GB1578821A - Polyoxyalkylenes - Google Patents

Polyoxyalkylenes Download PDF

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Publication number
GB1578821A
GB1578821A GB9137/77A GB913777A GB1578821A GB 1578821 A GB1578821 A GB 1578821A GB 9137/77 A GB9137/77 A GB 9137/77A GB 913777 A GB913777 A GB 913777A GB 1578821 A GB1578821 A GB 1578821A
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parts
acid
weight
carbon atoms
carboxylic acid
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Texaco Development Corp
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Texaco Development Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/331Polymers modified by chemical after-treatment with organic compounds containing oxygen
    • C08G65/332Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/22Catalysts containing metal compounds
    • C08G18/225Catalysts containing metal compounds of alkali or alkaline earth metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2115/00Oligomerisation
    • C08G2115/02Oligomerisation to isocyanurate groups

Description

(54) MODIFIED POLYOXYALKYLENES (71) We, TEXACO DEVELOPMENT CORPORATION. a Corporation organised and existing under the laws of the State of Delaware. of 135 East 42nd Street. New York, New York 10017, United States of America, do hereby declare the invention. for which we pray the method bv which it is to be performed to be particularly described in and by-the following statement: This invention relates to novel products particularly characterized by their use as curing agents for epoxy resins of isocyanurate foams or as accelerators for curable epoxy resins.
As is well known to those skilled in the art, epoxy resins may be cured by the use of aromatic amines such as (i) methylene dianiline and (ii) the polymeric condensation product of aniline and formaldehyde. Typical prior art curing, at elevated temperatures of 80 C or higher, yields products which are resistant to attack by chemicals, solvents, etc.
Curing of epoxy resins at ambient temperature however yields product coatings which are undercured. brittle. without strength, and readily attacked by many chemicals and solvents.
It is an object of this invention to provide novel products which may be used in curing sytems.
In accordance with certain of its aspects, this invention is directed to novel products
wherein x is an integer 0-2. @ is an integer preferably 2-3. R"' is a polyoxyalkylene chain of molecular weight of 2()()-2()()() having terminal carbon atoms to which the nitrogen atoms are bonded, and to the process for preparing these products which comprises adding to a reaction mixture a moles of unsaturated carboxylic acid HOOC - C = C Cx C - COH 0 REPRINTED SPECIFICATION REPLACING ORIGINAL INCORRECTLY PRINTED VERSION, COPIES NOT BEARING THIS IMPRINT SHOULD BE DESTROYED adding to said reaction mixture and about one mole of a polyoxyalkylene polyamine [R"'] - (NH2), maintaining said unsaturated carboxylic acid and said polyoxyalkylene polyamine at ring-forming conditions thereby forming said product; and recovering said product.
In accordance with certain of its more specific aspects, this invention is directed to novel products
wherein x is an integer 0-2, and -R"- is a polyoxyalkalene chain of molecular weight of 200-2000 having terminal carbon atoms to which the nitrogen atoms are bonded, and to a process for preparing these products which comprises adding to a reaction mixture two moles of unsaturated carboxylic acid
adding to said reaction mixture about one mole of a polyoxyalkalene diamine H2N t R" i NH maintaining said unsaturated carboxylic acid and said polyoxyalkylene diamine at ring-forming conditions thereby forming said product: and recovering said product.
The charge unsaturated carboxylic acids which may be used in practice of the process of this invention are characterized by the formula:
wherein x is an integer 0-2. Valence bonds in this structure. or in others in this specification, may be filled with hydrogen or with inert substituents which do not interface with the reaction.
When x is 9. the acid may be represented by the formula (typified by alpha-methylene adipic acid):
When x is 1. the acid may be represented by the formula (typified hv aipha-methylene glutaric acid):
When x is 0, the acid may be represented by the formula (typified by itaconic acid):
In the preferred acid, x is zero. The preferred acid is this itaconic acid.
The polyoxyalkylene polyamines which may be used in practice of the process of this invention are characterized by the formula [R"'] (NH2)" wherein a is an integer preferably 2-3 and R"' is a polyoxyalkylene chain of molecular weight 200-2000 having a terminal carbon atoms to which the nitrogen atoms are bonded. When a is 3, an illustrative compound of molecular weight of about 40() may be
whereinfplus g plus h is 5.3 typically as available under the trademark Jeffamine T-4()3 of Jefferson Chemical Company.
The preferred amines which may be used in practice of the process of this invention are polyoxyalkylene diamines characterized by the formula: H2N t R" i NH2 wherein R" is a polyoxvalkylene chain of molecular weight of 20()-20()() having terminal carbon atoms to which the nitrogen atoms are bonded. R" is derived from an oxyalkylene group, typified by oxyethylene -CH2CH2O-. oxypropylene ~OCH2CH(C'Ha)~ etc. R" may also be a polyoxyethylene bearing an added polyoxypropylene (as in the compositions marketed by Jefferson Chemical Co. under the trademark Jeffamine ED-series) typified by
Typical of the polyoxyalkylene diamines which may be used in practice of the process of this invention may be those listed in the table: TABLE a. The diterminal diamine of polyoxypropylene of molecular weight 427: b. The diterminal diamine of polyoxypropylene of molecular weight 235; c. The diterminal diamine of polvoxypropvlene of molecular weight 2()()(): d. The diterminal diamine of polyoxyethylene of molecular weight (i{)(); etc.
It will be apparent to those skilled in the art that many of the suitable polyoxyalkylene polyamines may be available as and used as commerical mixtures of several components.
Useful commercial materials include those available under the trademarks Jeffamine D-, T-, and ED- etc. as marketed by Jefferson Chemical Company.
In practice of the process of this invention, according to certain of its aspects, an equivalent amount of unsaturated carboxylic acid is added to a reaction mixture together with one mole of polyoxyalkylene polyamine. The reaction may be carried Odt in the absence of added solvent-diluent, but the latter may be present if desired - including water, toluene, etc. Water is preferably added in amount of 50 w%-200 w%, say about 100 w% of the amine.
During the reaction, the reaction mixture is preferably maintained at temperature of 80 C-200 C, say 100 C for 4-12 hours, say 8 hours. During this period, the following reaction occurs:
In the case of the preferred diamines. the reaction may be:
In the case of one preferred embodiment, itaconic acid- polyoxyethylene di-primary amine, the reaction may be:
+ H2N tCH2CH2O # ,5 CH2CH2 - NH2
In the case of another preferred embodiment, a specific reaction may be as follows:
As reaction continues, the water produced by the reaction (in amount of one mole per mole of acid reacted) may be distilled off. If desired, the water may be removed during refluxing by azeotropic distillation with eg toluene. Typically at the end of the reaction period, the reaction mixture may be recovered and filtered. preferably in the presence of added filter aid such as Supercell brand.
The product so obtained is preferably worked up by stripping. as in a rotary evaporator at 80 C-200 C, say 95 C. Stripping may typically be carried out under vacuum of 0,1-5.0 mm.
Hg, say 0.5 mm. Hg.
Yield is about stoichiometric.
Typical product is recovered as recovered as material which (depending on the components from which it is prepared and its molecular weight) may generally he characterized as a clear viscous liquid, a light brown viscous liquid, or a tackv resin.
These products are generally characterized by their solubility in alcohols (eg benzyl alcohol, ethanol, hexanols, etc). They are particularly characterized by solubility in polymer systems in which they may find use.
These products may be used as recovered or in the form of solutions in eg benzy alcohol.
They are particularly characterized by their ability to serve as accelerators for curing epoxy resins.
It is a particular feature of the alkali metal salts of the novel products of this invention that they serve as curing agents for isocyanurate foamed compositions. The potassium salts are preferred. but the sodium salts may also be used. Although they may be used as the mono-alkali-metal salt, it is preferred to use them in the form of their di-alkali metal, eg di-potassium, salt.
The dialkali metal salt is preferably prepared by adding to the recovered reaction mixture an equivalent amount of eg potassium hydroxide in 5%-30%, say 20% aqueous solution at 20 C-80 C, say 50 C. After 10-20 minutes, say 15 minutes agitation, the reaction mixture may be filtered through a bed of filter aid and the resulting solution may be used as recovered, eg as a 10%-80%, say 50% solution. Ifdesired the salt may be recovered as by evaporation. Both the mono-alkali and the di-alkali metal salts may be recovered, In practice of certain of its aspects. this invention includes the method of preparing a cured epoxy resin using acid foam as curing agent characterized by the fact that when cured at ambient temperature of 2() C-50 C say 30 C, it is found to possess outstanding @roperties particularly with respect to strength and retention of strength after immersion in solvents.
Curing agents falling outside the scope of this invention (such as eg the reaction product of itaconic acid and eg p-phenylene diamine - as disclosed in Paytash et al J.A.C.S. 72, 1415-6 (1950) - are not satisfactory as curing accelerators for epoxy resins because they are generally high-melting solid compositions which do not readily blend in with the viscous epoxy formulation. The novel products of this invention are particularly characterized by their high compatibility with the components of the epoxy resins. The fact that they are generally liquids provides a substantial advantage to the processor.
An epoxy resin which may be cured by the process of this invention may typically be one prepared for example by the reaction of bisphenol-A with epichlorohydrin
in the presence of a base - preferably sodium hydroxide. After the condensation is complete, the crude resin is freed of residual epichlorohydrin, washed well to remove salt and soluble by-products. and recovered.
Curing of 100 parts of such a resin is effected in the presence of 20-40 parts, say 30 parts of an aromatic polyamine curing agent and 1-15 parts of the accelerator of this invention in eg 10-30 parts, say 20 parts of a solution containing 10-50% of the accelarator of this invention.
Typical aromatic polyamine curing agent which may be employed is a condensation product of formaldehyde and aniline. (as marketed under the trademark JEFFAMINE AP-22). Illustrative curing agents may include: TABLE methvlen dianiline diamino-diphenyl ether meta-phenylene diamine tolylene diamine The accelerator of this invention. in the form of the free acid, is mixed with the liquid epoxy resin and curing agent: and the mixture is degassed, poured into aluminum molds, and cured typically for seven days at ambient temperature.
The product epoxy resin is particularly characterized by increased strength and by increased resistance to the deteriorative action of a wide range of liquids.
In practice of certain of its other aspects. this invention includes the method of preparing cured isocyanurate foams particularly characterized by their desirably longer cream time which desirably allows more latitude during preparation - i.e. the formulation is more mobile and handleable during a longer period of time.
An isocyanurate foam which may be cured by the process of this invention may be one prepared by reacting an isocyanate typified by a phosgenated condensation product of aniline and formaldehyde having an NCO equivalent weight of 134 and a functionality of 2.7.
The isocyanate is preferably reacted with a polyol which has two or more active hydrogen atoms as determined by the Zerewitinoff method e.g. the polyoxyalkylene polyols which may be employed in practice of this invention will be organic compounds having two or more reactive hydrogen atoms which will react with organic polyfunctional isocyanates to give urethane polymers. These polyoxyalkylene polyols typically having a hydroxy number of 100-800 preferably 2()()-3()(). say 9()(). may include polyesters, polvethers. polyisocyanate modified polyesters. polyisocyanate modified polyester amides, alkylene glycols, polyamines. polyisocyanate modified alkylene glycols. etc. It will be understood that these polvols may have active primary or secondary hydroxyl groups. The polyol may he a hydroxyl-containing polyether or polvester including fatty acid glycerides. Polyestcrs. which are a preferred type of polyol. may be obtained by esterification condensation reaction of e.g. an aliphatic dibasic carboxylic acid with a glycol or a triol or mixture thereof in proportion such that the resultant polyesters may contain predominantly terminal hydroxyl groups Dibasic carboxylic acids suitable for preparing polyesters may include aliphatic and aronlatie acids such as idipie acid. fumaric acid. sebacic acid. phthalic acid; suitable alcohols include ethylene glycol. diethylene glycol and trimethvlol propane. The fatty acid glycerines may include those having a hydroxyl number of at least about 5() such as castor oils. hydrogemlted caster oil. or hlown natural oils.
Polyethers, another preferred type of polyol, may include polyalkylene glycols, e.g. polyethylene glycols and polypropylene glycols preferably having a molecular weight of at least 60. For convenience, the term "polyol" or "polyoxyalkylene polyol" may be employed to designate the substances having two or more active hydrogen atoms as determined by the Zerewitinoff method, which may be employed in practice of this invention.
In one aspect of the process of this invention, the isocyanurate foam may be prepared by reacting (i) an organic composition having at least two Zerewitinoff active hydrogen atoms i.e. a "polyol", (ii) an organic polyfunctional isocyanate, (iii) a cell modifying agent such as the Dow Corning DC-193 brand trimethyl-end-blocked dimethyl polysiloxane, (iv) a blowing agent such as the Kaiser R-11-B Brand of Freon (R.T.M.), trifluoro-chloromethane; and (v) a di-alkali metal salt of the composition of this invention.
Formation of product by practice of the process of this invention may be effected by using isocyanate and polyol in amount to provide an isocyanate index in the reaction medium of 1-10, preferably 3-6, say 5. Blowing agent is present in amount of 5-20 parts, preferably 10-14 parts, say 12 parts. Cell modifying agent is present in amount of 0.1-15 parts, preferably 0.3-0.8 parts, say 0.5 parts. Catalyst of this invention is present in amount of 0.5-10 parts, preferably 1-4 parts, say 2 parts. (all parts are parts by weight per 100 parts of total formulation).
The foamed isocyanurate product is found to be desirably characterized by cream times in excess of about 10 seconds and typically about 15 seconds, by increased heat distortion, and by substantially better dimensional stability at low temperature eg minus 20"F/dry.
Practice of the novel process of this invention may be apparent from the following description of preferred embodiments wherein, as elsewhere in this specification, all parts are parts by weight unless otherwise specifically noted.
Example I In this example which represents practice of the process of this invention, 393 grams (3 moles) of itaconic acid, 600 grams of water, and 640.5 grams of the di-terminal diamine of polyoxypropylene (molecular weight about 427. and containing 4.69 milli-equivalents of primary amine per gram) are heated to reflux for 8.5 hours. Supercell filter aid is added and the reaction mixture is filtered hot and then stripped at 0.5 mm Hg in a rotary drum drier with a bath temperature of 95"C.
On cooling, a clear viscous liquid is recovered having an acidity of 3.26 milliquivalents per gram and corresponding to the following formula:
R" is a polyoxypropylene residue (of molecular weight of about 400) having terminal carbon atoms to which the nitrogen atoms are bonded.
Example II In this example which represents practice of the process of this invention. 526 grams (4.03 moles) of itaconic acid, 600 grams of water, and 470 grams (2 moles) of the diterminal diamine of polyoxypropylene (molecular weight about 235. and containing to.53 milliequivalents of primary amine per gram) are heated to reflux for 8 hours. Supercell filter aid is added and the reaction mixture is filtered hot and then stripped at 0.5 mm Hg in a rotary drum drier with a bath temperature of 95 C.
On cooling, a light. tackv flowable. viscous resin is recovered having an acidity of 4.74 milliequivalents per gram. a nitrogen content of 6.35(,k and corresponding to the following formula:
R" is a polyoxypropylene residue (of molecular weight of about 200) having terminal carbon atoms to which the nitrogen atoms are bonded.
Example Ill In this example which represents practice of the process of this invention, 131 grams (1 mole) of itaconic acid, 100 grams of water, and 1030 grams (0.5 mole) of the di-terminal di-amine of polyoxypropylene (molecular weight about 2060, and containing 0.97 milliequivalents of primary amine per gram) are heated to reflux of 98 C-100 C for 19 hours. Water is removed by azeotropic distillation with 500 ml of toluene, which is added during the course of the reaction. Supercell filter aid is added and the reaction mixture is filtered hot and then stripped at 0.5 mm Hg in a rotary drum drier with a bath temperature of 138 C.
On cooling, a light brown viscous liquid is recovered having an acidity of 0.82 milliequivalents per gram and corresponding to the following formula
R" is a polyoxypropylene residue (of molecular weight of about 2030) having terminal carbon atoms to which the nitrogen atoms are bonded.
Results comparable to those of Examples 1-111 are achieved if the amine is as follows: Example Amine IV tri-terminal tri-primary amine of polyoxypropylene of m. wt. of 400 (as marketed under the trademark Jeffamine T-4()3) V di-terminal di-primarv amine of polyoxyethylene-polyoxypropylene of m. wt. of 600 (as marketed under the trademark Jeffamine ED 600) etc.
Similarly results comparable to those of Examples I-III are achieved if the acid is Example Acid VI alpha-methylene glutaric acid VII alpha-methylene adipic acid In certain of the Examples which follow. the following properties are measured: Cream time (seconds) - the time interval beginning with mixing of the isocyanate and the B-component (a standard mixture containing the polyol. catalyst. blowing agent, surfactant. and fire retardant) and ending when the composition changes color from dark brown to cream color: Rise time (seconds) - thetime interval beginning with mixing of the isocyanate and the B-component and ending when the foam has stopped rising; Ta ck free time (seconds) - The time interval begining with mixing of the isocyanate and the B-component and ending when the surface of the foam ceases to be tacky when touched; Density (pounds per cubic foot) - the weight of a given volume of the product; K-factor (watt-inchesl C) - as measured by ASTM test C 177-63 using Dupont modified guarded hot platc: Elotigafloti at Break (C() @ - as measured bv ASTM test D-638 Tensile strellgtll (psi) - as measured bv ASTM test D-638: Tensile Modulus (psi) - as mcnsui-ed by ASTM test D-63: Flexural Streiiglli (psi) - as measured bv ASTM test D-79(): Flexural Modulus (psi) - as measured by ASTM test D-790; Shore D-hardness 0-IO seconds - as measured by ASTM test D-2240; HDT ( C, 264 psi/66 psi) - as measured by ASTM test D-648; Izod Impact Strength (ft Ibs/in) - as measured by ASTM test D-256; Compressive Strength (psi) - as measured by ASTM test D-1625-73; Heat Distortion ("C) - as measured by the temperature at which a standared sample is depressed 0. 1 inches at a load corresponding to 10% of its Compressive Strength with Rise; Closed Cells (%) - as measured by ASTM Test D-2856-70; Dimensional Stability (%) - as measured by ASTM test D-2126-75 - modified in that the sample actually used had dimension of 2" > < x 2" 2" x 2" instead of 4" x 4" x 4"; Flammability - as measured by the Butler Chimney Test - ASTM test D-3019-73.
Preferred practice based upon the inherent dangers due to possible flammability of various compositions including urethanes, suggest that the reader be advised that numerical or other data from this test are not intended to reflect hazards presented by this or any other material under actual fire conditions. The data represent the behaviour of the tested material under specific controlled test conditions.
Example VIII In this example which represents practice of the process of this invention, the preparation of a cured isocyanurate foam is carried out.
A B-component is first prepared containing the following: (i) 159 grams of polyol - a polyoxyethylene adduct of a novolak resin of hydroxyl number 187, and an average functionality of 2.5; (ii) 3 grams of silicone surfactant - the Dow Corning DC-193 brand of trimethyl and blocked dimethyl polysiloxane; (iii) 72 grams of trifluoro-chloro-methane; (iv) 12 grams of a 50% (in polyethylene glycol of molecular weight 3()()) solution of the dipotassium salt of the product of Example 1 - prepared by addition to the product of Example I, of an equivalent amount of potassium hydroxide (i.e. two moles of potassium hydroxide per mole of said product) and of polyethylene glycol.
To this B-Component is added 354 grams of a phosgenated aniline-formaldehyde condensate of functionalitv 2.7 and an NCO equivalent weight of 134. The mixture is vigorously stirred and then poured into a box mold and allowed to rise.
Property Time (seconds) Cream Time 15 Rise Time 140 Tack-free Time 150 The properties of the product foam are listed in the table which follows Example IX-.
Example lX In this control example. the procedure of Example VIII was followed except that (i) 160.8 grams of polyol was used; (ii) 6 grams of a 50% solution (in polvoxyethylene triol having average molecular weight of 700) of potassium octoate. a prior art curing agent. was used in place of the 12 grams of the dipotassium salt solution of Example VIII.
(iv) 358.2 grams of isocyanate was used in place of 354 grams as in Example VIII.
Propertv Time (seconds) Cream Time 5-6 Rise Time Tack-free Time This control foam is less satisfactorv than is the experimental foam. The cream time and the rise time in particular are much too low to be satisfactory in commercial practice. For proper commercial use. the minimum cream time in a pancl-line formulation for example. should be about 12 seconds and preferably 15-2() seconds as is the case with Example VIII.
Property Example VIII Example IX@ Density (pef) 2.15 2.20 K-factor 0.128 0.115 Compressive strength with rise (psi) 36.41 36.0 across rise (psi) 13.39 11.39 Heat distortion ( C) 202 170 Closed cells (%) 90.61 92.72 Dimensional stability Vol. Wt. Linear Vol. Wt. Linear 158 F/100% telative humidity (%) +9.1 -2.8 +5.6 +6.7 -4.5 +5.0 180 F/Dry (%) +5.9 -1.6 +3.9 +5.3 -2.4 +3.9 -20 F/Dry (%) -4.5 -1.4 -2.8 -11.4 -5.9 -6.8 Butyler chimmey Test: Weight retained (%) 85.6 90.7 Time to extinguish (seconds) 14 90.7 Flame height (inches) 11+ 8.16 Friability (% weight loss) 8.5 5.4 The clear superiority of the foam of Example VIII over that of Example IX* is apparent.
In addition to the above comments, particular attention is directed to the generally superior properties including (i) improved heat distortion, (ii) volume and linear dimensional stability at low temperature, (iii) weight stability, etc.
Example X In this example which represents practice of the process of this invention, the preparation of a cured epoxy resin is carried out.
The uncured epoxy resin (100 grams) which is used as charge is identified as a liquid diglycidylether of bisphenol A epoxy resin Eq. Wt. 190.
Curing of the so-prepared epoxy resin (lOOg) is effected by addition thereto of (i) 30 parts of a condensation product of formaldehyde and aniline of equivalent weight 50, a polyaromatic polyamine curing agent, (marketed under the trademark JEFFAMINE AP-22).
(ii) 20 parts of a 20 w % solution in benzyl alcohol of the accelerator composition prepared by the process of Example I.
This mixture of components was mixed thoroughly, degassed, poured into aluminum molds, and cured for seven days at ambient conditions ca 25 C.
The properties of the Formulation were determined on samples cut from the castings.
Properties of cured 1/8" casting Value Izod impact strength (ft-lbs/in.) 0.61 Tensile strength (psi) 9,30() Tensile modulus (psi) 404,00() Elongation at break (%) 5.1 Flexural strength (psi) 15,000 Flexural modulus (psi) 424,0()(J Shore D Hardness (0-10 sec.) 86-84 HDT ( C. 264 psi/66 psi) 44/48 Flexural samples were cut and immersed in several chemicals for 28 days. All tests were conducted at ambient temperature of ca 25 C except that in distilled water which was carried out at 40 C. After removal from the chemicals, flexural strength of the immersed samples was determined. Pertinent retention of flexural strength was then computed with the following results: /s Retention of Sample Immersed in Flexural Strength Isopropanol 104 Xylene 104 Acetic acid (25%) 89 Sodium Hydroxide (50%) 115 Sulfuric acid (30%) 102 Distilled water 88 It will apparent from inspection of the above properties that the cured epoxy formulations are outstanding with respect to strength and retention of strength after immersion in various chemicals.
Example Xl' In this control example. the procedure of Example X is duplicated except that curing is carried out in the absence of the accelerator.
After seven days cure at ambient temperature. the formulations were so brittle and undercured that it was not possible to cut samples for the tests from the castings. It was apparent that the formulations were totally unsatisfactorv and of low strength.
Examples XII-XIII' A liquid accelerating mixture for use in conjunction with aromatic amine curatives is prepared bv dissolving 2() g. polyoxypropylene-alpha. omega Bis (pvrrolidinone-3- carboxylic acid) in 8() g benzvl alcohol.
The above mixture is combined into an epoxy svstem as follows Formulation: Liquid DGEBA epoxy resin (Equivalent weight 190) 1()0 parts Aromatic polyamine Jeffamine AP-22 brand 30 parts of the condensation product of formaldehyde and aniline Accelerator mixture described above 20 parts The formulation is mixed thoroughly degassed and poured into aluminum molds and cured for seven days under ambient conditions. The castings are then cut into samples and tested with the following results: Properties of cured 1/X" casting: IZOD impact strength ft.-lbs./in. 0.61 Tensile strength, psi 9300 Tensile modulus, psi 404000 Elongation at break, % 5.1 Flexural strength. psi 15000 Flexural modulus, psi. 424000 Shore D hardness, 0-1() sec. 86.84 HDT, C 264 psi/66 psi 44/48 Flexural samples were cut and immersed in several chemicals for 28 days. After removal from the chemicals. flexural strength of the immersion samples was determined. Percent retention of the flexural strength was then computed with the following results Percent Retention, Sample immersed in Flex. Strength Isopropanol. R.T. 104 Xylene, RT. 104 Acetic acid, 25% R.T. 89 Sodium hydroxide 50%, R.T. 115 Sulfuric acid. 30%, R.T. 102 Distilled water, 40 C 88 Castings cured without the accelerator mixture (Example XIII@) were brittle and undercured after 7 days curing at ambient temperature. Samples could not be cut from such castings. In contrast the castings cured with the accelerator mixture (Example XII) were properly cured. not brittle and readily cuttable.
R.T. means Room Temperature.

Claims (18)

WHAT WE CLAIM IS:
1. Compounds having the general formula
wherein x is 0, 1 or 2, a is at least 2, and R"' is a polyoxyalkylene chain having a molecular weight of 200-2000 and having terminal carbon atoms to which the nitrogen atoms of the heterocyclic ring are bonded. the carbon atoms of the heterocyclic ring having their remaining valences satisfied by hydrogen atoms or by inert substituents. and alkali metal salts of such compositions.
2. A compound as claimed in Claim I wherein a is substantially 2.
3. A potassium salt of a compound as claimed in Claim 1 or
4. N,N'-polyoxyalkylene his (pvrrolidinonc-3-carhoxylic acid).
5. An alkali metal salt of N.N'-polvoxvalkvlene bis (pyrrolidinone-3-carboxylic acid).
6. A method of preparing a compound as claimed in Claim 1 or 2 which comprises reacting an unsaturated carboxylic acid having the formula
wherein x is O, 1 or 2, the remaining valences of the carbon atoms being satisfied by hydrogen atoms or by inert substituents, in a molar ratio of a:l, under heterocyclic ring-forming conditions, with a polyalkylene polyamine of the formula [ R"' ] - (NH2)" wherein a is at least 2 and R"' has the meaning given in Claim 1.
7. A method as claimed in Claim 6 wherein the polyoxyalkylene polyamine has the formula HIN tR"' +NH2 in which R"' has the meaning given in Claim 1.
8. A method as claimed in Claim 7 wherein R"' is a polyoxyethylene chain having terminal carbon atoms to which the NH, groups are bonded.
9. A method as claimed in Claim 7 wherein R"' is a polyoxypropylene chain having terminal carbon atoms to which the NH2 groups are bonded.
10. A method as claimed in any of Claims 6 to 9 wherein x is l.
11. A method as claimed in any of claims 6 to 9, wherein the unsaturated carboxylic acid is itaconic acid.
12. A method as claimed in any of Claims 6 to 11 wherein said heterocyclic ring-forming conditions include heating said carboxylic acid and polyalkylene polyamine at a temperature from 80 to 200"C.
13. A compound prepared by a method as claimed in any of Claims 6 to 12.
14. A method of curing an uncured epoxy resin which comprises curing 100 parts by weight of said uncured epoxy resin in the presence of from 2ü to 40 parts by weight of an aromatic amine curing agent and from I to 15 parts by weight of an accelerator which is an acid according to any of claims 1 2. 4 and 13.
15. A method of preparing cured isocyanurate foams which comprises reacting an isocyanate with a polyol having at least two active Zerewitinoff-active hydrogen atoms in the presence of a blowing agent, in the presence of from 0.5 to 10 parts by weight (per 100 parts by weight of total formulation) of a curing agent which is an alkali metal salt according to any of claims 1 to 3 and 5.
16. A method as claimed in Claim 6 substantially as hereinbefore described with reference to any of Examples I to Vll.
17. A method as claimd in Claim 14 substantially as hereinbefore described with reference to Examples X or XII.
18. A method as claimed in Claim 15 substantially as hereinbefore described with reference to Example VIII.
GB9137/77A 1976-05-24 1977-03-04 Polyoxyalkylenes Expired GB1578821A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0046088A1 (en) * 1980-08-12 1982-02-17 Texaco Development Corporation Polyalkylenepolyamine derivatives and their use as curing agents for polyurethanes
EP0227075A2 (en) * 1985-12-20 1987-07-01 Ge Chemicals, Inc. Aminocarboxylic acid-terminated polyoxyalkylenes and process for the preparation thereof

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4235811A (en) * 1979-04-02 1980-11-25 Texaco Development Corp. Compounds from aminated alkoxylated aliphatic alcohol
EP0020293B1 (en) * 1979-04-27 1984-05-23 Ciba-Geigy Ag Stabilising compounds, process for their preparation and compositions containing them
JPS56152470U (en) * 1980-04-15 1981-11-14
JPS5725316A (en) * 1980-07-22 1982-02-10 Inoue Mtp Co Ltd Production of organic polyisocyanate polymer
JPS5766477A (en) * 1980-10-13 1982-04-22 Tokyo Shibaura Electric Co Video display unit
JPS5789380A (en) * 1980-11-25 1982-06-03 Olympus Optical Co Ltd Television picture photographic device
DE102009030412A1 (en) * 2009-06-25 2010-12-30 Clariant International Ltd. Polyalkylene glycol based Etherpyrrolidoncarbonsäuren and concentrates for the production of synthetic coolants containing them

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Publication number Priority date Publication date Assignee Title
US2993021A (en) * 1955-12-12 1961-07-18 Pfizer & Co C Plastic composition comprising a vinyl resin and a bis-nu-substituted pyrrolidinone

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0046088A1 (en) * 1980-08-12 1982-02-17 Texaco Development Corporation Polyalkylenepolyamine derivatives and their use as curing agents for polyurethanes
EP0227075A2 (en) * 1985-12-20 1987-07-01 Ge Chemicals, Inc. Aminocarboxylic acid-terminated polyoxyalkylenes and process for the preparation thereof
EP0227075A3 (en) * 1985-12-20 1989-07-26 Ge Chemicals, Inc. Aminocarboxylic acid-terminated polyoxyalkylenes and process for the preparation thereof

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DE2721626A1 (en) 1977-12-15
CA1101416A (en) 1981-05-19
BE853555A (en) 1977-10-13
JPS537799A (en) 1978-01-24
FR2352850A1 (en) 1977-12-23

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