GB1584073A

GB1584073A - Ink jet printing

Info

Publication number: GB1584073A
Application number: GB4270277A
Authority: GB
Original assignee: AB Dick Co
Current assignee: AB Dick Co
Priority date: 1977-10-13
Filing date: 1977-10-13
Publication date: 1981-02-04
Also published as: FR2405819A1; DE2746382A1; CA1086372A; DE2746382C2; FR2405819B1

Description

(54) INK JET PRINTING (71) We, A.B. DICK COMPANY, a Corporation organised and existing under the laws of the State of Delaware, United States of America, of 5700 West Touhy Avenue, Chicago, Illinois 60648, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement.- This invention relates to an ink jet printing system, and more particularly to an improved means for maintaining a supply of ink for the printing system.

In the operation of a synchronous ink jet printing device, the ink jet nozzle is supplied with fluid ink, which is pressurized to typically between 2 and 5 atmospheres absolute pressure. Of the ink drops directed at a target surface, those which are not to be used in printing are captured and removed.

This unused ink is then returned to the ink supply and recirculated through the system.

The ink recirculation heretofore has been achieved by using a pump to supply pressurized ink to the nozzle and draw ink from a vented container. The returned ink would be deposited in this vented container. The problems which arise with this method are those of a low mechanical reliability of the pumps and valves, as well as the difficulty in obtaining chemical compatability of different inks which are used. The pumps also produce cyclic pressure variations, pulses, which must be minimized by means of fluid pressure regulation. In order to avoid a deterioration in print quality a stable stream of constant velocity droplets must be provided. For this, an ink jet nozzle must be supplied with a nonvarying ink pressure.

Thus, the problems introduced by the pumps can adversely affect printing.

Another widely used method of fluid pressurization and recirculation is to supply a nozzle with fluid ink which is forced out of a pressure vessel by a volume of a pressure regulated compressed gas. The returning unused ink is temporarily stored in another container. When the vessel from which ink is supplied to the nozzle is empty of ink (or nearly so), the ink recaptured from the ink drop stream is introduced into the pressure vessel from the return ink container, by either automatic means or manually while the pressure vessel is vented to the atmosphere. This method circumvents the problems associated with pump systems; however, the time which this type of system can operate continuously is limited by ink pressure vessel capacity and the number of nozzles being supplied.

According to the invention, there is provided an ink jet printing system of the type wherein ink is supplied from a reservoir to a printing head to be projected thereby as a stream of drops toward a target, some of the drops in said stream being directed for printing on said target, the remaining ink drops in said stream being captured, comprising: means for supplying a pressurized gas, a pressure regulator for applying gas at a first pressure from said means to said ink reservoir to thereby cause ink to flow out of said reservoir to said printing head, a captured ink container for receiving captured ink, a first valve means connected to said captured ink container, said first valve having a first position for enabling captured ink to be directed to said captured ink container, and a second position for preventing further input of captured ink to said captured ink container and for directing ink from said captured ink container to be introduced into said ink reservoir, means for applying gas at a second pressure higher than said first pressure to said captured ink container when said first valve means is in its second position, means responsive to the level of the ink in said ink reservoir for operating said first valve means from its first to its second position, and from its second to its first position, a container for fresh ink, a second valve means having a first position for enabling ink to flow from said fresh ink container for replenishing said ink reservoir, and a second position for preventing the flow of fresh ink from said fresh ink container.

An object of this invention is to provide for an ink jet printing system, an ink supply system which has the continuous operation capabilities of a pump system with the c,on stant pressure supply of the compressed gas system.

In the preferred embodiment of the invention an ink reservoir is pressurized to supply ink to the ink jet printing heads. Unused ink drops in the ink stream are captured and returned to a vessel which holds this ink until the amount of ink in the ink reservoir has reached a predetermined value. At that time the captured ink is returned under pressure to the ink reservoir. Provision is also made for adding an additive to the captured ink if it is of the type which requires the addition of an additive. Provision is also made for adding fresh ink to the ink reservoir when required. This fresh ink is either added under pressure to the ink reservoir or added to the returned ink vessel from which it will be subsequently transferred into the ink reservoir. As a result, the ink reservoir can continuously supply ink to the nozzle head at a constant pressure.

The invention will now be more particularly described with reference to the accompanying schematic drawing of an exemplary ink jet printing system according to the invention.

An ink reservoir 10 contains a supply of ink, which is fed over a supply hose 12 to the various printing heads represented by head 14, which are to use the ink. A twoway valve 16 is in the line to each printing head, for the purpose of cutting off the printing head from the ink reservoir during testing, or when problems arise. Valve 16 is not an essential part of the invention.

Each printing head directs a stream of ink drops toward a printing surface, not shown. Those drops in the stream which are not used for the purpose of printing are directed at a catcher 18. The ink in the ink reservoir 10 is enabled to flow through the line 12, and the printing head and to be projected therefrom by means of a volume of compressed gas, usually air, sup- plied from a source 20, which may be a pump. The pressurized gas is applied to a pressure regulator 22, the output of which is supplied to the ink reservoir 10 by means of a line 24.

The ink captured by the catcher 18 passes via line 26, and together with ink captured by catchers used with other printing heads, is returned through a buffer container 28, a line 30, and a 3-way valve 34, to a captured ink container 36. The 3-way valve has three ports, designed as N, A and S. The top of the captured ink container is connected by a line 38 to another 3-way valve 40. This valve has three ports designated as NN, AA and SS. This 3-way valve may be operated so that port AA may be connected to the atmosphere through port NN, or to a lower than atmosphere gas pressure (vacuum) if required for ink transfer, or may be connected through port SS over a line 42 to another pressure regulator 44.

A fresh ink supply container 50, which contains fresh ink, may be connected to the ink reservoir 10 by means of a valve 52.

When the valve is operated, it enables passage of the ink therethrough. The fresh ink container 50 may be pressurized by being connected to the source of pressurized gas, through a valve 46, through line 42, and through pressure regulator 44.

There the ink is of a type in which volatile ink base evaporation must be compensated for in order to reuse the captured ink, a reservoir 54 for holding additive is employed. When needed the additive may be allowed to be mixed with the incoming captured ink by means of a three-way valve 56.

Valves 34, 40, 46, 56 and 52 may be under control of a level sensor 60, if that mode of operation is desired, or under time control, or under any other desired control system for replenishing the ink in the ink reservoir. The level sensor is being cited by way of example. When the ink reservoir drops to a predetermined level, it applies a control signal to the valves 34 and 40.

Valve 34, when not supplying ink to the ink reservoir 10, is set to permit captured ink to flow into the container 36. In response to the level sensor signal, valve 34 is operated to connect port A to port S.

Valve 40, which otherwise connects the top of the container 36 to the atmosphere or to a source of vacuum, if desired, through ports AA and NN of the 3-way valve 40, is also operated in response to the signal from the level sensor, to connect the pressure regulator 44, through ports SS and AA, and the line 38, to the top of the captured ink container 36. As a result, the captured ink flows out of the container 36, over a line 62, into the ink reservoir 10. Check valve 61 in line 62 Drevents ink back flow.

Fresh ink may be made to flow at any time into the ink reservoir 10, by operating the two-way valve 46 so that pressurized gas is applied from the source 20, through the pressure regulator 44 and the two-way valve 46 to the top of the fresh ink container 50.

However, it may be more desirable to add fresh ink when the amount of the ink in the reservoir 10 attains a predetermined value which may be different from the value at which the captured ink is added to the contents of the container. At that time, a level sensor 60 can provide a signal which operates valves 52 and 46 to enable fresh ink to be supplied to the ink reservoir until the level of the ink in the ink reservoir 10 has attained a predetermined value at which time the two-way valves 46 and 52 are operated to turn off the flow of fresh ink to the ink reservoir 10. Level sensing arrange rents for providing the indicated electrical signals in response to different ink levels being attained are well known and therefore their details will not be described.

The blffar container 28 acts to collect the captured or returned ink during the interval where the captured ink container 36 is supplying ink to the ink reservoir 10, since during that interval port N of valve 34 is closed.

Line 38 m'ay "be connected to the atmosphere or to a suitable source of vacuum, if vacuum is required to draw captured ink into the captured ink container.

Pressure regulator 44 provides a slightly higher pressure than pressure regulator 22, in order to enable ink to flow from the coritainers 36 and 50 to ink reservoir 10. The pressure in ink reservoir 10 is at all times controlled by regulator 22.

The foregoing apparatus enables the ink supply to the printing heads to be main- tained at a constant pressure and there is no need to interrupt the operation for refill of the ink supply in the container 10. The invention is not ink capacity limited. Reservoir 10 and fresh ink container 50 can be made as large or as small as is required for the type of printing to be conducted with the system.

An alternate method of adding fresh ink to the system is to connect a vented (to atmosphere) fresh ink container 51 to the ink return line 30 via three-way valve 56.

Valve 56 may be operated to admit either additive or fresh ink as required. While this arrangement may be slower, it eliminates the need for valves 46 and 52 and eliminates the necessity of the fresh ink container being a pressure vessel. With this arrangement fresh ink flows into the captured ink container. When ink is made to flow from the captured ink container to the ink reservoir 101, it will contain either fresh ink, or captured ink, or a mixture of both.

Of course it is possible to include both arrangements in the same device. Operating conditions would dictate which arrangement to use.

There has accordingly been described herein a novel and useful ink supply system for an ink jet printing system.

WHAT WE CLAIM IS: 1. An ink jet printing system of the type wherein ink is supplied from a reservoir to a printing head to be projected thereby as a stream of drops toward a target, some of the drops in said stream being directed for printing on said target, the remaining ink drops in said stream being captured, comprising: means for supplying a pressurized gas, a pressure regulator for applying gas at a first pressure from said means to said ink reservoir to thereby cause ink to flow out of said reservoir to said printing head, a captured ink conta rier' for receiving captured ink, a first valve means connected to said captured ink container, said first valve having a first position fd'r enabling captured ink to be directed to said captured ink container, and a second position fòr preventing further input of captured ink to said captured ink container and for directing ink from said captured ink container to be introduced into said ink reservoir, means for applying gas at a second pressure higher than said first pressure to said captured ink container when said first valve means is' in' its second position, means responsive t6 the level of the ink in said ink reservoir for operating said first valve means from its first to its second position, and from its second to its first position, a container for fresh ink, a second valve means having a first position for enabling ink to flow from said fresh ink container for replenishing said ink reservoir, and a second position for preventing the flow of fresh ink from said fresh ink container.

2. An ink jet printing system as claimed in claim 1 including means for connecting said second valve means to said first valve means to enable the flow of both captured ink and fresh ink to said captured ink container when said first and second valve means are in their first positions.

3. An ink jet printing system as claimed in claim 1 including means connecting said second valve means directly between said fresh ink container and said ink reservoir, and including means for applying gas at a pressure higher than the first pressure from said source of pressurized gas to said fresh ink container when said second valve means is in its first position, whereby ink may flow from said fresh ink container into said ink reservoir through said second valve means.

4. An ink jet printing system as claimed in claim 3 including an additional fresh ink container and additional valve means connected to selectively allow the flow of fresh ink from said additional container to said captured ink container together with the captured ink.

5. An ink jet printing system as claimed in any preceding claim wherein said means for applying pressure from said source of pressurized gas to said captured ink container at a second pressure includes: a second pressure regulator connected to said source of pressurized gas for enabling gas to flow at said second pressure therethrough, a third valve means having a first position for connecting the output of said second pressure regulator to said captured ink container, and a second position for blocking the flow of gas from said second pressure regulator and for connecting said captured ink container to a source of gas at a pressure lower than said first pressure, and said

**WARNING** end of DESC field may overlap start of CLMS **.

Claims

**WARNING** start of CLMS field may overlap end of DESC **. rents for providing the indicated electrical signals in response to different ink levels being attained are well known and therefore their details will not be described. The blffar container 28 acts to collect the captured or returned ink during the interval where the captured ink container 36 is supplying ink to the ink reservoir 10, since during that interval port N of valve 34 is closed. Line 38 m'ay "be connected to the atmosphere or to a suitable source of vacuum, if vacuum is required to draw captured ink into the captured ink container. Pressure regulator 44 provides a slightly higher pressure than pressure regulator 22, in order to enable ink to flow from the coritainers 36 and 50 to ink reservoir 10. The pressure in ink reservoir 10 is at all times controlled by regulator 22. The foregoing apparatus enables the ink supply to the printing heads to be main- tained at a constant pressure and there is no need to interrupt the operation for refill of the ink supply in the container 10. The invention is not ink capacity limited. Reservoir 10 and fresh ink container 50 can be made as large or as small as is required for the type of printing to be conducted with the system. An alternate method of adding fresh ink to the system is to connect a vented (to atmosphere) fresh ink container 51 to the ink return line 30 via three-way valve 56. Valve 56 may be operated to admit either additive or fresh ink as required. While this arrangement may be slower, it eliminates the need for valves 46 and 52 and eliminates the necessity of the fresh ink container being a pressure vessel. With this arrangement fresh ink flows into the captured ink container. When ink is made to flow from the captured ink container to the ink reservoir 101, it will contain either fresh ink, or captured ink, or a mixture of both. Of course it is possible to include both arrangements in the same device. Operating conditions would dictate which arrangement to use. There has accordingly been described herein a novel and useful ink supply system for an ink jet printing system. WHAT WE CLAIM IS:

1. An ink jet printing system of the type wherein ink is supplied from a reservoir to a printing head to be projected thereby as a stream of drops toward a target, some of the drops in said stream being directed for printing on said target, the remaining ink drops in said stream being captured, comprising: means for supplying a pressurized gas, a pressure regulator for applying gas at a first pressure from said means to said ink reservoir to thereby cause ink to flow out of said reservoir to said printing head, a captured ink conta rier' for receiving captured ink, a first valve means connected to said captured ink container, said first valve having a first position fd'r enabling captured ink to be directed to said captured ink container, and a second position fòr preventing further input of captured ink to said captured ink container and for directing ink from said captured ink container to be introduced into said ink reservoir, means for applying gas at a second pressure higher than said first pressure to said captured ink container when said first valve means is' in' its second position, means responsive t6 the level of the ink in said ink reservoir for operating said first valve means from its first to its second position, and from its second to its first position, a container for fresh ink, a second valve means having a first position for enabling ink to flow from said fresh ink container for replenishing said ink reservoir, and a second position for preventing the flow of fresh ink from said fresh ink container.

means for operating said first valve means from its first to its second position and from its second to its first position including means for simultaneously operating said third valve means from its first to its second position when said first valve means is op- erated from its second to its first position and for operating said third valve means from its second to its 'first position when said first valve means is operated from its first to its second position.

6. An ink jet printing system as claimed in any preceding claim wherein said means for introducing said captured ink into said captured ink container includes a buffer container for holding the captured ink when said first valve means is in its second position.

7. An ink jet printing system substantially as described with reference to the ace companying drawing;