ ence between the inside and outside of the tube, and applying to the tube reinforcing elements under tension, in which the re inforcing elements are heated prior to appli cation to the tube to such a temperature that the reinforcing elements soften the exterior of the tube and the tension applied to the elements in combination with the pressure difference across the tube causes the elements to penetrate the tube, the pressure difference being maintained while the reinforced assembly is allowed to cool whereby the reinforcing elements are secured to the thermoplastic tube.
2. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 1 wherein the pressure difference is removed after cooling below the hardening temperature of the tube.
3. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 1 or claim 2 wherein the positive pressure difference between the inside and the outside of the tube is created by sealing one end of the tube and filling the tube with fluid under pressure.
4. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 3 wherein the fluid may be removed from the tube by applying compressed air to the tube.
5. A method of manufacturing reinforced flexible thermoplastic hose as claimed in any preceding claim comprising the further step of applying an outer cover of thermoplastic material to the completed tube.
6. A method of manufacturing reinforced flexible thermoplastic hose as claimed in any of claims 1 to 4 wherein the initial external diameter of the hose is greater than the desired final external diameter of the reinforcement, such that when the heated reinforcing elements are applied the outer diameter of the hose is greater than the external diameter of the reinforcement, the reinforced hose being passed through heated smoothing means to smooth the exterior surface of the tube, and the pressure difference between the inside and the outside of the hose being removed after smoothing whereby an integrated cover and final hose is formed.
7. A method of manufacturing reinforced flexible thermoplastic hose substantially as hereinbefore described with reference to Figure 1 or modified as hereinbefore described with reference to Figure 2 of the accompanying drawings.
8. A reinforced hose manufactured by a method as claimed in any preceding claim.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (8)

**WARNING** start of CLMS field may overlap end of DESC **. to the presence of the cool pressurising fluid. The application of the reinforcement forces the reinforcement into the soft exterior of the tube, thus effectively filling the underside of interstices of the reinforcement and creating a homogenous matrix. After the reinforcement has been applied, the fluid is removed from the tube by blowing out with compressed air, although other methods of removal could be used. The tube is now secured to the reinforcement, and the final step is to cover the tube with a thermoplastic covering, thereby completely enclosing the reinforcement. An outer cover can also be applied using conventional polymers and microwave techniques. In Figure 2, a modified method of manufacturing reinforced thermoplastic tubes is shown. In the modified method, the tube 10 is extruded thicker than in the method described with reference to Figure 1, with the result that when the reinforcement is applied the outer diameter of the tube extends beyond the outer diameter of the reinforcement, the heated reinforcement being effectively submerged in the tube. The tube with reinforcement applied passes over a haul-off conveyor 13, through a heating station 14 and through a heated sizing die 15 which smoothes the outer surface of the tube to form an integrated cover and final hose. The hose then passes over a second haul-off conveyor 16, through a line marking station 17 and is finally wound onto a drum 18. One advantage of this embodiment of a method of manufacturing reinforced hose, and the modification thereto, is that it permits manufacture of a hose using a thin walled thermoplastic tube whereby accurate braid and bore tolerances can be achieved. A homogenous tubelreinforcement matrix is produced which is advantageous since rosetting of the reinforcement is reduced, as is distortion of reinforcement helix angle during fitting of the hose to a coupling. The use of a fluid as the cooling medium for the interior of the tube protects the innermost portion of the tube from distortion upon application of the heated reinforcement, thereby maintaining a smooth interior surface. WHAT WE CLAIM IS:
1. A method of manufacturing reinforced flexible thermoplastic hose comprising the steps of extruding a thermoplastic tube, apply ing a positive, predetermined pressure differ ence between the inside and outside of the tube, and applying to the tube reinforcing elements under tension, in which the re inforcing elements are heated prior to appli cation to the tube to such a temperature that the reinforcing elements soften the exterior of the tube and the tension applied to the elements in combination with the pressure difference across the tube causes the elements to penetrate the tube, the pressure difference being maintained while the reinforced assembly is allowed to cool whereby the reinforcing elements are secured to the thermoplastic tube.
2. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 1 wherein the pressure difference is removed after cooling below the hardening temperature of the tube.
3. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 1 or claim 2 wherein the positive pressure difference between the inside and the outside of the tube is created by sealing one end of the tube and filling the tube with fluid under pressure.
4. A method of manufacturing reinforced flexible thermoplastic hose as claimed in claim 3 wherein the fluid may be removed from the tube by applying compressed air to the tube.
5. A method of manufacturing reinforced flexible thermoplastic hose as claimed in any preceding claim comprising the further step of applying an outer cover of thermoplastic material to the completed tube.
6. A method of manufacturing reinforced flexible thermoplastic hose as claimed in any of claims 1 to 4 wherein the initial external diameter of the hose is greater than the desired final external diameter of the reinforcement, such that when the heated reinforcing elements are applied the outer diameter of the hose is greater than the external diameter of the reinforcement, the reinforced hose being passed through heated smoothing means to smooth the exterior surface of the tube, and the pressure difference between the inside and the outside of the hose being removed after smoothing whereby an integrated cover and final hose is formed.
7. A method of manufacturing reinforced flexible thermoplastic hose substantially as hereinbefore described with reference to Figure 1 or modified as hereinbefore described with reference to Figure 2 of the accompanying drawings.
8. A reinforced hose manufactured by a method as claimed in any preceding claim.
GB23030/77A 1978-05-26 1978-05-26 Flexible thermoplastic hose Expired GB1584616A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB23030/77A GB1584616A (en) 1978-05-26 1978-05-26 Flexible thermoplastic hose

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB23030/77A GB1584616A (en) 1978-05-26 1978-05-26 Flexible thermoplastic hose

Publications (1)

Publication Number Publication Date
GB1584616A true GB1584616A (en) 1981-02-18

Family

ID=10188983

Family Applications (1)

Application Number Title Priority Date Filing Date
GB23030/77A Expired GB1584616A (en) 1978-05-26 1978-05-26 Flexible thermoplastic hose

Country Status (1)

Country Link
GB (1) GB1584616A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4764324A (en) * 1983-12-12 1988-08-16 Warren Burnham Method of making a catheter
US5335410A (en) * 1993-03-15 1994-08-09 Burnham Warren R Method of making ultra small diameter catheters and of reinforced tubular product
US5792401A (en) * 1983-12-12 1998-08-11 Burnham; Warren R. Method for making a tubular product

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4764324A (en) * 1983-12-12 1988-08-16 Warren Burnham Method of making a catheter
US5792401A (en) * 1983-12-12 1998-08-11 Burnham; Warren R. Method for making a tubular product
WO1990001406A1 (en) * 1986-03-31 1990-02-22 Burnham Warren R Method of making a catheter or tube
US5335410A (en) * 1993-03-15 1994-08-09 Burnham Warren R Method of making ultra small diameter catheters and of reinforced tubular product
WO1994021420A1 (en) * 1993-03-15 1994-09-29 Burnham Warren R Method and apparatus for small catheters and reinforced tubular product

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Legal Events

Date Code Title Description
PS Patent sealed [section 19, patents act 1949]
PCNP Patent ceased through non-payment of renewal fee